CN218666075U - Honeysuckle rotation type constant temperature fermenting installation - Google Patents
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Abstract
本实用新型公开了一种金银花旋转式恒温发酵装置,属于金银花发酵技术领域,解决了传统发酵罐通过扇叶搅拌,密封效果较差的问题。该包括底板,所述的底板两侧均设有安装座,所述的安装座上设有与其转动连接的外层发酵罐,所述的外层发酵罐内设有与其形状一致的内层发酵罐,所述的内层发酵罐与外层发酵罐之间设有蒸汽夹层,所述的外层发酵罐一端上转动连接有进气管,所述的外层发酵罐另一端上转动连接有排气管,所述的进气管、排气管均与蒸汽夹层连通,所述的外层发酵罐外缘设有与其环绕布置的齿条。本实用新型的一种金银花旋转式恒温发酵装置,可在密封的环境下,均匀搅拌原料,有效提高发酵质量,具有使用方便、实用性强的特点。
The utility model discloses a rotary constant temperature fermentation device for honeysuckle, which belongs to the technical field of honeysuckle fermentation and solves the problem that the traditional fermentation tank is stirred by fan blades and the sealing effect is poor. It includes a bottom plate, and mounting seats are provided on both sides of the bottom plate, and an outer fermenting tank that is rotatably connected to the mounting seat is provided. tank, a steam interlayer is provided between the inner layer fermentation tank and the outer layer fermentation tank, one end of the outer layer fermentation tank is rotatably connected with an air intake pipe, and the other end of the outer layer fermentation tank is rotatably connected with a row The trachea, the air intake pipe and the exhaust pipe are all in communication with the steam interlayer, and the outer edge of the outer fermentation tank is provided with racks arranged around it. The utility model relates to a honeysuckle rotary constant temperature fermentation device, which can evenly stir raw materials in a sealed environment, effectively improve the fermentation quality, and has the characteristics of convenient use and strong practicability.
Description
技术领域technical field
本实用新型涉及金银花发酵技术领域,尤其涉及一种金银花旋转式恒温发酵装置。The utility model relates to the technical field of honeysuckle fermentation, in particular to a rotary constant temperature fermentation device for honeysuckle.
背景技术Background technique
随着中草药发酵技术的发展,将具有药食同源的金银花提取液和益生菌相结合发酵,在一定的环境条件下,对金银花的有效成分进行生物学转化,金银花的大分子物质经过微生物转化,成为人体肠道可直接吸收的小分子,使金银花有效成份能够快速被人体吸收,在发酵过程中需要在无氧的条件下搅拌进行。With the development of Chinese herbal medicine fermentation technology, the honeysuckle extract with the same origin as medicine and food is combined with probiotics for fermentation, and the active ingredients of honeysuckle are biologically transformed under certain environmental conditions, and the macromolecular substances of honeysuckle are transformed by microorganisms , become a small molecule that can be directly absorbed by the human intestine, so that the active ingredients of honeysuckle can be quickly absorbed by the human body. During the fermentation process, it needs to be stirred under anaerobic conditions.
如图1所述,现有技术中为了实现搅拌功能,通常在罐体18顶上安装电机71,电机71通过搅拌轴20带动罐体18内部的扇叶19进行搅拌,因罐体18体积较大,搅拌轴20与罐体18之间的连接为转动连接,导致连接处密封效果差,空气中的氧气会流进,影响金银花的发酵质量。As shown in Figure 1, in order to realize stirring function in the prior art,
实用新型内容Utility model content
本实用新型要解决的技术问题是针对现有技术的上述不足,提供一种金银花旋转式恒温发酵装置,可在密封的环境下,均匀搅拌原料,有效提高发酵质量,具有使用方便、实用性强的特点。The technical problem to be solved by the utility model is to provide a honeysuckle rotary constant temperature fermentation device for the above-mentioned shortcomings of the prior art, which can evenly stir the raw materials in a sealed environment, effectively improve the fermentation quality, and has the advantages of convenient use and strong practicability specialty.
