CN218740797U - Ash discharging and dust removing system for calcium carbide furnace - Google Patents

Ash discharging and dust removing system for calcium carbide furnace Download PDF

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CN218740797U
CN218740797U CN202222885534.XU CN202222885534U CN218740797U CN 218740797 U CN218740797 U CN 218740797U CN 202222885534 U CN202222885534 U CN 202222885534U CN 218740797 U CN218740797 U CN 218740797U
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dust
pipe
dust removal
filter bag
calcium carbide
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吴亚朝
刘海龙
马风伟
虎飞
党慧娟
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Xinjiang Guotai Xinhua Chemical Co ltd
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Xinjiang Guotai Xinhua Chemical Co ltd
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Abstract

本实用新型属于除尘设备技术领域,具体公开了一种用于电石炉的卸灰除尘系统,包括集渣槽和除尘器,除尘器包括除尘仓、滤袋和清理单元,所述电石炉位于集渣槽的正上方,除尘仓连通有吸尘管,吸尘管的自由端向集渣槽开口处延伸,除尘仓内壁连接有连接杆,除尘仓的顶部放置有引风机,引风机的出风口连通有抽风管,抽风管贯穿除尘仓的顶部并和滤袋固接,滤袋和连接杆固接,除尘仓的出料口连通有落料管,落料管的正下方设有集尘仓。本实用新型通过集渣槽对电石炉中产生的净化灰进行收集,同时设置除尘器对集渣槽进一步吸尘,并利用滤袋对净化灰吸附,通过除尘单元对滤袋及时清理,以保证除尘器对净化灰的良好且稳定的除尘效果。

Figure 202222885534

The utility model belongs to the technical field of dust removal equipment, and specifically discloses a dust removal and dust removal system for calcium carbide furnace, which includes a slag collection tank and a dust remover, and the dust remover includes a dust removal bin, a filter bag and a cleaning unit. Just above the slag tank, the dust removal bin is connected with a dust suction pipe, the free end of the dust suction pipe extends to the opening of the slag collection tank, a connecting rod is connected to the inner wall of the dust removal bin, and an induced draft fan is placed on the top of the dust removal bin, and the air outlet of the induced draft fan There is an exhaust pipe in communication, the exhaust pipe runs through the top of the dust removal bin and is fixed to the filter bag, the filter bag is fixed to the connecting rod, the discharge port of the dust removal bin is connected to a discharge pipe, and there is a collecting pipe directly below the discharge pipe. Dust bin. The utility model collects the purified ash produced in the calcium carbide furnace through the slag collection tank, and at the same time, a dust collector is set to further absorb dust from the slag collection tank, and the filter bag is used to absorb the purified ash, and the filter bag is cleaned in time through the dust removal unit to ensure The dust collector has a good and stable dust removal effect on the purified ash.

Figure 202222885534

Description

一种用于电石炉的卸灰除尘系统A dust removal and dust removal system for calcium carbide furnace

技术领域technical field

本实用新型涉及除尘设备技术领域,具体涉及一种用于电石炉的卸灰除尘系统。The utility model relates to the technical field of dust removal equipment, in particular to an ash discharge and dust removal system for calcium carbide furnaces.

背景技术Background technique

在电石生产过程中会产生净化灰,电石炉的净化灰具有粒度细、比重轻、温度高的特点。由于净化灰中含有镁、磷等成份,在接触空气后会发生自燃现象,造成输送难度大、无法进行后续处理。同时,卸灰时现场环境污染严重,一方面对设备、人员等造成不同程度的危害,另一方面环境污染较为严重。Purified ash will be produced in the production process of calcium carbide, and the purified ash of calcium carbide furnace has the characteristics of fine particle size, light specific gravity and high temperature. Since the purified ash contains magnesium, phosphorus and other components, it will spontaneously ignite after contacting the air, making it difficult to transport and unable to carry out subsequent treatment. At the same time, the on-site environmental pollution is serious during ash unloading. On the one hand, it causes different degrees of harm to equipment and personnel, and on the other hand, the environmental pollution is relatively serious.

