CN218743738U - Internal self-cleaning component of fermentation equipment for biopharmaceuticals - Google Patents
Internal self-cleaning component of fermentation equipment for biopharmaceuticals Download PDFInfo
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Abstract
Description
技术领域technical field
本实用新型涉及生物制药用发酵设备内部自清洗组件技术领域,具体为一种生物制药用发酵设备内部自清洗组件。The utility model relates to the technical field of internal self-cleaning components of fermentation equipment for biopharmaceuticals, in particular to an internal self-cleaning component of fermentation equipment for biopharmaceuticals.
背景技术Background technique
生物药物是指运用微生物学、生物学、医学、生物化学等的研究成果,从生物体、生物组织、细胞、器官、体液等,综合利用微生物学、化学、生物化学、生物技术、药学等科学的原理和方法制造的一类用于预防、治疗和诊断的制品;Biopharmaceuticals refer to the comprehensive use of microbiology, chemistry, biochemistry, biotechnology, pharmacy and other scientific research results from organisms, biological tissues, cells, organs, body fluids, etc. A class of products for prevention, treatment and diagnosis manufactured according to the principles and methods of
现有技术中申请公布号为CN213203033U提出的一种生物制药用发酵设备,包括箱体、支柱、底板、进料机构、搅拌机构、清洗机构和阀门,支柱可安装在箱体的左右两侧,底板可设置在箱体的左侧底端,进料机构可设置在箱体的右侧顶端,搅拌机构可设置在箱体的内腔顶端,清洗机构可装配在底板的顶端,进料机构包括壳体,壳体的内腔通过轴承安装有连接杆,轴承的内环与壳体过盈配合,且轴承的外环与连接杆的前后两端固定连接,连接杆外壁固定连接有套筒;In the prior art, the application publication number is CN213203033U, which proposes a fermentation equipment for biopharmaceuticals, including a box body, a pillar, a bottom plate, a feeding mechanism, a stirring mechanism, a cleaning mechanism and a valve. The pillars can be installed on the left and right sides of the box body. The bottom plate can be set at the left bottom of the box body, the feeding mechanism can be set at the top right side of the box body, the stirring mechanism can be set at the top of the inner cavity of the box body, the cleaning mechanism can be assembled on the top of the bottom plate, and the feeding mechanism includes The casing, the inner cavity of the casing is equipped with a connecting rod through a bearing, the inner ring of the bearing is in interference fit with the casing, and the outer ring of the bearing is fixedly connected with the front and rear ends of the connecting rod, and the outer wall of the connecting rod is fixedly connected with a sleeve;
现有技术中的一种生物制药用发酵设备,虽然很好的通过设置的清洗设备实现了对箱体内壁进行清洗的作用,但是其仅靠冲洗的方式,无法充分的实现将箱体内壁残留的杂质清理干净的作用,为此,我们提出一种生物制药用发酵设备内部自清洗组件。A kind of biopharmaceutical fermentation equipment in the prior art can clean the inner wall of the box well through the cleaning equipment provided, but it cannot fully realize the remaining of the inner wall of the box only by flushing. The role of cleaning up the impurities, for this reason, we propose a biopharmaceutical fermentation equipment internal self-cleaning components.
实用新型内容Utility model content
本实用新型要解决的技术问题是克服现有的缺陷,提供一种生物制药用发酵设备内部自清洗组件,通过控制器自动控制动力组件工作,通过动力组件带动外齿圈在圆环槽的内侧转动,通过外齿圈的转动带动支撑杆外侧的清扫毛刷转动,通过清扫毛刷的转动实现将箱体内壁残留的杂质清理干净的作用,可以有效解决背景技术中的问题。The technical problem to be solved by the utility model is to overcome the existing defects and provide a self-cleaning component inside the fermentation equipment for biopharmaceuticals. The controller automatically controls the power component to work, and the power component drives the outer gear ring on the inner side of the ring groove. Rotation, the rotation of the outer ring gear drives the cleaning brush on the outside of the support rod to rotate, and the rotation of the cleaning brush can clean up the residual impurities on the inner wall of the box, which can effectively solve the problems in the background technology.
