CN218712728U - Climbing mechanism of steel tile in inclined shaft - Google Patents
Climbing mechanism of steel tile in inclined shaft Download PDFInfo
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- CN218712728U CN218712728U CN202221940183.1U CN202221940183U CN218712728U CN 218712728 U CN218712728 U CN 218712728U CN 202221940183 U CN202221940183 U CN 202221940183U CN 218712728 U CN218712728 U CN 218712728U
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Abstract
Description
技术领域technical field
本实用新型涉及一种斜井内钢瓦片的顶升机构。适用于抽水蓄能电站斜井施工技术领域。The utility model relates to a jacking mechanism for steel tiles in inclined shafts. The utility model is suitable for the technical field of inclined shaft construction in pumped storage power stations.
背景技术Background technique
引水斜井作为抽水蓄能电站中重要的建筑物,具有倾角陡、直径大、长度长的特点,斜井施工难度极大。在斜井施工当中,为了确保斜井内壁结构的稳定,需要在斜井内壁拼装钢瓦片进行支撑,以确保斜井内壁的整体稳定,因此就需要借助拼装机械对钢瓦片进行拼装处理。As an important building in the pumped storage power station, the diversion inclined shaft has the characteristics of steep inclination, large diameter and long length, and the construction of the inclined shaft is extremely difficult. In the construction of the inclined shaft, in order to ensure the stability of the inner wall structure of the inclined shaft, it is necessary to assemble steel tiles on the inner wall of the inclined shaft for support to ensure the overall stability of the inner wall of the inclined shaft. Therefore, it is necessary to assemble the steel tiles with the help of an assembly machine.
目前对斜井内壁护盾的钢瓦片拼装通常采用吊装机械吊装钢瓦片到合适位置,结合人工手动的方式进行拼装,由于斜井内壁为弧形结构,吊装的方式无法确保钢瓦片能够快速且准确的移动到拼装位置,并且由于钢瓦片的重量较重,体积较大,人工手动操作会带来较大的负担,无法对钢瓦片起到自动且灵活的拼装操作效果。At present, the steel tiles of the shield on the inner wall of the inclined shaft are usually assembled by hoisting machinery to hoist the steel tiles to the appropriate position, combined with manual assembly. Since the inner wall of the inclined shaft is a curved structure, the hoisting method cannot ensure that the steel tiles can Quickly and accurately move to the assembly position, and because the steel tiles are heavy and bulky, manual operation will bring a greater burden, and it is impossible to automatically and flexibly assemble the steel tiles.
实用新型内容Utility model content
本实用新型要解决的技术问题是:为解决上述技术问题,本实用新型提供一种提高钢瓦片拼装效率、实现钢瓦片位置自由灵活调节效果的斜井内钢瓦片的顶升机构。The technical problem to be solved by the utility model is: in order to solve the above technical problems, the utility model provides a jacking mechanism for steel tiles in an inclined shaft that improves the assembly efficiency of steel tiles and realizes the effect of free and flexible adjustment of the position of steel tiles.
