CN218695469U - Welding device for diesel generating set base - Google Patents
Welding device for diesel generating set base Download PDFInfo
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- CN218695469U CN218695469U CN202222778799.XU CN202222778799U CN218695469U CN 218695469 U CN218695469 U CN 218695469U CN 202222778799 U CN202222778799 U CN 202222778799U CN 218695469 U CN218695469 U CN 218695469U
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Abstract
Description
技术领域technical field
本实用新型涉及柴油发电机组技术领域,特别是涉及一种用于柴油发电机组底座的焊接装置。The utility model relates to the technical field of diesel generator sets, in particular to a welding device for the base of a diesel generator set.
背景技术Background technique
柴油发电机组是以柴油机为原动机,拖动同步发电机发电的一种电源设备。是一种起动迅速、操作维修方便、投资少、对环境的适应性能较强的发电装置。柴油发电机组由底座、柴油发动机、底座油箱、发电机组、控制器、散热器、静音箱等部件组成。柴油发电机组底座是由槽钢和钢板焊接而成的。Diesel generator set is a kind of power equipment that uses diesel engine as the prime mover and drives synchronous generator to generate electricity. It is a power generation device with quick start, convenient operation and maintenance, low investment and strong adaptability to the environment. Diesel generator set is composed of base, diesel engine, base fuel tank, generator set, controller, radiator, mute box and other components. The base of the diesel generator set is welded by channel steel and steel plate.
现有授权公告号为CN 211162668 U的实用新型专利公开了适用于柴油发电机组底座的焊接装置,包括旋转台,旋转台包括一对呈对称布置的第一支撑杆,两根第一支撑杆之间通过若干连接杆连接,第一支撑杆的外侧连接有支撑板,支撑板的一端与第一支撑杆相连,其另一端连接有转轴,连接杆的上侧设置有多组可调节高度的第二支撑杆,第二支撑杆两端的下侧均设置有调节杆,调节杆与连接杆上的导向槽配合,连接杆的内部设置有滑槽,滑块上设置有与调节杆配合的调节孔,第一支撑杆、支撑板和第二支撑杆上均设置若干用于固定夹持组件的安装孔。The utility model patent with the existing authorization notification number of CN 211162668 U discloses a welding device suitable for the base of a diesel generator set, including a rotary table. The rotary table includes a pair of symmetrically arranged first support rods. The space is connected by a number of connecting rods, the outer side of the first supporting rod is connected with a supporting plate, one end of the supporting plate is connected with the first supporting rod, and the other end is connected with a rotating shaft, and the upper side of the connecting rod is provided with multiple groups of height-adjustable first Two support rods, the lower sides of the two ends of the second support rod are provided with adjustment rods, the adjustment rods cooperate with the guide grooves on the connecting rods, the inside of the connecting rods is provided with a chute, and the slider is provided with an adjustment hole matched with the adjustment rods , the first support rod, the support plate and the second support rod are all provided with a plurality of mounting holes for fixing the clamping assembly.
上述实用新型虽然可以将柴油发电机组底座在旋转台上绕转轴旋转,旋转时省时省力,但是其旋转台是垂直方向旋转,然后采用销钉固定,旋转是需要人工操作,劳动强度大,即使采用电机带动旋转,转动时也需要消耗很大的负载,并且,旋转过程中完全依靠电机带动,缺乏导向机构,旋转不够平稳。因此,本实用新型提出了一种用于柴油发电机组底座的焊接装置。Although the above-mentioned utility model can rotate the base of the diesel generator set on the rotating table around the rotating shaft, which saves time and effort when rotating, the rotating table rotates vertically and is then fixed with pins. The rotation requires manual operation and is labor-intensive. The motor drives the rotation, and it also needs to consume a large load when rotating. Moreover, the rotation process is completely driven by the motor, lacking a guiding mechanism, and the rotation is not stable enough. Therefore, the utility model proposes a welding device for the base of a diesel generator set.
实用新型内容Utility model content
本实用新型提供了一种用于柴油发电机组底座的焊接装置,解决了现有技术中的技术问题。The utility model provides a welding device for the base of a diesel generating set, which solves the technical problems in the prior art.
