CN218710255U - A high-efficiency separation device for waste oil fatty acid methyl ester - Google Patents

A high-efficiency separation device for waste oil fatty acid methyl ester Download PDF

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CN218710255U
CN218710255U CN202220397726.3U CN202220397726U CN218710255U CN 218710255 U CN218710255 U CN 218710255U CN 202220397726 U CN202220397726 U CN 202220397726U CN 218710255 U CN218710255 U CN 218710255U
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pipeline
storage tank
fatty acid
discharge
pump
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谈继淮
齐维君
黄能坤
余敏
姚玉成
陈泽源
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Nanjing Forestry University
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Nanjing Forestry University
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Abstract

本实用新型公开了一种地沟油脂肪酸甲酯高效分离装置,属于化工分离装置技术领域,包括储料罐,反应釜、甘油储罐和过滤器,储料罐通过第一管道与送料泵连接,送料泵通过第二管道与反应釜连接,反应釜底部连接有出料管道,甘油储罐通过第一出料泵与出料管道连接,过滤器通过第二出料泵与出料管道连接,出料管道上设有目视镜,过滤器通过循环泵与反应釜连接,反应釜上连接有加注管。本实用新型能够对地沟油中的脂肪酸甲酯进行高效分离,可以将釜内分层的甘油和脂肪酸甲酯进行分开输送,设置真空保温管道,降低热量损耗,反应釜内蒸汽返回储料罐外的第一夹套,对蒸汽热量有效利用减少热量浪费;反应釜上设置红外测温仪,测温及时且准确。

Figure 202220397726

The utility model discloses a high-efficiency separation device for fatty acid methyl esters of waste oil, which belongs to the technical field of chemical separation devices and comprises a storage tank, a reaction kettle, a glycerin storage tank and a filter. The storage tank is connected with a feeding pump through a first pipeline. The feed pump is connected to the reactor through the second pipeline, and the bottom of the reactor is connected to a discharge pipeline, the glycerin storage tank is connected to the discharge pipeline through the first discharge pump, and the filter is connected to the discharge pipeline through the second discharge pump. There is a visual mirror on the material pipeline, the filter is connected to the reactor through the circulation pump, and the reactor is connected to the filling pipe. The utility model can efficiently separate the fatty acid methyl ester in the gutter oil, can separate the stratified glycerin and fatty acid methyl ester in the kettle, and set a vacuum insulation pipeline to reduce heat loss, and the steam in the reaction kettle returns to the outside of the storage tank The first jacket can effectively use the steam heat to reduce heat waste; the infrared thermometer is installed on the reaction kettle, and the temperature measurement is timely and accurate.

Figure 202220397726

Description

一种地沟油脂肪酸甲酯高效分离装置A high-efficiency separation device for fatty acid methyl ester of waste oil

技术领域technical field

本实用新型属于化工分离装置技术领域,具体涉及一种地沟油脂肪酸甲酯高效分离装置。The utility model belongs to the technical field of chemical separation devices, in particular to a high-efficiency separation device for fatty acid methyl esters of waste oil.

背景技术Background technique

由于餐饮业的兴起,人们在享受美食的同时也在间接产生大量的厨余垃圾,地沟油作为厨余垃圾的一种在运输过程中易腐烂发臭滋生微生物,对环境和人体造成了严重危害的同时制约了城市发展。地沟油中含有大量不饱和脂肪酸,脂肪酸作为一种重要的化工原料,广泛应用于增塑剂、表面活性剂、日化用品、农用化学品等,因此,地沟油提取脂肪酸的工艺至关重要,目前,对地沟油处理分离技术在分离脂肪酸时通常的做法是加入催化剂,使油脂产生水解反应,然后将甘油与脂肪酸酯分离,但现有的分离装置分离出的油品品质不佳,为后续进行高值化生产带来困难。Due to the rise of the catering industry, people are indirectly producing a large amount of kitchen waste while enjoying delicious food. As a kind of kitchen waste, gutter oil is perishable, smelly and breeds microorganisms during transportation, which has caused serious harm to the environment and human body. while restricting urban development. Waste oil contains a large amount of unsaturated fatty acids. As an important chemical raw material, fatty acids are widely used in plasticizers, surfactants, daily chemicals, agricultural chemicals, etc. Therefore, the process of extracting fatty acids from waste oil is very important. At present, the usual method for the separation of fatty acids in waste oil treatment and separation technology is to add a catalyst to cause the oil to undergo a hydrolysis reaction, and then separate glycerin from fatty acid esters. However, the quality of the oil separated by the existing separation device is not good. Subsequent high-value production will bring difficulties.

