CN218710305U - Liquid microbial inoculum sprinkler is used in production of fermentation dregs of beans - Google Patents
Liquid microbial inoculum sprinkler is used in production of fermentation dregs of beans Download PDFInfo
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 17
- 235000010627 Phaseolus vulgaris Nutrition 0.000 title abstract 5
- 244000046052 Phaseolus vulgaris Species 0.000 title abstract 5
- 239000002068 microbial inoculum Substances 0.000 title abstract 2
- 238000000855 fermentation Methods 0.000 title description 4
- 230000004151 fermentation Effects 0.000 title description 4
- 238000003756 stirring Methods 0.000 claims abstract description 38
- 230000007246 mechanism Effects 0.000 claims abstract description 34
- 238000005507 spraying Methods 0.000 claims abstract description 30
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- 238000005485 electric heating Methods 0.000 claims abstract description 14
- 235000019764 Soybean Meal Nutrition 0.000 claims description 33
- 239000004455 soybean meal Substances 0.000 claims description 33
- 230000001580 bacterial effect Effects 0.000 claims description 31
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P60/00—Technologies relating to agriculture, livestock or agroalimentary industries
- Y02P60/80—Food processing, e.g. use of renewable energies or variable speed drives in handling, conveying or stacking
- Y02P60/87—Re-use of by-products of food processing for fodder production
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Abstract
Description
技术领域technical field
本实用新型涉及豆粕生产的技术领域,特别是涉及一种发酵豆粕生产用液体菌剂喷洒装置。The utility model relates to the technical field of soybean meal production, in particular to a liquid bacterial agent spraying device for fermented soybean meal production.
背景技术Background technique
豆粕因其良好的营养价值,是目前饲料行业应用最广泛的植物性蛋白原料,但是其中存在较多的抗营养因子,限制了其进一步的开发和应用。目前多采用发酵的方法来提升豆粕的品质,主要是利用细菌发酵处理豆粕,处理后的豆粕去除了部分聚糖以及大豆球蛋白、β-伴球蛋白、寡糖、植酸等多种抗营养因子,使粗蛋白含量略有提升,且富含蛋白酶、淀粉酶、有机酸和活性益生菌,使得豆粕转化成营养价值较高的功能性饲料。Due to its good nutritional value, soybean meal is currently the most widely used vegetable protein raw material in the feed industry, but there are many anti-nutritional factors in it, which limits its further development and application. At present, fermentation methods are often used to improve the quality of soybean meal, mainly by using bacterial fermentation to process soybean meal, and the processed soybean meal removes some polysaccharides, glycinin, β-conglycinin, oligosaccharides, phytic acid and other anti-nutrients Factors, which slightly increase the crude protein content, and are rich in protease, amylase, organic acid and active probiotics, so that soybean meal can be transformed into functional feed with high nutritional value.
现有技术中,公告号为CN216322699U的中国实用新型专利,其公开了一种发酵豆粕生产用液体菌剂喷洒装置,包括豆粕输送组件,所述豆粕输送组件包括顺次相接的上升段、平衡段以及下降段,所述上升段远离地面的表面配置有豆粕储料仓,所述平衡段远离地面的表面配置有喷洒组件。In the prior art, the Chinese utility model patent with the notification number CN216322699U discloses a liquid bacterial agent spraying device for fermented soybean meal production, including a soybean meal conveying assembly, which includes a sequentially connected ascending section, a balance A section and a descending section, the surface of the ascending section away from the ground is equipped with a soybean meal storage bin, and the surface of the balance section away from the ground is equipped with a spraying assembly.
使用时发现,混料釜中在对清水与液体菌剂进行搅拌时,混合均匀性较差,混合时间较长,影响喷洒效率。During use, it was found that when the clear water and the liquid bacterial agent were stirred in the mixing tank, the mixing uniformity was poor and the mixing time was long, which affected the spraying efficiency.
