CN218748176U - Knife-free punching integrated machine for pulp molding tableware industry - Google Patents

Knife-free punching integrated machine for pulp molding tableware industry Download PDF

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CN218748176U
CN218748176U CN202223118799.3U CN202223118799U CN218748176U CN 218748176 U CN218748176 U CN 218748176U CN 202223118799 U CN202223118799 U CN 202223118799U CN 218748176 U CN218748176 U CN 218748176U
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knife
punching
template
cutting
machine
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李建宇
陈贝
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Congrun Shandong Environmental Technology Co ltd
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Abstract

本实用新型涉及一种纸浆模塑餐具行业的免刀冲切一体机,属于纸浆模塑餐具技术领域。冲压机工作区输出端固定上固定板,包括上固定板,上固定板四周固定设置向下延伸的定位柱,定位柱上滑动套装上模板,上模板与上固定板之间设置相连接的弹簧,上模板下方设置相适配的下模板,下模板下端固定设置下固定板,下固定板一端设有横切装置,下固定板固定设置在冲压机工作区底座上,冲压机上端设有贯穿上固定板和上模板的定位装置。本实用新型提供一种纸浆模塑餐具行业的免刀冲切一体机,减少刀具的磨损,冲孔后在进行完成切边,两个动作依靠一次操作即可完成,减少人工成本,提高了工作效率。

Figure 202223118799

The utility model relates to a knife-free punching and cutting integrated machine in the pulp molding tableware industry, which belongs to the technical field of pulp molding tableware. The output end of the punching machine working area is fixed to the upper fixed plate, including the upper fixed plate, and the positioning column extending downward is fixed around the upper fixed plate, and the upper plate is slid on the positioning column to cover the upper template, and the spring connected between the upper template and the upper fixed plate is arranged. , a matching lower template is set under the upper template, a lower fixed plate is fixed at the lower end of the lower template, a cross-cutting device is provided at one end of the lower fixed plate, the lower fixed plate is fixed on the base of the working area of the punching machine, and a through The positioning device for the upper fixing plate and the upper formwork. The utility model provides a knife-free punching and cutting integrated machine in the pulp molding tableware industry, which reduces the wear of the knife, and completes the edge trimming after punching. The two actions can be completed by one operation, reducing labor costs and improving work efficiency. efficiency.

Figure 202223118799

Description

纸浆模塑餐具行业的免刀冲切一体机Knife-free punching and cutting machine for pulp molded tableware industry

技术领域technical field

本实用新型涉及一种纸浆模塑餐具行业的免刀冲切一体机,属于纸浆模塑餐具技术领域。The utility model relates to a knife-free punching and cutting integrated machine in the pulp molding tableware industry, which belongs to the technical field of pulp molding tableware.

背景技术Background technique

行业现有生产技术为先使用带刀切边机进行切边作业,完成切边后再将锁盒类产品转移到冲孔机完成冲孔。现有切边模具由上模板,刀板;下模板,刀具,刀具固定夹,模芯组成。切边作业依靠模芯定位,液压将下模板向上顶起,刀与刀板进行挤压将产品边角切除。该类切边模具普遍存在刀具与刀板磨损较快的问题,而且对于刀具与刀板的平整度较高,需要的液压压力较大普遍大于10吨以上。导致普遍刀具与刀板的使用寿命较短,生产过程中需要专门配有换刀工。The existing production technology in the industry is to first use the edge trimmer with a knife for edge trimming, and then transfer the lock box products to the punching machine to complete the punching after the edge trimming is completed. Existing trimming mold is made up of upper formwork, knife plate; Lower formwork, cutter, cutter clamp, mold core form. The trimming operation depends on the positioning of the mold core, the hydraulic pressure lifts the lower template upwards, and the knife and the knife plate are squeezed to cut off the corners of the product. This type of trimming die generally has the problem of rapid wear of the cutter and the blade, and for the flatness of the blade and the blade, the required hydraulic pressure is generally greater than 10 tons. As a result, the service life of common knives and blades is short, and a special tool changer is required in the production process.

冲孔作业需要将上面切边完成的产品转移到冲孔机进行作业,存在转移过程中的产品脏污,冲孔机冲孔作业定位存在问题,大部分产品冲孔作业定位仅依靠其中一边,存在冲孔角度偏差较大的情况。The punching operation needs to transfer the products that have been trimmed above to the punching machine for operation. The products are dirty during the transfer process, and there are problems in the punching operation positioning of the punching machine. The punching operation positioning of most products only depends on one side. There are cases where the punching angle deviation is large.

