CN218697913U - Adjustable universal device for thin-wall special-shaped parts - Google Patents

Adjustable universal device for thin-wall special-shaped parts Download PDF

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CN218697913U
CN218697913U CN202222807040.XU CN202222807040U CN218697913U CN 218697913 U CN218697913 U CN 218697913U CN 202222807040 U CN202222807040 U CN 202222807040U CN 218697913 U CN218697913 U CN 218697913U
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positioning
plate
thin
pressing
supporting
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刘巧侠
王树奇
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Lianjia Technology (Suzhou) Co.,Ltd.
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Suzhou Lianjia Precision Machinery Co ltd
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Abstract

本实用新型公开了一种薄壁异形件的可调节通用装置,包括:工作台,所述工作台上设置有垫高组件,所述垫高组件上方固定设置有支撑板,所述支撑板上连接设置有若干夹紧组件,所述支撑板的两侧设置有第一定位组件和第二定位组件,所述支撑板的中心设置有支撑组件,所述夹紧组件包括有定位板,所述定位板上方设置有第一压紧件,所述第一压紧件包括有压板,所述定位板和压板之间通过螺杆螺纹连接,所述压板一侧的下方设置有第一支撑件。通过上述方式,本实用新型能够对不同形状的薄壁异形件进行装夹,通用性较高,有效提高工作效率,降低工作成本。

Figure 202222807040

The utility model discloses an adjustable universal device for thin-walled special-shaped parts, which comprises: a workbench, a heightening component is arranged on the workbench, a support plate is fixedly arranged above the heightening component, and a support plate is fixed on the support plate. A number of clamping assemblies are provided for connection, a first positioning assembly and a second positioning assembly are provided on both sides of the support plate, a support assembly is provided at the center of the support plate, the clamping assembly includes a positioning plate, and the A first pressing member is arranged above the positioning plate, and the first pressing member includes a pressing plate, and the positioning plate and the pressing plate are threadedly connected by a screw, and a first supporting member is arranged under one side of the pressing plate. Through the above method, the utility model can clamp thin-walled special-shaped parts of different shapes, has high versatility, effectively improves work efficiency, and reduces work cost.

Figure 202222807040

Description

一种薄壁异形件的可调节通用装置An adjustable universal device for thin-wall special-shaped parts

技术领域technical field

本实用新型涉及机械加工设备技术领域,特别是涉及一种薄壁异形件的可调节通用装置。The utility model relates to the technical field of mechanical processing equipment, in particular to an adjustable universal device for thin-walled special-shaped parts.

背景技术Background technique

在产品加工中,需要使用到定位元件和夹紧元件才能将产品定位和固定,尤其在多品种小批量的产品加工中,需要根据产品的形状,设计不同的专用夹具,容易造成资源浪费,成本较高。对于薄壁异形件的产品,如图8所示,夹具设计时更要考虑因为壁薄导致的振刀,破壁等不良等情况,需要考虑加工面的支撑性。In product processing, it is necessary to use positioning elements and clamping elements to position and fix the product, especially in the processing of multi-variety and small-batch products, it is necessary to design different special fixtures according to the shape of the product, which is easy to cause waste of resources and cost. higher. For products with thin-walled special-shaped parts, as shown in Figure 8, when designing the fixture, it is necessary to consider the vibration of the knife and the failure of the wall caused by the thin wall, and the support of the processing surface needs to be considered.

实用新型内容Utility model content

本实用新型主要解决的技术问题是提供一种薄壁异形件的可调节通用装置,能够快速、准确地对异形件产品进行固定装夹,操作简单,通用性较高,有效提高工作效率。The technical problem mainly solved by the utility model is to provide an adjustable general-purpose device for thin-walled special-shaped parts, which can quickly and accurately fix and clamp special-shaped parts, has simple operation, high versatility, and effectively improves work efficiency.

为解决上述技术问题,本实用新型采用的一个技术方案是:提供一种薄壁异形件的可调节通用装置,包括:工作台,所述工作台上设置有垫高组件,所述垫高组件上方固定设置有支撑板,所述支撑板上连接设置有若干夹紧组件,所述支撑板的两侧设置有第一定位组件和第二定位组件,所述支撑板的中心设置有支撑组件,所述夹紧组件包括有定位板,所述定位板上方设置有第一压紧件,所述第一压紧件包括有压板,所述定位板和压板之间通过螺杆螺纹连接,所述压板一侧的下方设置有第一支撑件。In order to solve the above technical problems, a technical solution adopted by the utility model is to provide an adjustable universal device for thin-walled special-shaped parts, including: A support plate is fixedly arranged above, and several clamping assemblies are connected and arranged on the support plate, a first positioning assembly and a second positioning assembly are arranged on both sides of the support plate, and a support assembly is arranged in the center of the support plate, The clamping assembly includes a positioning plate, and a first pressing member is arranged above the positioning plate, and the first pressing member includes a pressing plate, and the positioning plate and the pressing plate are threadedly connected by a screw, and the pressing plate A first supporting piece is arranged below one side.

