CN218708558U - Device for hoisting reinforcement cage in cantilever casting segment construction - Google Patents
Device for hoisting reinforcement cage in cantilever casting segment construction Download PDFInfo
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- CN218708558U CN218708558U CN202222859917.XU CN202222859917U CN218708558U CN 218708558 U CN218708558 U CN 218708558U CN 202222859917 U CN202222859917 U CN 202222859917U CN 218708558 U CN218708558 U CN 218708558U
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01D—CONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
- E01D21/00—Methods or apparatus specially adapted for erecting or assembling bridges
- E01D21/10—Cantilevered erection
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C19/00—Cranes comprising trolleys or crabs running on fixed or movable bridges or gantries
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C5/00—Base supporting structures with legs
- B66C5/02—Fixed or travelling bridges or gantries, i.e. elongated structures of inverted L or of inverted U shape or tripods
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01D—CONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
- E01D21/00—Methods or apparatus specially adapted for erecting or assembling bridges
- E01D21/10—Cantilevered erection
- E01D21/105—Balanced cantilevered erection
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G21/00—Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
- E04G21/14—Conveying or assembling building elements
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Abstract
本实用新型提供了一种悬臂浇筑节段施工中吊装钢筋笼的装置,包括:支撑骨架系统,包括立柱、下行走梁、上承重梁和横联系结构,两根立柱、一根下行走梁和一根上承重梁围成支撑桁架,两个支撑桁架通过横联系结构连接;钢筋笼装配系统,包括钢筋笼吊运轨道、吊重车和吊具机构,所述钢筋笼吊运轨道固定在支撑骨架系统上部,所述吊重车能沿着所述钢筋笼吊运轨道在支撑骨架系统的前端和后端之间前后移动,所述吊重车连接有吊具机构用于吊装钢筋笼;走行系统,其设置在支撑骨架系统的下部,用于实现骨架系统的移动。采用本实用新型能实现钢筋笼的整体吊运装配,从而能有效的降低高空作业风险、提高施工质量、缩短施工周期。
The utility model provides a device for hoisting a reinforcement cage in cantilever pouring section construction, comprising: a supporting frame system, including a column, a lower walking beam, an upper load-bearing beam and a horizontal connection structure, two columns, a lower walking beam and An upper load-bearing beam encloses a support truss, and the two support trusses are connected through a horizontal connection structure; the steel cage assembly system includes a steel cage lifting track, a lifting vehicle and a spreader mechanism, and the steel cage lifting track is fixed on the supporting frame In the upper part of the system, the hoisting vehicle can move back and forth between the front end and the rear end of the supporting frame system along the steel cage hoisting track, and the hoisting vehicle is connected with a spreader mechanism for hoisting the steel cage; the running system , which is arranged at the lower part of the supporting skeleton system for realizing the movement of the skeleton system. Adopting the utility model can realize the overall hoisting and assembling of the reinforcement cage, thereby effectively reducing the risk of high-altitude operation, improving the construction quality and shortening the construction period.
Description
技术领域technical field
本实用新型涉及连续梁浇筑施工技术领域,尤其是一种悬臂浇筑节段施工中吊装钢筋笼的装置。The utility model relates to the technical field of continuous beam pouring construction, in particular to a device for hoisting a reinforcement cage in cantilever pouring section construction.
背景技术Background technique
目前我国建筑行业发展迅速,预应力混凝土连续梁具有很多应用优势,包括连续梁结构刚度大、变形小、动力性能好,且内力分布于同跨度的简支梁相比更合理,因此被广泛应用于桥梁及高铁建设中。At present, my country's construction industry is developing rapidly. Prestressed concrete continuous beams have many application advantages, including continuous beams with large structural rigidity, small deformation, good dynamic performance, and the internal force distribution is more reasonable than that of simply supported beams with the same span, so they are widely used. In bridge and high-speed rail construction.