电石生产现场多处设有散点除尘装置,其中滤袋除尘器的除尘效果较为理想,但由于长时间吸尘的滤袋不便于随时取出进行清理,导致滤袋吸尘效果略有下降,因此在电石炉卸灰除尘操作中需要随时保证滤袋除尘器中滤袋的除尘,才能使除尘器的效果更佳,大大提高卸灰除尘的力度。Scattered dust removal devices are installed in many places in the calcium carbide production site, among which the dust removal effect of the filter bag filter is relatively ideal, but because the filter bag that has been vacuumed for a long time is not easy to take out for cleaning at any time, the dust collection effect of the filter bag is slightly reduced, so In the dust removal and dust removal operation of the calcium carbide furnace, it is necessary to ensure the dust removal of the filter bag in the filter bag dust collector at any time, so as to make the effect of the dust collector better and greatly improve the strength of dust removal and dust removal.

实用新型内容Utility model content

本实用新型的目的在于提供一种用于电石炉的卸灰除尘系统,以解决滤袋除尘器对电石炉产出的净化灰除尘时,滤袋上吸附的灰尘不便于及时清理的问题。The purpose of this utility model is to provide a dust removal and dust removal system for calcium carbide furnace to solve the problem that the dust adsorbed on the filter bag is not easy to clean up in time when the filter bag dust collector removes the dust from the purified ash produced by the calcium carbide furnace.

为达到上述目的,本实用新型提供的基础方案为:一种施工现场撒灰线装置,包括集渣槽和除尘器,所述除尘器包括除尘仓、滤袋和用于清理滤袋的清理单元,所述电石炉位于集渣槽的正上方,所述除尘仓的侧壁连通有吸尘管,所述吸尘管的自由端向集渣槽的开口处延伸,所述除尘仓内壁连接有连接杆,所述除尘仓的顶部放置有引风机,所述引风机的出风口连通有抽风管,所述抽风管的自由端贯穿除尘仓的顶部并和滤袋固接,所述滤袋和连接杆固接,所述除尘仓的出料口连通有落料管,所述落料管上连接有插板阀,所述落料管的正下方设有集尘仓。In order to achieve the above purpose, the basic solution provided by the utility model is: a construction site ash spreading line device, including a slag collection tank and a dust collector, and the dust collector includes a dust removal bin, a filter bag and a cleaning unit for cleaning the filter bag , the calcium carbide furnace is located directly above the slag collection tank, the side wall of the dust removal bin is connected with a dust suction pipe, the free end of the dust suction pipe extends to the opening of the slag collection tank, and the inner wall of the dust removal bin is connected with a Connecting rod, an induced draft fan is placed on the top of the dust removal bin, the air outlet of the induced draft fan is connected with an exhaust pipe, the free end of the exhaust duct runs through the top of the dust removal bin and is fixedly connected with the filter bag, the filter bag The bag is fixedly connected with the connecting rod, the discharge port of the dust removal bin is connected with a discharge pipe, the discharge pipe is connected with a slide valve, and a dust collection bin is arranged directly below the discharge pipe.

本实用新型的原理和有益效果在于:本实用新型设置了集渣槽,以便于对电石炉中产生的净化灰进行收集,同时设置除尘器对集渣槽进一步吸尘,并在引风机的作用下利用滤袋对净化灰进一步回收,经过一段时间吸尘操作后,通过除尘单元对滤袋及时清理,以保证除尘器对净化灰的良好且稳定的除尘效果。The principle and beneficial effects of the utility model are: the utility model is provided with a slag collecting tank, so as to collect the purified ash produced in the calcium carbide furnace, and at the same time, a dust collector is set to further absorb dust from the slag collecting tank, and the effect of the induced draft fan Next, the filter bag is used to further recover the purified ash. After a period of vacuuming operation, the filter bag is cleaned in time through the dust removal unit to ensure a good and stable dust removal effect of the dust collector on the purified ash.

方案二,此为基础方案的优选,所述清理单元包括鼓风机,所述鼓风机放置在除尘仓上,所述鼓风机的出风口连通有通风管,所述通风管的自由端和抽风管连通,所述通风管上设有第一阀门;通过鼓风机对除尘仓内的滤袋进行吹风,将滤袋上吸附的灰尘及时清理,同时,在引风机开启时关闭第一阀门,防止风灌入鼓风机对其造成损坏。Option 2, this is the preference of the basic solution, the cleaning unit includes a blower, the blower is placed on the dust removal bin, the air outlet of the blower is connected with a ventilation pipe, and the free end of the ventilation pipe is connected with the exhaust pipe, The ventilation pipe is provided with a first valve; the air blower is used to blow the filter bag in the dust removal chamber to clean the dust adsorbed on the filter bag in time, and at the same time, close the first valve when the induced draft fan is turned on to prevent the wind from entering the blower cause damage to it.