实用新型内容Utility model content
为解决上述技术问题,本实用新型提供一种使腔室中的液体菌剂液均匀的喷洒在豆粕上,提高加工效率的发酵豆粕生产用液体菌剂喷洒装置。In order to solve the above technical problems, the utility model provides a liquid bacterial agent spraying device for the production of fermented soybean meal, which can spray the liquid bacterial agent in the chamber evenly on the soybean meal and improve the processing efficiency.
本实用新型的一种发酵豆粕生产用液体菌剂喷洒装置,包括传送框和盖板,传送框底端设置有支腿,传送框上有开口,开口上设置有盖板,还包括支架、混合釜、电加热板、进料管、进料斗、搅拌机构和喷洒机构,传送框顶端设置有支架,支架顶端设置有混合釜,混合釜内部设置有腔室,混合釜顶端设置有进料管,进料管顶端设置有进料斗,腔室内侧壁设置有多组电加热板,腔室中设置有搅拌机构,喷洒机构安装在混合釜底端;将清水和液体菌液通过进料斗和进料管进入腔室中,启动搅拌机构,从而使搅拌机构对清水和液体菌液进行充分的混合搅拌形成稳定的液体菌剂液,豆粕通过盖板进行输送,豆粕移动到喷洒机构的正下方时,启动喷洒机构,从而使腔室中的液体菌剂液均匀的喷洒在豆粕上,提高加工效率。The utility model relates to a liquid bacterial agent spraying device for fermented soybean meal production, which comprises a transmission frame and a cover plate, legs are arranged at the bottom of the transmission frame, an opening is arranged on the transmission frame, a cover plate is arranged on the opening, a bracket, a mixing Kettle, electric heating plate, feeding pipe, feeding hopper, stirring mechanism and spraying mechanism, a bracket is set on the top of the transmission frame, a mixing kettle is set on the top of the bracket, a chamber is set inside the mixing kettle, and a feeding pipe is set on the top of the mixing kettle , the top of the feeding pipe is provided with a feeding hopper, the inner side wall of the chamber is provided with multiple sets of electric heating plates, the chamber is provided with a stirring mechanism, and the spraying mechanism is installed at the bottom of the mixing tank; clear water and liquid bacteria are passed through the feeding hopper and the feed pipe into the chamber, start the stirring mechanism, so that the stirring mechanism can fully mix and stir the clean water and the liquid bacterial liquid to form a stable liquid bacterial liquid, the soybean meal is transported through the cover plate, and the soybean meal moves to the positive side of the spraying mechanism. When it is down, start the spraying mechanism, so that the liquid bacterial agent in the chamber is evenly sprayed on the soybean meal, and the processing efficiency is improved.
优选的,搅拌机构包括电机、转轴、搅拌杆、圆板、连杆、搅拌棒和传动机构,电机安装在混合釜顶端,电机输出端设置有转轴,转轴底端延伸至腔室中并且与腔室底端转动连接,多组搅拌杆均在腔室中安装在转轴上,转轴在腔室中转动设置有两组圆板,多组搅拌杆均在两组圆板之间,两组圆板之间设置有多组连杆,每组连杆上分别设置有多组搅拌棒,转轴通过传动机构与圆板进行反向转动;启动电机带动转轴正转,从而使转轴带动多组搅拌杆进行正向转动,同时转轴通过传动机构带动圆板进行反向转动,从而使每组连杆带动相应的多组搅拌棒进行反向转动,搅拌杆与搅拌棒相互配合对腔室中的清水和液体菌剂进行交叉搅拌,提高搅拌混合效率。Preferably, the stirring mechanism includes a motor, a rotating shaft, a stirring rod, a circular plate, a connecting rod, a stirring rod and a transmission mechanism, the motor is installed on the top of the mixing kettle, the output end of the motor is provided with a rotating shaft, and the bottom end of the rotating shaft extends into the chamber and is connected to the chamber. The bottom of the chamber is rotatably connected, and multiple sets of stirring rods are installed on the rotating shaft in the chamber. The rotating shaft rotates in the chamber and two sets of discs are installed. There are multiple sets of connecting rods, and each set of connecting rods is equipped with multiple sets of stirring rods. The rotating shaft rotates in reverse with the circular plate through the transmission mechanism; the starting motor drives the rotating shaft to rotate forward, so that the rotating shaft drives multiple sets of stirring rods to complete Rotate forward, and at the same time, the rotating shaft drives the circular plate to rotate reversely through the transmission mechanism, so that each set of connecting rods drives the corresponding multiple sets of stirring rods to rotate reversely. The bacterial agent is cross-stirred to improve the mixing efficiency.