本实用新型所采用的技术方案是:一种斜井内钢瓦片的顶升机构,用于将钢瓦片顶升至斜井内壁上,其特征在于:在支撑座上安装有升降组件,在升降组件上安装有在斜井横截面上旋转的铰支座,铰支座的铰支座底板固定安装在升降组件上,铰支座的铰支座顶板上固定安装有沿斜井径向方向布置的第二液压缸,在第二液压缸的伸缩端端部上固定安装有用于放置钢瓦片的载重板,在载重板的上底面上设有钢瓦片防脱结构,在支撑座上设有用于驱动第二液压缸及载重板以铰支座为基点旋转或停止的摆动组件。如此,在需要将钢瓦片安装在斜井内壁上时,将支撑座移动至对应位置后,在钢瓦片放置在载重板上,通过升降组件将铰支座及其上部组件移动至铰支座转动中心与斜井轴心一致处,通过摆动组件控制第二液压缸和载重板及放置在载重板上的钢瓦片转动至斜井内壁上钢瓦片待安装位置的对应位置处,通过第二液压缸将载重板上的钢瓦片移动至斜井内壁上钢瓦片的安装位置处,方便人员将载重板上的钢瓦片安装在斜井内壁上。The technical solution adopted by the utility model is: a jacking mechanism for steel tiles in an inclined shaft, which is used to lift the steel tiles to the inner wall of the inclined shaft. The hinge support that rotates on the cross section of the inclined shaft is installed on the lifting assembly, the hinge support bottom plate of the hinge support is fixedly installed on the lifting assembly, and the hinge support top plate of the hinge support is fixedly installed with The second hydraulic cylinder is arranged, and a load plate for placing steel tiles is fixedly installed on the telescopic end of the second hydraulic cylinder. The upper bottom surface of the load plate is provided with a steel tile anti-detachment structure. A swing assembly for driving the second hydraulic cylinder and the load plate to rotate or stop based on the hinge support is provided. In this way, when the steel tile needs to be installed on the inner wall of the inclined shaft, after the support seat is moved to the corresponding position, the steel tile is placed on the load plate, and the hinge support and its upper assembly are moved to the hinge support through the lifting assembly. At the place where the seat rotation center is consistent with the shaft center of the inclined shaft, the second hydraulic cylinder, the load plate and the steel tiles placed on the load plate are controlled by the swing assembly to rotate to the corresponding position where the steel tiles are to be installed on the inner wall of the inclined shaft. The second hydraulic cylinder moves the steel tiles on the loading plate to the installation position of the steel tiles on the inner wall of the inclined shaft, which is convenient for personnel to install the steel tiles on the loading plate on the inner wall of the inclined shaft.
所述摆动组件具有固定安装在支撑座上的电机,电机的输出轴上固定安装有随电机输出轴转动的主动齿轮,第二液压缸外壁上在与主动齿轮对应位置处安装有与所述主动齿轮齿轮配合的从动齿轮。如此,在将支撑座移动至对应位置后,通过控制电机的输出轴转动,从而带动电机输出轴上的主动齿轮及第二液压缸外壁上与主动齿轮齿轮配合的从动齿轮转动,最终带动第二液压缸及第二液压缸端部的载重板转动;在将载重板及载重板上的钢瓦片转动至对应位置后,通过控制电机停止工作,主动齿轮停止转动,第二液压缸及第二液压缸端部的载重板在从动齿轮与主动齿轮的齿轮配合作用下停止转动。使第二液压缸及载重板停止在钢瓦片待安装位置。The swing assembly has a motor fixedly installed on the support seat, a driving gear that rotates with the output shaft of the motor is fixedly installed on the output shaft of the motor, and a drive gear corresponding to the driving gear is installed on the outer wall of the second hydraulic cylinder at a position corresponding to the driving gear. The driven gear of the cogwheel mating. In this way, after the support base is moved to the corresponding position, the output shaft of the motor is controlled to rotate, thereby driving the driving gear on the output shaft of the motor and the driven gear on the outer wall of the second hydraulic cylinder that cooperates with the driving gear to rotate, and finally drives the first The second hydraulic cylinder and the load plate at the end of the second hydraulic cylinder rotate; after the load plate and the steel tiles on the load plate are rotated to the corresponding positions, the motor stops working and the driving gear stops rotating. The load plate at the end of the two hydraulic cylinders stops rotating under the gear cooperation effect of the driven gear and the driving gear. Make the second hydraulic cylinder and the load plate stop at the position where the steel tile is to be installed.