方案三,此为方案二的优选,所述抽风管和吸尘管上分别设有第二阀门和第三阀门;在鼓风机开启时,及时地关闭第二阀门和第三阀门,关闭第二阀门以防止鼓风机中吹出的风经过抽风管灌入引风机致其损坏,关闭第三阀门防止将滤袋上吹下的灰尘吹入吸尘管中。Scheme three, this is the optimization of scheme two, the second valve and the third valve are respectively arranged on the air exhaust pipe and the dust suction pipe; when the blower is opened, the second valve and the third valve are closed in time, and the second valve is closed The valve is used to prevent the wind blown from the blower from being poured into the induced draft fan through the exhaust pipe to cause damage to it, and the third valve is closed to prevent the dust blown from the filter bag from being blown into the suction pipe.

方案四,此为方案三的优选,所述集渣槽上连接有支撑杆,所述支撑杆的自由端固接有环管,所述环管圆周阵列有若干个喷头,所述环管上连通有进水管;从进水管中向环管内通入水,并通过喷头向集渣槽中进行喷洒。Scheme 4, this is the optimization of scheme 3, the slag collection tank is connected with a support rod, the free end of the support rod is fixedly connected with a ring pipe, the ring pipe has several nozzles in a circumferential array, and the ring pipe has a It is connected with a water inlet pipe; water is passed into the ring pipe from the water inlet pipe, and sprayed into the slag collecting tank through the nozzle.

方案五,此为方案四的优选,若干个所述喷头的出水口指向集渣槽的底部;净化灰从电石炉中排除时,由于掉落的同时也会产生大量的扬尘,对集渣槽内部集中喷洒以对扬尘的量进行控制。Scheme five, this is the optimization of scheme four, the water outlets of several nozzles point to the bottom of the slag collection tank; when the purified ash is removed from the calcium carbide furnace, a large amount of dust will be generated while falling, which will affect the slag collection tank Concentrated spraying inside to control the amount of dust.

方案六,此为方案五的优选,所述电石炉的出料端连接有集尘罩,所述集尘罩位于集渣槽的正上方;集渣槽中产生的其中一部分扬尘可通过集尘罩遮挡,以防止其进一步扩散污染车间。Scheme six, this is the optimization of scheme five, the discharge end of the calcium carbide furnace is connected with a dust collection cover, and the dust collection cover is located directly above the slag collection tank; part of the dust generated in the slag collection tank can pass through the dust collection Cover to prevent it from further spreading and contaminating the workshop.

附图说明Description of drawings

图1是本实用新型一种用于电石炉的卸灰除尘系统的结构示意图。Fig. 1 is a schematic structural view of a dust-discharging and dust-removing system for calcium carbide furnaces of the present invention.

具体实施方式Detailed ways

下面通过具体实施方式对本实用新型作进一步详细的说明:The utility model is described in further detail below by means of specific embodiments:

说明书附图中的附图标记包括:1、电石炉;2、集渣槽;3、除尘仓;4、集尘仓;5、吸尘管;6、引风机;7、滤袋;8、抽风管;9、第二阀门;10、鼓风机;11、通风管;12、第一阀门;13、第三阀门;14、插板阀;15、落料管;16、环管;17、喷头;18、支撑杆;19、集尘罩;20、连接杆;21、进水管。The reference signs in the drawings of the description include: 1. calcium carbide furnace; 2. slag collection tank; 3. dust removal bin; 4. dust collection bin; 5. dust suction pipe; Exhaust pipe; 9. Second valve; 10. Blower; 11. Ventilation pipe; 12. First valve; 13. Third valve; 14. Insert valve; 15. Blanking pipe; 16. Ring pipe; Nozzle; 18, support rod; 19, dust cover; 20, connecting rod; 21, water inlet pipe.