在目前悬臂浇筑连续梁施工中,钢筋笼的施工是必不可少的重要环节,这一环节为在连续梁模板组拼完成之后,再进行现场散拼作业,每个连续梁节段的钢筋笼散拼作业占据的施工工期约为2~3天,约占用了20%的节段施工时间,工期时间长,且由于钢筋笼散拼作业往往需要依靠作业人员的经验,加上现场作业空间相对狭窄,工具有限,往往导致钢筋作业质量较差,进一步影响连续梁的工程质量;为克服钢筋笼存在的上述缺陷,钢筋笼可在工厂、或在施工现场地面位置处、或在已经浇注好的连续梁梁段上面进行预制,而如何将预制钢筋笼吊运至连续梁模板中,成为亟待解决的问题。In the current construction of cantilever cast continuous beams, the construction of reinforcement cages is an indispensable and important link. The construction period occupied by the loose assembly operation is about 2 to 3 days, which takes up about 20% of the segmental construction time. The construction period is long, and because the reinforcement cage loose assembly operation often needs to rely on the experience of the operators, plus the on-site operation space Relatively narrow and limited tools often lead to poor quality of reinforcement work, which further affects the engineering quality of continuous beams; in order to overcome the above defects of reinforcement cages, reinforcement cages can be placed in the factory, or at the ground position of the construction site, or after pouring However, how to hoist the prefabricated steel cage into the continuous beam formwork has become an urgent problem to be solved.
实用新型内容Utility model content
本实用新型提供了一种悬臂浇筑节段施工中吊装钢筋笼的装置,能实现钢筋笼的整体吊运装配,从而能有效的降低高空作业风险、提高施工质量、缩短施工周期。The utility model provides a device for hoisting a reinforcement cage in cantilever pouring section construction, which can realize the overall hoisting and assembly of the reinforcement cage, thereby effectively reducing the risk of high-altitude operations, improving construction quality, and shortening the construction period.
为实现上述目的,本实用新型的技术方案为:To achieve the above object, the technical solution of the utility model is:
一种悬臂浇筑节段施工中吊装钢筋笼的装置,包括:A device for hoisting reinforcement cages in cantilever pouring segmental construction, comprising:
支撑骨架系统,其包括立柱、下行走梁、上承重梁和横联系结构,两根立柱、一根下行走梁和一根上承重梁围成支撑桁架,两片支撑桁架通过横联系结构连接;Support frame system, which includes columns, lower walking beams, upper load-bearing beams and horizontal connection structures. Two columns, one lower walking beam and one upper load-bearing beam form a support truss, and the two supporting trusses are connected through a horizontal connection structure;
钢筋笼装配系统,其包括钢筋笼吊运轨道、吊重车和吊具机构,所述钢筋笼吊运轨道固定在支撑骨架系统上部,所述吊重车能沿着所述钢筋笼吊运轨道在支撑骨架系统的前端和后端之间前后移动,所述吊重车连接有吊具机构用于吊装钢筋笼;Steel cage assembly system, which includes a steel cage lifting track, a hoisting vehicle and a spreader mechanism, the steel cage lifting track is fixed on the upper part of the supporting frame system, and the lifting vehicle can move along the steel cage lifting track Moving back and forth between the front end and the rear end of the supporting frame system, the hoisting vehicle is connected with a spreader mechanism for hoisting the reinforcement cage;
走行系统,其设置在支撑骨架系统的下部,用于实现骨架系统的移动。The running system is arranged at the lower part of the supporting skeleton system, and is used to realize the movement of the skeleton system.
优选的,所述吊具机构包括可旋转吊具,旋转的角度不小于90°。Preferably, the hanger mechanism includes a rotatable hanger, and the angle of rotation is not less than 90°.
