CN218710255U - A high-efficiency separation device for waste oil fatty acid methyl ester - Google Patents
A high-efficiency separation device for waste oil fatty acid methyl ester Download PDFInfo
- Publication number
- CN218710255U CN218710255U CN202220397726.3U CN202220397726U CN218710255U CN 218710255 U CN218710255 U CN 218710255U CN 202220397726 U CN202220397726 U CN 202220397726U CN 218710255 U CN218710255 U CN 218710255U
- Authority
- CN
- China
- Prior art keywords
- pipeline
- storage tank
- fatty acid
- discharge
- pump
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 235000019387 fatty acid methyl ester Nutrition 0.000 title claims abstract description 21
- 238000000926 separation method Methods 0.000 title claims abstract description 19
- 239000002699 waste material Substances 0.000 title abstract description 17
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 claims abstract description 46
- 238000006243 chemical reaction Methods 0.000 claims abstract description 34
- 235000011187 glycerol Nutrition 0.000 claims abstract description 23
- 230000001105 regulatory effect Effects 0.000 claims description 12
- 235000014113 dietary fatty acids Nutrition 0.000 claims description 8
- 229930195729 fatty acid Natural products 0.000 claims description 8
- 239000000194 fatty acid Substances 0.000 claims description 8
- 238000003756 stirring Methods 0.000 claims description 7
- 150000004665 fatty acids Chemical class 0.000 claims description 5
- 239000011521 glass Substances 0.000 claims description 4
- -1 methyl fatty acid ester Chemical class 0.000 claims description 3
- 239000008162 cooking oil Substances 0.000 claims 6
- 150000004702 methyl esters Chemical class 0.000 claims 2
- 239000003921 oil Substances 0.000 claims 2
- 239000000463 material Substances 0.000 abstract description 8
- 238000009413 insulation Methods 0.000 abstract description 4
- 239000000126 substance Substances 0.000 abstract description 3
- 238000009529 body temperature measurement Methods 0.000 abstract 1
- 230000000007 visual effect Effects 0.000 abstract 1
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 6
- 238000000034 method Methods 0.000 description 5
- 239000002994 raw material Substances 0.000 description 4
- 230000001276 controlling effect Effects 0.000 description 2
- 239000010806 kitchen waste Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000011973 solid acid Substances 0.000 description 2
- 239000003905 agrochemical Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000003054 catalyst Substances 0.000 description 1
- 239000013064 chemical raw material Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 238000006460 hydrolysis reaction Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 244000005700 microbiome Species 0.000 description 1
- 239000004014 plasticizer Substances 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 230000036632 reaction speed Effects 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
- 238000005809 transesterification reaction Methods 0.000 description 1
- 150000004670 unsaturated fatty acids Chemical class 0.000 description 1
- 235000021122 unsaturated fatty acids Nutrition 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Images
Landscapes
- Fats And Perfumes (AREA)
Abstract
本实用新型公开了一种地沟油脂肪酸甲酯高效分离装置,属于化工分离装置技术领域,包括储料罐,反应釜、甘油储罐和过滤器,储料罐通过第一管道与送料泵连接,送料泵通过第二管道与反应釜连接,反应釜底部连接有出料管道,甘油储罐通过第一出料泵与出料管道连接,过滤器通过第二出料泵与出料管道连接,出料管道上设有目视镜,过滤器通过循环泵与反应釜连接,反应釜上连接有加注管。本实用新型能够对地沟油中的脂肪酸甲酯进行高效分离,可以将釜内分层的甘油和脂肪酸甲酯进行分开输送,设置真空保温管道,降低热量损耗,反应釜内蒸汽返回储料罐外的第一夹套,对蒸汽热量有效利用减少热量浪费;反应釜上设置红外测温仪,测温及时且准确。
The utility model discloses a high-efficiency separation device for fatty acid methyl esters of waste oil, which belongs to the technical field of chemical separation devices and comprises a storage tank, a reaction kettle, a glycerin storage tank and a filter. The storage tank is connected with a feeding pump through a first pipeline. The feed pump is connected to the reactor through the second pipeline, and the bottom of the reactor is connected to a discharge pipeline, the glycerin storage tank is connected to the discharge pipeline through the first discharge pump, and the filter is connected to the discharge pipeline through the second discharge pump. There is a visual mirror on the material pipeline, the filter is connected to the reactor through the circulation pump, and the reactor is connected to the filling pipe. The utility model can efficiently separate the fatty acid methyl ester in the gutter oil, can separate the stratified glycerin and fatty acid methyl ester in the kettle, and set a vacuum insulation pipeline to reduce heat loss, and the steam in the reaction kettle returns to the outside of the storage tank The first jacket can effectively use the steam heat to reduce heat waste; the infrared thermometer is installed on the reaction kettle, and the temperature measurement is timely and accurate.
