CN218664495U - Creasing device for fabric - Google Patents

Creasing device for fabric Download PDF

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CN218664495U
CN218664495U CN202223247728.3U CN202223247728U CN218664495U CN 218664495 U CN218664495 U CN 218664495U CN 202223247728 U CN202223247728 U CN 202223247728U CN 218664495 U CN218664495 U CN 218664495U
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fabric
roller
frame
winding
creasing
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赵安银
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Yiwu Jihong Clothing Co ltd
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Yiwu Jihong Clothing Co ltd
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Abstract

本实用新型公开了一种面料用压皱装置,它包括机架(1)和呈对称设置在机架(1)两端部的上料装置和收卷装置,所述机架(1)上设置有位于上料装置与收卷装置之间的压皱框体(2),压皱框体(2)的内顶面上设置有压皱往复气缸(3);压皱往复气缸(3)上安装有压皱件(4),压皱件(4)的底端面为圆弧形;压皱往复气缸(3)靠近上料装置的一侧设置有升降气缸(5),升降气缸(5)上安装有定位辊(6);所述机架(1)的顶面上设有落料口(7)。本实用新型不仅能够提高工作效率,还具有生产成本低、使用方便、压皱效果好、检测准确性高、使用寿命长、使用安全性高和适用范围广的优点。

Figure 202223247728

The utility model discloses a creasing device for fabrics, which comprises a frame (1) and a feeding device and a winding device symmetrically arranged at both ends of the frame (1). A crimping frame (2) located between the feeding device and the winding device is provided, and a crumpling reciprocating cylinder (3) is arranged on the inner top surface of the crimping frame (2); the crimping reciprocating cylinder (3) A crimping piece (4) is installed on the top, and the bottom end surface of the crumpling piece (4) is arc-shaped; the side of the crumpling reciprocating cylinder (3) close to the feeding device is provided with a lifting cylinder (5), and the lifting cylinder (5 ) is equipped with positioning rollers (6); the top surface of the frame (1) is provided with a blanking port (7). The utility model can not only improve work efficiency, but also has the advantages of low production cost, convenient use, good creasing effect, high detection accuracy, long service life, high use safety and wide application range.

Figure 202223247728

Description

一种面料用压皱装置A fabric creasing device

技术领域technical field

本实用新型涉及一种面料压皱装置,特别是一种面料用压皱装置。The utility model relates to a fabric creasing device, in particular to a fabric creasing device.

背景技术Background technique

在服装行业,为了得到不同的服装效果,会采用各种颜色、各种材质以及各种纹理的面料;其中具有褶皱的面料是一种常见的材质,在生产这类面料的时候,一般都是由人工将平滑的面料放置在压皱机上,进行压皱工作;但目前,这类压皱机多为半自动工作方式,即每次压皱的位置以及面料的移动都是由人工进行操作的,整体工作的劳动强度较大,工作效率较低。因此,现有的面料生产用压皱机在使用的过程中存在着工作效率较低的问题。In the clothing industry, in order to obtain different clothing effects, fabrics of various colors, materials and textures are used; among them, fabrics with folds are a common material, and when producing such fabrics, generally The smooth fabric is manually placed on the crumpling machine for creasing; but at present, most of these crumpling machines work in a semi-automatic mode, that is, the position of each crumpling and the movement of the fabric are manually operated. The labor intensity of overall work is bigger, and work efficiency is lower. Therefore, the existing fabric production crumpling machine has the problem of low work efficiency in the process of use.

实用新型内容Utility model content

本实用新型的目的在于,提供一种面料用压皱装置。本实用新型具有工作效率高的优点。The purpose of the utility model is to provide a creasing device for fabrics. The utility model has the advantage of high working efficiency.

