CN218674872U - Stainless steel seamless steel pipe device of detecting a flaw - Google Patents
Stainless steel seamless steel pipe device of detecting a flaw Download PDFInfo
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Abstract
本实用新型涉及无缝钢管探伤技术领域,尤其涉及一种不锈钢无缝钢管探伤装置,包括检测台,固定设置于检测台上的支撑架,以及设置于支撑架底部并与检测台固定的定位框,定位框上设置有用于对钢管检测的探伤机构,探伤机构包括设置于定位框一侧的活动套管,以及滑动设置于支撑架顶部的探伤仪本体,活动套管一端固定有与定位框内侧转动连接的限位圆板。本实用新型使得钢管在探伤时的操作更加方便快捷,有利于提升检测人员的工作效率,减轻了检测人员的劳动强度,避免出现检测人员对钢管探伤的麻烦,费时费力,给检测人员的使用带来了极大不便的情况,同时可以对不同直径的钢管进行定位,扩大了该探伤装置的使用范围,提升了该探伤装置的实用性。
The utility model relates to the technical field of flaw detection of seamless steel pipes, in particular to a flaw detection device for stainless steel seamless steel pipes. , the positioning frame is provided with a flaw detection mechanism for steel pipe detection. The flaw detection mechanism includes a movable sleeve arranged on one side of the positioning frame, and a flaw detector body slidably arranged on the top of the support frame. Rotate the connected limiting circular plate. The utility model makes the operation of the steel pipe more convenient and fast during flaw detection, which is beneficial to improve the work efficiency of the inspectors, reduces the labor intensity of the inspectors, avoids the trouble of the inspectors for the flaw detection of the steel pipe, which is time-consuming and laborious, and brings great convenience to the inspectors. It is very inconvenient, and steel pipes with different diameters can be positioned at the same time, which expands the application range of the flaw detection device and improves the practicability of the flaw detection device.
Description
技术领域technical field
本实用新型涉及无缝钢管探伤技术领域,尤其涉及一种不锈钢无缝钢管探伤装置。The utility model relates to the technical field of flaw detection of seamless steel pipes, in particular to a flaw detection device for stainless steel seamless steel pipes.
背景技术Background technique
不锈钢无缝钢管是一种具有中空截面、周边没有接缝的长条钢材,它具有极强的耐腐蚀性。目前不锈钢无缝钢管在生产完成之后,常常通过检测人员手持超声波探伤装置对其进行检测,检测人员对钢管检测时需要转动钢管才能进行全面的检测,操作麻烦,费时费力,给检测人员的使用带来了极大的不便,降低了检测人员的工作效率,同时增加了其劳动强度,实用性较差。Stainless steel seamless steel pipe is a long steel material with a hollow section and no joints around it, which has strong corrosion resistance. At present, after the production of stainless steel seamless steel pipe is completed, it is often inspected by inspectors with hand-held ultrasonic flaw detection devices. The inspectors need to rotate the steel pipe to conduct a comprehensive inspection when inspecting the steel pipe. Came great inconvenience, has reduced the work efficiency of inspector, has increased its labor intensity simultaneously, and practicability is relatively poor.
实用新型内容Utility model content
针对现有技术的不足,本实用新型提供了一种不锈钢无缝钢管探伤装置,解决了检测人员对钢管探伤的麻烦,费时费力,给检测人员的使用带来了极大不便的问题,达到了降低了检测人员劳动强度以及提升其工作效率的目的。Aiming at the deficiencies of the prior art, the utility model provides a flaw detection device for stainless steel seamless steel pipes, which solves the problem of time-consuming and labor-intensive inspection of steel pipe flaws by inspectors, and brings great inconvenience to the use of inspectors. The purpose of reducing the labor intensity of testing personnel and improving their work efficiency.