优选的,所述第一支撑件包括有固定设置在所述定位板上的螺栓,所述螺栓外套设有螺母,所述螺栓内部设置有弹簧,所述弹簧顶端设置有钢珠,所述钢珠在所述弹簧支撑下凸在所述螺栓上表面。Preferably, the first support member includes a bolt fixedly arranged on the positioning plate, a nut is provided outside the bolt, a spring is arranged inside the bolt, and a steel ball is arranged at the top of the spring, and the steel ball is The spring support protrudes from the upper surface of the bolt.

优选的,所述压板远离第一支撑杆的一侧设置有导向柱,所述导向柱固定在所述定位板上,所述压板套设在所述导向柱顶端。Preferably, the side of the pressure plate away from the first support rod is provided with a guide column, the guide column is fixed on the positioning plate, and the pressure plate is sleeved on the top of the guide column.

优选的,所述第一定位组件包括有第一定位块,所述第一定位块上设置有第二压紧件,所述第二压紧件和所述第一压紧件结构相同,所述第二压紧件侧边设置有第一定位柱。Preferably, the first positioning assembly includes a first positioning block, and a second pressing piece is arranged on the first positioning block, and the second pressing piece has the same structure as the first pressing piece, so A first positioning column is arranged on the side of the second pressing member.

优选的,所述第二定位组件包括有第二定位块,所述第二定位块上设置有第三压紧件,所述第三压紧件和所述第一压紧件结构相同,所述第三压紧件侧边设置有第二定位柱。Preferably, the second positioning assembly includes a second positioning block, a third pressing piece is arranged on the second positioning block, and the third pressing piece has the same structure as the first pressing piece, so A second positioning column is arranged on the side of the third pressing member.

优选的,所述第一定位柱和所述第二定位柱形状不同。Preferably, the first positioning post and the second positioning post have different shapes.

优选的,所述第一定位柱选用圆形,所述第二定位柱选用菱形。Preferably, the first positioning column is selected as a circle, and the second positioning column is selected as a rhombus.

优选的,所述支撑组件包括有连接板,所述连接板上设置有第二支撑件,所述第二支撑件与所述第一支撑件结构相同。Preferably, the supporting assembly includes a connecting plate, on which a second supporting member is provided, and the second supporting member has the same structure as the first supporting member.

优选的,所述垫高组件包括有固定在工作台上的底板,所述底板上设置有若干相互平行等高的垫高块,所述垫高块上方设置有垫高定位板。Preferably, the raising assembly includes a bottom plate fixed on the workbench, a plurality of raising blocks parallel to each other and of the same height are arranged on the bottom plate, and a raising positioning plate is arranged above the raising blocks.

本实用新型的有益效果是:本实用新型装夹方便、简单、快速,而且可以根据产品的形状和加工特点来调节支撑件和压紧件的位置和高度,在满足通用性的前提下,可靠性与稳定性都有很大提高。维护成本低,通用性强,同时减少了专用压紧装置的设计成本和制作成本,减少资源浪费,提高效率。The beneficial effects of the utility model are: the clamping of the utility model is convenient, simple and fast, and the positions and heights of the supporting parts and the pressing parts can be adjusted according to the shape and processing characteristics of the product. Performance and stability have been greatly improved. The maintenance cost is low, and the versatility is strong. At the same time, the design cost and production cost of the special pressing device are reduced, the waste of resources is reduced, and the efficiency is improved.

