CN218676773U - Inductor magnetic ring winding device - Google Patents

Inductor magnetic ring winding device Download PDF

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CN218676773U
CN218676773U CN202223439244.9U CN202223439244U CN218676773U CN 218676773 U CN218676773 U CN 218676773U CN 202223439244 U CN202223439244 U CN 202223439244U CN 218676773 U CN218676773 U CN 218676773U
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magnetic ring
sliding
arm
winding
conical tooth
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王军军
张炼军
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Dongguan Shuoxing Electronics Co ltd
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Abstract

本实用新型公开了一种电感器磁环绕线装置,涉及磁环绕线技术领域,包括底座,底座的顶部固定连接有连接架,连接架的左侧连接有伺服电机,所述伺服电机的输出端连接有轴臂,绕线机构的右侧连接有传动机构,所述锥形齿B的底部通过带座轴承A连接有支撑杆,支撑杆的左侧通过横臂连接有带座轴承B,带座轴承B与锥形齿组之间相连接。电感器磁环绕线装置,防止磁环表面缠绕的电磁线不够均匀,磁环收卷完成后的磁环无法达到使用的标准,同时无需工作人员手动进行驱动,降低工作人员的劳动量,防止限位框在运动的过程中拉动电磁线进行运动,从而导致电磁线与轴臂之间的余量变长,使其无法紧固的绕在磁环的外部,降低其加工效率。

Figure 202223439244

The utility model discloses a magnetic winding wire device for an inductor, which relates to the technical field of magnetic winding wires and comprises a base. A shaft arm is connected, and the right side of the winding mechanism is connected with a transmission mechanism. The bottom of the conical tooth B is connected to a support rod through a bearing A with a seat, and the left side of the support rod is connected to a bearing B with a seat through a cross arm. The seat bearing B is connected with the tapered tooth set. Inductor magnetic winding wire device prevents the electromagnetic wire wound on the surface of the magnetic ring from being uneven enough, and the magnetic ring after the magnetic ring is wound cannot meet the standard for use. During the movement, the bit frame pulls the electromagnetic wire to move, which causes the margin between the electromagnetic wire and the shaft arm to become longer, so that it cannot be tightly wound around the outside of the magnetic ring, reducing its processing efficiency.

Figure 202223439244

Description

一种电感器磁环绕线装置An inductor magnetic winding device

技术领域technical field

本实用新型涉及磁环绕线技术领域,具体为一种电感器磁环绕线装置。The utility model relates to the technical field of magnetic winding wires, in particular to an inductor magnetic winding wire device.

背景技术Background technique

电感器是能够把电能转化为磁能而存储起来的元件,电感器是由骨架、磁环、绕组、屏蔽罩、封装材料、磁心或铁心等组成,其中磁环在加工的过程中需要工作人员对其外部进行绕线处理,如中国专利2021223642376所提出的磁环绕线用绞线器,绕好的铜线圈再去套在磁环上,无需工作人员手动进行绕线处理。An inductor is a component that can convert electrical energy into magnetic energy and store it. The inductor is composed of a skeleton, a magnetic ring, a winding, a shield, a packaging material, a magnetic core or an iron core, etc., and the magnetic ring needs to be adjusted by the staff during the processing process. Winding is performed on the outside, such as the twister for magnetic winding wires proposed in Chinese patent 2021223642376, the wound copper coil is then placed on the magnetic ring, without the need for manual winding processing by staff.

对比案例使用的过程中,收卷轮在对电磁线进行环绕收卷时,电磁线会缠绕在磁环表面的同一区域,导致磁环表面缠绕的电磁线不够均匀,磁环收卷完成后的磁环无法达到使用的标准。During the use of the comparison case, when the winding wheel wraps around the magnet wire, the magnet wire will wrap around the same area on the surface of the magnetic ring, resulting in uneven winding of the magnet wire on the surface of the magnetic ring. The magnetic ring is not up to the standard used.