实用新型内容Utility model content

本实用新型要解决的技术问题是:克服现有技术的不足,提供一种纸浆模塑餐具行业的免刀冲切一体机,减少刀具的磨损,冲孔后在进行完成切边,两个动作依靠一次操作即可完成,减少人工成本,提高了工作效率。The technical problem to be solved by the utility model is: to overcome the deficiencies of the prior art, to provide a knife-free punching and cutting integrated machine for the pulp molding tableware industry, to reduce the wear of the knife, and to complete the edge trimming after punching, two actions It can be completed by one operation, reducing labor costs and improving work efficiency.

本实用新型所述的纸浆模塑餐具行业的免刀冲切一体机,冲压机工作区输出端固定上固定板,包括上固定板,上固定板四周固定设置向下延伸的定位柱,定位柱上滑动套装上模板,上模板与上固定板之间设置相连接的弹簧,上模板下方设置相适配的下模板,下模板下端固定设置下固定板,下固定板一端设有横切装置,下固定板固定设置在冲压机工作区底座上,冲压机上端设有贯穿上固定板和上模板的定位装置。In the knife-free punching and cutting integrated machine for the pulp molding tableware industry described in the utility model, the output end of the punching machine working area is fixed with an upper fixed plate, including an upper fixed plate, and positioning columns extending downwards are fixed around the upper fixed plate. The upper slide fits the upper formwork, a spring connected between the upper formwork and the upper fixing plate is set, a matching lower formwork is arranged under the upper formwork, a lower fixing plate is fixed at the lower end of the lower formwork, and a cross-cutting device is provided at one end of the lower fixing plate. The lower fixing plate is fixedly arranged on the base of the working area of the punching machine, and the upper end of the punching machine is provided with a positioning device which runs through the upper fixing plate and the upper template.

工作过程或工作原理:Working process or working principle:

将需要裁边的产品放入到下模板上,然后定位装置开始定位,定位压紧后,横切装置进行动作,对产品进行冲孔,冲孔完成后,横切装置退回起始位,通过冲压机的输出端带动上固定板,上固定板带动上模板下压,通过上模板与上固定板之间的弹簧进行缓冲压力,此时对产品进行裁边。Put the product that needs to be trimmed on the lower template, and then the positioning device starts positioning. After positioning and pressing, the cross-cutting device moves to punch the product. After the punching is completed, the cross-cutting device returns to the initial position and passes The output end of the punching machine drives the upper fixing plate, and the upper fixing plate drives the upper template to press down, and the spring between the upper template and the upper fixing plate is used to buffer the pressure, and the product is trimmed at this time.

进一步地,横切装置包括横切气缸,横切气缸固定设置在下固定板的一端,横切气缸的输出端固定设置横切刀。Further, the cross-cutting device includes a cross-cutting cylinder, the cross-cutting cylinder is fixedly arranged at one end of the lower fixing plate, and the output end of the cross-cutting cylinder is fixedly provided with a cross-cutting knife.

进一步地,下模板上设有与定位柱相适配的定位孔。Further, the lower formwork is provided with positioning holes adapted to the positioning columns.

进一步地,下模板上表面固定设置定位板。Further, a positioning plate is fixedly arranged on the upper surface of the lower template.

进一步地,下固定板上设置与横切刀相适配的导向滑块。Further, a guide slider matched with the cross-cutting knife is arranged on the lower fixing plate.

进一步地,定位装置包括加长气缸,加长气缸固定设置冲压机上端,冲压机、上固定板和上模板之间设有上下贯穿的通孔,加长气缸输出端固定设置定位杆,定位杆活动设置在通孔内。Further, the positioning device includes an extended cylinder, the extended cylinder is fixedly arranged on the upper end of the punching machine, a through hole is arranged between the punching machine, the upper fixing plate and the upper template, and a positioning rod is fixedly installed at the output end of the extended cylinder, and the positioning rod is movable. inside the through hole.

进一步地,上模板的下端设有与待加工形状的容纳槽。Further, the lower end of the upper template is provided with a receiving groove for the shape to be processed.

与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the utility model are:

本实用新型通过下模板与上模板为凹凸模,配有一定间隙,依靠上下模板的剪切力进行切边工作,冲孔是定位装置配合横切装置实现,横切气缸完成冲孔,减少刀具的磨损,冲孔后在进行完成切边,两个动作依靠一次操作即可完成,减少人工成本,提高了工作效率。与原有技术相比,以10款产品(24小时生产)为例,采用该模具生产每天能够节省换刀工和冲孔工。The utility model uses the lower template and the upper template as concave-convex molds with a certain gap, and relies on the shearing force of the upper and lower templates to perform edge trimming. The punching is realized by the positioning device and the cross-cutting device. The cross-cutting cylinder completes the punching and reduces the number of tools. The wear and tear is completed after punching, and the two actions can be completed by one operation, which reduces labor costs and improves work efficiency. Compared with the original technology, taking 10 products (24-hour production) as an example, the production of this mold can save tool changers and punchers every day.