优选的,所述支撑骨架系统中,在所述立柱、所述下行走梁和所述上承重梁围成的支撑桁架中,设置有可拆卸的骨架斜撑和/或骨架纵梁连接于两根立柱之间;Preferably, in the support frame system, in the support truss surrounded by the column, the lower walking beam and the upper load-bearing beam, there are detachable frame braces and/or frame longitudinal beams connected to the two between the uprights;
和/或and / or
所述上承重梁的中部与位于前侧的所述立柱上端连接,前端和位于前侧的所述立柱之间也连接有可拆卸的骨架斜撑;The middle part of the upper load-bearing beam is connected to the upper end of the column on the front side, and a detachable frame brace is also connected between the front end and the column on the front side;
和/或and / or
所述下行走梁后端能连接下行走梁延长段,下行走梁延长段与位于后侧的所述立柱之间连接有可拆卸的骨架斜撑。The rear end of the lower walking beam can be connected to the extension section of the lower walking beam, and a detachable frame brace is connected between the extension section of the lower walking beam and the column at the rear side.
优选的,所述立柱为可伸缩结构。Preferably, the column is a retractable structure.
优选的,所述上承重梁内侧设置有钢筋笼吊运轨道。Preferably, a reinforcement cage hoisting track is provided inside the upper load-bearing beam.
优选的,所述走行机构包括滚动轮组结构和锚固结构,所述滚动轮组结构设置在支撑骨架系统的下面,用于带动支撑骨架系统移动,所述锚固结构设置在下行走梁上面,且延伸至已浇注的连续梁节段中用于实现骨架系统的锚固。Preferably, the running mechanism includes a rolling wheel set structure and an anchoring structure, the rolling wheel set structure is arranged under the supporting frame system to drive the supporting frame system to move, the anchoring structure is set on the lower walking beam, and extends Into cast continuous beam segments for anchorage of skeletal systems.
优选的,所述吊具机构包括吊具承重梁、吊装件和旋转吊具,所述吊重车至少设置有两个,之间连接有吊具承重梁,所述吊具承重梁下面设置有吊装件,所述吊装件下面悬吊有旋转吊具,所述旋转吊具用于吊装及转动钢筋笼,所述钢筋笼吊钩上端与吊架纵梁连接。Preferably, the spreader mechanism includes a spreader load-bearing beam, a hoisting piece, and a rotating spreader, and at least two of the hoisting vehicles are provided with a spreader load-bearing beam connected between them, and the spreader load-bearing beam is provided with A hoisting part, a rotating sling is suspended below the slinging part, and the rotating sling is used for hoisting and rotating the reinforcement cage, and the upper end of the suspension hook of the reinforcement cage is connected with the longitudinal beam of the hanger.
更优选的,所述吊装件能沿着吊具承重梁横向移动。More preferably, the sling can move laterally along the load-bearing beam of the sling.
更优选的,所述旋转吊具下面连接有多点吊架结构,所述多点吊架结构包括吊架横梁、吊架纵梁、连接吊耳、旋转架和钢筋笼吊钩,所述吊架横梁至少设置有两根,且通过多根吊架纵梁连接,上面设置有连接吊耳,所述连接吊耳相对吊架横梁的纵向中心线至少对称设置有4个,且通过柔性悬吊单元与旋转架连接,所述旋转架与旋转吊具连接,所述钢筋笼吊钩上端与吊架纵梁连接。More preferably, a multi-point hanger structure is connected below the rotating hanger, and the multi-point hanger structure includes a hanger beam, a hanger longitudinal beam, connecting lugs, a swivel frame and a steel cage hook, and the hanger There are at least two hanger beams, which are connected by multiple hanger longitudinal beams, and connecting lugs are arranged on them. The unit is connected with the rotating frame, the rotating frame is connected with the rotating hanger, and the upper end of the steel cage hook is connected with the longitudinal beam of the hanger.
更优选的,所述旋转吊具采用电动回转机构。More preferably, the rotating sling adopts an electric slewing mechanism.