本实用新型采用的技术方案是一种金银花旋转式恒温发酵装置,包括底板,所述的底板两侧均设有安装座,所述的安装座上设有与其转动连接的外层发酵罐,所述的外层发酵罐内设有与其形状一致的内层发酵罐,所述的内层发酵罐与外层发酵罐之间设有蒸汽夹层,所述的外层发酵罐一端上转动连接有进气管,所述的外层发酵罐另一端上转动连接有排气管,所述的进气管、排气管均与蒸汽夹层连通,所述的外层发酵罐外缘设有与其环绕布置的齿条,所述的底板上设有驱动外层发酵罐转动的驱动装置,所述的驱动装置与齿条啮合连接,所述的进气管上设有蒸汽流量控制阀,所述的外层发酵罐上设有控制装置,所述的控制装置与蒸汽流量控制阀电性连接。The technical solution adopted by the utility model is a honeysuckle rotary constant temperature fermentation device, which includes a bottom plate. Both sides of the bottom plate are provided with mounting seats, and the mounting seats are provided with outer fermentation tanks rotatably connected with it. The outer layer fermenter is provided with an inner layer fermenter consistent with its shape, a steam interlayer is provided between the inner layer fermenter and the outer layer fermenter, and one end of the outer layer fermenter is rotatably connected with a Air pipe, the other end of the outer fermentation tank is rotatably connected with an exhaust pipe, the air intake pipe and the exhaust pipe are connected with the steam interlayer, and the outer edge of the outer fermentation tank is provided with teeth arranged around it. The bottom plate is provided with a driving device to drive the rotation of the outer fermentation tank, the driving device is meshed with the rack, and the steam flow control valve is provided on the air intake pipe, and the outer fermentation tank There is a control device on it, and the control device is electrically connected with the steam flow control valve.
作为进一步地改进,所述的驱动装置包括安装板、转轴和电机,所述的电机和安装板均固定安装在底板上,所述的转轴一端与安装板转动连接,所述的转轴另一端与电机的输出端固定连接,所述的转轴上套设有齿轮,所述的齿轮与齿条啮合连接。As a further improvement, the drive device includes a mounting plate, a rotating shaft and a motor, the motor and the mounting plate are both fixedly mounted on the bottom plate, one end of the rotating shaft is rotationally connected to the mounting plate, and the other end of the rotating shaft is connected to the The output end of the motor is fixedly connected, and a gear is sheathed on the rotating shaft, and the gear is engaged with the rack.
进一步地,所述的控制装置包括安装盒、PLC控制器和电池,所述的安装盒与外层发酵罐的外表面固定连接,所述的PLC控制器和电池均安装在安装盒内,所述的电池、蒸汽流量控制阀均与PLC控制器电性连接。Further, the control device includes an installation box, a PLC controller and a battery, the installation box is fixedly connected to the outer surface of the outer fermenter, the PLC controller and the battery are installed in the installation box, the The battery and the steam flow control valve are all electrically connected to the PLC controller.
进一步地,所述的外层发酵罐上设有与内层发酵罐内部连通的温度计,所述的温度计与PLC控制器电性相连。Further, the outer fermenter is provided with a thermometer communicating with the inner fermenter, and the thermometer is electrically connected to the PLC controller.
进一步地,所述的内层发酵罐顶部设有与其连通的进料口,所述的内层发酵罐底部设有与其连通的排料口,所述的进料口、排料口均延伸到外层发酵罐的外侧,所述的进料口、排料口上均设有密封盖。Further, the top of the inner layer fermenter is provided with a feed port communicating with it, and the bottom of the inner layer fermenter is provided with a discharge port communicated with it, and the feed port and the discharge port both extend to On the outer side of the outer fermenter, sealing covers are provided on the feed inlet and the discharge outlet.
进一步地,所述的安装座顶部与外层发酵罐的外表形状相适配。Further, the top of the mounting seat is adapted to the outer shape of the outer fermenter.
进一步地,所述的底板两端均设有支撑板,两个所述的支撑板分别与进气管、排气管固定连接。Further, both ends of the base plate are provided with support plates, and the two support plates are respectively fixedly connected with the intake pipe and the exhaust pipe.
进一步地,所述的外层发酵罐与内层发酵罐之间设有多个连接柱。Further, a plurality of connecting columns are arranged between the outer fermentor and the inner fermenter.
有益效果Beneficial effect
本实用新型与现有技术相比,具有以下优点:Compared with the prior art, the utility model has the following advantages:
本实用新型的一种金银花旋转式恒温发酵装置,通过进料口将金银花原料和发酵菌放入内层发酵罐内,通过蒸汽流量控制阀控制蒸汽从进气管进入蒸汽夹层中,由于蒸汽夹层包裹在内层发酵罐外,蒸汽可以均匀全方位的给内层发酵罐加热,利用温度计实时显示内层发酵罐内的温度,PLC控制器通过温度计反馈的温度控制流量阀的流量大小,从而使得内层发酵罐内存于一个恒温的环境,使得发酵菌处于合适的温度中,保持较高的发酵效率。同时电机进行工作,带动转轴旋转,转轴带动齿轮转动,在齿轮、齿条的配合下,外层发酵罐和内层发酵罐一起旋转,使得原料在罐内可以充分搅拌,相对于现有技术方案密封性更好,使得发酵效果更好,有效的保障产品的生产质量,解决了传统发酵罐通过扇叶搅拌,密封效果较差的问题,具有实用性强、适用范围广的特点。The utility model relates to a honeysuckle rotary constant temperature fermentation device. The honeysuckle raw materials and fermentation bacteria are put into the inner fermentation tank through the feed port, and the steam is controlled by the steam flow control valve to enter the steam interlayer from the air intake pipe. Because the steam interlayer wraps Outside the inner fermenter, the steam can heat the inner fermenter uniformly and comprehensively, and the thermometer is used to display the temperature in the inner fermenter in real time. The PLC controller controls the flow rate of the flow valve through the temperature fed back by the thermometer, so that the inner The layered fermentation tank is stored in a constant temperature environment, so that the fermentation bacteria are at a suitable temperature and maintain a high fermentation efficiency. At the same time, the motor works, driving the rotating shaft to rotate, and the rotating shaft drives the gear to rotate. With the cooperation of the gear and the rack, the outer fermentation tank and the inner fermentation tank rotate together, so that the raw materials can be fully stirred in the tank. Compared with the existing technical scheme Better sealing makes the fermentation effect better, effectively guarantees the production quality of the product, and solves the problem of poor sealing effect of the traditional fermenter stirring through the fan blades. It has the characteristics of strong practicability and wide application range.