所述钢瓦片防脱结构具有载重板顶面上安装在斜井下方侧边缘上的护板和分别安装在载重板两端的防脱组件;The steel tile anti-off structure has a guard plate installed on the top surface of the load plate on the side edge of the lower side of the inclined shaft and an anti-off component installed on both ends of the load plate;
在所述载重板两端位置处沿载重板通长方向设有沿载重板径向方向布置的通槽,所述防脱组件具有安装在通槽内的防脱板,所述防脱板沿载重板径向方向移动,在载重板下底面上安装有电缸,电缸的输出端通过传动架与伸出载重板下底面外的防脱板端部固定连接。因斜井整体成向下倾斜状,安装在斜井下方侧载重板顶面边缘上的护板能有效避免钢瓦片在运输过程中受重力作用从斜井下方侧载重板顶面边缘处掉落。为方便载重板上的钢瓦片与斜井内壁对应,该载重板为向上凸的弧形,载重板两端向下弯。在载重板两端安装防脱组件能有效避免钢瓦片从载重板两端滑落。在将钢瓦片移动至待安装位置后,通过控制安装在载重板下底面上的电缸工作,带动防脱板在通槽内向下移动直至与钢瓦片脱离,如此,方便将钢瓦片安装在拼装位置处。At both ends of the load plate, there are through grooves arranged along the radial direction of the load plate along the long direction of the load plate. The load plate moves in the radial direction, and an electric cylinder is installed on the bottom surface of the load plate, and the output end of the electric cylinder is fixedly connected with the end of the anti-off plate extending outside the bottom surface of the load plate through a transmission frame. Because the inclined shaft is inclined downwards as a whole, the guard plate installed on the top edge of the side load plate under the inclined shaft can effectively prevent the steel tiles from falling off from the top edge of the side load plate under the inclined shaft under the action of gravity during transportation. fall. In order to facilitate the steel tiles on the load plate to correspond to the inner wall of the inclined shaft, the load plate is in an upwardly convex arc shape, and the two ends of the load plate are bent downward. Installing anti-off components at both ends of the load plate can effectively prevent the steel tiles from slipping from both ends of the load plate. After the steel tile is moved to the position to be installed, the electric cylinder installed on the lower surface of the load plate is controlled to work, and the anti-off plate is driven to move down in the through groove until it is separated from the steel tile, so that the steel tile is conveniently installed. The sheet is installed at the assembly position.
在所述两个防脱组件的防脱板上在朝向另一个防脱板的侧面上均匀设有若干滚珠。如此,防脱板在通槽内移动过程中,在滚珠的作用下可以减小防脱板与钢瓦片的摩擦力,避免钢瓦片的磨损。A plurality of balls are evenly arranged on the anti-off plate of the two anti-off components on the side facing the other anti-off plate. In this way, during the movement of the anti-off plate in the through groove, the friction force between the anti-off plate and the steel tile can be reduced under the action of the ball, so as to avoid the wear of the steel tile.
在所述第二液压缸的固定端与载重板的下底面之间连接安装有支撑组件,所述支撑组件具有固定安装在载重板下底面上的滑架和固定安装在第二液压缸固定端外壁上的支撑杆,所述滑架在安装支撑杆的端部上沿滑架通长方向设有滑槽,支撑杆可滑动地安装在滑架的滑槽内。如此,在钢瓦片随载重板转动或升降过程中,对载重板的转动升降起到了良好的导向支撑作用,能有效避免载重板与第二液压杆之间的相对转动导致的载重板上的钢瓦片与斜井内壁上待安装位置处不对应。A support assembly is installed between the fixed end of the second hydraulic cylinder and the lower bottom surface of the load plate, and the support assembly has a carriage fixedly installed on the lower bottom surface of the load plate and a carriage fixedly installed on the fixed end of the second hydraulic cylinder. The supporting rod on the outer wall, the sliding frame is provided with a chute along the lengthwise direction of the sliding frame on the end where the supporting rod is installed, and the supporting rod is slidably installed in the sliding groove of the sliding frame. In this way, when the steel tile rotates or lifts with the load plate, it plays a good role in guiding and supporting the rotation and lifting of the load plate, and can effectively avoid the impact on the load plate caused by the relative rotation between the load plate and the second hydraulic rod. The steel tile does not correspond to the position to be installed on the inner wall of the inclined shaft.