现有技术在绕线的过程中工作人员手动将线路进行驱动,从而使其均有的缠绕在磁环的外部,增加工作人员的劳动量,降低其使用效率。In the prior art, during the winding process, the workers manually drive the wires, so that some of them are wound on the outside of the magnetic ring, which increases the labor of the workers and reduces the use efficiency.

所以现在亟需一种绕线均匀的电感器磁环绕线装置。Therefore, there is an urgent need for an inductor magnetic winding device with uniform winding.

实用新型内容Utility model content

本实用新型的目的在于提供一种电感器磁环绕线装置,以解决上述背景技术中电磁线会缠绕在缠绕筒表面的同一区域,导致缠绕筒表面缠绕的电磁线不够均匀,缠绕筒收卷完成后的电磁线无法达到使用的标准的问题。The purpose of this utility model is to provide an inductor magnetic winding wire device to solve the problem that the electromagnetic wire will be wound on the same area on the surface of the winding drum in the above-mentioned background technology, resulting in the uneven winding of the electromagnetic wire on the surface of the winding drum, and the winding of the winding drum is completed. After the electromagnetic wire can not meet the standard problem.

为实现以上目的,本实用新型通过以下技术方案予以实现:一种电感器磁环绕线装置,包括底座,所述底座的顶部固定连接有连接架,所述连接架的左侧连接有伺服电机,所述伺服电机的输出端连接有轴臂,所述连接架的顶部连接有绕线机构,所述绕线机构与连接架之间通过驱动臂相连接,所述绕线机构的右侧连接有传动机构。In order to achieve the above purpose, the utility model is achieved through the following technical proposals: a magnetic winding device for inductors, including a base, the top of the base is fixedly connected with a connecting frame, and the left side of the connecting frame is connected with a servo motor, The output end of the servo motor is connected with a shaft arm, the top of the connecting frame is connected with a winding mechanism, the winding mechanism and the connecting frame are connected through a driving arm, and the right side of the winding mechanism is connected with a transmission mechanism.

所述传动机构包括锥形齿组,所述锥形齿组与轴臂之间相连接,所述锥形齿组的左侧啮合连接有锥形齿B,所述锥形齿B的顶部通过圆杆套设有方槽长块,所述方槽长块的顶部通过传动臂与绕线机构之间相连接。The transmission mechanism includes a conical tooth set, which is connected with the shaft arm. The left side of the conical tooth set is meshed with a conical tooth B, and the top of the conical tooth B passes through The round bar sleeve is provided with a square groove long block, and the top of the square groove long block is connected between the transmission arm and the winding mechanism.

可选的,所述绕线机构包括滑动槽块,所述滑动槽块的左侧通过竖臂与连接架的顶部相连接,所述滑动槽块的正面滑动连接有滑动块,所述滑动块的底部通过伸缩杆固定连接有限位框,所述限位框的左侧通过铰链A与驱动臂的顶部相连接。Optionally, the winding mechanism includes a sliding slot block, the left side of the sliding slot block is connected to the top of the connecting frame through a vertical arm, the front side of the sliding slot block is slidably connected with a sliding block, and the sliding block The bottom of the frame is fixedly connected to the limit frame through a telescopic rod, and the left side of the limit frame is connected to the top of the driving arm through a hinge A.

可选的,所述锥形齿B的底部通过带座轴承A连接有支撑杆,所述支撑杆的左侧通过横臂连接有带座轴承B,带座轴承B与锥形齿组之间相连接。Optionally, the bottom of the tapered teeth B is connected to a support rod through a bearing A with a seat, and the left side of the support rod is connected to a bearing B with a seat through a cross arm, and the bearing B with a seat B and the tapered tooth group connected.

可选的,所述底座的顶部开设有滑槽,滑槽的顶部通过滑块与支撑杆的底部相连接。Optionally, a chute is provided on the top of the base, and the top of the chute is connected to the bottom of the support rod through a slider.

可选的,所述锥形齿组包括锥形齿A,锥形齿A的左侧通过圆盘与轴臂的左侧相连接,锥形齿A的外部与锥形齿B的外部相啮合。Optionally, the set of conical teeth includes a conical tooth A, the left side of the conical tooth A is connected to the left side of the shaft arm through a disc, and the outside of the conical tooth A meshes with the outside of the conical tooth B .