附图说明Description of drawings

图1是本实用新型实施例1的结构示意图之一;Fig. 1 is one of structural representations of the utility model embodiment 1;

图2是本实用新型实施例1的结构示意图之二;Fig. 2 is the second structural representation of the utility model embodiment 1;

图3是本实用新型实施例1横切装置结构示意图;Fig. 3 is a schematic structural view of the cross-cutting device in Embodiment 1 of the utility model;

图4是本实用新型实施例1的剖视图;Fig. 4 is the sectional view of the utility model embodiment 1;

图5是本实用新型实施例1的结构示意图之三;Fig. 5 is the third structural diagram of Embodiment 1 of the utility model;

图中:1、上固定板;2、上模板;3、下模板;4、横切装置;5、冲压机;6、定位装置;7、定位柱;In the figure: 1. Upper fixing plate; 2. Upper formwork; 3. Lower formwork; 4. Cross-cutting device; 5. Punching machine; 6. Positioning device; 7. Positioning column;

21、容纳槽;31、定位孔;32、定位板;33、导向滑块;34、下固定板;41、横切刀;42、横切气缸;61、加长气缸;62、定位杆。21, accommodating groove; 31, positioning hole; 32, positioning plate; 33, guide slider; 34, lower fixing plate; 41, cross-cutting knife; 42, cross-cutting cylinder; 61, lengthening cylinder; 62, positioning rod.

具体实施方式Detailed ways

实施例1Example 1

如图1~图5所示,本实用新型所述的纸浆模塑餐具行业的免刀冲切一体机,冲压机5工作区输出端固定上固定板1,冲压机上柱液压缸的输出端通过螺栓连接固定在上固定板1上,包括上固定板1,上固定板1四周通过过盈配合固定设置向下延伸的定位柱7,定位柱7上滑动套装上模板2,上模板2可沿定位柱7上下滑动,上模板2与上固定板1之间设置相连接的弹簧,上模板上设有弹簧容纳槽,一端通过焊机将弹簧固定到容纳槽中,弹簧另一端通过焊接固定到上固定板1下端面,周围设置十个弹簧,上模板2下方设置相适配的下模板3,下模板3下端通过螺钉固定设置下固定板34,下固定板34一端设有横切装置4,下固定板34通过螺钉固定设置在冲压机5工作区底座上,冲压机5上端设有贯穿上固定板1和上模板2的定位装置6,将需要裁边的产品放入到下模板上,然后定位装置开始定位,定位压紧后,横切装置进行动作,对产品进行冲孔,冲孔完成后,横切装置退回起始位,通过冲压机的输出端带动上固定板,上固定板带动上模板下压,通过上模板与上固定板之间的弹簧进行缓冲压力,此时对产品进行裁边。As shown in Figures 1 to 5, in the knife-free punching and cutting all-in-one machine for the pulp molding tableware industry described in the utility model, the output end of the punching machine 5 working area is fixed on the fixed plate 1, and the output end of the upper column hydraulic cylinder of the punching machine passes through the The bolts are connected and fixed on the upper fixing plate 1, including the upper fixing plate 1, and the positioning column 7 extending downward is fixed around the upper fixing plate 1 through interference fit. The positioning column 7 slides and fits the upper template 2, and the upper template 2 can The positioning column 7 slides up and down, and a spring connected between the upper template 2 and the upper fixing plate 1 is provided. The upper template is provided with a spring receiving groove, and one end of the spring is fixed in the receiving groove by a welding machine, and the other end of the spring is fixed to the receiving groove by welding. The lower end surface of the upper fixing plate 1 is surrounded by ten springs, and the matching lower template 3 is arranged under the upper template 2, and the lower end of the lower template 3 is fixed by screws to set the lower fixing plate 34, and one end of the lower fixing plate 34 is provided with a cross-cutting device 4 , the lower fixing plate 34 is fixed on the base of the punching machine 5 working area by screws, and the upper end of the punching machine 5 is provided with a positioning device 6 that runs through the upper fixing plate 1 and the upper template 2, and the products that need to be trimmed are placed on the lower template , and then the positioning device starts positioning. After positioning and pressing, the cross-cutting device moves to punch the product. After the punching is completed, the cross-cutting device returns to the initial position, and the upper fixing plate is driven by the output end of the punching machine to fix the product. The plate drives the upper template to press down, and the spring between the upper template and the upper fixed plate buffers the pressure, and at this time, the edge of the product is trimmed.