为解决上述技术问题,本实用新型提供了如下技术方案:一种不锈钢无缝钢管探伤装置,包括检测台,固定设置于检测台上的支撑架,以及设置于支撑架底部并与检测台固定的定位框,所述定位框上设置有用于对钢管检测的探伤机构;In order to solve the above technical problems, the utility model provides the following technical solutions: a flaw detection device for stainless steel seamless steel pipe, including a detection platform, a support frame fixed on the detection platform, and a support frame fixed at the bottom of the support frame and fixed to the detection platform A positioning frame, the positioning frame is provided with a flaw detection mechanism for detecting steel pipes;
所述探伤机构包括设置于定位框一侧的活动套管,以及滑动设置于支撑架顶部的探伤仪本体,所述活动套管一端固定有与定位框内侧转动连接的限位圆板,活动套管上设置有用于对钢管定位的定位组件,探伤机构还包括设置于探伤仪本体上用于带动其与限位圆板活动的驱动组件。The flaw detection mechanism includes a movable sleeve arranged on one side of the positioning frame, and a flaw detector body slidably arranged on the top of the support frame. One end of the movable sleeve is fixed with a limiting circular plate that is rotatably connected to the inside of the positioning frame, and the movable sleeve The pipe is provided with a positioning assembly for positioning the steel pipe, and the flaw detection mechanism also includes a drive assembly provided on the flaw detector body for driving it to move with the limit circular plate.
进一步地,所述定位组件包括设置于活动套管内侧的活动横杆,以及开设于限位圆板一侧并与活动横杆滑动连接的限位滑槽,所述活动横杆一端开设有螺纹槽,螺纹槽内侧螺纹连接有旋转螺杆,旋转螺杆一端贯穿限位圆板并固定有螺旋帽。Further, the positioning assembly includes a movable cross bar arranged on the inside of the movable sleeve, and a limiting chute opened on one side of the limiting circular plate and slidably connected with the movable cross bar, and one end of the movable cross bar is provided with a screw thread The inner side of the thread groove is threaded with a rotating screw, and one end of the rotating screw runs through the limiting circular plate and is fixed with a screw cap.
进一步地,所述活动横杆两端均固定有限位推块,限位推块一侧四周均设有与其相匹配的活动抵杆,活动抵杆贯穿活动套管并与其滑动连接。Further, both ends of the movable crossbar are fixed with limit push blocks, and one side of the limit push block is provided with a matching movable contact rod, and the movable contact rod passes through the movable sleeve and is slidably connected with it.
进一步地,所述活动抵杆一端固定有限位挡板,限位挡板一侧固定有与活动套管固定的限位弹簧,所述活动抵杆另一端固定有防滑凸起。Further, a limit baffle is fixed at one end of the movable contact rod, a limit spring fixed to the movable sleeve is fixed on one side of the limit baffle, and an anti-slip protrusion is fixed at the other end of the movable contact rod.
进一步地,所述驱动组件包括固定安装于支撑架顶部的伺服电机,以及滑动设置于支撑架顶部并与探伤仪本体固定的滑动横杆,所述伺服电机输出端固定有旋转轴,旋转轴一端固定有与支撑架通过轴承转动连接的螺纹杆,螺纹杆贯穿滑动横杆并与其螺纹连接。Further, the drive assembly includes a servo motor fixedly installed on the top of the support frame, and a sliding cross bar slidably arranged on the top of the support frame and fixed to the flaw detector body. The output end of the servo motor is fixed with a rotating shaft, and one end of the rotating shaft is A threaded rod that is rotationally connected with the support frame through a bearing is fixed, and the threaded rod runs through the sliding cross bar and is threadedly connected with it.
进一步地,所述旋转轴上通过带轮传动连接有传动皮带,所述传动皮带底部传动连接有与限位圆板固定的环形带轮。Further, a transmission belt is connected to the rotating shaft through a pulley, and the bottom of the transmission belt is connected to an endless pulley fixed to the limiting circular plate.
本实用新型提供了一种不锈钢无缝钢管探伤装置,具备以下有益效果:The utility model provides a stainless steel seamless steel pipe flaw detection device, which has the following beneficial effects:
1、本实用新型通过设置探伤机构来对转动的钢管进行更加全面的探伤操作,通过定位组件将钢管定位在活动套管外侧,接着通过驱动组件带动探伤仪本体发生直线运动时,同时限位圆板带动钢管发生转动,从而使得钢管在探伤时的操作更加方便快捷,有利于提升检测人员的工作效率,减轻了检测人员的劳动强度,避免出现检测人员对钢管探伤的麻烦,费时费力,给检测人员的使用带来了极大不便的情况。1. The utility model performs a more comprehensive flaw detection operation on the rotating steel pipe by setting a flaw detection mechanism. The steel pipe is positioned on the outside of the movable casing through the positioning component, and then when the flaw detector body is driven by the drive component to move linearly, the limit circle The plate drives the steel pipe to rotate, so that the operation of the steel pipe during flaw detection is more convenient and fast, which is conducive to improving the work efficiency of the inspectors, reducing the labor intensity of the inspectors, and avoiding the trouble of the inspectors on the steel pipe flaw detection, which is time-consuming and laborious. The use of personnel has brought great inconvenience.