优选的,传动机构包括一号锥轮、二号锥轮、三号锥轮、固定板和转动轴,一号锥轮在腔室中安装在转轴上,二号锥轮安装在上方圆板的顶端,固定板安装在腔室顶端,固定板左端转动设置有转动轴,转动轴左端设置有三号锥轮,三号锥轮分别与一号锥轮和二号锥轮啮合;转轴带动一号锥轮正向转动,一号锥轮在三号锥轮、固定板和转动轴的配合下使二号锥轮进行反向转动。Preferably, the transmission mechanism includes a No. 1 cone wheel, a No. 2 cone wheel, a No. 3 cone wheel, a fixed plate and a rotating shaft. The No. 1 cone wheel is installed on the rotating shaft in the chamber, and the No. 2 cone wheel is installed on the top of the circular plate. At the top, the fixed plate is installed on the top of the chamber, and the left end of the fixed plate is rotated with a rotating shaft, and the left end of the rotating shaft is provided with a No. 3 cone wheel, which meshes with the No. 1 and No. 2 cone wheels respectively; The wheel rotates in the forward direction, and the No. 1 cone wheel rotates the No. 2 cone wheel in the reverse direction under the cooperation of the No. 3 cone wheel, the fixed plate and the rotating shaft.
优选的,喷洒机构包括水泵、输送管和喷洒头,水泵安装在混合釜底端,水泵输入端设置有输送管,输送管输入端连通混合釜底端,水泵输出端设置有喷洒头;启动水泵,使腔室中的液体菌剂液通过输送管和喷洒头均匀的喷向豆粕,提高便捷性。Preferably, the spraying mechanism includes a water pump, a delivery pipe and a spray head, the water pump is installed at the bottom of the mixing kettle, the input end of the water pump is provided with a delivery pipe, the input end of the delivery pipe is connected to the bottom of the mixing kettle, and the output end of the water pump is provided with a spray head; start the water pump , so that the liquid bacterial agent in the chamber is evenly sprayed to the soybean meal through the delivery pipe and the spray head, which improves the convenience.
优选的,所述电加热板数量为四组并且等距离的分布在腔室内侧壁上;四组电加热板对腔室中的清水和液体菌剂进行均匀加热,提高液体菌剂的溶解速度。Preferably, the number of the electric heating plates is four groups and they are equidistantly distributed on the inner and side walls of the chamber; the four groups of electric heating plates uniformly heat the clear water and the liquid bacterial agent in the chamber to increase the dissolution rate of the liquid bacterial agent .
优选的,所述输送组件采用输送带输送;输送组件采用输送带输送,减轻输送成本。Preferably, the conveying assembly is conveyed by a conveyor belt; the conveying assembly is conveyed by a conveyor belt, reducing the conveying cost.
优选的,所述进料斗输入端铰接设置有盖板;清水和液体菌剂通过进料斗和进料管进入腔室,使盖板对进料斗输入端密封,防止外界杂质进入腔室。Preferably, the input end of the feed hopper is hingedly provided with a cover plate; clean water and liquid bacterial agent enter the chamber through the feed hopper and the feed pipe, so that the cover plate seals the input end of the feed hopper to prevent external impurities from entering the chamber .