如图1所示:一种用于电石炉的卸灰除尘系统,包括集渣槽2和除尘器,除尘器包括除尘仓3和滤袋7,电石炉1的出料口位于集渣槽2的正上方,集渣槽2的顶端圆周阵列有支撑杆18,集渣槽2开口处的正上方设有集尘罩19和环管16,环管16和支撑杆18的自由端固定连接,环管16上连通有进水管21和若干个喷头17,若干个喷头17的管口面向集渣槽2的底部,集尘罩19固接在电石炉1的出料端。As shown in Figure 1: a dust removal and dust removal system for calcium carbide furnace, including a slag collection tank 2 and a dust collector, the dust collector includes a dust removal bin 3 and a filter bag 7, and the discharge port of the calcium carbide furnace 1 is located in the slag collection tank 2 Directly above the top of the slag collecting tank 2, there are supporting rods 18 in a circumferential array, and a dust collecting cover 19 and a ring pipe 16 are arranged directly above the opening of the slag collecting tank 2, and the free ends of the ring pipe 16 and the supporting rod 18 are fixedly connected. The ring pipe 16 is connected with a water inlet pipe 21 and several nozzles 17, the mouths of which nozzles 17 face the bottom of the slag collection tank 2, and the dust collection cover 19 is fixedly connected to the discharge end of the calcium carbide furnace 1.

除尘仓3的侧壁连通有吸尘管5,吸尘管5的自由端向环管16延伸,吸尘管5对准集渣槽2的开口处,吸尘管5上设有第三阀门13;除尘仓3内固定连接有连接杆20,滤袋7和连接杆20固定连接,除尘仓3的顶部放置有引风机6和鼓风机10,引风机6的进风口连通有抽风管8,出风管的自由端贯穿除尘仓3的顶部和滤袋7固定连接,鼓风机10的出风口连通有通风管11,通风管11的自由端和抽风管8连通,抽风管8和通风管11上分别设有第二阀门9和第一阀门12。除尘仓3的出料口连通有落料管15,落料管15上固定连接有插板阀14,落料管15的正下方设有集尘仓4。The side wall of the dust removal chamber 3 is connected with a dust suction pipe 5, the free end of the dust suction pipe 5 extends to the ring pipe 16, the dust suction pipe 5 is aligned with the opening of the slag collection tank 2, and the dust suction pipe 5 is provided with a third valve 13. The connecting rod 20 is fixedly connected in the dust removal bin 3, the filter bag 7 is fixedly connected with the connecting rod 20, the induced draft fan 6 and the blower 10 are placed on the top of the dust removal bin 3, and the air inlet of the induced draft fan 6 is connected with an exhaust pipe 8, The free end of the air outlet pipe runs through the top of the dust removal bin 3 and is fixedly connected to the filter bag 7. The air outlet of the blower 10 is connected with a ventilation pipe 11, and the free end of the ventilation pipe 11 is connected with the exhaust pipe 8. The exhaust pipe 8 and the ventilation pipe 11 is provided with the second valve 9 and the first valve 12 respectively. The discharge port of the dust removal bin 3 is connected with a discharge pipe 15 , the discharge pipe 15 is fixedly connected with a slide valve 14 , and the dust collection bin 4 is arranged directly below the discharge pipe 15 .

本实施例的实施方式为:本卸灰除尘设备在使用时,电石炉1工作时产生的净化灰从出料口落入集渣槽2中,通过向环管16中通水并由喷头17向集渣槽2内部进行喷洒以防止扬尘,启动引风机6并且打开第三阀门13和第二阀门9,紧闭第一阀门12,集渣槽2内未被除去的净化灰和扬尘经过吸尘管5吸入除尘仓3内,一部分粉尘被吸附在滤袋7上,另一部分粉尘落至除尘仓3下方的落料管15中并掉入集尘仓4内。待经过一段时间除尘后需要对滤袋7上的粉尘进行清理,此时关闭第三阀门13和第二阀门9,打开第一阀门12,启动鼓风机10,通过鼓风机10向通风管11中吹风,通风管11的风再经过抽风管8将滤袋7上的粉尘吹去,从滤袋7上吹下的粉尘经过落料管15落至集尘仓4中。The implementation mode of this embodiment is: when the dust-discharging and dust-removing equipment is in use, the purified ash generated during the operation of the calcium carbide furnace 1 falls into the slag collecting tank 2 from the discharge port, and is passed through the ring pipe 16 and sprayed by the nozzle 17. Spray to the inside of the slag collection tank 2 to prevent dust, start the induced draft fan 6 and open the third valve 13 and the second valve 9, close the first valve 12, and the unremoved purified ash and dust in the slag collection tank 2 will be sucked The dust pipe 5 sucks in the dust removal bin 3 , a part of the dust is adsorbed on the filter bag 7 , and the other part of the dust falls into the discharge pipe 15 below the dust removal bin 3 and falls into the dust collection bin 4 . After a period of dust removal, it is necessary to clean up the dust on the filter bag 7. At this time, the third valve 13 and the second valve 9 are closed, the first valve 12 is opened, the blower 10 is started, and the blower 10 is used to blow air in the ventilation pipe 11. The wind of the vent pipe 11 blows off the dust on the filter bag 7 through the exhaust pipe 8 again, and the dust blown off from the filter bag 7 falls in the dust collection bin 4 through the feed pipe 15 .