本实用新型的技术方案:一种面料用压皱装置,包括机架和呈对称设置在机架两端部的上料装置和收卷装置,所述机架上设置有位于上料装置与收卷装置之间的压皱框体,压皱框体的内顶面上设置有压皱往复气缸;压皱往复气缸上安装有压皱件,压皱件的底端面为圆弧形;压皱往复气缸靠近上料装置的一侧设置有升降气缸,升降气缸上安装有定位辊;所述机架的顶面上设有位于压皱框体和收卷装置之间的落料口;在进行压皱工作的时候先利用定位辊能够对需要进行压皱的面料以及用于给面料压皱的上下模件进行整和,使得三者能够贴合在一起,然后利用压皱往复气缸打动压皱件进行上下往复式运动,从而使得压皱件能够从上方对面料与上下模件相互配合,完成对面料的自动压皱工艺,相对与以往人工压皱的方式,工作效率得到了大大的提升。The technical scheme of the utility model: a creasing device for fabrics, including a frame and a feeding device and a winding device symmetrically arranged at both ends of the frame, and the frame is provided with a feeding device and a winding device. The crimping frame between the rolling devices is provided with a crimping reciprocating cylinder on the inner top surface of the crimping frame; a crimping piece is installed on the crumpling reciprocating cylinder, and the bottom end surface of the crimping piece is arc-shaped; The side of the reciprocating cylinder close to the feeding device is provided with a lifting cylinder, and positioning rollers are installed on the lifting cylinder; the top surface of the frame is provided with a blanking port between the creasing frame and the winding device; When crumpling, the positioning roller can be used to integrate the fabric that needs to be crumpled and the upper and lower modules used to crump the fabric, so that the three can fit together, and then use the crumpling reciprocating cylinder to move the crumpling The parts reciprocate up and down, so that the crumpling parts can cooperate with the upper and lower modules from above to complete the automatic creasing process of the fabric. Compared with the previous manual crumpling method, the working efficiency has been greatly improved.

前述的一种面料用压皱装置中,所述压皱件的底面上设有凹槽,凹槽内设置有光敏传感器,光敏传感器与压皱往复气缸电性连接;凹槽内填充有缓冲硅胶;缓冲硅胶能够在光敏传感器的四周进行防护,延长了使用寿命;而且缓冲硅胶为透明材质能够避免透明硅胶对光敏传感器的影响。In the aforementioned creasing device for fabrics, a groove is provided on the bottom surface of the crimping member, and a photosensitive sensor is arranged in the groove, and the photosensitive sensor is electrically connected to the creasing reciprocating cylinder; the groove is filled with buffer silica gel ; The buffer silica gel can be protected around the photosensitive sensor, prolonging the service life; and the buffer silica gel is made of transparent material, which can avoid the influence of the transparent silica gel on the photosensitive sensor.

前述的一种面料用压皱装置中,所述上料装置包括上料架,上料架上设置有底辊;底辊的上方设置有顶辊,顶辊与底辊之间设置有面料上料辊;面料上料辊的表面上涂覆有除静电层,面料上料辊的一侧设置有两个对称分布的导向辊;除静电层的设置能够对面料表面进行除静电工作,避免了面料因为静电而出现褶皱的现象,保证了压皱效果。In the aforesaid crumpling device for fabrics, the feeding device includes a feeding rack, and a bottom roller is arranged on the feeding rack; a top roller is arranged above the bottom roller, and a fabric upper roller is arranged between the top roller and the bottom roller. Material roller; the surface of the fabric feeding roller is coated with an antistatic layer, and one side of the fabric feeding roller is provided with two symmetrically distributed guide rollers; the setting of the antistatic layer can perform static electricity removal on the surface of the fabric, avoiding The fabric is wrinkled due to static electricity, which ensures the wrinkle effect.