横切装置4包括横切气缸42,横切气缸42为常用气缸,横切气缸42通过从上端贯穿的螺钉固定在下固定板34的一端,横切气缸42的输出端固定设置横切刀41,横切刀41通过螺钉固定到横切气缸42的输出端。Crosscutting device 4 comprises crosscutting cylinder 42, and crosscutting cylinder 42 is a common cylinder, and crosscutting cylinder 42 is fixed on an end of lower fixed plate 34 by the screw that penetrates from the upper end, and the output end of crosscutting cylinder 42 is fixedly provided with crosscutting knife 41, Cross cutting knife 41 is fixed to the output end of cross cutting cylinder 42 by screw.

下模板3上设有与定位柱7相适配的定位孔31,当定位柱7向下移动时,定位柱7正好进入定位孔31中。The lower formwork 3 is provided with a positioning hole 31 matched with the positioning column 7 , and when the positioning column 7 moves downward, the positioning column 7 just enters the positioning hole 31 .

下模板3上表面固定设置定位板32,定位板32通过上端贯穿的螺钉进行固定,定位板32对产品进行定位,放置产品沿X-Y方向移动。A positioning plate 32 is fixedly arranged on the upper surface of the lower formwork 3, and the positioning plate 32 is fixed by a screw passing through the upper end. The positioning plate 32 positions the product and places the product to move along the X-Y direction.

下固定板34上设置与横切刀41相适配的导向滑块33,导向滑块33通过螺钉固定在下固定板34上,当横切刀41进行冲孔时,横切刀41沿导向滑块33进行滑动。The lower fixed plate 34 is provided with a guide slider 33 compatible with the cross-cut knife 41, and the guide slider 33 is fixed on the lower fixed plate 34 by screws. When the cross-cut knife 41 punches, the cross-cut knife 41 slides along the guide. Block 33 slides.

定位装置6包括加长气缸61,加长气缸61的固定端通过四周的螺钉固定在冲压机5的上端,加长气缸61固定设置冲压机5上端,冲压机5、上固定板1和上模板2之间设有上下贯穿的通孔,加长气缸61输出端固定设置定位杆62,定位杆62活动设置在通孔内。The positioning device 6 includes an extended cylinder 61, the fixed end of the extended cylinder 61 is fixed on the upper end of the punching machine 5 by surrounding screws, and the extended cylinder 61 is fixedly arranged on the upper end of the punching machine 5, between the punching machine 5, the upper fixing plate 1 and the upper template 2 There is a through hole penetrating up and down, the output end of the extended cylinder 61 is fixedly provided with a positioning rod 62, and the positioning rod 62 is movably arranged in the through hole.

上模板2的下端设有与待加工形状的容纳槽21,容纳槽21的边缘对产品进行裁剪。The lower end of the upper template 2 is provided with a receiving groove 21 of a shape to be processed, and the edge of the receiving groove 21 is used for cutting the product.

工作过程或工作原理:Working process or working principle:

将产品反扣在定位板32上,此时加长气缸61开始工作,加长气缸61的输出端带动定位杆62向下滑动,此时定位杆62对产品进行定位压紧,此时横切气缸42开始工作,横切气缸42的输出端带动横切刀41,横切刀41对产品的边缘进行冲孔,冲孔完成后,横切刀41退后,冲压机输出端带动上固定板1和上模板2,上模板2对下模板上的产品进行裁边。Buckle the product upside down on the positioning plate 32. At this time, the extended cylinder 61 starts to work. The output end of the extended cylinder 61 drives the positioning rod 62 to slide downward. At this time, the positioning rod 62 positions and compresses the product. Start to work, the output end of the cross-cutting cylinder 42 drives the cross-cutting knife 41, and the cross-cutting knife 41 punches the edge of the product. Upper template 2, upper template 2 trims the product on the lower template.

本实用新型中对结构的方向以及相对位置关系的描述,如前后左右上下的描述,不构成对本实用新型的限制,仅为描述方便。The description of the direction and relative position of the structure in the present invention, such as the description of front, back, left, right, up and down, does not constitute a limitation of the present invention, but is only for convenience of description.