以上所述的悬臂浇筑节段施工中吊装钢筋笼的装置,具有以下优点:The above-mentioned device for hoisting reinforcement cages in cantilever pouring segmental construction has the following advantages:
(1)通过本实用新型,可实现预制钢筋笼在连续梁梁面运输和吊装,可有效缩减单个梁段施工时长,加快工程进度,提高施工质量。(1) Through the utility model, the transportation and hoisting of the prefabricated steel cage on the surface of the continuous beam can be realized, which can effectively reduce the construction time of a single beam section, speed up the progress of the project, and improve the construction quality.
(2)由于钢筋笼的宽度需要匹配连续梁节段宽度,因此宽度较大,为缩减支撑骨架系统的宽度,本实用新型设计了旋转吊具,吊运时钢筋笼的方向为与安装方向垂直,待吊运至支撑骨架系统前端待安装时,通过旋转吊具旋转90°,再下放至连续梁模板中,如此可有效缩减支撑骨架系统的宽度,提高施工的安全性。(2) Since the width of the steel cage needs to match the width of the continuous beam section, the width is relatively large. In order to reduce the width of the supporting frame system, the utility model designs a rotating hoist, and the direction of the steel cage is perpendicular to the installation direction when hoisting , when it is hoisted to the front end of the supporting frame system to be installed, it is rotated 90° by the rotating hoist, and then lowered into the continuous beam formwork, which can effectively reduce the width of the supporting frame system and improve the safety of construction.
(3)本实用新型的立柱设置为可伸缩结构,如此可在将钢筋笼由支撑骨架系统后端吊运至前端时提升立柱高度,保证钢筋笼顺利通过,而在吊装钢筋笼的装置整体移动时,降低立柱高度,降低吊装钢筋笼的装置的重心,提高施工的安全性。(3) The column of the utility model is set as a telescopic structure, so that the height of the column can be raised when the steel cage is hoisted from the rear end of the support frame system to the front end, so as to ensure the smooth passage of the steel cage, and the overall movement of the device for hoisting the steel cage At the same time, the height of the column is reduced, the center of gravity of the device for hoisting the steel cage is lowered, and the safety of the construction is improved.
附图说明Description of drawings
图1是本实用新型用于连续梁节段施工的主视结构示意图。Fig. 1 is a schematic diagram of the front view structure of the utility model used in continuous beam segmental construction.
图2是本实用新型另一结构形式用于连续梁节段施工的主视结构示意图。Fig. 2 is a front structural schematic view of another structural form of the present invention used in continuous beam segmental construction.
图3是钢筋笼装配系统的主视结构示意图。Fig. 3 is a front view structural schematic diagram of the reinforcement cage assembly system.
图4是图3的左视结构示意图(省略多点吊架结构部分)。Fig. 4 is a left view structural diagram of Fig. 3 (the multi-point hanger structure part is omitted).
图5是图2中多点吊架结构的左视结构示意图。Fig. 5 is a left view structural diagram of the multi-point hanger structure in Fig. 2 .
图6是图5中吊架纵梁、吊架横梁和连接吊耳的俯视结构示意图。Fig. 6 is a top structural schematic view of the hanger longitudinal beam, the hanger beam and the connecting lugs in Fig. 5 .
图中,连续梁1,滚动轮组结构2,下行走梁3,骨架斜撑4,多点吊架结构5,旋转架501,柔性悬吊单元502,吊架纵梁503,吊架横梁504,连接吊耳505,钢筋笼吊钩506,旋转吊具6,吊装件7,吊重车8,钢筋笼吊运轨道9,立柱10,上承重梁11,钢筋笼12,锚固结构13,吊具承重梁14,钢筋笼吊运轨道15。In the figure, the
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述。显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the drawings in the embodiments of the present invention. Apparently, the described embodiments are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
在本实用新型的描述中 ,需要说明的是,术语“上”、“下”等指示的方位或位置关系为基于附图所示的方位或位置关系,或者是该实用新型产品使用时惯常摆放的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。In the description of the utility model, it should be noted that the orientation or positional relationship indicated by the terms "up", "down", etc. is based on the orientation or positional relationship shown in the accompanying drawings, or the conventional orientation of the utility model product during use. The orientation or positional relationship is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be interpreted as a reference to the utility model. New types of restrictions.