与现有技术相比本实用新型的有益效果为:将清水和液体菌液通过进料斗和进料管进入腔室中,启动搅拌机构,从而使搅拌机构对清水和液体菌液进行充分的混合搅拌形成稳定的液体菌剂液,豆粕通过盖板进行输送,豆粕移动到喷洒机构的正下方时,启动喷洒机构,从而使腔室中的液体菌剂液均匀的喷洒在豆粕上,提高加工效率。Compared with the prior art, the beneficial effect of the utility model is: the clear water and the liquid bacterial liquid enter the chamber through the feeding hopper and the feeding pipe, and the stirring mechanism is started, so that the stirring mechanism can fully mix the clean water and the liquid bacterial liquid. Mix and stir to form a stable liquid bacterial agent. The soybean meal is transported through the cover plate. When the soybean meal moves to the right below the spraying mechanism, the spraying mechanism is activated, so that the liquid bacterial agent in the chamber is evenly sprayed on the soybean meal, which improves the processing. efficiency.
附图说明Description of drawings
图1是本实用新型的结构示意图;Fig. 1 is a structural representation of the utility model;
图2是图1中A部局部放大结构示意图;Fig. 2 is a partial enlarged structural schematic diagram of part A in Fig. 1;
图3是搅拌杆和搅拌棒等结构的轴测结构示意图;Fig. 3 is the axonometric structure schematic diagram of structure such as stirring rod and stirring rod;
图4是混合釜和电加热板结构的俯视剖面结构示意图;Fig. 4 is the top view sectional structure schematic diagram of mixing kettle and electric heating plate structure;
附图中标记:1、传送框;2、支架;3、混合釜;4、电加热板;5、进料管;6、进料斗;7、电机;8、转轴;9、搅拌杆;10、圆板;11、连杆;12、搅拌棒;13、一号锥轮;14、二号锥轮;15、三号锥轮;16、固定板;17、转动轴;18、水泵;19、输送管;20、喷洒头;21、输送组件;22、盖板。Marks in the attached drawings: 1. Transmission frame; 2. Bracket; 3. Mixing kettle; 4. Electric heating plate; 5. Feeding pipe; 6. Feeding hopper; 7. Motor; 8. Rotating shaft; 10. Circular plate; 11. Connecting rod; 12. Stirring rod; 13. No. 1 cone wheel; 14. No. 2 cone wheel; 15. No. 3 cone wheel; 16. Fixed plate; 17. Rotating shaft; 18. Water pump; 19. Delivery pipe; 20. Sprinkler head; 21. Delivery assembly; 22. Cover plate.
具体实施方式Detailed ways
为了便于理解本实用新型,下面将参照相关附图对本实用新型进行更全面的描述。本实用新型可以以许多不同的形式来实现,并不限于本文所描述的实施例。相反地,提供这些实施例的目的是使对本实用新型的公开内容更加透彻全面。In order to facilitate the understanding of the utility model, the utility model will be described more fully below with reference to the relevant drawings. The invention can be embodied in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present invention more thorough and comprehensive.
实施例Example
如图1至图4所示,本实用新型的一种发酵豆粕生产用液体菌剂喷洒装置,包括传送框1、支架2、混合釜3、电加热板4、进料管5、进料斗6、电机7、转轴8、搅拌杆9、圆板10、连杆11、搅拌棒12、一号锥轮13、二号锥轮14、三号锥轮15、固定板16、转动轴17、水泵18、输送管19、喷洒头20、输送组件21和盖板22,传送框1底端设置有支腿,传送框1上有开口,开口上设置有盖板22,传送框1顶端设置有支架2,支架2顶端设置有混合釜3,混合釜3内部设置有腔室,混合釜3顶端设置有进料管5,进料管5顶端设置有进料斗6,腔室内侧壁设置有多组电加热板4,电机7安装在混合釜3顶端,电机7输出端设置有转轴8,转轴8底端延伸至腔室中并且与腔室底端转动连接,多组搅拌杆9均在腔室中安装在转轴8上,转轴8在腔室中转动设置有两组圆板10,多组搅拌杆9均在两组圆板10之间,两组圆板10之间设置有多组连杆11,每组连杆11上分别设置有多组搅拌棒12。As shown in Figures 1 to 4, a liquid bacterial agent spraying device for the production of fermented soybean meal of the present invention includes a transmission frame 1, a
如图2所示,一号锥轮13在腔室中安装在转轴8上,二号锥轮14安装在上方圆板10的顶端,固定板16安装在腔室顶端,固定板16左端转动设置有转动轴17,转动轴17左端设置有三号锥轮15,三号锥轮15分别与一号锥轮13和二号锥轮14啮合。As shown in Figure 2, the No. 1