可选的,所述滑动槽块的正面通过滑动槽与滑动块的背面滑动连接。Optionally, the front side of the sliding groove block is slidably connected with the back side of the sliding block through the sliding groove.

可选的,所述伸缩杆包括滑杆,滑杆的顶部与滑动块的底部相连接,滑杆的外部滑动连接有套筒,套筒的底部与限位框的顶部相连接。Optionally, the telescopic rod includes a sliding rod, the top of the sliding rod is connected to the bottom of the sliding block, the outside of the sliding rod is slidably connected to a sleeve, and the bottom of the sleeve is connected to the top of the limiting frame.

本实用新型的技术效果和优点:Technical effect and advantage of the present utility model:

1.电感器磁环绕线装置,使用的过程中自动通过磁环在绕线的过程中驱动传动机构带动绕线机构将磁环均匀的绕在磁环的外部,防止磁环表面缠绕的电磁线不够均匀,磁环收卷完成后的磁环无法达到使用的标准,同时无需工作人员手动进行驱动,降低工作人员的劳动量。1. Inductor magnetic winding device, during use, automatically drives the transmission mechanism through the magnetic ring during the winding process to drive the winding mechanism to wind the magnetic ring evenly outside the magnetic ring to prevent the electromagnetic wire wound on the surface of the magnetic ring from being uniform enough , The magnetic ring after the magnetic ring winding is completed cannot meet the standard of use, and at the same time, it does not need to be manually driven by the staff, which reduces the labor load of the staff.

.电感器磁环绕线装置,限位框在运动的过程中自动通过驱动臂驱动限位框上升,防止限位框在运动的过程中拉动电磁线进行运动,从而导致电磁线与轴臂之间的余量变长,使其无法紧固的绕在磁环的外部,降低其加工效率。. Inductor magnetic wrapping wire device, the limit frame automatically drives the limit frame to rise through the driving arm during the movement process, preventing the limit frame from pulling the electromagnetic wire to move during the movement, resulting in the gap between the electromagnetic wire and the shaft arm The margin becomes longer, so that it cannot be tightly wound around the outside of the magnetic ring, reducing its processing efficiency.

附图说明Description of drawings

图1为本实用新型结构正面剖视图;Fig. 1 is a front sectional view of the utility model structure;

图2为本实用新型结构传动机构示意图;Fig. 2 is the utility model structural transmission mechanism schematic diagram;

图3为本实用新型结构锥形齿B顶部示意图。Fig. 3 is a schematic diagram of the top of the conical tooth B of the structure of the utility model.

图中:1底座、2连接架、3伺服电机、4轴臂、5支撑杆、6传动机构、61锥形齿组、62锥形齿B、63方槽长块、64传动臂、7绕线机构、71滑动槽块、72滑动块、73伸缩杆、74限位框、8驱动臂。In the figure: 1 base, 2 connecting frame, 3 servo motor, 4 shaft arm, 5 support rod, 6 transmission mechanism, 61 conical tooth group, 62 conical tooth B, 63 square groove long block, 64 transmission arm, 7 winding Wire mechanism, 71 sliding groove blocks, 72 sliding blocks, 73 telescopic rods, 74 limit frames, 8 driving arms.

具体实施方式Detailed ways

下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example.

本实用新型提供了如图1-3所示的一种电感器磁环绕线装置,包括连接组件的底座1,底座1的顶部固定连接有连接组件的连接架2,连接架2的左侧连接有提供驱动力的伺服电机3,伺服电机3的底部通过连接座与连接架2的外部相连接,伺服电机3的输出端连接有可以将磁环套接在其外部的轴臂4,连接架2的顶部连接有驱动电磁线均匀的套设在磁环外部的绕线机构7。The utility model provides an inductor magnetic winding device as shown in Fig. 1-3, comprising a base 1 of a connecting component, the top of the base 1 is fixedly connected with a connecting frame 2 of the connecting component, and the left side of the connecting frame 2 is connected There is a servo motor 3 that provides driving force. The bottom of the servo motor 3 is connected to the outside of the connecting frame 2 through the connecting seat. The top of 2 is connected with a winding mechanism 7 that drives the magnet wire evenly sleeved on the outside of the magnetic ring.