Claims (7)

1.一种纸浆模塑餐具行业的免刀冲切一体机,冲压机(5)工作区输出端固定上固定板(1),其特征在于,包括上固定板(1),上固定板(1)四周固定设置向下延伸的定位柱(7),定位柱(7)上滑动套装上模板(2),上模板(2)与上固定板(1)之间设置相连接的弹簧,上模板(2)下方设置相适配的下模板(3),下模板(3)下端固定设置下固定板(34),下固定板(34)一端设有横切装置(4),下固定板(34)固定设置在冲压机(5)工作区底座上,冲压机(5)上端设有贯穿上固定板(1)和上模板(2)的定位装置(6)。1. A knife-free punching and cutting all-in-one machine in the pulp molding tableware industry, the output end of the punching machine (5) work area is fixed with an upper fixed plate (1), and it is characterized in that it includes an upper fixed plate (1), an upper fixed plate ( 1) The positioning column (7) extending downward is fixed around the surroundings, the positioning column (7) slides and fits the upper template (2), and a connected spring is arranged between the upper template (2) and the upper fixing plate (1). A matching lower template (3) is arranged below the template (2), and a lower fixing plate (34) is fixedly arranged at the lower end of the lower template (3). (34) is fixedly arranged on the base of the punching machine (5) working area, and the upper end of the punching machine (5) is provided with a positioning device (6) that runs through the upper fixing plate (1) and the upper template (2). 2.根据权利要求1所述的纸浆模塑餐具行业的免刀冲切一体机,其特征在于,横切装置(4)包括横切气缸(42),横切气缸(42)固定设置在下固定板(34)的一端,横切气缸(42)的输出端固定设置横切刀(41)。2. The knife-free punching and cutting machine for pulp molded tableware industry according to claim 1, characterized in that the cross-cutting device (4) includes a cross-cutting cylinder (42), and the cross-cutting cylinder (42) is fixedly arranged on the lower One end of the plate (34), the output end of the crosscutting cylinder (42) is fixedly provided with a crosscutting knife (41). 3.根据权利要求2所述的纸浆模塑餐具行业的免刀冲切一体机,其特征在于,下模板(3)上设有与定位柱(7)相适配的定位孔(31)。3. The knife-free punching and cutting machine for pulp molded tableware industry according to claim 2, characterized in that the lower template (3) is provided with a positioning hole (31) matching the positioning column (7). 4.根据权利要求3所述的纸浆模塑餐具行业的免刀冲切一体机,其特征在于,下模板(3)上表面固定设置定位板(32)。4. The integrated knife-free punching and cutting machine for pulp molded tableware industry according to claim 3, characterized in that a positioning plate (32) is fixedly arranged on the upper surface of the lower template (3). 5.根据权利要求2-4任一项所述的纸浆模塑餐具行业的免刀冲切一体机,其特征在于,下固定板(34)上设置与横切刀(41)相适配的导向滑块(33)。5. The knife-free punching and cutting all-in-one machine for pulp molded tableware industry according to any one of claims 2-4, characterized in that, the lower fixing plate (34) is provided with a cross cutting knife (41) Guide slider (33). 6.根据权利要求1所述的纸浆模塑餐具行业的免刀冲切一体机,其特征在于,定位装置(6)包括加长气缸(61),加长气缸(61)固定设置冲压机(5)上端,冲压机(5)、上固定板(1)和上模板(2)之间设有上下贯穿的通孔,加长气缸(61)输出端固定设置定位杆(62),定位杆(62)活动设置在通孔内。6. The knife-free punching and cutting machine for pulp molded tableware industry according to claim 1, characterized in that the positioning device (6) includes an elongated cylinder (61), and the elongated cylinder (61) is fixedly equipped with the punching machine (5) On the upper end, there is a through hole through the punching machine (5), the upper fixing plate (1) and the upper template (2), and the output end of the extended cylinder (61) is fixedly provided with a positioning rod (62), and the positioning rod (62) The activity is provided within the via. 7.根据权利要求6所述的纸浆模塑餐具行业的免刀冲切一体机,其特征在于,上模板(2)的下端设有与待加工形状的容纳槽(21)。7. The knife-free punching and cutting integrated machine for pulp molded tableware industry according to claim 6, characterized in that, the lower end of the upper template (2) is provided with a receiving groove (21) corresponding to the shape to be processed.
CN202223118799.3U 2022-11-21 2022-11-21 Knife-free punching integrated machine for pulp molding tableware industry Expired - Fee Related CN218748176U (en)

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CN202223118799.3U CN218748176U (en) 2022-11-21 2022-11-21 Knife-free punching integrated machine for pulp molding tableware industry

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Application Number Priority Date Filing Date Title
CN202223118799.3U CN218748176U (en) 2022-11-21 2022-11-21 Knife-free punching integrated machine for pulp molding tableware industry

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