为实现上述目的,本实用新型提供如下技术方案:一种生物制药用发酵设备内部自清洗组件,包括发酵箱体和清扫单元;In order to achieve the above purpose, the utility model provides the following technical solutions: an internal self-cleaning component of fermentation equipment for biopharmaceuticals, including a fermentation box and a cleaning unit;
发酵箱体:上端左侧设置有进料管,所述发酵箱体的前侧下端设置有出料管,所述发酵箱体的上端后侧设置有控制器,所述发酵箱体的内部设置有搅拌单元,所述发酵箱体的左侧下端设置有冲洗单元,所述冲洗单元的上端与发酵箱体的内侧上端之间连通;Fermentation box: a feed pipe is provided on the left side of the upper end, a discharge pipe is provided at the front and lower end of the fermentation box, a controller is provided on the rear side of the upper end of the fermentation box, and the inside of the fermentation box is set There is a stirring unit, the left lower end of the fermentation box is provided with a washing unit, and the upper end of the washing unit communicates with the inner upper end of the fermentation box;
清扫单元:包含有圆环槽、外齿圈、支撑杆、清扫毛刷和动力组件,所述发酵箱体的内侧上端沿圆周方向开设有圆环槽,所述圆环槽的内侧转动连接有外齿圈,所述外齿圈的内部左右两侧下端分别沿上下方向设置有一个支撑杆,两个支撑杆的外侧分别沿上下方向卡接有一个与发酵箱体的内侧之间转动连接的清扫毛刷,所述发酵箱体的右侧上端设置有与外齿圈的右侧之间配合连接的动力组件。Cleaning unit: includes a circular groove, an outer gear ring, a support rod, a cleaning brush and a power assembly. The inner upper end of the fermentation box is provided with a circular groove along the circumferential direction, and the inner side of the circular groove is rotatably connected with The outer ring gear, the lower ends of the inner left and right sides of the outer ring gear are respectively provided with a support rod along the up and down direction, and the outer sides of the two support rods are respectively clamped along the up and down direction with a rotating connection with the inner side of the fermentation box. To clean the brush, the upper end of the right side of the fermentation box is provided with a power assembly that is cooperatively connected with the right side of the outer ring gear.
将生物制药用原料通过进料管导入到发酵箱体的内部,通过控制器控制搅拌单元实现对生物制药用原料的搅拌混合发酵的作用,生物制药用发酵成品通过出料管排出发酵箱体的内部,生物制药用发酵成品排出发酵箱体的内部后,通过控制器自动控制冲洗单元实现对发酵箱体内侧的冲洗作用,同时通过控制器自动控制动力组件工作,通过动力组件带动外齿圈在圆环槽的内侧转动,通过外齿圈的转动带动支撑杆外侧的清扫毛刷转动,通过清扫毛刷的转动实现将箱体内壁残留的杂质清理干净的作用。The biopharmaceutical raw materials are introduced into the fermentation box through the feed pipe, and the stirring unit is controlled by the controller to realize the mixing and fermentation of the biopharmaceutical raw materials, and the biopharmaceutical fermentation products are discharged out of the fermentation box through the discharge pipe. Inside, after the fermentation products for biopharmaceuticals are discharged from the interior of the fermentation box, the controller automatically controls the flushing unit to realize the flushing effect on the inside of the fermentation box, and at the same time, the controller automatically controls the work of the power component, and the power component drives the outer ring gear in the fermentation tank. The inner side of the ring groove rotates, and the cleaning brush on the outside of the support rod is driven by the rotation of the outer ring gear to rotate, and the residual impurities on the inner wall of the box are cleaned by the rotation of the cleaning brush.