附图说明Description of drawings

图1是本实用新型的立体结构示意图;Fig. 1 is the three-dimensional structure schematic diagram of the present utility model;

图2是垫高组件的结构示意图;Fig. 2 is a structural schematic diagram of a heightening assembly;

图3是夹紧组件的结构示意图;Fig. 3 is a structural schematic diagram of a clamping assembly;

图4是第一支撑件的剖面结构示意图;Fig. 4 is a schematic cross-sectional structure diagram of a first support member;

图5是第一定位组件的结构示意图;Fig. 5 is a structural schematic diagram of the first positioning assembly;

图6是第二定位组件的结构示意图;Fig. 6 is a schematic structural view of a second positioning assembly;

图7是支撑组件的结构示意图;Fig. 7 is a structural schematic diagram of a support assembly;

图8是薄壁异形件产品的结构示意图;Fig. 8 is a structural schematic diagram of a thin-walled special-shaped product;

附图中各部件的标记如下:The marks of each part in the accompanying drawings are as follows:

1、工作台;1. Workbench;

2、垫高组件;21、底板;22、垫高块;23、垫高定位板;2. Elevation component; 21. Bottom plate; 22. Elevation block; 23. Elevation positioning plate;

3、支撑板;3. Support plate;

4、夹紧组件;41、定位板;42、第一支撑件;421、螺栓;422、螺母;423、弹簧;424、钢珠;43、第一压紧件;431、螺杆;432、导向柱;433、压板;4. Clamping assembly; 41. Positioning plate; 42. First support member; 421. Bolt; 422. Nut; 423. Spring; 424. Steel ball; 43. First pressing member; 431. Screw rod; 432. Guide column ; 433, pressing plate;

5、第一定位组件;51、第一定位块;52、第一定位柱;53、第二压紧件;5. The first positioning component; 51. The first positioning block; 52. The first positioning column; 53. The second pressing member;

6、第二定位组件;61、第二定位块;62、第二定位柱;63、第三压紧件;6. The second positioning component; 61. The second positioning block; 62. The second positioning column; 63. The third pressing member;

7、支撑组件;71、连接板;72、第二支撑件。7. Support assembly; 71. Connecting plate; 72. Second support member.

具体实施方式Detailed ways

下面结合附图对本实用新型的较佳实施例进行详细阐述,以使本实用新型的优点和特征能更易于被本领域技术人员理解,从而对本实用新型的保护范围做出更为清楚明确的界定。The preferred embodiments of the utility model will be described in detail below in conjunction with the accompanying drawings, so that the advantages and characteristics of the utility model can be more easily understood by those skilled in the art, so that the protection scope of the utility model can be defined more clearly .

如图1和图2所示,本实用新型实施例包括:工作台1,工作台1与机床连接,能够带动产品进行360°旋转。工作台1台面上固定设置有垫高组件2,垫高组件2包括有通过定位销定位在台面上的底板21,底板21上固定设置有4组相互平行等高的垫高块22,垫高块22上设置有垫高定位板23,在工作台1上设置有垫高组件2,各组件之间通过螺丝进行固定,方便进行产品装夹,提高工作效率。As shown in Fig. 1 and Fig. 2, the embodiment of the utility model includes: a workbench 1, which is connected with the machine tool and can drive the product to rotate 360°. The workbench 1 is fixed with a heightening component 2. The heightening component 2 includes a bottom plate 21 positioned on the table through positioning pins. The bottom plate 21 is fixedly equipped with 4 sets of heightening blocks 22 that are parallel to each other and of the same height. The block 22 is provided with a heightening positioning plate 23, and the workbench 1 is provided with a heightening assembly 2, and each assembly is fixed by screws to facilitate product clamping and improve work efficiency.