前述的一种面料用压皱装置中,所述收卷装置包括收卷架,收卷架上设置有面料收卷辊;面料收卷辊的一端部安装有收卷电机,另一端部安装有主动齿轮;面料收卷辊的上方设置有辅料收卷辊,辅料收卷辊的端部安装有从动齿轮;从动齿轮与主动齿轮啮合连接。In the aforesaid crumpling device for fabric, the roll-up device includes a roll-up frame on which a fabric roll-up roller is arranged; a roll-up motor is installed at one end of the fabric roll-up roll, and a roll-up motor is installed at the other end. The driving gear; the auxiliary material winding roller is arranged above the fabric winding roller, and the end of the auxiliary material winding roller is equipped with a driven gear; the driven gear is meshed with the driving gear.

前述的一种面料用压皱装置中,所述收卷架上面向压皱框体的侧面上设置有两个对称分布的喷气嘴,每个喷气嘴上均连接有气管;喷气嘴与面料收卷辊设置在同一水平面上;喷气嘴和气管的设置能够在收卷前对面料与压皱用的上下模件进行吹开,方便了收卷工作的进行。In the aforesaid crumpling device for fabrics, two symmetrically distributed air nozzles are arranged on the side facing the crimping frame on the upper side of the winding frame, and each air nozzle is connected with a trachea; Rollers are set on the same horizontal plane; air nozzles and air pipes are set to blow open the fabric and upper and lower molds for creasing before rolling, which facilitates the rolling work.

前述的一种面料用压皱装置中,所述压皱框体的两内侧面上均安装有安全光幕,安全光幕与压皱往复气缸电性连接;安全光幕设置在压皱往复气缸与收卷装置之间;安全光幕的设置能够对是否有人伸入进行检测,从而提高了使用的安全性。In the aforementioned creasing device for fabrics, safety light curtains are installed on both inner surfaces of the creasing frame, and the safety light curtains are electrically connected to the creasing reciprocating cylinder; the safety light curtain is arranged on the creasing reciprocating cylinder. Between the rewinding device; the setting of the safety light curtain can detect whether someone has penetrated into it, thereby improving the safety of use.

前述的一种面料用压皱装置中,所述定位辊上套接有两个对称分布的限位环。In the aforementioned crumpling device for fabrics, two symmetrically distributed limiting rings are sleeved on the positioning roller.