进一步的,所述动力组件包含有方槽、主动轴和主动齿轮,所述发酵箱体的右侧上端开设有方槽,所述方槽的内部左侧与圆环槽的内部右侧之间连通,所述方槽的内部上下两侧之间转动连接有主动轴,所述主动轴的外侧固定连接有主动齿轮,所述主动齿轮的外侧与外齿圈的外侧之间啮合连接。Further, the power assembly includes a square groove, a driving shaft and a driving gear, and a square groove is opened on the upper right side of the fermentation box, and the inner left side of the square groove and the inner right side of the ring groove Connected, the upper and lower sides inside the square groove are rotatably connected with a drive shaft, the outside of the drive shaft is fixedly connected with a drive gear, and the outside of the drive gear is meshed with the outside of the outer ring gear.
通过主动轴的转动带动主动齿轮的转动,在主动齿轮的外侧与外齿圈的外侧之间的啮合连接作用下,通过主动齿轮的转动带动外齿圈在圆环槽的内侧转动。The rotation of the driving shaft drives the rotation of the driving gear, and under the action of the meshing connection between the outside of the driving gear and the outside of the outer ring gear, the rotation of the driving gear drives the outer ring gear to rotate in the inner side of the ring groove.
进一步的,所述动力组件还包含有弧形固定块二和电机二,所述电机二通过弧形固定块二固定连接在发酵箱体的上端右侧,所述电机二的输出轴与主动轴的上端之间固定连接,所述电机二通过控制器控制其工作。Further, the power assembly also includes an arc-shaped
通过控制器控制电机二的输出轴转动,通过电机二输出轴的转动带动主动轴的转动。The rotation of the output shaft of the second motor is controlled by the controller, and the rotation of the driving shaft is driven by the rotation of the output shaft of the second motor.
进一步的,所述搅拌单元包含有转动轴、搅拌叶片、弧形固定块一和电机一,所述发酵箱体的内部上下两端之间转动连接有转动轴,所述转动轴的外侧沿上下方向均匀固定连接有三个搅拌叶片,所述电机一通过弧形固定块一固定连接在发酵箱体的上端中部,所述电机一的输出轴与转动轴的上端之间固定连接,所述电机一通过控制器控制其工作。Further, the stirring unit includes a rotating shaft, a stirring blade, an arc-shaped
通过控制器控制电机一的输出轴转动,通过电机一输出轴的转动带动转动轴,通过转动轴的转动带动搅拌叶片的转动,通过搅拌叶片的转动实现对生物制药用原料的搅拌混合发酵的作用。Control the rotation of the output shaft of
进一步的,所述冲洗单元包含有供水箱、供水管、支撑圆管和冲洗喷头,所述发酵箱体的左侧下端设置有供水箱,所述供水箱的内部通过抽水泵延伸出有供水管,所述抽水泵通过控制器控制其工作,所述发酵箱体的外侧上端固定连接有支撑圆管,所述供水管的上端与支撑圆管的内侧之间连通,所述发酵箱体的外侧上端圆周外侧均匀开设有四个圆孔,四个圆孔的内侧分别卡接有一个冲洗喷头,四个冲洗喷头的外端分别与支撑圆管的内侧之间连通。Further, the flushing unit includes a water supply tank, a water supply pipe, a support circular pipe and a flushing nozzle, the left lower end of the fermentation tank is provided with a water supply tank, and a water supply pipe extends from the inside of the water supply tank through a water pump , the water pump is controlled by a controller to work, the upper end of the outer side of the fermentation box is fixedly connected with a support round pipe, the upper end of the water supply pipe communicates with the inner side of the support round pipe, and the outer side of the fermentation box Four circular holes are uniformly opened on the outer side of the upper end circumference, and a flushing nozzle is clamped on the inner side of the four circular holes respectively, and the outer ends of the four flushing nozzles communicate with the inner side of the supporting circular pipe respectively.
通过供水箱实现供水的作用,通过控制器控制抽水泵工作,通过抽水泵将供水箱内部的水通过供水管传送到支撑圆管的内部,支撑圆管内部的水通过冲洗喷头实现对发酵箱体内侧的冲洗作用。The function of water supply is realized through the water supply tank, the pump is controlled by the controller, and the water inside the water supply tank is transferred to the inside of the supporting circular tube through the water supply pipe through the pump, and the water inside the supporting circular tube is realized by flushing the nozzle to the fermentation box. Inner flushing action.