绕线机构7与连接架2之间通过驱动臂8相连接,绕线机构7包括连接组件的滑动槽块71,滑动槽块71的左侧通过竖臂与连接架2的顶部相连接,滑动槽块71的正面滑动连接有可以在滑动槽块71正面滑动的滑动块72,滑动槽块71的正面通过滑动槽与滑动块72的背面滑动连接,滑动块72的底部通过可以伸缩的伸缩杆73固定连接有对电磁线进行导向的限位框74。The winding mechanism 7 is connected with the connecting frame 2 by the drive arm 8, the winding mechanism 7 includes a sliding groove block 71 of the connecting assembly, the left side of the sliding groove block 71 is connected with the top of the connecting frame 2 through a vertical arm, and the sliding The front of the sliding block 71 is slidably connected with a sliding block 72 that can slide on the front of the sliding block 71, the front of the sliding block 71 is slidably connected with the back side of the sliding block 72 through the sliding groove, and the bottom of the sliding block 72 is passed through a stretchable telescopic rod. 73 is fixedly connected with the limiting frame 74 that guides the electromagnetic wire.

限位框74内部的顶部通过弹簧固定连接有可以增加电磁线与限位框74之间摩擦的压板,压板可以使限位框74驱动电磁线稍微紧固,同时又不会限制电磁线缠绕在磁环的外部,伸缩杆73包括连接组件的滑杆,滑杆的顶部与滑动块72的底部相连接,滑杆的外部滑动连接有套筒,套筒的底部与限位框74的顶部相连接,限位框74的左侧通过铰链A与驱动臂8的顶部相连接。The top inside the limiting frame 74 is fixedly connected with a pressing plate that can increase the friction between the electromagnetic wire and the limiting frame 74 through a spring, and the pressing plate can make the limiting frame 74 drive the electromagnetic wire slightly tight, while not restricting the electromagnetic wire from being wound around Outside the magnetic ring, the telescopic rod 73 includes a slide bar connecting the assembly, the top of the slide bar is connected with the bottom of the sliding block 72, the outside of the slide bar is slidably connected with a sleeve, and the bottom of the sleeve is connected with the top of the limit frame 74. Connected, the left side of the limit frame 74 is connected with the top of the driving arm 8 through the hinge A.

绕线机构7的右侧连接有驱动绕线机构7带动电磁线进行均匀绕线的传动机构6,传动机构6包括传动的锥形齿组61,锥形齿组61包括传动的锥形齿A,锥形齿A的左侧通过限制电磁线的圆盘与轴臂4的左侧相连接,圆盘与轴臂4之间通过磁铁相连接,圆杆可以从轴臂4的外部进行拆卸方便轴臂4外部的磁环进行取出。The right side of the winding mechanism 7 is connected with a drive winding mechanism 7 to drive the electromagnetic wire for uniform winding transmission mechanism 6. The transmission mechanism 6 includes a conical gear set 61 for transmission, and the bevel gear set 61 includes a conical gear A for transmission. , the left side of the conical tooth A is connected to the left side of the shaft arm 4 through the disk that restricts the electromagnetic wire, and the disk and the shaft arm 4 are connected by a magnet, and the round rod can be easily disassembled from the outside of the shaft arm 4 The magnetic ring outside the shaft arm 4 is taken out.