在所述斜井底部内壁上沿斜井通长方向设有轨道,在所述支撑座的下底面上安装有与所述轨道滑动配合的滚轮。如此,通过轨道将支撑座移动至斜井内不同位置后,方便将钢瓦片安装在斜井内壁不同位置处。A track is provided on the inner wall of the bottom of the inclined shaft along the lengthwise direction of the inclined shaft, and a roller slidingly matched with the track is installed on the lower bottom surface of the support seat. In this way, after the support base is moved to different positions in the inclined shaft through the rails, it is convenient to install the steel tiles at different positions on the inner wall of the inclined shaft.
在所述支撑座的两侧面上分别安装有沿垂直于支撑座移动方向布置的第一液压缸,在所述第一液压缸的伸缩端端部上固定安装有抵触板。如此,在将支撑座移动至对应位置后,通过伸出第一液压缸的伸缩端,使固定安装在第一液压缸伸缩端端部上的抵触板抵触在斜井内壁上,增加该顶升机构顶升钢瓦片时的稳定性。A first hydraulic cylinder arranged perpendicular to the moving direction of the support base is installed on both sides of the support base, and a collision plate is fixedly installed on the telescopic end of the first hydraulic cylinder. In this way, after the support base is moved to the corresponding position, by extending the telescopic end of the first hydraulic cylinder, the collision plate fixedly installed on the telescopic end of the first hydraulic cylinder is bumped against the inner wall of the inclined shaft, increasing the jacking. The stability of the mechanism when lifting the steel tiles.
所述升降组件具有升降架和若干第三液压缸,所述第三液压缸沿竖直方向固定安装在支撑座上,第三液压缸的伸缩端端部固定安装在升降架下底面上,所述铰支座安装在升降架上底面上。如此,可以对铰支座的高度进行调节,使得铰支座的中心需要保持与斜井轴心一致,从而能够保证第二液压缸及载重板转动时时刻与斜井内壁配合。The lifting assembly has a lifting frame and a plurality of third hydraulic cylinders, the third hydraulic cylinders are fixedly installed on the support base along the vertical direction, and the telescopic ends of the third hydraulic cylinders are fixedly installed on the bottom surface of the lifting frame. The hinge support is installed on the bottom surface of the lifting frame. In this way, the height of the hinge support can be adjusted so that the center of the hinge support needs to be consistent with the axis of the inclined shaft, so as to ensure that the second hydraulic cylinder and the load plate always cooperate with the inner wall of the inclined shaft when rotating.
本实用新型的有益效果是:本实用新型采用摆动组件和液压缸的驱动方式,可以对载重板的角度和高度进行灵活的调节操作,使得载重板上的钢瓦片能够准确的移动到拼装位置,并结合防脱组件的防脱保护作用,可以在载重板运动调节时,对钢瓦片起到防脱保护作用,避免钢瓦片发生掉落的现象,进而确保钢瓦片能够自动且安全的移动到拼装位置,提高了钢瓦片的拼装效率。The beneficial effects of the utility model are: the utility model adopts the driving mode of the swing assembly and the hydraulic cylinder, and can flexibly adjust the angle and height of the load plate, so that the steel tiles on the load plate can be accurately moved to the assembly position , combined with the anti-off protection function of the anti-off component, it can protect the steel tiles from falling off when the load plate is adjusted in motion, avoiding the phenomenon of steel tiles falling off, and ensuring that the steel tiles can be automatically and safely The moving to the assembly position improves the assembly efficiency of steel tiles.
附图说明Description of drawings
图1为本实用新型实施例提供的结构示意图;Fig. 1 is the structural representation that the utility model embodiment provides;
图2为本实用新型实施例提供的摆动组件与第二液压缸连接处的结构示意图;Fig. 2 is a structural schematic diagram of the connection between the swing assembly and the second hydraulic cylinder provided by the embodiment of the present invention;
图3为本实用新型实施例提供的支撑组件的结构示意图;Fig. 3 is a schematic structural diagram of a support assembly provided by an embodiment of the present invention;
图4为本实用新型实施例提供的防脱组件与载重板连接处的结构示意图;Fig. 4 is a structural schematic diagram of the connection between the anti-loosening component and the load plate provided by the embodiment of the present invention;
图5为本实用新型实施例提供的载重板的结构示意图;Fig. 5 is a schematic structural view of the load plate provided by the embodiment of the present invention;
图6为本实用新型实施例提供的升降组件与铰支座连接处的结构示意图。Fig. 6 is a structural schematic diagram of the connection between the lifting assembly and the hinge support provided by the embodiment of the present invention.