进一步的,所述冲洗单元还包含有进水管和盖体,所述供水箱的上端左侧设置有进水管,所述进水管的内侧下端与供水箱的内侧上端之间连通,所述进水管的外侧上端螺纹连接有盖体。Further, the flushing unit also includes a water inlet pipe and a cover body. A water inlet pipe is provided on the left side of the upper end of the water supply tank. The inner lower end of the water inlet pipe communicates with the inner upper end of the water supply tank. The water inlet pipe The outer upper end is threadedly connected with a cover body.
通过进水管实现对供水箱内部补充水的作用,通过盖体实现对进水管外侧上端的断开与密封的作用。The function of replenishing water inside the water supply tank is realized through the water inlet pipe, and the function of disconnecting and sealing the outer upper end of the water inlet pipe is realized through the cover body.
与现有技术相比,本实用新型的有益效果是:本生物制药用发酵设备内部自清洗组件,具有以下好处:Compared with the prior art, the beneficial effect of the utility model is that the internal self-cleaning components of the biopharmaceutical fermentation equipment have the following advantages:
1、本生物制药用发酵设备内部自清洗组件设置有冲洗单元,通过控制器控制抽水泵工作,通过抽水泵将供水箱内部的水通过供水管传送到支撑圆管的内部,支撑圆管内部的水通过冲洗喷头实现对发酵箱体内侧的冲洗作用;1. The internal self-cleaning component of the biopharmaceutical fermentation equipment is equipped with a flushing unit, and the pump is controlled by the controller to transfer the water inside the water supply tank to the inside of the supporting circular tube through the water supply pipe, and the water inside the supporting circular tube Water flushes the inside of the fermentation box through the flushing nozzle;
2、本生物制药用发酵设备内部自清洗组件设置有搅拌单元,通过控制器控制电机一的输出轴转动,通过电机一输出轴的转动带动转动轴,通过转动轴的转动带动搅拌叶片的转动,通过搅拌叶片的转动实现对生物制药用原料的搅拌混合发酵的作用;2. The internal self-cleaning component of the biopharmaceutical fermentation equipment is equipped with a stirring unit, the output shaft of the
3、通过控制器自动控制动力组件工作,通过动力组件带动外齿圈在圆环槽的内侧转动,通过外齿圈的转动带动支撑杆外侧的清扫毛刷转动,通过清扫毛刷的转动实现将箱体内壁残留的杂质清理干净的作用。3. The power component is automatically controlled by the controller, and the power component drives the outer gear ring to rotate on the inner side of the circular groove, and the rotation of the outer gear ring drives the cleaning brush on the outside of the support rod to rotate, and the rotation of the cleaning brush realizes cleaning The function of cleaning the remaining impurities on the inner wall of the box.
附图说明Description of drawings
图1为本实用新型结构示意图;Fig. 1 is the structural representation of the utility model;
图2为本实用新型图1中A处局部放大结构示意图;Fig. 2 is a schematic diagram of a partially enlarged structure at A in Fig. 1 of the utility model;
图3为本实用新型前侧中部剖视结构示意图;Fig. 3 is a schematic diagram of a cross-sectional structure of the middle part of the front side of the utility model;
图4为本实用新型后视结构示意图。Fig. 4 is a schematic diagram of the rear view structure of the utility model.