附图说明Description of drawings
图1为现有技术的结构示意图;Fig. 1 is the structural representation of prior art;
图2为本实用新型的主视结构示意图;Fig. 2 is the main view structure schematic diagram of the utility model;
图3为本实用新型的部分剖视结构示意图;Fig. 3 is a partial cross-sectional structural schematic diagram of the utility model;
图4为本实用新型中控制装置的剖面结构放大示意图。Fig. 4 is an enlarged schematic diagram of the cross-sectional structure of the control device in the present invention.
其中:1-外层发酵罐、2-内层发酵罐、3-蒸汽夹层、4-进气管、5-排气管、6-齿条、7-驱动装置、8-控制装置、9-底板、10-安装座、11-进料口、12-排料口、13-密封盖、14-温度计、15-蒸汽流量控制阀、16-支撑板、17-连接柱、18-罐体、19-扇叶、20-搅拌轴、71-电机、72-转轴、73-齿轮、74-安装板、81-安装盒、82-PLC控制器、83-电池。Among them: 1-outer fermentation tank, 2-inner fermentation tank, 3-steam interlayer, 4-intake pipe, 5-exhaust pipe, 6-rack, 7-driving device, 8-control device, 9-bottom plate , 10-installation seat, 11-feed inlet, 12-discharge port, 13-sealing cover, 14-thermometer, 15-steam flow control valve, 16-support plate, 17-connecting column, 18-tank, 19 -fan blade, 20-stirring shaft, 71-motor, 72-rotating shaft, 73-gear, 74-installation plate, 81-installation box, 82-PLC controller, 83-battery.
具体实施方式Detailed ways
下面结合附图中的具体实施例对本实用新型做进一步的说明。The utility model will be further described below in conjunction with the specific embodiments in the accompanying drawings.
参阅图2-4所示,本实用新型的一种金银花旋转式恒温发酵装置,包括底板9,底板9两侧均设有安装座10,安装座10上设有与其转动连接的外层发酵罐1,外层发酵罐1内设有与其形状一致的内层发酵罐2,内层发酵罐2与外层发酵罐1之间设有蒸汽夹层3,外层发酵罐1一端上转动连接有进气管4,外层发酵罐1另一端上转动连接有排气管5,进气管4、排气管5均与蒸汽夹层3连通,外层发酵罐1外缘设有与其环绕布置的齿条6,底板9上设有驱动外层发酵罐1转动的驱动装置7,驱动装置7与齿条6啮合连接,进气管4上设有蒸汽流量控制阀15,外层发酵罐1上设有控制装置8,控制装置8与蒸汽流量控制阀15电性连接,进气管4、排气管5与外层发酵罐1之间通过密封轴承转动连接,防止蒸汽外泄,通过进料口11将金银花原料和发酵菌放入内层发酵罐2内,通过蒸汽流量控制阀15控制蒸汽从进气管4进入蒸汽夹层3中,由于蒸汽夹层3包裹在内层发酵罐2外,蒸汽可以均匀全方位的给内层发酵罐2加热,利用温度计14实时显示内层发酵罐2内的温度,PLC控制器82通过温度计14反馈的温度控制蒸汽流量控制阀15的流量大小,从而使得内层发酵罐内存于一个恒温的环境,使得发酵菌处于合适的温度中,保持较高的发酵效率。同时电机71进行工作,带动转轴72旋转,转轴72带动齿轮73转动,在齿轮73、齿条6的配合下,外层发酵罐1和内层发酵罐2一起旋转,使得原料在罐内可以充分搅拌,使得发酵效果更好,有效的保障产品的生产质量,解决了传统发酵罐通过扇叶搅拌,密封效果较差的问题。Referring to Fig. 2-4, a kind of honeysuckle rotary constant temperature fermentation device of the present utility model comprises a bottom plate 9, and both sides of the bottom plate 9 are provided with
具体的,驱动装置7包括安装板74、转轴72和电机71,电机71和安装板74均固定安装在底板9上,转轴72一端与安装板74转动连接,转轴72另一端与电机71的输出端固定连接,转轴72上套设有齿轮73,齿轮73与齿条6啮合连接,电机71与外部控制器电性连接,控制电机71转动,电机71带动转轴72旋转,转轴72带动齿轮73转动,在齿轮73、齿条6的配合下,外层发酵罐1和内层发酵罐2一起旋转,使得原料在罐内可以充分搅拌。Specifically, the