2、本实用新型通过设置定位组件可以对不同直径的钢管进行定位,将钢管套在活动套管外侧,然后旋转螺旋帽,带动旋转螺杆转动,旋转螺杆旋转的同时推动活动横杆及其上的限位推块运动,限位推块推动活动抵杆运动,活动抵杆带动其端部的防滑凸起运动至与钢管内壁相互接触,从而可以对不同直径的钢管进行定位,扩大了该探伤装置的使用范围,提升了探伤装置的实用性。2. The utility model can locate the steel pipes of different diameters by setting the positioning components, put the steel pipes on the outside of the movable casing, and then rotate the screw cap to drive the rotating screw to rotate, while the rotating screw rotates, it pushes the movable cross bar and its upper part The limit push block moves, the limit push block pushes the movable contact rod to move, and the movable contact rod drives the anti-slip protrusion at the end to contact with the inner wall of the steel pipe, so that the steel pipes of different diameters can be positioned, and the flaw detection device is expanded The scope of use improves the practicability of the flaw detection device.
附图说明Description of drawings
图1为本实用新型的整体结构示意图;Fig. 1 is the overall structural representation of the utility model;
图2为本实用新型的正面立体剖视图;Fig. 2 is the front three-dimensional sectional view of the utility model;
图3为本实用新型的侧面立体剖视图;Fig. 3 is a side perspective sectional view of the utility model;
图4为本实用新型探伤机构的结构爆炸图。Fig. 4 is an exploded view of the structure of the flaw detection mechanism of the present invention.
图中:1、检测台;2、支撑架;3、定位框;4、探伤机构;41、活动套管;42、探伤仪本体;43、限位圆板;44、定位组件;441、活动横杆;442、限位滑槽;443、螺纹槽;444、旋转螺杆;445、螺旋帽;446、限位推块;447、活动抵杆;448、限位挡板;449、防滑凸起;45、驱动组件;451、伺服电机;452、旋转轴;453、螺纹杆;454、传动皮带;455、环形带轮;456、滑动横杆。In the figure: 1. Inspection platform; 2. Support frame; 3. Positioning frame; 4. Flaw detection mechanism; 41. Movable casing; 42. Flaw detector body; 43. Limiting circular plate; 44. Positioning component; 441. Mobility Cross bar; 442, limit chute; 443, thread groove; 444, rotating screw rod; 445, screw cap; 446, limit push block; 45, drive assembly; 451, servo motor; 452, rotating shaft; 453, threaded rod; 454, drive belt; 455, endless pulley; 456, sliding cross bar.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
请参阅图1-图4,本实用新型提供了一种技术方案:一种不锈钢无缝钢管探伤装置,包括检测台1,固定设置于检测台1上的支撑架2,以及设置于支撑架2底部并与检测台1固定的定位框3,定位框3上设置有用于对钢管检测的探伤机构4。Please refer to Figure 1-Figure 4, the utility model provides a technical solution: a stainless steel seamless steel pipe flaw detection device, including a
探伤机构4用于对转动的钢管进行更加全面的探伤操作,通过定位组件44将钢管定位在活动套管41外侧,接着通过驱动组件45带动探伤仪本体42发生直线运动时,同时限位圆板43带动钢管发生转动,从而对钢管进行全面探伤,避免出现检测人员对钢管探伤的麻烦,费时费力,给检测人员的使用带来了极大不便的情况。The flaw detection mechanism 4 is used to perform a more comprehensive flaw detection operation on the rotating steel pipe. The steel pipe is positioned outside the