Description
技术领域technical field
本实用新型属于化工分离装置技术领域,具体涉及一种地沟油脂肪酸甲酯高效分离装置。The utility model belongs to the technical field of chemical separation devices, in particular to a high-efficiency separation device for fatty acid methyl esters of waste oil.
背景技术Background technique
由于餐饮业的兴起,人们在享受美食的同时也在间接产生大量的厨余垃圾,地沟油作为厨余垃圾的一种在运输过程中易腐烂发臭滋生微生物,对环境和人体造成了严重危害的同时制约了城市发展。地沟油中含有大量不饱和脂肪酸,脂肪酸作为一种重要的化工原料,广泛应用于增塑剂、表面活性剂、日化用品、农用化学品等,因此,地沟油提取脂肪酸的工艺至关重要,目前,对地沟油处理分离技术在分离脂肪酸时通常的做法是加入催化剂,使油脂产生水解反应,然后将甘油与脂肪酸酯分离,但现有的分离装置分离出的油品品质不佳,为后续进行高值化生产带来困难。Due to the rise of the catering industry, people are indirectly producing a large amount of kitchen waste while enjoying delicious food. As a kind of kitchen waste, gutter oil is perishable, smelly and breeds microorganisms during transportation, which has caused serious harm to the environment and human body. while restricting urban development. Waste oil contains a large amount of unsaturated fatty acids. As an important chemical raw material, fatty acids are widely used in plasticizers, surfactants, daily chemicals, agricultural chemicals, etc. Therefore, the process of extracting fatty acids from waste oil is very important. At present, the usual method for the separation of fatty acids in waste oil treatment and separation technology is to add a catalyst to cause the oil to undergo a hydrolysis reaction, and then separate glycerin from fatty acid esters. However, the quality of the oil separated by the existing separation device is not good. Subsequent high-value production will bring difficulties.
实用新型内容Utility model content
技术问题:针对现有技术中存在的上述问题,本实用新型所要解决的技术问题在于提供一种地沟油脂肪酸甲酯高效分离装置对地沟油中脂肪酸酯进行有效分离。Technical problem: In view of the above-mentioned problems in the prior art, the technical problem to be solved by the utility model is to provide a high-efficiency separation device for fatty acid methyl esters in waste oil to effectively separate fatty acid esters in waste oil.
技术方案:为了解决上述技术问题,本实用新型采用的技术方案如下:Technical solution: In order to solve the above-mentioned technical problems, the technical solution adopted by the utility model is as follows:
一种地沟油脂肪酸甲酯高效分离装置,包括储料罐,反应釜、甘油储罐和过滤器,所述储料罐通过第一管道与送料泵连接,所述送料泵通过第二管道与所述反应釜连接,所述反应釜底部连接有出料管道,所述甘油储罐通过第一出料泵与所述出料管道连接,所述过滤器通过第二出料泵与所述出料管道连接,所述出料管道上设有目视镜,所述过滤器通过循环泵与所述反应釜连接,所述反应釜上连接有加注管。A high-efficiency separation device for fatty acid methyl esters of waste oil, comprising a storage tank, a reaction kettle, a glycerin storage tank and a filter, the storage tank is connected to a feed pump through a first pipeline, and the feed pump is connected to the feed pump through a second pipeline The reaction kettle is connected, the bottom of the reaction kettle is connected with a discharge pipeline, the glycerin storage tank is connected with the discharge pipeline through the first discharge pump, and the filter is connected with the discharge pipeline through the second discharge pump. The discharge pipe is connected with a sight glass, the filter is connected with the reactor through a circulation pump, and a filling pipe is connected with the reactor.
优选的,所述出料管道上设有第一出料阀,所述第一出料泵与出料管道之间设有第一调节阀,所述第二出料泵与出料管道之间设有第二调节阀。Preferably, a first discharge valve is provided on the discharge pipeline, a first regulating valve is provided between the first discharge pump and the discharge pipeline, and a first regulating valve is provided between the second discharge pump and the discharge pipeline. A second regulating valve is provided.
优选的,所述储料罐和反应釜上分别设有搅拌装置。Preferably, stirring devices are respectively provided on the storage tank and the reaction kettle.
优选的,所述储料罐上设有第一夹套,所述反应釜上设有蒸汽排出管道,所述蒸汽排出管道与所述第一夹套连接。Preferably, a first jacket is provided on the storage tank, a steam discharge pipe is provided on the reaction kettle, and the steam discharge pipe is connected to the first jacket.