实用新型内容Utility model content

技术问题:针对现有技术中存在的上述问题,本实用新型所要解决的技术问题在于提供一种地沟油脂肪酸甲酯高效分离装置对地沟油中脂肪酸酯进行有效分离。Technical problem: In view of the above-mentioned problems in the prior art, the technical problem to be solved by the utility model is to provide a high-efficiency separation device for fatty acid methyl esters in waste oil to effectively separate fatty acid esters in waste oil.

技术方案:为了解决上述技术问题,本实用新型采用的技术方案如下:Technical solution: In order to solve the above-mentioned technical problems, the technical solution adopted by the utility model is as follows:

一种地沟油脂肪酸甲酯高效分离装置,包括储料罐,反应釜、甘油储罐和过滤器,所述储料罐通过第一管道与送料泵连接,所述送料泵通过第二管道与所述反应釜连接,所述反应釜底部连接有出料管道,所述甘油储罐通过第一出料泵与所述出料管道连接,所述过滤器通过第二出料泵与所述出料管道连接,所述出料管道上设有目视镜,所述过滤器通过循环泵与所述反应釜连接,所述反应釜上连接有加注管。A high-efficiency separation device for fatty acid methyl esters of waste oil, comprising a storage tank, a reaction kettle, a glycerin storage tank and a filter, the storage tank is connected to a feed pump through a first pipeline, and the feed pump is connected to the feed pump through a second pipeline The reaction kettle is connected, the bottom of the reaction kettle is connected with a discharge pipeline, the glycerin storage tank is connected with the discharge pipeline through the first discharge pump, and the filter is connected with the discharge pipeline through the second discharge pump. The discharge pipe is connected with a sight glass, the filter is connected with the reactor through a circulation pump, and a filling pipe is connected with the reactor.

优选的,所述出料管道上设有第一出料阀,所述第一出料泵与出料管道之间设有第一调节阀,所述第二出料泵与出料管道之间设有第二调节阀。Preferably, a first discharge valve is provided on the discharge pipeline, a first regulating valve is provided between the first discharge pump and the discharge pipeline, and a first regulating valve is provided between the second discharge pump and the discharge pipeline. A second regulating valve is provided.

优选的,所述储料罐和反应釜上分别设有搅拌装置。Preferably, stirring devices are respectively provided on the storage tank and the reaction kettle.

优选的,所述储料罐上设有第一夹套,所述反应釜上设有蒸汽排出管道,所述蒸汽排出管道与所述第一夹套连接。Preferably, a first jacket is provided on the storage tank, a steam discharge pipe is provided on the reaction kettle, and the steam discharge pipe is connected to the first jacket.

优选的,所述反应釜上设有第二夹套,所述第二夹套用于流通导热油。Preferably, the reaction kettle is provided with a second jacket, and the second jacket is used for circulating heat transfer oil.

优选的,所述反应釜上设有红外测温仪。Preferably, an infrared thermometer is provided on the reaction kettle.

优选的,所述第一管道和第二管道均是真空保温管道。Preferably, both the first pipeline and the second pipeline are vacuum insulation pipelines.