锥形齿A的外部与锥形齿B62的外部相啮合,锥形齿组61与轴臂4之间相连接,锥形齿组61的左侧啮合连接有传动的锥形齿B62,锥形齿B62的底部通过带座轴承A连接有支撑锥形齿B62的支撑杆5,底座1的顶部开设有滑槽,滑槽的顶部通过滑块与支撑杆5的底部相连接。The outside of the bevel tooth A meshes with the outside of the bevel tooth B62, the conical tooth set 61 is connected to the shaft arm 4, the left side of the bevel tooth set 61 is meshed with the transmission bevel tooth B62, the conical The bottom of the tooth B62 is connected with the support rod 5 supporting the tapered tooth B62 by the bearing A with a seat, and the top of the base 1 is provided with a chute, and the top of the chute is connected with the bottom of the support rod 5 by a slide block.

支撑杆5的左侧通过横臂连接有支撑锥形齿组61的带座轴承B,带座轴承B与锥形齿组61之间相连接,锥形齿B62的顶部通过圆杆套设有通过内部的方槽将圆杆的圆弧运动转变为横向运动与纵向运动,纵向运动使圆杆在方槽内部运动,横向运动使圆杆驱动本体运动的方槽长块63。The left side of the support rod 5 is connected with the bearing B supporting the conical tooth group 61 through the cross arm, the bearing B with the seat is connected with the conical tooth group 61, and the top of the conical tooth B62 is set through the round bar sleeve. The arc movement of the round rod is transformed into horizontal and vertical motions through the internal square groove, the longitudinal movement makes the round rod move inside the square groove, and the lateral movement makes the round rod drive the square groove long block 63 of the main body.

方槽长块63的底部开设有方槽,方槽的内部与圆杆的外部滑动连接,方槽长块63的顶部通过传动的传动臂64与绕线机构7之间相连接,传动臂64与滑动块72之间相连接。The bottom of the square groove long block 63 is provided with a square groove, and the inside of the square groove is slidably connected with the outside of the round bar. It is connected with the sliding block 72.

使用的过程中将磁环套接在轴臂4的外部,将电磁线穿过限位框74内部的固定孔中后固定在磁环的外部,启动伺服电机3驱动轴臂4外部的磁环进行旋转,磁环在绕线的过程中驱动锥形齿组61旋转,锥形齿组61旋转的过程中驱动啮合的锥形齿B62旋转,锥形齿B62旋转的过程中通过圆杆驱动方槽长块63左右往复运动,方槽长块63运动的过程中驱动传动臂64带动滑动块72运动,滑动块72运动的过程中驱动伸缩杆73带动限位框74运动,限位框74运动的过程中带动其内部的电磁线均匀的绕在磁环的外部。In the process of use, the magnetic ring is sleeved on the outside of the shaft arm 4, the electromagnetic wire is passed through the fixing hole inside the limit frame 74 and fixed on the outside of the magnetic ring, and the servo motor 3 is started to drive the magnetic ring outside the shaft arm 4 Rotate, the magnetic ring drives the conical tooth group 61 to rotate during the winding process, the conical tooth group 61 drives the engaged conical tooth B62 to rotate during the rotation process, and the conical tooth B62 drives through the round rod during the rotation process. The long slot block 63 reciprocates left and right, the transmission arm 64 is driven to move the sliding block 72 during the movement of the square slot long block 63, and the telescopic rod 73 is driven to drive the limit frame 74 to move during the motion of the slide block 72, and the limit frame 74 moves In the process of driving, the electromagnetic wire inside is evenly wound around the outside of the magnetic ring.

使用的过程中自动通过磁环在绕线的过程中驱动传动机构6带动绕线机构7将磁环均匀的绕在磁环的外部,防止磁环表面缠绕的电磁线不够均匀,磁环收卷完成后的磁环无法达到使用的标准,同时无需工作人员手动进行驱动,降低工作人员的劳动量。During the process of use, the magnetic ring is automatically used to drive the transmission mechanism 6 during the winding process to drive the winding mechanism 7 to wind the magnetic ring evenly outside the magnetic ring to prevent the magnetic wire wound on the surface of the magnetic ring from being uniform enough and the magnetic ring to be wound. The completed magnetic ring cannot meet the standard of use, and at the same time, it does not need to be manually driven by the staff, which reduces the labor load of the staff.