在本申请中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本申请中的具体含义。In this application, terms such as "installation", "connection", "connection" and "fixation" should be interpreted in a broad sense, for example, it can be a fixed connection or a detachable connection, unless otherwise clearly specified and limited. , or integrated; it can be mechanically connected or electrically connected; it can be directly connected or indirectly connected through an intermediary, and it can be the internal communication of two components or the interaction relationship between two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in this application according to specific situations.
一种悬臂浇筑节段施工中吊装钢筋笼的装置,如图1和2所示,包括支撑骨架系统、钢筋笼装配系统和走行系统,其中:支撑骨架系统,其包括立柱10、下行走梁3、上承重梁11和横联系结构,两根立柱10、一根下行走梁3和一根上承重梁11围成支撑桁架,具体的,立柱10平行竖直设置,上端与上承重梁11连接,下端与下行走梁3连接,上承重梁11部分节段和下行走梁3部分节段与立柱10围成支撑桁架,两片支撑桁架通过横联系结构连接,支撑桁架为方形,该横联系结构可以是连接在立柱10之间、和/或上承重梁11之间,和/或下行走梁3之间,只需要将两个支撑桁架固定成整体即可,由于支撑骨架系统前端吊装钢筋笼受到的压力更大,因此,优选的,在两根上承重梁11的前端上面连接有上前横梁,在两根位于前侧的立柱10下部前面也连接有下后横梁,以更好的保证支撑骨架系统前侧的稳定性;钢筋笼装配系统,包括钢筋笼吊运轨道9、吊重车8和吊具机构,钢筋笼吊运轨道9固定在支撑骨架系统上部,吊重车8能沿着钢筋笼吊运轨道9在支撑骨架系统的前端和后端之间前后移动,吊重车8连接有吊具机构用于吊装钢筋笼12;走行系统,设置在支撑骨架系统的下部,用于实现骨架系统的移动。A device for hoisting reinforcement cages in cantilever pouring segmental construction, as shown in Figures 1 and 2, includes a support frame system, a reinforcement cage assembly system, and a running system, wherein: the support frame system includes a
优选的,吊具机构包括可旋转吊具6,旋转的角度不小于90°。由于钢筋笼12的宽度需要匹配连续梁节段宽度,因此宽度较大,为缩减支撑骨架系统的宽度,本实施例设计了旋转吊具6,吊运时钢筋笼12的方向为与安装方向垂直,待吊运至支撑骨架系统前端待安装时,通过旋转吊具6旋转90°,再下放至连续梁模板中,如此可有效缩减支撑骨架系统的宽度,提高施工的安全性。Preferably, the spreader mechanism includes a