优选的,所述反应釜上设有第二夹套,所述第二夹套用于流通导热油。Preferably, the reaction kettle is provided with a second jacket, and the second jacket is used for circulating heat transfer oil.
优选的,所述反应釜上设有红外测温仪。Preferably, an infrared thermometer is provided on the reaction kettle.
优选的,所述第一管道和第二管道均是真空保温管道。Preferably, both the first pipeline and the second pipeline are vacuum insulation pipelines.
有益效果:与现有技术相比,本实用新型具有以下优点:1、通过储料罐,反应釜、甘油储罐和过滤器,能够对地沟油中的脂肪酸甲酯进行高效分离,通过设置两个调节阀和两个出料泵可以将釜内分层的甘油和脂肪酸甲酯进行分开输送;2、设置真空保温管道,降低热量损耗,设置蒸汽排出管道使反应釜内蒸汽返回储料罐外的第一夹套,对蒸汽热量有效利用减少热量浪费;3、反应釜上设置红外测温仪,测温及时且准确。Beneficial effects: Compared with the prior art, the utility model has the following advantages: 1. Through the storage tank, the reaction kettle, the glycerin storage tank and the filter, the fatty acid methyl ester in the waste oil can be efficiently separated. A regulating valve and two discharge pumps can separate the stratified glycerin and fatty acid methyl ester in the kettle; 2. Set up a vacuum insulation pipeline to reduce heat loss, and set up a steam discharge pipeline to return the steam in the reactor to the outside of the storage tank The first jacket can effectively use the steam heat to reduce heat waste; 3. An infrared thermometer is installed on the reaction kettle to measure the temperature in a timely and accurate manner.
附图说明Description of drawings
图1是本实用新型实施例结构示意图。Fig. 1 is a structural schematic diagram of an embodiment of the utility model.
具体实施方式Detailed ways
下面结合具体实施例,进一步阐明本发明,实施例在以本发明技术方案为前提下进行实施,应理解这些实施例仅用于说明本发明而不用于限制本发明的范围。Below in conjunction with specific examples, further illustrate the present invention, the examples are implemented under the premise of the technical solutions of the present invention, it should be understood that these examples are only used to illustrate the present invention and are not intended to limit the scope of the present invention.
如图1所示,一种地沟油脂肪酸甲酯高效分离装置,包括储料罐1,反应釜 2、甘油储罐3和过滤器4,储料罐1上设有进料管16和搅拌装置15,进料管 16用来进入地沟油原料,搅拌装置15采用现有的电机带动搅拌桨,储料罐1上设有第一夹套13,用来通入外部蒸汽对储料罐1内地沟油进行加热,对储料罐1 内的地沟油进行搅拌,储料罐1的底部通过第一管道11与送料泵5的进口端连接,送料泵5的出口端通过第二管道12与反应釜2的上部连接,第一管道11和第二管道12均采用现有的真空保温管道,减少运输过程中的热量损耗。As shown in Figure 1, a kind of waste oil fatty acid methyl ester efficient separation device comprises
反应釜2上设有第二夹套23,第二夹套23用于流通导热油,通过导热油对反应釜2的内壁进行加热,保证了釜内的反应温度,反应釜2上设有红外测温仪,红外测温仪设置在反应釜2的上端用来测量反应釜2内的温度,红外测温仪与外部的温控仪连接,方便精确调节反应釜内反应温度,反应釜2上连接有加注管 24,用来加入甲醇参与釜内反应,反应釜2上也设有一个搅拌装置15,用来加速反应速度和提高反应效率,反应釜2底部连接有出料管道21,反应后的物料通过出料管道21排出反应釜,反应釜2上设有蒸汽排出管道22,蒸汽排出管道 22与第一夹套13连接,反应釜2内的反应过程中会有蒸汽产生,通过将蒸汽接入第一夹套13,对储料罐1进行保温和加热,可以合理利用蒸汽,减少蒸汽热量的浪费。The
出料管道21上设有第一出料阀211和目视镜9,目视镜9用来观察出料管道21内通过物料的种类,甘油储罐3通过第一出料泵8与出料管道21连接,第一出料泵8与出料管道21之间设有第一调节阀81,通过控制第一出料阀211和第一调节阀81可以控制出料管道21内物料通过,从而将物料通过第一出料泵8 输送到甘油储罐3内储存,甘油储罐3还与甘油泵31连接,用来将甘油储罐3 内甘油泵出进入其他工序。The
过滤器4通过第二出料泵7与出料管道21连接,第二出料泵7与出料管道 21之间设有第二调节阀71,通过控制第一出料阀211和第二调节阀71可以控制出料管道21内物料通过,从而将物料通过第二出料泵7输送到过滤器4进行过滤,脂肪酸甲酯通过过滤器流出,过滤器4通过循环泵6与反应釜2连接,剩下的固体酸通过循环泵6输送回反应釜2内。The filter 4 is connected to the
地沟油原料输入储料罐1内部之后,经过加热和搅拌,于80℃下搅拌至均相稳定状态。进而将原料输送送入反应釜2中。反应釜2中加入原料的同时加入甲醇,经过搅拌,再经过加热反应釜,保证反应温度,加速脂肪酸甲酯的反应进程进而加速了脂肪酸甲酯的出料速度,经过反应釜2的酯交换加工后的水蒸气沿着蒸汽排出管道22排出,输送到储料罐1的夹套中,反应结束后釜内分为两相,上层是脂肪酸甲酯,下层为甘油,由目视镜9观察,首先打开第一出料阀211和第一调节阀81,将甘油经过通过第一出料泵8加压运输到甘油储罐3的顶部,再从甘油储罐3的底部通过甘油泵31采出,待甘油分离完全,然后关闭第一调节阀81,打开第二调节阀71,将脂肪酸甲酯通过第二出料泵7加压输送到吸附过滤器4中,压滤分离,进行脂肪酸甲酯的进一步纯化分离,液体的脂肪酸甲酯流出,剩下固体酸的通过循环泵6回到反应釜2。After the gutter oil raw material is input into the