本实用新型解决上述技术问题的方案如下:一种用于柴油发电机组底座的焊接装置,包括底板,所述底板顶部两侧对称固定连接有支撑杆,支撑杆顶部固定连接有焊接台,焊接台顶部固定连接有支撑座,支撑座顶部开设有若干安装槽,安装槽内部固定连接有万向球,万向球顶部放置有安装箱,安装箱内部转动连接有丝杆,丝杆一端固定连接有与安装箱外侧壁固定连接的第一电机,所述丝杆两端螺纹方向相反,所述丝杆两端螺纹连接有与安装箱滑动连接的移动座,移动座顶部固定连接有夹紧机构,所述底板顶部的中间位置转动连接有转动轴,转动轴顶部与安装箱固定连接,所述转动轴中间固定连接有第一齿轮,第一齿轮一侧啮合有第二齿轮,第二齿轮中间固定连接有与底板固定连接的第二电机。The solution of the utility model to solve the above-mentioned technical problems is as follows: a welding device for the base of a diesel generator set, including a bottom plate, the top of the bottom plate is symmetrically fixedly connected with support rods on both sides, the top of the support rods is fixedly connected with a welding station, and the welding station The top is fixedly connected with a support seat, and there are several installation grooves on the top of the support seat. The universal ball is fixedly connected inside the installation groove, and the installation box is placed on the top of the universal ball. The first motor is fixedly connected to the outer wall of the installation box, the two ends of the screw rod are threaded in opposite directions, the two ends of the screw rod are threadedly connected to a moving seat that is slidably connected to the installation box, and the top of the moving seat is fixedly connected to a clamping mechanism. The middle position of the bottom plate top is rotatably connected with a rotating shaft, and the top of the rotating shaft is fixedly connected with the installation box. The middle of the rotating shaft is fixedly connected with a first gear, one side of the first gear meshes with a second gear, and the second gear is fixed in the middle. A second motor fixedly connected to the bottom plate is connected.
在上述技术方案的基础上,本实用新型还可以做如下改进。On the basis of the above technical solutions, the utility model can also be improved as follows.
进一步,所述支撑座一侧安装有与焊接台固定连接的操作面板。Further, an operation panel fixedly connected with the welding table is installed on one side of the support base.
进一步,所述丝杆下方安装有与移动座滑动连接的导向轴,导向轴与安装箱固定连接。Further, a guide shaft slidingly connected with the moving seat is installed under the screw rod, and the guide shaft is fixedly connected with the installation box.
进一步,所述夹紧机构包括与移动座固定连接的夹紧座,夹紧座上方螺纹连接有夹紧螺钉,夹紧螺钉底部转动连接有夹紧板,夹紧板底部固定连接有防护垫。Further, the clamping mechanism includes a clamping seat fixedly connected to the moving seat, a clamping screw is threadedly connected above the clamping seat, a clamping plate is rotatably connected to the bottom of the clamping screw, and a protective pad is fixedly connected to the bottom of the clamping plate.
进一步,所述第一电机外部安装有第一防护罩,所述第二电机外部安装有第二防护罩,所述第二电机外部安装有与底板固定连接的缓冲垫。Further, a first protective cover is installed on the outside of the first motor, a second protective cover is installed on the outside of the second motor, and a buffer pad fixedly connected to the bottom plate is installed on the outside of the second motor.
进一步,所述第一电机为伺服电机,所述第二电机为减速电机。Further, the first motor is a servo motor, and the second motor is a geared motor.
进一步,所述第一齿轮和第二齿轮外部安装有与第二防护罩固定连接的齿轮罩。Further, a gear cover fixedly connected with the second protective cover is installed on the outside of the first gear and the second gear.
本实用新型的有益效果是:本实用新型提供了一种用于柴油发电机组底座的焊接装置,具有以下优点:The beneficial effects of the utility model are: the utility model provides a welding device for the base of a diesel generator set, which has the following advantages:
通过设置第一电机带动丝杆转动,调节夹紧机构之间的距离,可以使夹紧机构将柴油发电机组底座夹紧牢固,在对底座的焊接过程中,启动第二电机带动第二齿轮转动,可以使第一齿轮和转动轴转动,从而带动安装箱和夹紧机构固定的底座进行转动,避免焊接人员在工作时频繁变换自身位置,节省焊接人员体力,提高了焊接效率。本实用新型,结构简单,操作方便,能够提高焊接人员的焊接效率,值得推广和使用。By setting the first motor to drive the screw to rotate and adjusting the distance between the clamping mechanisms, the clamping mechanism can clamp the base of the diesel generator set firmly. During the welding process of the base, start the second motor to drive the second gear to rotate , the first gear and the rotating shaft can be rotated, thereby driving the installation box and the base fixed by the clamping mechanism to rotate, avoiding the welding personnel to change their positions frequently during work, saving the physical strength of the welding personnel, and improving the welding efficiency. The utility model has the advantages of simple structure and convenient operation, can improve the welding efficiency of welders, and is worth popularizing and using.