与现有技术相比,本实用新型改进了现有的面料生产用压皱设备,通过在压皱框体内设置有压皱往复气缸和升降气缸,压皱往复气缸上安装有压皱件,升降气缸上安装有定位辊,在进行压皱工作的时候先利用定位辊能够对需要进行压皱的面料以及用于给面料压皱的上下模件进行整和,使得三者能够贴合在一起,然后利用压皱往复气缸打动压皱件进行上下往复式运动,从而使得压皱件能够从上方对面料与上下模件相互配合,完成对面料的自动压皱工艺,相对与以往人工压皱的方式,工作效率得到了大大的提升;通过将压皱件的底端部设置呈圆弧形,利用圆弧形能够将压皱件与面料之间的点接触转变成面接触,从而能够减小对压皱件与面料之件的磨损,避免了面料不必要的破损,降低了生产成本;同时,通过设置上料装置和收卷装置,利用上料装置再一侧进行上料工作,再通过收卷装置对完成压皱的面料以及辅助压皱工作的模件进行收纳,实现自动上料和后续整理工作,进一步提高了工作效率;配合设置在机架上的落料口,利用落料口能够使得面料与位于面料下方的辅助压皱工作的模件自动的分离,从而不需要人工进行分料工作,方便了使用。此外,本实用新型还通过在压皱件的底面上设有光敏传感器,利用光敏传感器能够对压皱件是否与面料进行检测,从而并且光敏传感器与压皱往复气缸电性连接,即当压皱件与面料接触后,光敏传感器就会通过外设的控制器控制压皱往复气缸在一定时间后往上移动,实现自动化压皱;通过在凹槽内填充有缓冲硅胶,利用缓冲硅胶不仅能够对光敏传感器进行保护,延长了使用寿命;而且缓冲硅胶是透明状的,不会对光敏传感器的检测造成影响,保证了检测的准确性;通过在面料上料辊的表面上涂覆有除静电层,利用除静电层能够对经过面料上料辊的面料进行除静电工作,避免面料因为静电吸附造成不平整,进而造成压皱错位的现象发生,保证了压皱效果;通过在面料上料辊的一侧设置有两个对称分布的导向辊,利用导向辊能够对面料以及辅助压皱工作的上下模件进行初步整理,以方便后续压皱工作的进行;通过设置主动齿轮和从动齿轮,利用主动齿轮和从动齿轮之间的啮合连接,使得一个收卷电机就能够同时带动面料收卷辊和辅料收卷辊一起转动,结构更加简单;通过在收卷架上设置有两个对称分布的喷气嘴,利用喷气嘴能够从侧面对完成压皱的面料以及与面料相配合的辅助压皱工作的模件吹开,方便后续的收卷以及整理工作的进行,方便了使用;通过在压皱往复气缸的一侧设置有安全光幕,利用安全光幕能够对是否有外部操作员伸入进行检测,从而提高了工作的安全性;通过在定位辊上套接有两个限位环,利用限位环不仅能够对面料的移动进行限定,保证了面料的稳定移动;而且限位环是滑动套接在定位辊上的,从而使得两个定位环之间的距离能够进行调整,进而能够适应于不同宽度的面料的移动,扩大了适用范围。因此,本实用新型不仅能够提高工作效率,还具有生产成本低、使用方便、压皱效果好、检测准确性高、使用寿命长、使用安全性高和适用范围广的优点。Compared with the prior art, the utility model improves the existing crumpling equipment for fabric production. A crumpling reciprocating cylinder and a lifting cylinder are arranged in the creasing frame, and crimping parts are installed on the crumpling reciprocating cylinder. Positioning rollers are installed on the cylinder. When performing creasing work, the positioning rollers can be used to integrate the fabric that needs to be crumpled and the upper and lower modules used to crump the fabric, so that the three can fit together. Then use the crumpling reciprocating cylinder to drive the crumpling parts to perform up-and-down reciprocating movement, so that the crumpling parts can cooperate with the upper and lower modules from above to complete the automatic crumpling process of the fabric, compared with the previous manual crumpling method , the work efficiency has been greatly improved; by setting the bottom end of the crimping piece in a circular arc shape, the point contact between the crumpling piece and the fabric can be transformed into a surface contact by using the circular arc shape, thereby reducing the friction The wear of the crumpled parts and the fabric parts avoids unnecessary damage to the fabric and reduces the production cost; at the same time, by setting the feeding device and the winding device, the feeding work is carried out on the other side of the feeding device, and then through the winding The rolling device stores the crumpled fabric and the modules that assist the creasing work, realizes automatic feeding and subsequent finishing work, and further improves work efficiency; with the blanking port set on the frame, the blanking port can be used to The fabric is automatically separated from the auxiliary creasing module located under the fabric, so that manual material distribution is not required, which is convenient for use. In addition, the utility model is also equipped with a photosensitive sensor on the bottom surface of the crumpled part, and the photosensitive sensor can be used to detect whether the crumpled part is connected with the fabric, so that the photosensitive sensor is electrically connected with the crumpled reciprocating cylinder, that is, when the crumpled After the piece is in contact with the fabric, the photosensitive sensor will control the creasing reciprocating cylinder to move up after a certain period of time through the peripheral controller to realize automatic creasing; by filling the groove with cushioning silica gel, the use of cushioning silica gel can not only The photosensitive sensor is protected to prolong the service life; and the buffer silica gel is transparent, which will not affect the detection of the photosensitive sensor and ensure the accuracy of the detection; by coating the surface of the fabric feeding roller with an antistatic layer , the static electricity removal layer can be used to remove static electricity on the fabric passing through the fabric feeding roller, avoiding the unevenness of the fabric due to electrostatic adsorption, and then causing the phenomenon of crumpling and dislocation, ensuring the creasing effect; through the fabric feeding roller There are two symmetrically distributed guide rollers on one side, and the guide rollers can be used to preliminarily arrange the upper and lower modules of the fabric and the auxiliary creasing work, so as to facilitate the subsequent creasing work; by setting the driving gear and the driven gear, the use of The meshing connection between the driving gear and the driven gear enables one winding motor to simultaneously drive the fabric winding roller and the auxiliary material winding roller to rotate together, and the structure is simpler; by setting two symmetrically distributed rollers on the winding frame Air nozzle, the air nozzle can be used to blow open the crumpled fabric from the side and the auxiliary crimping module matched with the fabric, which is convenient for subsequent winding and finishing work, and is convenient for use; One side of the reciprocating cylinder is equipped with a safety light curtain, which can be used to detect whether there is an external operator extending in, thereby improving the safety of work; The limit ring can not only limit the movement of the fabric, but also ensure the stable movement of the fabric; and the limit ring is slidably sleeved on the positioning roller, so that the distance between the two positioning rings can be adjusted to adapt to the For the movement of fabrics of different widths, the scope of application is expanded. Therefore, the utility model can not only improve work efficiency, but also has the advantages of low production cost, convenient use, good creasing effect, high detection accuracy, long service life, high use safety and wide application range.