附图标记说明:1、支撑座;2、摆动组件;21、电机;22、主动齿轮;23、从动齿轮;3、第一液压缸;4、铰支座;5、第二液压缸;6、支撑组件;61、滑架;62、支撑杆;7、防脱组件;71、电缸;72、传动架;73、防脱板;74、滚珠;8、载重板;81、通槽;82、护板;9、抵触板;10、升降组件;101、第三液压缸;102、升降架。Explanation of reference signs: 1. Support seat; 2. Swing assembly; 21. Motor; 22. Driving gear; 23. Driven gear; 3. First hydraulic cylinder; 4. Hinge support; 5. Second hydraulic cylinder; 6. Support component; 61. Sliding frame; 62. Support rod; 7. Anti-off component; 71. Electric cylinder; 72. Transmission frame; 73. Anti-off plate; 74. Ball; 8. Load plate; 81. Through slot ; 82, guard plate; 9, collision plate; 10, lifting assembly; 101, the third hydraulic cylinder; 102, lifting frame.
具体实施方式Detailed ways
下面结合附图并通过实施例对本实用新型作进一步的详细说明,以下实施例是对本实用新型的解释而本实用新型并不局限于以下实施例。The utility model will be further described in detail below in conjunction with the accompanying drawings and examples. The following examples are explanations of the utility model and the utility model is not limited to the following examples.
本实施例为一种斜井内钢瓦片的顶升机构,具有支撑座1,钢瓦片及放置有钢瓦片的载重板8通过摆动组件2及液压缸实现位置可调节地安装在支撑座1上。This embodiment is a jacking mechanism for steel tiles in an inclined shaft, which has a
本实施例中,在斜井底部内壁上沿斜井通长方向设有轨道,在轨道上放置支撑座1。该支撑座1地底部设有与轨道滑动配合的滚轮。如此,使得该顶升机构能在斜井内沿斜井通长方向移动,将放置在该顶升机构载重板8上的钢瓦片移动至斜井内待安装位置处。In this embodiment, a track is provided on the inner wall of the bottom of the inclined shaft along the lengthwise direction of the inclined shaft, and the
本实施例中,为了增加在将支撑座1移动至待安装位置后整体升降机构的结构稳定性,在所述支撑座1的两侧面上分别安装有沿垂直于支撑座1移动方向布置的第一液压缸3,在所述第一液压缸3的伸缩端端部上固定安装有抵触板9。如此,在将支撑座1通过轨道移动至钢瓦片安装对应位置后,通过控制第一液压缸3工作,使第一液压缸3的伸缩杆伸出,使得固定安装在第一液压缸3伸缩杆端部的抵触板9紧贴斜井内壁。通过支撑座1两侧的抵触板9分别于支撑座1两侧的斜井内壁夹紧,使得支撑座1及支撑座1上的结构稳定地安装在斜井内。In this embodiment, in order to increase the structural stability of the overall lifting mechanism after the
本实施例中,在支撑座1的上底面上安装有升降组件10,如图6所示,支撑座1的上表面设置有升降组件10,且升降组件10包括设置在支撑座1上的第三液压缸101,且第三液压缸101的伸缩端端部上固定有位于铰支座4底部的升降架102,通过第三液压缸101的驱动作用,能够驱动升降架102升降,可以对铰支座4的高度进行调节,使得在安装钢瓦片时铰支座4的中心需要保持与待安装钢瓦片斜井段轴心一致,从而能够保证第二液压缸5及载重板8转动时时刻与斜井内壁配合,方便将钢瓦片进行顶升安装操作。In this embodiment, a lifting