上述说明仅是本实用新型技术方案的概述,为了能够更清楚了解本实用新型的技术手段,并可依照说明书的内容予以实施,以下以本实用新型的较佳实施例并配合附图详细说明如后。本实用新型的具体实施方式由以下实施例及其附图详细给出。The above description is only an overview of the technical solution of the utility model. In order to understand the technical means of the utility model more clearly and implement it according to the contents of the specification, the following is a detailed description of the preferred embodiment of the utility model with accompanying drawings. back. The specific embodiment of the utility model is given in detail by the following examples and accompanying drawings.
附图说明Description of drawings
此处所说明的附图用来提供对本实用新型的进一步理解,构成本申请的一部分,本实用新型的示意性实施例及其说明用于解释本实用新型,并不构成对本实用新型的不当限定。在附图中:The drawings described here are used to provide a further understanding of the utility model and constitute a part of the application. The schematic embodiments of the utility model and their descriptions are used to explain the utility model and do not constitute improper limitations to the utility model. In the attached picture:
图1为本实用新型一实施例提供的一种用于柴油发电机组底座的焊接装置的结构示意图;Fig. 1 is a structural schematic diagram of a welding device for a base of a diesel generator set provided by an embodiment of the present invention;
图2为图1提供的一种用于柴油发电机组底座的焊接装置中支撑座的俯视结构示意图;Fig. 2 is a top view structural schematic diagram of a support seat in a welding device for a base of a diesel generator set provided in Fig. 1;
图3为图1提供的一种用于柴油发电机组底座的焊接装置中齿轮罩的俯视结构示意图;Fig. 3 is a top structural schematic diagram of a gear cover in a welding device for a base of a diesel generator set provided in Fig. 1;
图4为图1提供的一种用于柴油发电机组底座的焊接装置中第一齿轮的立体结构示意图。FIG. 4 is a perspective structural view of a first gear in a welding device for a base of a diesel generator set provided in FIG. 1 .
附图中,各标号所代表的部件列表如下:In the accompanying drawings, the list of parts represented by each label is as follows:
1、底板;2、支撑杆;3、焊接台;4、安装箱;5、第一电机;6、第一防护罩;7、夹紧座;8、防护垫;9、夹紧板;10、丝杆;11、导向轴;12、夹紧螺钉;13、移动座;14、万向球;15、支撑座;16、操作面板;17、第一齿轮;18、转动轴;19、第二齿轮;20、缓冲垫;21、第二电机;22、第二防护罩;23、齿轮罩。1. Bottom plate; 2. Support rod; 3. Welding table; 4. Installation box; 5. The first motor; 6. The first protective cover; 7. Clamping seat; 8. Protective pad; 9. Clamping plate; 10 , screw rod; 11, guide shaft; 12, clamping screw; 13, moving seat; 14, universal ball; 15, support seat; 16, operation panel; 17, first gear; 18, rotating shaft; 19, the first Two gears; 20, buffer pad; 21, the second motor; 22, the second protective cover; 23, the gear cover.
具体实施方式Detailed ways
以下结合附图1-4对本实用新型的原理和特征进行描述,所举实例只用于解释本实用新型,并非用于限定本实用新型的范围。在下列段落中参照附图以举例方式更具体地描述本实用新型。根据下面说明和权利要求书,本实用新型的优点和特征将更清楚。需说明的是,附图均采用非常简化的形式且均使用非精准的比例,仅用以方便、明晰地辅助说明本实用新型实施例的目的。The principles and features of the present utility model are described below in conjunction with accompanying drawings 1-4, and the examples given are only used to explain the present utility model, and are not intended to limit the scope of the present utility model. In the following paragraphs, the present utility model is described more specifically by way of example with reference to the accompanying drawings. According to the following description and claims, the advantages and features of the utility model will be more clear. It should be noted that all the drawings are in very simplified form and use inaccurate scales, which are only used to facilitate and clearly illustrate the purpose of the embodiment of the present utility model.