图中:1发酵箱体、2进料管、3出料管、4控制器、5搅拌单元、51转动轴、52搅拌叶片、53弧形固定块一、54电机一、6冲洗单元、61供水箱、62供水管、63支撑圆管、64冲洗喷头、65进水管、66盖体、7清扫单元、71圆环槽、72外齿圈、73支撑杆、74清扫毛刷、75方槽、76主动轴、77主动齿轮、78弧形固定块二、79电机二。In the figure: 1 fermentation box, 2 feed pipe, 3 discharge pipe, 4 controller, 5 stirring unit, 51 rotating shaft, 52 stirring blade, 53 arc-shaped
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
请参阅图1-4,本实施例提供一种技术方案:一种生物制药用发酵设备内部自清洗组件,包括发酵箱体1和清扫单元7;Please refer to Figures 1-4, this embodiment provides a technical solution: an internal self-cleaning component of a biopharmaceutical fermentation equipment, including a
发酵箱体1:上端左侧设置有进料管2,发酵箱体1的前侧下端设置有出料管3,发酵箱体1的上端后侧设置有控制器4,发酵箱体1的内部设置有搅拌单元5,发酵箱体1的左侧下端设置有冲洗单元6,冲洗单元6的上端与发酵箱体1的内侧上端之间连通;Fermentation box 1: a
清扫单元7:包含有圆环槽71、外齿圈72、支撑杆73、清扫毛刷74和动力组件,发酵箱体1的内侧上端沿圆周方向开设有圆环槽71,圆环槽71的内侧转动连接有外齿圈72,外齿圈72的内部左右两侧下端分别沿上下方向设置有一个支撑杆73,两个支撑杆73的外侧分别沿上下方向卡接有一个与发酵箱体1的内侧之间转动连接的清扫毛刷74,发酵箱体1的右侧上端设置有与外齿圈72的右侧之间配合连接的动力组件。Cleaning unit 7: includes an
将生物制药用原料通过进料管2导入到发酵箱体1的内部,通过控制器4控制搅拌单元5实现对生物制药用原料的搅拌混合发酵的作用,生物制药用发酵成品通过出料管3排出发酵箱体1的内部,生物制药用发酵成品排出发酵箱体1的内部后,通过控制器4自动控制冲洗单元6实现对发酵箱体1内侧的冲洗作用,同时通过控制器4自动控制动力组件工作,通过动力组件带动外齿圈72在圆环槽71的内侧转动,通过外齿圈72的转动带动支撑杆73外侧的清扫毛刷74转动,通过清扫毛刷74的转动实现将箱体内壁残留的杂质清理干净的作用。The raw materials for biopharmaceutical use are introduced into the interior of the
动力组件包含有方槽75、主动轴76和主动齿轮77,发酵箱体1的右侧上端开设有方槽75,方槽75的内部左侧与圆环槽71的内部右侧之间连通,方槽75的内部上下两侧之间转动连接有主动轴76,主动轴76的外侧固定连接有主动齿轮77,主动齿轮77的外侧与外齿圈72的外侧之间啮合连接。The power assembly includes a
通过主动轴76的转动带动主动齿轮77的转动,在主动齿轮77的外侧与外齿圈72的外侧之间的啮合连接作用下,通过主动齿轮77的转动带动外齿圈72在圆环槽71的内侧转动。The rotation of the
动力组件还包含有弧形固定块二78和电机二79,电机二79通过弧形固定块二78固定连接在发酵箱体1的上端右侧,电机二79的输出轴与主动轴76的上端之间固定连接,电机二79通过控制器4控制其工作。The power assembly also includes an arc-shaped
通过控制器4控制电机二79的输出轴转动,通过电机二79输出轴的转动带动主动轴76的转动。The rotation of the output shaft of the
搅拌单元5包含有转动轴51、搅拌叶片52、弧形固定块一53和电机一54,发酵箱体1的内部上下两端之间转动连接有转动轴51,转动轴51的外侧沿上下方向均匀固定连接有三个搅拌叶片52,电机一54通过弧形固定块一53固定连接在发酵箱体1的上端中部,电机一54的输出轴与转动轴51的上端之间固定连接,电机一54通过控制器4控制其工作。The stirring unit 5 includes a
通过控制器4控制电机一54的输出轴转动,通过电机一54输出轴的转动带动转动轴51,通过转动轴51的转动带动搅拌叶片52的转动,通过搅拌叶片52的转动实现对生物制药用原料的搅拌混合发酵的作用。The rotation of the output shaft of motor one 54 is controlled by the