有益效果:与现有技术相比,本实用新型具有以下优点:1、通过储料罐,反应釜、甘油储罐和过滤器,能够对地沟油中的脂肪酸甲酯进行高效分离,通过设置两个调节阀和两个出料泵可以将釜内分层的甘油和脂肪酸甲酯进行分开输送;2、设置真空保温管道,降低热量损耗,设置蒸汽排出管道使反应釜内蒸汽返回储料罐外的第一夹套,对蒸汽热量有效利用减少热量浪费;3、反应釜上设置红外测温仪,测温及时且准确。Beneficial effects: Compared with the prior art, the utility model has the following advantages: 1. Through the storage tank, the reaction kettle, the glycerin storage tank and the filter, the fatty acid methyl ester in the waste oil can be efficiently separated. A regulating valve and two discharge pumps can separate the stratified glycerin and fatty acid methyl ester in the kettle; 2. Set up a vacuum insulation pipeline to reduce heat loss, and set up a steam discharge pipeline to return the steam in the reactor to the outside of the storage tank The first jacket can effectively use the steam heat to reduce heat waste; 3. An infrared thermometer is installed on the reaction kettle to measure the temperature in a timely and accurate manner.

附图说明Description of drawings

图1是本实用新型实施例结构示意图。Fig. 1 is a structural schematic diagram of an embodiment of the utility model.

具体实施方式Detailed ways

下面结合具体实施例,进一步阐明本发明,实施例在以本发明技术方案为前提下进行实施,应理解这些实施例仅用于说明本发明而不用于限制本发明的范围。Below in conjunction with specific examples, further illustrate the present invention, the examples are implemented under the premise of the technical solutions of the present invention, it should be understood that these examples are only used to illustrate the present invention and are not intended to limit the scope of the present invention.

如图1所示,一种地沟油脂肪酸甲酯高效分离装置,包括储料罐1,反应釜 2、甘油储罐3和过滤器4,储料罐1上设有进料管16和搅拌装置15,进料管 16用来进入地沟油原料,搅拌装置15采用现有的电机带动搅拌桨,储料罐1上设有第一夹套13,用来通入外部蒸汽对储料罐1内地沟油进行加热,对储料罐1 内的地沟油进行搅拌,储料罐1的底部通过第一管道11与送料泵5的进口端连接,送料泵5的出口端通过第二管道12与反应釜2的上部连接,第一管道11和第二管道12均采用现有的真空保温管道,减少运输过程中的热量损耗。As shown in Figure 1, a kind of waste oil fatty acid methyl ester efficient separation device comprises storage tank 1, reaction kettle 2, glycerin storage tank 3 and filter 4, is provided with feeding pipe 16 and stirring device on the storage tank 1 15. The feeding pipe 16 is used to enter the waste oil raw material. The stirring device 15 adopts the existing motor to drive the stirring paddle. The waste oil is heated, and the waste oil in the storage tank 1 is stirred. The bottom of the storage tank 1 is connected with the inlet end of the feed pump 5 through the first pipeline 11, and the outlet end of the feed pump 5 is connected with the reaction tank through the second pipeline 12. The upper connection of the kettle 2, the first pipeline 11 and the second pipeline 12 all adopt existing vacuum insulation pipelines to reduce heat loss during transportation.

反应釜2上设有第二夹套23,第二夹套23用于流通导热油,通过导热油对反应釜2的内壁进行加热,保证了釜内的反应温度,反应釜2上设有红外测温仪,红外测温仪设置在反应釜2的上端用来测量反应釜2内的温度,红外测温仪与外部的温控仪连接,方便精确调节反应釜内反应温度,反应釜2上连接有加注管 24,用来加入甲醇参与釜内反应,反应釜2上也设有一个搅拌装置15,用来加速反应速度和提高反应效率,反应釜2底部连接有出料管道21,反应后的物料通过出料管道21排出反应釜,反应釜2上设有蒸汽排出管道22,蒸汽排出管道 22与第一夹套13连接,反应釜2内的反应过程中会有蒸汽产生,通过将蒸汽接入第一夹套13,对储料罐1进行保温和加热,可以合理利用蒸汽,减少蒸汽热量的浪费。The reaction kettle 2 is provided with a second jacket 23, the second jacket 23 is used to circulate heat transfer oil, and the inner wall of the reaction kettle 2 is heated by the heat transfer oil to ensure the reaction temperature in the kettle. The reaction kettle 2 is equipped with an infrared Thermometer, the infrared thermometer is set on the upper end of the reactor 2 to measure the temperature in the reactor 2, the infrared thermometer is connected with the external temperature controller, which is convenient and accurate to adjust the reaction temperature in the reactor, and the reaction kettle 2 A filling pipe 24 is connected to add methanol to participate in the reaction in the kettle. A stirring device 15 is also provided on the reactor 2 to accelerate the reaction speed and improve the reaction efficiency. The bottom of the reactor 2 is connected with a discharge pipeline 21 for reaction. The final material is discharged from the reactor through the discharge pipe 21. The reactor 2 is provided with a steam discharge pipe 22, and the steam discharge pipe 22 is connected with the first jacket 13. Steam will be generated during the reaction in the reactor 2. The steam is connected to the first jacket 13 to insulate and heat the material storage tank 1, so that the steam can be used rationally and the waste of steam heat can be reduced.