以上仅是本实用新型的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本实用新型原理的前提下,还可以作出若干改进和润饰,这些改进和润饰也应视为本实用新型的保护范围。The above are only preferred embodiments of the present utility model, and it should be pointed out that for those of ordinary skill in the art, some improvements and modifications can also be made without departing from the principles of the present utility model, and these improvements and modifications should also be made. It is regarded as the protection scope of the present utility model.
Claims (7)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202220397726.3U CN218710255U (en) | 2022-02-25 | 2022-02-25 | A high-efficiency separation device for waste oil fatty acid methyl ester |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202220397726.3U CN218710255U (en) | 2022-02-25 | 2022-02-25 | A high-efficiency separation device for waste oil fatty acid methyl ester |
Publications (1)
Publication Number | Publication Date |
---|---|
CN218710255U true CN218710255U (en) | 2023-03-24 |
Family
ID=85581193
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN202220397726.3U Expired - Fee Related CN218710255U (en) | 2022-02-25 | 2022-02-25 | A high-efficiency separation device for waste oil fatty acid methyl ester |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN218710255U (en) |
-
2022
- 2022-02-25 CN CN202220397726.3U patent/CN218710255U/en not_active Expired - Fee Related
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN108641936B (en) | An integrated two-phase anaerobic dry fermentation reactor based on rumen biomimetic principle | |
CN205603586U (en) | Crop straw enzymolysis tank | |
CN204417503U (en) | A kind of recirculate mixing, pusher stirring and filtering type anaerobic fermentation tank | |
CN110451756A (en) | Batch-type anaerobic digestion device and its application method based on pyrohydrolysis and UF membrane | |
CN105561893B (en) | A kind of grease collar oxidation reaction apparatus | |
CN218710255U (en) | A high-efficiency separation device for waste oil fatty acid methyl ester | |
CN206970434U (en) | A kind of sludge multistage anaerobic fermentation vat | |
CN209468432U (en) | An air-lift circulation fermenter | |
CN213012736U (en) | Integrated combined beer production saccharification equipment | |
CN108795721A (en) | A kind of agricultural methane tank easy to use | |
CN115521835A (en) | Liquor fermentation device and processing method | |
CN204325312U (en) | A kind of production of biodiesel transesterification reaction device | |
CN211274624U (en) | Soapstock oil foot pretreatment system | |
CN115178216A (en) | Catalyst precipitation reaction kettle | |
CN208501013U (en) | A kind of starchy material saccharification production energy saver | |
CN207933406U (en) | A kind of fully-automatic production system of refined cooking wine | |
CN107435024A (en) | A kind of intelligent biology matter straw degradative device and its application method | |
CN205313567U (en) | Novel fermenting case | |
CN218281770U (en) | Three-layer reaction kettle | |
CN219174465U (en) | A conversion device for wine production | |
CN220940706U (en) | Glass tank reactor capable of controlling temperature rapidly and uniformly | |
CN218900856U (en) | Low-temperature distillation drying device | |
CN204325188U (en) | A kind for the treatment of unit for reclaiming glycerine in biofuel | |
CN104496751B (en) | A kind of processing means for reclaiming glycerol in biodiesel and processing method thereof | |
CN212610490U (en) | A high-efficiency animal oil refining equipment |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
GR01 | Patent grant | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20230324 |