冲洗单元6包含有供水箱61、供水管62、支撑圆管63和冲洗喷头64,发酵箱体1的左侧下端设置有供水箱61,供水箱61的内部通过抽水泵延伸出有供水管62,抽水泵通过控制器4控制其工作,发酵箱体1的外侧上端固定连接有支撑圆管63,供水管62的上端与支撑圆管63的内侧之间连通,发酵箱体1的外侧上端圆周外侧均匀开设有四个圆孔,四个圆孔的内侧分别卡接有一个冲洗喷头64,四个冲洗喷头64的外端分别与支撑圆管63的内侧之间连通。The
通过供水箱61实现供水的作用,通过控制器4控制抽水泵工作,通过抽水泵将供水箱61内部的水通过供水管62传送到支撑圆管63的内部,支撑圆管63内部的水通过冲洗喷头64实现对发酵箱体1内侧的冲洗作用。The function of water supply is realized by the
冲洗单元6还包含有进水管65和盖体66,供水箱61的上端左侧设置有进水管65,进水管65的内侧下端与供水箱61的内侧上端之间连通,进水管65的外侧上端螺纹连接有盖体66。The
通过进水管65实现对供水箱61内部补充水的作用,通过盖体66实现对进水管65外侧上端的断开与密封的作用。The function of replenishing water inside the
本实用新型提供的一种生物制药用发酵设备内部自清洗组件的工作原理如下:The working principle of the internal self-cleaning component of a biopharmaceutical fermentation equipment provided by the utility model is as follows:
将生物制药用原料通过进料管2导入到发酵箱体1的内部,通过控制器4控制电机一54的输出轴转动,通过电机一54输出轴的转动带动转动轴51,通过转动轴51的转动带动搅拌叶片52的转动,通过搅拌叶片52的转动实现对生物制药用原料的搅拌混合发酵的作用,生物制药用发酵成品通过出料管3排出发酵箱体1的内部,生物制药用发酵成品排出发酵箱体1的内部后,通过供水箱61实现供水的作用,通过控制器4控制抽水泵工作,通过抽水泵将供水箱61内部的水通过供水管62传送到支撑圆管63的内部,支撑圆管63内部的水通过冲洗喷头64实现对发酵箱体1内侧的冲洗作用,通过控制器4控制电机二79的输出轴转动,通过电机二79输出轴的转动带动主动轴76的转动,通过主动轴76的转动带动主动齿轮77的转动,在主动齿轮77的外侧与外齿圈72的外侧之间的啮合连接作用下,通过主动齿轮77的转动带动外齿圈72在圆环槽71的内侧转动,通过外齿圈72的转动带动支撑杆73外侧的清扫毛刷74转动,通过清扫毛刷74的转动实现将箱体内壁残留的杂质清理干净的作用。Biopharmaceutical raw materials are introduced into the interior of the
值得注意的是,以上实施例中所公开的电机一54和电机二79均选用三相异步电动,控制开关组控制电机一54和电机二79工作采用现有技术中常用的方法。It is worth noting that the
以上所述仅为本实用新型的实施例,并非因此限制本实用新型的专利范围,凡是利用本实用新型说明书及附图内容所作的等效结构或等效流程变换,或直接或间接运用在其它相关的技术领域,均同理包括在本实用新型的专利保护范围内。The above descriptions are only examples of the utility model, and are not intended to limit the patent scope of the utility model. Any equivalent structure or equivalent process transformation made by using the utility model specification and accompanying drawings may be directly or indirectly used in other applications. Related technical fields are all included in the patent protection scope of the present utility model in the same way.
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Assignee: Hai'an Jiguang Machinery Technology Co.,Ltd. Assignor: Jiangsu Guti Machinery Technology Co.,Ltd. Contract record no.: X2025980013974 Denomination of utility model: A self-cleaning component inside a biopharmaceutical fermentation equipment Granted publication date: 20230328 License type: Common License Record date: 20250717 |