出料管道21上设有第一出料阀211和目视镜9,目视镜9用来观察出料管道21内通过物料的种类,甘油储罐3通过第一出料泵8与出料管道21连接,第一出料泵8与出料管道21之间设有第一调节阀81,通过控制第一出料阀211和第一调节阀81可以控制出料管道21内物料通过,从而将物料通过第一出料泵8 输送到甘油储罐3内储存,甘油储罐3还与甘油泵31连接,用来将甘油储罐3 内甘油泵出进入其他工序。The discharge pipeline 21 is provided with a first discharge valve 211 and a sight glass 9, the sight glass 9 is used to observe the type of material passing through the discharge pipeline 21, and the glycerin storage tank 3 is connected with the discharge pump 8 by the first discharge pump 8. The pipeline 21 is connected, and a first regulating valve 81 is arranged between the first discharge pump 8 and the discharge pipeline 21. By controlling the first discharge valve 211 and the first regulating valve 81, the material in the discharge pipeline 21 can be controlled to pass through, thereby The material is transported to the glycerin storage tank 3 through the first discharge pump 8 for storage, and the glycerin storage tank 3 is also connected to the glycerin pump 31 for pumping the glycerin in the glycerin storage tank 3 into other processes.

过滤器4通过第二出料泵7与出料管道21连接,第二出料泵7与出料管道 21之间设有第二调节阀71,通过控制第一出料阀211和第二调节阀71可以控制出料管道21内物料通过,从而将物料通过第二出料泵7输送到过滤器4进行过滤,脂肪酸甲酯通过过滤器流出,过滤器4通过循环泵6与反应釜2连接,剩下的固体酸通过循环泵6输送回反应釜2内。The filter 4 is connected to the discharge pipeline 21 through the second discharge pump 7, and a second regulating valve 71 is arranged between the second discharge pump 7 and the discharge pipeline 21. By controlling the first discharge valve 211 and the second regulation The valve 71 can control the passage of the material in the discharge pipeline 21, so that the material is transported to the filter 4 through the second discharge pump 7 for filtration, the fatty acid methyl ester flows out through the filter, and the filter 4 is connected to the reactor 2 through the circulation pump 6 , the remaining solid acid is transported back to the reactor 2 through the circulation pump 6.