限位框74在运动的过程中自动通过驱动臂8驱动限位框74上升,防止限位框74在运动的过程中拉动电磁线进行运动,从而导致电磁线与轴臂4之间的余量变长,使其无法紧固的绕在磁环的外部,降低其加工效率。The limit frame 74 automatically drives the limit frame 74 to rise through the drive arm 8 during the movement, preventing the limit frame 74 from pulling the electromagnetic wire to move during the movement, resulting in a margin between the electromagnetic wire and the shaft arm 4 It becomes longer, so that it cannot be tightly wound around the outside of the magnetic ring, reducing its processing efficiency.

尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes and modifications can be made to these embodiments without departing from the principle and spirit of the present invention , replacements and modifications, the scope of the present utility model is defined by the appended claims and their equivalents.

Claims (7)

1. The utility model provides an inductor magnetic ring winding device, includes base (1), its characterized in that: the top of the base (1) is fixedly connected with a connecting frame (2), the left side of the connecting frame (2) is connected with a servo motor (3), the output end of the servo motor (3) is connected with a shaft arm (4), the top of the connecting frame (2) is connected with a winding mechanism (7), the winding mechanism (7) is connected with the connecting frame (2) through a driving arm (8), and the right side of the winding mechanism (7) is connected with a transmission mechanism (6);
drive mechanism (6) are including toper tooth group (61), be connected between toper tooth group (61) and armshaft (4), the left side meshing of toper tooth group (61) is connected with toper tooth B (62), the top of toper tooth B (62) is equipped with square groove long piece (63) through the round bar cover, the top of square groove long piece (63) is connected between drive arm (64) and winding mechanism (7).
2. The winding apparatus for an inductor magnetic ring as claimed in claim 1, wherein: wire winding mechanism (7) are including sliding groove piece (71), the left side of sliding groove piece (71) is connected with the top of link (2) through erecting the arm, the front sliding connection of sliding groove piece (71) has sliding block (72), telescopic link (73) fixedly connected with spacing frame (74) are passed through to the bottom of sliding block (72), the left side of spacing frame (74) is connected with the top of actuating arm (8) through hinge A.
3. The inductor magnetic ring winding device as claimed in claim 1, wherein: the bottom of the conical tooth B (62) is connected with a support rod (5) through a bearing A with a seat, the left side of the support rod (5) is connected with a bearing B with a seat through a cross arm, and the bearing B with the seat is connected with the conical tooth group (61).
4. The inductor magnetic ring winding device as claimed in claim 1, wherein: the top of the base (1) is provided with a sliding chute, and the top of the sliding chute is connected with the bottom of the supporting rod (5) through a sliding block.
5. The inductor magnetic ring winding device as claimed in claim 1, wherein: the conical tooth group (61) comprises a conical tooth A, the left side of the conical tooth A is connected with the left side of the shaft arm (4) through a circular disc, and the outer portion of the conical tooth A is meshed with the outer portion of the conical tooth B (62).
6. The inductor magnetic ring winding device as claimed in claim 2, wherein: the front surface of the sliding groove block (71) is connected with the back surface of the sliding block (72) in a sliding mode through the sliding groove.
7. The inductor magnetic ring winding device as claimed in claim 2, wherein: the telescopic rod (73) comprises a sliding rod, the top of the sliding rod is connected with the bottom of the sliding block (72), the outer portion of the sliding rod is connected with a sleeve in a sliding mode, and the bottom of the sleeve is connected with the top of the limiting frame (74).
CN202223439244.9U 2022-12-22 2022-12-22 Inductor magnetic ring winding device Expired - Fee Related CN218676773U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202223439244.9U CN218676773U (en) 2022-12-22 2022-12-22 Inductor magnetic ring winding device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202223439244.9U CN218676773U (en) 2022-12-22 2022-12-22 Inductor magnetic ring winding device

Publications (1)

Publication Number Publication Date
CN218676773U true CN218676773U (en) 2023-03-21

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN202223439244.9U Expired - Fee Related CN218676773U (en) 2022-12-22 2022-12-22 Inductor magnetic ring winding device

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