如图1-4所示,本实用新型提供了一种用于柴油发电机组底座的焊接装置,包括底板1,所述底板1顶部两侧对称固定连接有支撑杆2,支撑杆2顶部固定连接有焊接台3,焊接台3顶部固定连接有支撑座15,支撑座15顶部开设有若干安装槽,安装槽内部固定连接有万向球14,万向球14顶部放置有安装箱4,安装箱4内部转动连接有丝杆10,丝杆10一端固定连接有与安装箱4外侧壁固定连接的第一电机5,所述丝杆10两端螺纹方向相反,所述丝杆10两端螺纹连接有与安装箱4滑动连接的移动座13,移动座13顶部固定连接有夹紧机构,所述底板1顶部的中间位置转动连接有转动轴18,转动轴18顶部与安装箱4固定连接,所述转动轴18中间固定连接有第一齿轮17,第一齿轮17一侧啮合有第二齿轮19,第二齿轮19中间固定连接有与底板1固定连接的第二电机21。As shown in Figures 1-4, the utility model provides a welding device for the base of a diesel generator set, including a bottom plate 1, the top of the bottom plate 1 is fixedly connected with a
优选的,所述支撑座15一侧安装有与焊接台3固定连接的操作面板16,操作面板16表面设置有操作按钮,操作按钮分别与第一电机5和第二电机21电性连接,方便焊接人员操作。Preferably, an
优选的,所述丝杆10下方安装有与移动座13滑动连接的导向轴11,导向轴11与安装箱4固定连接,导向轴11可以对移动座13的运动起到导向作用。Preferably, a
优选的,所述夹紧机构包括与移动座13固定连接的夹紧座7,夹紧座7上方螺纹连接有夹紧螺钉12,夹紧螺钉12底部转动连接有夹紧板9,夹紧板9底部固定连接有防护垫8,防护垫8可以起到防滑的作用。Preferably, the clamping mechanism includes a clamping
优选的,所述第一电机5外部安装有第一防护罩6,所述第二电机21外部安装有第二防护罩22,第一防护罩6和第二防护罩22可以起到防尘的作用,所述第二电机21外部安装有与底板1固定连接的缓冲垫20,缓冲垫20可以缓冲第二电机21产生的振动。Preferably, a first
优选的,所述第一电机5为伺服电机,伺服电机可以控制速度,位置精度非常准确,便于调节夹紧机构之间的距离,所述第二电机21为减速电机,使用减速电机的优点是简化设计、节省空间。Preferably, the
优选的,所述第一齿轮17和第二齿轮19外部安装有与第二防护罩22固定连接的齿轮罩23,齿轮罩23可以起到防尘和防护的作用。Preferably, the
本实用新型的具体工作原理及使用方法为:启动第一电机5带动丝杆10转动,可以调整夹紧机构之间的距离,将柴油发电机组底座固定在夹紧机构上,在对底座的焊接过程中,启动第二电机21带动第二齿轮19转动,可以使第一齿轮17和转动轴18转动,从而带动安装箱4和夹紧机构固定的底座进行转动,支撑座15和万向球14起到了支撑和减小摩擦的作用,使得底座转动更加平稳、安全,其水平转动的方式,能够减少旋转电机的荷载,底座转动可以避免焊接人员在工作时频繁变换自身位置,节省焊接人员体力,提高了焊接效率。本实用新型,结构简单,操作方便,能够提高焊接人员的焊接效率,值得推广和使用。The specific working principle and usage method of the utility model are as follows: start the
以上所述,仅为本实用新型的较佳实施例而已,并非对本实用新型作任何形式上的限制;凡本行业的普通技术人员均可按说明书附图所示和以上所述而顺畅地实施本实用新型;但是,凡熟悉本专业的技术人员在不脱离本实用新型技术方案范围内,利用以上所揭示的技术内容而做出的些许更动、修饰与演变的等同变化,均为本实用新型的等效实施例;同时,凡依据本实用新型的实质技术对以上实施例所作的任何等同变化的更动、修饰与演变等,均仍属于本实用新型的技术方案的保护范围之内。The above is only a preferred embodiment of the utility model, and is not intended to limit the utility model in any way; any ordinary skilled person in the industry can smoothly implement it as shown in the accompanying drawings and the above description This utility model; however, all those who are familiar with the profession without departing from the scope of the technical solution of the utility model, and make use of the technical content disclosed above to make some changes, modifications and equivalent changes of evolution are all equivalent changes of the utility model. New equivalent embodiments; at the same time, all changes, modifications and evolutions of any equivalent changes made to the above embodiments according to the essential technology of the utility model still belong to the protection scope of the technical solution of the utility model.
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| CN117943776A (en) * | 2024-03-01 | 2024-04-30 | 中国水利水电第四工程局有限公司 | Supporting tool for welding spiral case of water turbine |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN117943776A (en) * | 2024-03-01 | 2024-04-30 | 中国水利水电第四工程局有限公司 | Supporting tool for welding spiral case of water turbine |
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