探伤机构4包括设置于定位框3一侧的活动套管41,以及滑动设置于支撑架2顶部的探伤仪本体42,活动套管41一端固定有与定位框3内侧转动连接的限位圆板43,活动套管41上设置有用于对钢管定位的定位组件44,探伤机构4还包括设置于探伤仪本体42上用于带动其与限位圆板43活动的驱动组件45,探伤仪本体42即为超声波探伤仪,其为本领域内技术人员的公知常识,其内部结构本方案中不作过多赘述。The flaw detection mechanism 4 includes a
驱动组件45包括固定安装于支撑架2顶部的伺服电机451,以及滑动设置于支撑架2顶部并与探伤仪本体42固定的滑动横杆456,伺服电机451输出端固定有旋转轴452,旋转轴452一端固定有与支撑架2通过轴承转动连接的螺纹杆453,螺纹杆453贯穿滑动横杆456并与其螺纹连接,旋转轴452上通过带轮传动连接有传动皮带454,传动皮带454底部传动连接有与限位圆板43固定的环形带轮455,在伺服电机451运转时,伺服电机451输出端带动旋转轴452发生转动,旋转轴452带动其一端的螺纹杆453旋转,螺纹杆453转动时带动滑动横杆456在支撑架2上滑动,滑动横杆456带动其底部的探伤仪本体42运动,同时旋转轴452通过带轮带动传动皮带454运转,传动皮带454带动其底部的环形带轮455旋转,环形带轮455带动其一侧的限位圆板43和活动套管41转动,活动套管41带动其外侧定位的钢管旋转,同时将伺服电机451设置为可以正反转,从而带动探伤仪本体42进行往复运动,使得探伤仪本体42对钢管进行探伤的更加全面。The
定位组件44包括设置于活动套管41内侧的活动横杆441,以及开设于限位圆板43一侧并与活动横杆441滑动连接的限位滑槽442,活动横杆441一端开设有螺纹槽443,螺纹槽443内侧螺纹连接有旋转螺杆444,旋转螺杆444一端贯穿限位圆板43并固定有螺旋帽445,活动横杆441两端均固定有限位推块446,限位推块446一侧四周均设有与其相匹配的活动抵杆447,限位推块446一侧四周的斜面分别与四个活动抵杆447一端的斜面相匹配,活动抵杆447贯穿活动套管41并与其滑动连接,活动抵杆447一端固定有限位挡板448,限位挡板448一侧固定有与活动套管41固定的限位弹簧,活动抵杆447带动限位挡板448运动时,限位挡板448挤压限位弹簧,限位弹簧产生弹性形变被压缩,有利于对活动抵杆447的运动位置提供限位,且在探伤完成之后,限位推块446与活动抵杆447发生分离之后,限位弹簧恢复弹性形变,限位弹簧推动限位挡板448运动,限位挡板448带动活动抵杆447运动,使得活动抵杆447回到原位,活动抵杆447另一端固定有防滑凸起449,防滑凸起449由防滑材料制成,增大防滑凸起449与钢管内壁接触的摩擦力,使得钢管定位时更加的稳定。The
本实施例中,在对不锈钢无缝钢管进行探伤操作时,首先将钢管套在活动套管41的外侧,接着旋转螺旋帽445,螺旋帽445带动其一侧的旋转螺杆444转动,旋转螺杆444在活动横杆441的螺纹槽443内侧旋转,由于旋转螺杆444与螺纹槽443通过螺纹连接,旋转螺杆444旋转的同时推动活动横杆441发生直线运动,活动横杆441一端在限位滑槽442内侧滑动,活动横杆441带动其两端的限位推块446运动,限位推块446分别推动其四周的活动抵杆447发生运动,活动抵杆447带动限位挡板448运动,限位挡板448挤压限位弹簧,限位弹簧产生弹性形变被压缩,同时活动抵杆447带动其端部的防滑凸起449运动,防滑凸起449运动至与钢管的内壁相互接触,从而对钢管进行定位;In this embodiment, when performing flaw detection operations on stainless steel seamless steel pipes, first put the steel pipes on the outside of the
将钢管定位好之后,启动伺服电机451,伺服电机451输出端带动旋转轴452发生转动,旋转轴452带动其一端的螺纹杆453旋转,由于螺纹杆453与滑动横杆456螺纹连接,螺纹杆453转动时带动滑动横杆456在支撑架2上滑动,滑动横杆456带动其底部的探伤仪本体42运动,探伤仪本体42对钢管进行探伤,同时旋转轴452通过带轮带动传动皮带454运转,传动皮带454带动其底部的环形带轮455旋转,环形带轮455带动其一侧的限位圆板43在定位框3旋转,限位圆板43带动其一侧的活动套管41转动,活动套管41带动其外侧定位的钢管旋转,从而使得对钢管进行探伤的更加全面。After the steel pipe is positioned, start the
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes and modifications can be made to these embodiments without departing from the principle and spirit of the present invention , replacements and modifications, the scope of the present utility model is defined by the appended claims and their equivalents.
Claims (6)
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