本实施例中,在升降架102上底面上固定安装有铰支座4,铰支座4的铰支座底板固定安装在升降架102上,铰支座4的铰支座顶板上固定安装有沿斜井径向方向布置的第二液压缸5,在第二液压缸5的伸缩端端部处固定安装有与待安装钢瓦片配合的载重板8。铰支座顶板及安装在铰支座顶板上的第二液压缸5通过安装在支撑座1上的摆动组件2实现以铰支座4下底面与铰支座4上底面连接点为基点在斜井横截面上旋转。本实施例中,载重板8为中间向上凸的弧形板。In this embodiment, a
进一步的,该摆动组件2具有固定安装在支撑座1上的电机21,电机21的输出轴上固定安装有随电机21输出轴转动的主动齿轮22,第二液压缸5的外壁上在与主动齿轮22对应位置处设有与主动齿轮22齿轮配合的从动齿轮23。如此,在需要转动第二液压缸5时,通过控制电机21工作,带动电机21输出轴上的主动齿轮22转动,第二液压杆在第二液压杆上从动齿轮23与电机21输出轴上主动齿轮22的齿轮配合作用下实现绕主动齿轮22转动,通过摆动组件2将第二液压缸5及安装在第二液压缸5端部的载重板8转动至对应角度后,控制第二液压缸5的伸缩端伸出,即将载重板8上的钢瓦片移动至斜井内壁上钢瓦片待安装位置处。Further, the
本实施例中,在载重板8的下底面与第二液压缸5的固定端之间连接安装有支撑组件6。该支撑组件6具有固定安装在载重板8下底面上的滑架61与安装在第二液压缸5固定端外壁上的支撑杆62。所述滑架61在安装支撑杆62的端部上沿滑架61通长方向设有滑槽,支撑杆62可滑动地安装在滑架61的滑槽内。如此,通过摆动组件2将第二液压缸5及载重板8转动至对应位置、通过第二液压缸5将载重板8及放置在载重板8上的钢瓦片顶升至斜井内壁上待安装位置处时,安装于第二液压缸5固定端外壁上的支撑杆62在安装于载重板8下底面上的滑架61滑槽内向外移动。该支撑组件6对载重板8升降过程中对载重板8及载重板8上的钢瓦片起到良好的导向支撑作用。避免载重板8与第二液压缸5在连接处发生相对转动。In this embodiment, a
本实施例中,载重板8上底面上在斜井下方侧的边缘位置处固定安装有护板82。在载重板8向下弯的两端处安装有防脱组件7。In this embodiment, a
进一步的,在载重板8两端位置处沿载重板8通长方向设有沿载重板8径向方向布置的通槽81,在通槽81内安装有可沿载重板8径向方向移动的防脱板73,载重板8下底面侧的防脱板73端部处安装有传动架72,传动架72与固定安装在载重板8下底面上的电缸71伸缩端端部固定连接。护板82与防脱组件7对放置在载重板8上的钢瓦片起到良好的防护作用,能有效避免钢瓦片从斜井下方侧或载重板8两侧落下。并且在将钢瓦片运输至斜井内壁上待安装位置处后,控制电缸71运动,带动传动架72及防脱板73在通槽81内向载重板8下底面侧移动,并最终从载重板8下底面侧移出,如此,方便人员将放置在对应位置处的钢瓦片安装在斜井内壁上。Further, a through
进一步的,为避免防脱板73在移动过程中因防脱板73与钢瓦片之间的摩擦力造成的钢瓦片磨损,在两个防脱板73上与钢瓦片接触的面上均设有若干滚珠74。Further, in order to avoid the wear of the steel tiles caused by the friction between the
以上所述,仅为本实用新型较佳的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,根据本实用新型的技术方案及其实用新型构思加以等同替换或改变,都应涵盖在本实用新型的保护范围之内。The above is only a preferred embodiment of the utility model, but the scope of protection of the utility model is not limited thereto. The equivalent replacement or change of the new technical solution and the concept of the utility model shall be covered by the protection scope of the utility model.
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| CN115233633A (en) * | 2022-07-26 | 2022-10-25 | 中国电建集团华东勘测设计研究院有限公司 | A lifting mechanism for steel tiles in inclined shafts |
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