如图1、图3和图4所示,垫高组件2上方固定设置有支撑板3,支撑板3上方通过螺丝固定设置有若干夹紧组件4,本实施例中设置有十三组夹紧组件4,夹紧组件4的数量和位置可以根据产品的不同形状进行调整,通用性高,夹紧组件4包括有定位板41,定位板41通过螺丝固定在支撑板3上,定位板41的形状可以根据产品形状进行调节,定位板41上固定设置有第一支撑件42,第一支撑件42包括有螺栓421,螺栓421外螺纹套设有螺母422,通过螺母422调节螺栓421高度,螺栓421内部设置有弹簧423,弹簧423顶端设置有钢珠424,钢珠424在弹簧423的弹力作用下凸出螺栓421的上表面,钢珠424能够在螺栓421内自由转动,根据产品的不同表面来调整位置,以保证钢珠424上表面能够与产品完全贴合,起动向调节支撑作用,同时根据产品的外形,钢珠424的上表面可以设计成光面或者锯齿面,优选的,在本实施例中,钢珠424的上表面设计为光面。As shown in Fig. 1, Fig. 3 and Fig. 4, a support plate 3 is fixedly arranged on the top of the heightening component 2, and several clamping components 4 are fixed on the top of the support plate 3 by screws. In this embodiment, there are thirteen sets of clamping components. Component 4, the quantity and position of the clamping component 4 can be adjusted according to the different shapes of the product, and the versatility is high. The clamping component 4 includes a positioning plate 41, which is fixed on the support plate 3 by screws, and the positioning plate 41 The shape can be adjusted according to the shape of the product. The positioning plate 41 is fixedly provided with a first support 42. The first support 42 includes a bolt 421. The outer thread of the bolt 421 is provided with a nut 422. The height of the bolt 421 is adjusted by the nut 422. A spring 423 is arranged inside the 421, and a steel ball 424 is arranged on the top of the spring 423. The steel ball 424 protrudes from the upper surface of the bolt 421 under the elastic force of the spring 423. The steel ball 424 can rotate freely in the bolt 421, and the position can be adjusted according to different surfaces of the product. , to ensure that the upper surface of the steel ball 424 can be fully attached to the product, and start to adjust the supporting effect. At the same time, according to the shape of the product, the upper surface of the steel ball 424 can be designed as a smooth surface or a serrated surface. Preferably, in this embodiment, the steel ball The upper surface of 424 is designed to be smooth.

如图3所示,定位板41上还设置有第一压紧件43,第一压紧件43包括有压板433,定位板41和压板之间通过螺杆431螺纹连接,压板433一侧位于第一支撑件42上方,压板433远离第一支撑件42的一侧设置有导向柱432,导向柱432固定设置在定位板41上,压板433套设在导向柱432顶端,通过旋转螺杆431,带动压板433向下运动,直至将夹持在第一支撑件42和压板433之间的薄壁异形件产品夹紧,导向柱432在压板433向下运动过程中起导向和平衡作用,使压板433始终保持水平状态。As shown in Figure 3, the positioning plate 41 is also provided with a first pressing member 43, the first pressing member 43 includes a pressing plate 433, the positioning plate 41 and the pressing plate are threaded through a screw 431, one side of the pressing plate 433 is located at the first Above a support member 42, the side of the pressing plate 433 away from the first supporting member 42 is provided with a guide column 432, the guide column 432 is fixedly arranged on the positioning plate 41, and the pressing plate 433 is sleeved on the top of the guide column 432, by rotating the screw rod 431, driving The pressing plate 433 moves downward until the thin-walled special-shaped product clamped between the first support member 42 and the pressing plate 433 is clamped. The guide post 432 plays a guiding and balancing role during the downward movement of the pressing plate 433, so that the pressing plate 433 Always keep it level.

如图1、图5和图6所示,支撑板3的两侧设置有第一定位组件5和第二定位组件6,第一定位组件5包括有第一定位块51,第一定位块51上设置有第一定位柱52和第二压紧件53,第二定位组件6包括有第二定位块61,第二定位块61上设置有第二定位柱62和第三压紧件63。As shown in Fig. 1, Fig. 5 and Fig. 6, a first positioning assembly 5 and a second positioning assembly 6 are provided on both sides of the support plate 3, the first positioning assembly 5 includes a first positioning block 51, and the first positioning block 51 A first positioning post 52 and a second pressing member 53 are arranged on it, the second positioning assembly 6 includes a second positioning block 61 , and a second positioning post 62 and a third pressing member 63 are arranged on the second positioning block 61 .

如图3、图5和图6所示,第二压紧件53和第三压紧件63均与第一压紧件43结构相同,对产品的两侧起固定压紧作用,第一定位柱52与第二定位柱62形状不同,本实用新型中,第一定位柱52设置为圆形,第二定位柱62设置为菱形,不同形状的定位柱能够在对产品进行初步定位时,保证产品位置放置准确,防止产品产生水平方向的位置偏差。As shown in Fig. 3, Fig. 5 and Fig. 6, the second pressing member 53 and the third pressing member 63 have the same structure as the first pressing member 43, which play a role of fixing and pressing on both sides of the product, and the first positioning The shape of the post 52 is different from that of the second positioning post 62. In the present utility model, the first positioning post 52 is set as a circle, and the second positioning post 62 is set as a rhombus. The positioning posts of different shapes can ensure the initial positioning of the product. The position of the product is placed accurately to prevent the position deviation of the product in the horizontal direction.