地沟油原料输入储料罐1内部之后,经过加热和搅拌,于80℃下搅拌至均相稳定状态。进而将原料输送送入反应釜2中。反应釜2中加入原料的同时加入甲醇,经过搅拌,再经过加热反应釜,保证反应温度,加速脂肪酸甲酯的反应进程进而加速了脂肪酸甲酯的出料速度,经过反应釜2的酯交换加工后的水蒸气沿着蒸汽排出管道22排出,输送到储料罐1的夹套中,反应结束后釜内分为两相,上层是脂肪酸甲酯,下层为甘油,由目视镜9观察,首先打开第一出料阀211和第一调节阀81,将甘油经过通过第一出料泵8加压运输到甘油储罐3的顶部,再从甘油储罐3的底部通过甘油泵31采出,待甘油分离完全,然后关闭第一调节阀81,打开第二调节阀71,将脂肪酸甲酯通过第二出料泵7加压输送到吸附过滤器4中,压滤分离,进行脂肪酸甲酯的进一步纯化分离,液体的脂肪酸甲酯流出,剩下固体酸的通过循环泵6回到反应釜2。After the gutter oil raw material is input into the storage tank 1, it is heated and stirred at 80° C. until it reaches a homogeneous and stable state. Then the raw materials are transported into the reactor 2. While adding the raw materials in the reaction kettle 2, add methanol, stir, and then heat the reaction kettle to ensure the reaction temperature, accelerate the reaction process of the fatty acid methyl ester, and then accelerate the discharging speed of the fatty acid methyl ester, and pass through the transesterification process of the reaction kettle 2 The final water vapor is discharged along the steam discharge pipe 22, and is delivered to the jacket of the storage tank 1. After the reaction, the still is divided into two phases. The upper layer is fatty acid methyl ester, and the lower layer is glycerin. First, the first discharge valve 211 and the first regulating valve 81 are opened, and the glycerin is transported to the top of the glycerin storage tank 3 through the first discharge pump 8 under pressure, and then extracted from the bottom of the glycerin storage tank 3 by the glycerin pump 31 , until the separation of glycerin is complete, then close the first regulating valve 81, open the second regulating valve 71, and pressurize the fatty acid methyl ester through the second discharge pump 7 into the adsorption filter 4, press filter and separate, and carry out fatty acid methyl ester Further purification and separation, the liquid fatty acid methyl ester flows out, and the remaining solid acid returns to the reactor 2 through the circulation pump 6.

以上仅是本实用新型的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本实用新型原理的前提下,还可以作出若干改进和润饰,这些改进和润饰也应视为本实用新型的保护范围。The above are only preferred embodiments of the present utility model, and it should be pointed out that for those of ordinary skill in the art, some improvements and modifications can also be made without departing from the principles of the present utility model, and these improvements and modifications should also be made. It is regarded as the protection scope of the present utility model.

Claims (7)

1. The utility model provides a high-efficient separator of trench oil fatty acid methyl ester, a serial communication port, including storage tank (1), reation kettle (2), glycerine storage tank (3) and filter (4), storage tank (1) is connected with charge pump (5) through first pipeline (11), charge pump (5) through second pipeline (12) with reation kettle (2) are connected, reation kettle (2) bottom is connected with ejection of compact pipeline (21), glycerine storage tank (3) through first ejection of compact pump (8) with ejection of compact pipeline (21) are connected, filter (4) through second ejection of compact pump (7) with ejection of compact pipeline (21) are connected, be equipped with sight glass (9) on ejection of compact pipeline (21), filter (4) through circulating pump (6) with reation kettle (2) are connected, be connected with filling pipe (24) on reation kettle (2).
2. The efficient separation device for methyl fatty acid ester in illegal cooking oil according to claim 1, wherein a first discharge valve (211) is arranged on the discharge pipeline (21), a first regulating valve (81) is arranged between the first discharge pump (8) and the discharge pipeline (21), and a second regulating valve (71) is arranged between the second discharge pump (7) and the discharge pipeline (21).
3. The efficient separation device for methyl ester of illegal cooking oil fatty acid according to claim 1, wherein the storage tank (1) and the reaction kettle (2) are respectively provided with a stirring device (15).
4. The efficient separation device for methyl ester of fatty acid in illegal cooking oil according to claim 1, wherein a first jacket (13) is arranged on the storage tank (1), a steam discharge pipeline (22) is arranged on the reaction kettle (2), and the steam discharge pipeline (22) is connected with the first jacket (13).
5. The efficient separation device for methyl ester of illegal cooking oil fatty acid according to claim 1, wherein a second jacket (23) is arranged on the reaction kettle (2), and the second jacket (23) is used for circulating heat conducting oil.
6. The efficient separation device for methyl ester of fatty acid in illegal cooking oil according to claim 1, wherein an infrared thermometer is arranged on the reaction kettle (2).
7. The efficient separation device for methyl ester of fatty acid in illegal cooking oil of claim 1, wherein the first pipeline (11) and the second pipeline (12) are vacuum insulated pipelines.
CN202220397726.3U 2022-02-25 2022-02-25 A high-efficiency separation device for waste oil fatty acid methyl ester Expired - Fee Related CN218710255U (en)

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