以上所述的仅是本实用新型的实施例,方案中公知的具体结构及特性等常识在此未作过多描述。应当指出,对于本领域的技术人员来说,在不脱离本实用新型结构的前提下,还可以作出若干变形和改进,这些也应该视为本实用新型的保护范围,这些都不会影响本实用新型实施的效果和专利的实用性。本申请要求的保护范围应当以其权利要求的内容为准,说明书中的具体实施方式等记载可以用于解释权利要求的内容。What is described above is only the embodiment of the utility model, and common knowledge such as the specific structure and characteristic known in the scheme is not described too much here. It should be pointed out that for those skilled in the art, under the premise of not departing from the structure of the utility model, some deformations and improvements can also be made, and these should also be regarded as the protection scope of the utility model, and these will not affect the utility model. Effects of novel implementations and utility of patents. The scope of protection required by this application shall be based on the content of the claims, and the specific implementation methods and other records in the specification may be used to interpret the content of the claims.

Claims (6)

1. The utility model provides an unload grey dust pelletizing system for carbide furnace, a serial communication port, including collection slag chute (2) and dust remover, the dust remover includes dust removal storehouse (3), filter bag (7) and is used for clearing up the clearance unit of filter bag (7), and the end of slagging tap of carbide furnace (1) is located collection slag chute (2) directly over, the lateral wall intercommunication in dust removal storehouse (3) has dust absorption pipe (5), the free end of dust absorption pipe (5) extends to the opening part in collection slag chute (2), dust removal storehouse (3) inner wall is connected with connecting rod (20), draught fan (6) have been placed at the top in dust removal storehouse (3), the air outlet intercommunication of draught fan (6) has exhaust column (8), the free end of exhaust column (8) runs through the top in dust removal storehouse (3) and with filter bag (7) rigid coupling, connecting rod (7) and connecting rod (20) rigid coupling, the discharge gate intercommunication in dust removal storehouse (3) has blanking pipe (15), be connected with blanking pipe (15) on blanking pipe (15), the blanking pipe (14) be equipped with blanking pipe (4) under the dust collection bin (4).
2. The ash discharging and dust removing system for the calcium carbide furnace as claimed in claim 1, wherein the cleaning unit comprises an air blower (10), the air blower (10) is placed on the dust removing bin (3), an air outlet of the air blower (10) is communicated with a vent pipe (11), a free end of the vent pipe (11) is communicated with an exhaust pipe (8), and a first valve (12) is arranged on the vent pipe (11).
3. The ash discharging and dust removing system for calcium carbide furnaces as claimed in claim 2, wherein a second valve (9) and a third valve (13) are respectively arranged on the exhaust pipe (8) and the dust suction pipe (5).
4. The ash discharging and dust removing system for the calcium carbide furnace as claimed in claim 3, wherein the slag collecting groove (2) is connected with a support rod (18), the free end of the support rod (18) is fixedly connected with a ring pipe (16), a plurality of nozzles (17) are circumferentially arrayed on the ring pipe (16), and a water inlet pipe (21) is communicated with the ring pipe (16).
5. The ash discharging and dust removing system for the calcium carbide furnace as claimed in claim 4, wherein the water outlets of the plurality of nozzles (17) are directed to the bottom of the slag collecting tank (2).
6. The ash discharging and dust removing system for the calcium carbide furnace as claimed in claim 5, wherein a dust collection cover (19) is connected to the discharge end of the calcium carbide furnace (1), and the dust collection cover (19) is positioned right above the slag collection groove (2).
CN202222885534.XU 2022-11-01 2022-11-01 Ash discharging and dust removing system for calcium carbide furnace Active CN218740797U (en)

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