如图1、图3和图7所示,支撑板3的中心设置有支撑组件7,支撑组件7包括有固定在支撑板3上的连接板71,连接板71上设置有第二支撑件72,第二支撑件72和第一支撑件42的结构相同,由于产品较薄,产品中心容易由于重力作用产生过弯形变和加工过程中产品上下震动,从而会影响产品精度和外观,第二支撑件72对产品中心起支撑作用,防止产品产生形变。As shown in Figure 1, Figure 3 and Figure 7, the center of the support plate 3 is provided with a support assembly 7, the support assembly 7 includes a connection plate 71 fixed on the support plate 3, and the connection plate 71 is provided with a second support member 72 , the structure of the second support 72 is the same as that of the first support 42. Since the product is thin, the center of the product is prone to overbending deformation due to gravity and the product vibrates up and down during processing, which will affect the accuracy and appearance of the product. The second support Part 72 supports the center of the product to prevent deformation of the product.

以上所述仅为本实用新型的实施例,并非因此限制本实用新型的专利范围,凡是利用本实用新型说明书及附图内容所作的等效结构或等效流程变换,或直接或间接运用在其他相关的技术领域,均同理包括在本实用新型的专利保护范围内。The above is only an embodiment of the utility model, and does not limit the patent scope of the utility model. Any equivalent structure or equivalent process conversion made by using the utility model specification and accompanying drawings, or directly or indirectly used in other Related technical fields are all included in the patent protection scope of the present utility model in the same way.

Claims (9)

1. An adjustable universal device for thin-walled profiled elements, comprising: workstation, its characterized in that: the novel clamping device is characterized in that a heightening component is arranged on the workbench, a supporting plate is fixedly arranged above the heightening component, a plurality of clamping components are connected and arranged on the supporting plate, a first positioning component and a second positioning component are arranged on two sides of the supporting plate, a supporting component is arranged at the center of the supporting plate, the clamping components comprise positioning plates, a first pressing piece is arranged above the positioning plates and comprises a pressing plate, the positioning plates are in threaded connection with the pressing plate through screws, and a first supporting piece is arranged below one side of the pressing plate.
2. An adjustable universal device for thin-walled profile members according to claim 1, wherein: the first supporting piece comprises a bolt fixedly arranged on the positioning plate, a nut is sleeved outside the bolt, a spring is arranged inside the bolt, a steel ball is arranged at the top end of the spring, and the steel ball is supported by the spring and protrudes downwards to the upper surface of the bolt.
3. An adjustable universal device for thin-walled profile members according to claim 1, wherein: one side of the pressing plate, which is far away from the first supporting rod, is provided with a guide post, the guide post is fixed on the positioning plate, and the pressing plate is sleeved at the top end of the guide post.
4. An adjustable universal device for thin-walled profile members according to claim 1, wherein: the first positioning component comprises a first positioning block, a second pressing piece is arranged on the first positioning block, the second pressing piece and the first pressing piece are identical in structure, and a first positioning column is arranged on the side edge of the second pressing piece.
5. The adjustable universal attachment for thin-walled profiled elements as claimed in claim 4, wherein: the second positioning assembly comprises a second positioning block, a third pressing piece is arranged on the second positioning block, the third pressing piece and the first pressing piece are identical in structure, and a second positioning column is arranged on the side edge of the third pressing piece.
6. An adjustable universal device for thin-walled profile members according to claim 5, wherein: the first positioning column and the second positioning column are different in shape.
7. An adjustable universal device for thin-walled profile members according to claim 6, wherein: the first positioning column is circular, and the second positioning column is rhombic.
8. An adjustable universal device for thin-walled profile members according to claim 1, wherein: the supporting component comprises a connecting plate, a second supporting piece is arranged on the connecting plate, and the second supporting piece is the same as the first supporting piece in structure.
9. An adjustable universal device for thin-walled profile members according to claim 1, wherein: the heightening component comprises a bottom plate fixed on the workbench, a plurality of heightening blocks which are parallel to each other and have the same height are arranged on the bottom plate, and a heightening positioning plate is arranged above the heightening blocks.
CN202222807040.XU 2022-10-25 2022-10-25 Adjustable universal device for thin-wall special-shaped parts Active CN218697913U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202222807040.XU CN218697913U (en) 2022-10-25 2022-10-25 Adjustable universal device for thin-wall special-shaped parts

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202222807040.XU CN218697913U (en) 2022-10-25 2022-10-25 Adjustable universal device for thin-wall special-shaped parts

Publications (1)

Publication Number Publication Date
CN218697913U true CN218697913U (en) 2023-03-24

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Country Link
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