优选的,为保证支撑骨架系统的稳定性和支撑强度,在立柱10、下行走梁3和上承重梁11围成的支撑桁架中,设置有可拆卸的骨架斜撑4和/或骨架纵梁连接于两根立柱10之间,本实施例图中所示为一种优选的方式,立柱10的中部之间连接有骨架纵梁,骨架斜撑4连接于立柱10顶端和骨架纵梁的中部之间、以及立柱10底端和骨架纵梁的中部之间。为使钢筋笼12吊装下放时不被支撑骨架系统所遮挡,上承重梁11的中部与位于前侧的立柱10上端连接,即上承重梁11前端伸出位于前侧的立柱10之外,为保证上承重梁11的支撑强度和稳定性,在上承重梁11的前端和位于前侧的立柱10之间也可以连接有可拆卸的骨架斜撑4;为保证整个支撑骨架系统的平衡性,在下行走梁3后端还可以连接有下行走梁延长段,下行走梁延长段和下行走梁3之间可以通过螺栓锚固,即如图2所示的结构,下行走梁延长段与位于后侧的立柱10之间连接有可拆卸的骨架斜撑4。对于支撑骨架系统中的可拆卸连接的方式,均可采用螺栓连接,方便拆装。Preferably, in order to ensure the stability and support strength of the supporting frame system, in the supporting truss surrounded by the
优选的,所述立柱10为可伸缩结构。钢筋笼12预制可以在连续梁梁段上面的固定位置完成,而整个吊装钢筋笼12的装置运行到下一浇筑节段还有一定的距离,在吊装钢筋笼12的装置依靠走行机构整体移动时,降低立柱10高度,降低吊装钢筋笼12的装置的重心,如此可提高施工的安全性,而在将钢筋笼12由支撑骨架系统后端吊运至前端时,提升立柱10高度,能保证钢筋笼12顺利通过,不受支撑骨架系统的阻挡。对于立柱10的可伸缩结构,可以是两根套管式结构,如包括上立柱10节段和下立柱10节段,上立柱10节段的下端套在下立柱10节段的上端外围,并通过螺栓固定,当需要调整立柱10的高度时,解除螺栓,将上立柱10节段向上或向下移动,移动完成后在用螺栓固定即可,当然也可以采用其他便于伸缩的形式,柱状物体的伸缩结构为现有技术,此处不再详细叙述。当立柱10之间设置有骨架斜撑4时,为适应立柱10的不同高度,骨架斜撑4也设置为可拆卸式,骨架斜撑4与立柱10之间的连接采用螺栓连接,根据立柱107的高度,选择合适长度的骨架斜撑4进行替换即可,或者换一种形式,骨架斜撑4也可以采用可伸缩结构。对于本实施例图中所示的骨架斜撑4连接于立柱10顶端和骨架纵梁的中部之间、以及立柱10底端和骨架纵梁的中部之间的结构,且立柱10采用套管式,在调整立柱10高度时,骨架纵梁与上立柱10节段连接,因此,骨架纵梁上面的骨架斜撑4长度不需要调整,只需要调整骨架纵梁下面的骨架斜撑4即可。Preferably, the
优选的,上承重梁11内侧设置有钢筋笼吊运轨道9。本实施例中,上承重梁11采用截面为L型的箱型梁,结合图3所示,两根上承重梁11的L型箱型梁呈横向延伸的底部相对设置,为钢筋笼吊运轨道9提供支撑。如此可充分利用现有的支撑骨架系统。Preferably, the inner side of the upper load-
优选的,对于走行机构,包括滚动轮组结构2和锚固结构13,滚动轮组结构2设置在支撑骨架系统的下面,用于带动支撑骨架系统移动,可以是有多个滚动轮,间隔设置在下走行梁下面,也可以是电机驱动的多个钢轮组成的钢轮组,如本实施例图中所示的,电机带动变速器,变速器通过斜向的皮带或链条带动主动轮,主动轮再通过皮带或链条带动从动轮,变速器可以选择是比主动轮半径小的齿轮或链轮结构,主动轮和从动轮半径相同,主动轮和从动轮外围设置有滚动轮组围护钢架,滚动轮组围护钢架通过轴承与主动轮和从动轮连接,其上面设置有围护钢架叉耳,下行走梁3下面设置有下行走梁3叉耳,围护钢架叉耳和下行走梁3叉耳之间通过销轴连接,钢轮组相对滚动轮可以降低行走高度,当然,滚动轮组也可以采用其他的轮组形式,实现支撑骨架系统的移动即可。对于锚固结构13,其用于在下放钢筋笼12时固定支撑骨架系统,防止支撑骨架系统发生倾覆,锚固结构13设置在下行走梁3上面,且延伸至已浇注的连续梁节段中用于实现骨架系统的锚固,可以采用螺纹钢和锚固螺母的形式,在连续梁节段中预埋第一锚固螺母,在需要固定支撑骨架系统时,将螺纹钢旋入第一锚固螺母中,上端穿过下行走梁3,采用第二锚固螺母固定,也可以是其他形式,如在连续梁1节段中预埋第一锚固螺母,以及部分伸出混凝土表面的螺纹钢,在固定支撑骨架系统时,在螺纹钢上面旋入第二锚固螺母,第二锚固螺母上面连接有螺母连接件,在下行走梁3上面放置压杆结构,压杆结构两端铰接有连接摇杆,连接摇杆跨过下行走梁3向下延伸至螺母连接件位置处,与螺母连接件通过销轴或螺栓锚固即可,压杆结构采用滚轴压轮为优选的方案,且滚轴压轮上方和侧方围护有保护框架,保护框架两侧通过轴承与滚轴压轮连接,如此一来,即使在吊装钢筋笼的装置移动时,由于滚轴压轮可以滚动,因此也可以保持对下行走梁3的锚固作用,防止整个吊装钢筋笼的装置向前倾覆,保证整个结构的稳定性。