如图1所示,水泵18安装在混合釜3底端,水泵18输入端设置有输送管19,输送管19输入端连通混合釜3底端,水泵18输出端设置有喷洒头20。As shown in Figure 1, the
本实用新型的一种发酵豆粕生产用液体菌剂喷洒装置,其在工作时,将清水和液体菌液通过进料斗6和进料管5进入腔室中,启动电机7带动转轴8正转,从而使转轴8带动多组搅拌杆9进行正向转动,转轴8带动一号锥轮13正向转动,一号锥轮13在三号锥轮15、固定板16和转动轴17的配合下使二号锥轮14进行反向转动,使圆板10进行反向转动,从而使每组连杆11带动相应的多组搅拌棒12进行反向转动,搅拌杆9与搅拌棒12相互配合对腔室中的清水和液体菌剂进行交叉搅拌,豆粕通过盖板22进行输送,豆粕移动到喷洒机构的正下方时,启动水泵18,使腔室中的液体菌剂液通过输送管19和喷洒头20均匀的喷向豆粕,提高加工效率。The utility model relates to a liquid bacterial agent spraying device for fermented soybean meal production. When it is working, clear water and liquid bacterial liquid enter the chamber through the
本实用新型的一种发酵豆粕生产用液体菌剂喷洒装置,其安装方式、连接方式或设置方式均为常见机械方式,只要能够达成其有益效果的均可进行实施;本实用新型的一种发酵豆粕生产用液体菌剂喷洒装置的传送框1、支架2、混合釜3、电加热板4、进料管5、进料斗6、电机7、转轴8、搅拌杆9、圆板10、连杆11、搅拌棒12、一号锥轮13、二号锥轮14、三号锥轮15、固定板16、转动轴17、水泵18、输送管19、喷洒头20、输送组件21和盖板22为市面上采购,本行业内技术人员只需按照其附带的使用说明书进行安装和操作即可,而无需本领域的技术人员付出创造性劳动。A liquid bacterial agent spraying device for fermented soybean meal production of the utility model, its installation mode, connection mode or setting mode are all common mechanical methods, as long as it can achieve its beneficial effect, it can be implemented; a fermentation of the utility model Transmission frame 1,
本文所使用的所有的技术和科学术语与属于本实用新型的技术领域的技术人员通常理解的含义相同。本文中在本实用新型的说明书中所使用的术语只是为了描述具体的实施例的目的,不是旨在于限制本实用新型。本文所使用的术语“及/或”包括一个或多个相关的所列项目的任意的和所有的组合,同时本实用新型的描述中,除非另有明确的规定和限定,术语“设置”、“安装”、“相连”、“连接”、“固定”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本实用新型中的具体含义。All technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the technical field of the present invention. The terminology used in the description of the utility model herein is only for the purpose of describing specific embodiments, and is not intended to limit the utility model. The term "and/or" used herein includes any and all combinations of one or more related listed items. At the same time, in the description of the present utility model, unless otherwise clearly specified and limited, the terms "arrangement", "Installation", "connection", "connection" and "fixation" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral body; it can be a mechanical connection or an electrical connection; it can be It can be directly connected, or indirectly connected through an intermediary, and can be the internal communication of two elements or the interaction relationship between two elements. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present utility model in specific situations.
以上所述仅是本实用新型的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本实用新型技术原理的前提下,还可以做出若干改进和变型,这些改进和变型也应视为本实用新型的保护范围。The above is only a preferred embodiment of the utility model, it should be pointed out that for those of ordinary skill in the art, without departing from the technical principle of the utility model, some improvements and modifications can also be made. And modification should also be regarded as the protection scope of the present utility model.
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