优选的,控制装置8包括安装盒81、PLC控制器82和电池83,安装盒81与外层发酵罐1的外表面固定连接,PLC控制器82和电池83均安装在安装盒内,电池83、蒸汽流量控制阀15均与PLC控制器82电性连接,电池83为蒸汽流量控制阀15、温度计14、PLC控制器82提供电源,PLC控制器82控制蒸汽流量控制阀15的流量,使得内层发酵罐2可以处于一个恒温的状态下。Preferably, the
进一步地,外层发酵罐1上设有与内层发酵罐2内部连通的温度计14,温度计14与PLC控制器82电性相连,PLC控制器82根据温度计14反馈的温度控制蒸汽流量控制阀15。Further, the
进一步地,内层发酵罐2顶部设有与其连通的进料口11,内层发酵罐2底部设有与其连通的排料口12,进料口11、排料口12均延伸到外层发酵罐1的外侧,进料口11、排料口12上均设有密封盖13,密封盖13起到密封的作用。Further, the top of the
进一步地,安装座10顶部与外层发酵罐1的外表形状相适配,使得外层发酵罐1可以在安装座10上平稳的转动,起到支撑和定位的作用。Further, the top of the
进一步地,底板9两端均设有支撑板16,两个支撑板16分别与进气管4、排气管5固定连接,对进气管4、排气管5起到固定和支撑的作用。Further, both ends of the bottom plate 9 are provided with
进一步地,外层发酵罐1与内层发酵罐2之间设有多个连接柱17,加强内层发酵罐2与外层发酵罐1之间的连接强度,防止在转动过程中,进料口11、排料口12受力过大,发生断裂,导致内层发酵罐2脱落。Further, a plurality of
本实施例的一种金银花旋转式恒温发酵装置在使用时,通过进料口11将金银花原料和发酵菌放入内层发酵罐2内,通过蒸汽流量控制阀15控制蒸汽从进气管4进入蒸汽夹层3中,由于蒸汽夹层3包裹在内层发酵罐2外,蒸汽可以均匀全方位的给内层发酵罐2加热,利用温度计14实时显示内层发酵罐2内的温度,PLC控制器82通过温度计14反馈的温度控制蒸汽流量控制阀15的流量大小,从而使得内层发酵罐内存于一个恒温的环境,使得发酵菌处于合适的温度中,保持较高的发酵效率。同时电机71进行工作,带动转轴72旋转,转轴72带动齿轮73转动,在齿轮73、齿条6的配合下,外层发酵罐1和内层发酵罐2一起旋转,使得原料在罐内可以充分搅拌,使得发酵效果更好,有效的保障产品的生产质量。本实用新型的一种金银花旋转式恒温发酵装置,通过控制蒸汽加热,使得内层发酵罐内存于一个恒温的环境,通过驱动装置,使得原料在罐内可以充分搅拌,使得发酵效果更好,有效的保障产品的生产质量,解决了传统发酵罐通过扇叶搅拌,密封效果较差的问题。When the honeysuckle rotary constant temperature fermentation device of this embodiment is in use, honeysuckle raw materials and fermentation bacteria are put into the inner
以上所述的仅是本实用新型的优选实施方式,应当指出对于本领域的技术人员来说,在不脱离本实用新型结构的前提下,还可以作出若干变形和改进,这些都不会影响本实用新型实施的效果和专利的实用性。The above is only the preferred embodiment of the present utility model, it should be pointed out that for those skilled in the art, under the premise of not departing from the structure of the present utility model, some deformations and improvements can also be made, and these will not affect the present utility model. Effects of utility model implementation and practicability of patents.
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN118109269A (en) * | 2024-03-08 | 2024-05-31 | 山东佳诚动物药业有限公司 | Astragalus extract fermentation device for producing astragalus composite probiotics |
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| Date | Code | Title | Description |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: A rotating constant temperature fermentation device for honeysuckle Granted publication date: 20230321 Pledgee: Bank of China Limited Huanggang branch Pledgor: HUBEI CHUTIANSHU PHARMACEUTICAL Co.,Ltd. Registration number: Y2025980043595 |