当然,也可以采用有压杆结构的锚固装置与有螺纹钢和锚固螺母结构的锚固装置相结合的方式,在下放钢筋笼施工时,将有螺纹钢和锚固螺母结构的锚固装置锚固在下行走梁3的后端,以加强钢筋笼下放时的稳定性。Preferably, for the running mechanism, it includes a rolling
优选的,吊具机构包括吊具承重梁14、吊装件7和旋转吊具6,吊重车8至少设置有两个,之间连接有吊具承重梁14,吊具承重梁14下面设置有吊装件7,吊装件7下面悬吊有旋转吊具6,旋转吊具6用于吊装及转动钢筋笼12,钢筋笼吊钩506上端与吊架纵梁503连接。对于吊重车8,在本实施例中,由于钢筋笼12重量较大,钢筋笼吊运轨道9可以设置有2条,每根上承重梁11内侧均设置有一条,吊重车8可以设置有4辆,位于同一轨道上的吊重车8之间连接有吊重车8连接纵梁,吊重车8连接纵梁通过横向的吊具承重梁14连接为一整体,吊具承重梁14与吊装件7连接,吊装件7能沿着吊具承重梁14横向移动,该结构可采用现有的桁吊吊机,或者类似于龙门吊中的吊装结构,或是采用葫芦吊,且有驱动结构驱动葫芦吊左右移动,作为吊装件7,必然的,还可以完成钢筋笼12下放和提升的功能。Preferably, the spreader mechanism includes a spreader load-
更优选的,旋转吊具6下面连接有多点吊架结构5,结合图3-5所示,多点吊架结构5包括吊架横梁504、吊架纵梁503、连接吊耳505、柔性悬吊单元502、旋转架501和钢筋笼吊钩506,吊架横梁504至少设置有两根,且通过多根吊架纵梁503连接,吊架横梁504上面设置有连接吊耳505,连接吊耳505相对吊架横梁504的纵向中心线至少对称设置有4个,且通过柔性悬吊单元502与旋转架501连接,旋转架501与旋转吊具6连接,钢筋笼吊钩506上端与吊架纵梁503连接,下端用于钩住钢筋笼12。旋转吊具6旋转,带动旋转架501旋转,旋转架501再带动吊架横梁504和吊架纵梁503旋转,进而带动钢筋笼12旋转。本实施例所示的连接吊耳505有14个,每根吊架横梁504连接有7个,其中,在吊架横梁504的中间有1个,相对吊架横梁504的纵向中心线,每侧设置有3个,呈对称设置,其中同一侧边的3个连接吊耳505通过钢链或钢筋各自连接于旋转架501对应一侧边的一端,中间的1个连接吊耳505通过钢链或钢筋连接于旋转架501对应一侧边的中间,钢链或钢筋即为柔性悬吊单元502。通过多点吊架结构5,可以避免吊装过程中出现钢筋笼12变型的问题,同时也解决吊装过程中钢筋笼12吊装受力不均匀的问题。More preferably, the
本实施例提供了一种优选的旋转吊具6结构,可以采用电动回转机构,常见的电动回转机构,即通过电机带动蜗杆,蜗杆带动涡轮旋转,进而带动旋转体旋转的机构,电动回转机构为现有技术,此处不再详述。This embodiment provides a preferred structure of the rotating hoist 6, which can use an electric rotary mechanism, a common electric rotary mechanism, that is, the motor drives the worm, the worm drives the turbine to rotate, and then drives the rotating body to rotate. The electric rotary mechanism is The prior art is not described in detail here.
在0#段施工完成之后,即可在连续梁1梁面上组拼上述吊装钢筋笼的装置,先吊装行走机构,再安装支撑骨架系统,最后安装钢筋笼吊运系统,由于连续梁为对称结构,可组拼两个吊装钢筋笼的装置,分别用于吊装不同方向的连续梁节段施工用钢筋笼12,在1#段施工时,两个吊装钢筋笼的装置的下行走梁通过装置连接纵梁固定在一起,即如图1所示的结构,在1#段施工完成后,拆除装置连接纵梁,行走机构向前行走一段距离,安装下行走梁延长段,及连接于下行走梁延长段和立柱10之间的骨架斜撑4,即如图2所示的结构。吊运钢筋笼12时,当用于1#段施工时,钢筋笼12在施工现场地面预制完成,通过塔吊吊装至支撑骨架系统两个支撑桁架之间,移动吊重车8移动至合适的位置,旋转吊具6吊起钢筋笼12,将钢筋笼12移动至施工前端,旋转吊具6旋转90°,从而使钢筋笼12也旋转90°,下放钢筋笼12,安装至连续梁模板中的设计位置。在进行2#段及后续节段的施工时,在连续梁梁面上集中加工完成钢筋笼12,此时,钢筋笼12的横断面与安装横断面垂直,然后移动吊重车8至靠近钢筋笼12制作区的一端,用塔吊吊起钢筋笼12,放置于平板车进行移动,平板车将钢筋笼12运送至吊重车8下方,旋转吊具6吊起钢筋笼12,将钢筋笼12移动至施工前端,旋转吊具6旋转90°,从而使钢筋笼12也旋转90°,下放钢筋笼12,安装至连续梁模板中的设计位置。After the construction of section 0# is completed, the above-mentioned device for hoisting the reinforcement cage can be assembled on the surface of the
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| CN119615762B (en) * | 2024-12-29 | 2025-11-25 | 中铁十局集团第四工程有限公司 | A bridge hanging basket construction scaffold and construction method |
| CN119843570A (en) * | 2025-01-02 | 2025-04-18 | 中国铁建大桥工程局集团有限公司 | Cantilever beam making machine part construction method |
| CN119843585B (en) * | 2025-03-14 | 2025-11-07 | 中铁十局集团第四工程有限公司 | Multifunctional hanging basket cantilever crane |
| CN120081293B (en) * | 2025-05-06 | 2025-08-12 | 中铁十局集团有限公司 | A bridge crane and construction method for closure of mid-span steel box beams |
| CN120357674B (en) * | 2025-05-19 | 2025-12-26 | 中电建振冲建设工程股份有限公司 | Cantilever formwork hoisting tool for double-arch dam and construction method |
| CN120311832B (en) * | 2025-06-19 | 2025-09-12 | 广东工业大学 | Steel-concrete composite lightweight prefabricated components and connection methods |
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2022
- 2022-10-28 CN CN202222859917.XU patent/CN218708558U/en active Active
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