附图说明Description of drawings

图1是本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;

图2是本实用新型的俯视图;Fig. 2 is the top view of the utility model;

图3是收卷装置的结构示意图;Fig. 3 is the structural representation of winding device;

图4是压皱框体内部结构的仰视图。Fig. 4 is a bottom view of the internal structure of the crumpled frame.

附图中的标记为:1-机架,2-压皱框体,3-压皱往复气缸,4-压皱件,5-升降气缸,6-定位辊,7-落料口,8-凹槽,9-光敏传感器,10-缓冲硅胶,11-上料架,12-底辊,13-顶辊,14-面料上料辊,15-除静电层,16-导向辊,17-收卷架,18-面料收卷辊,19-收卷电机,20-主动齿轮,21-辅料收卷辊,22-从动齿轮,23-喷气嘴,24-安全光幕,25-限位环。The marks in the attached drawings are: 1-frame, 2-crimping frame, 3-crimping reciprocating cylinder, 4-crimping parts, 5-lifting cylinder, 6-positioning roller, 7-feeding port, 8- Groove, 9-photosensitive sensor, 10-buffering silica gel, 11-feeding rack, 12-bottom roller, 13-top roller, 14-fabric feeding roller, 15-static removal layer, 16-guiding roller, 17-receiving Roll stand, 18-fabric winding roller, 19-winding motor, 20-driving gear, 21-auxiliary material winding roller, 22-driven gear, 23-air nozzle, 24-safety light curtain, 25-limiting ring .

具体实施方式Detailed ways

下面结合附图和实施例对本实用新型作进一步的说明,但并不作为对本实用新型限制的依据。The utility model will be further described below in conjunction with the accompanying drawings and embodiments, but it is not used as a basis for limiting the utility model.

实施例1。一种面料用压皱装置,构成如图1至4所示,包括机架1和呈对称设置在机架1两端部的上料装置和收卷装置,其特征在于:所述机架1上设置有位于上料装置与收卷装置之间的压皱框体2,压皱框体2的内顶面上设置有压皱往复气缸3;压皱往复气缸3上安装有压皱件4,压皱件4的底端面为圆弧形;压皱往复气缸3靠近上料装置的一侧设置有升降气缸5,升降气缸5上安装有定位辊6;所述机架1的顶面上设有位于压皱框体2和收卷装置之间的落料口7。Example 1. A creasing device for fabrics, constituted as shown in Figures 1 to 4, comprising a frame 1 and a feeding device and a winding device symmetrically arranged at both ends of the frame 1, characterized in that: the frame 1 There is a crimping frame 2 located between the feeding device and the winding device, and a crumpling reciprocating cylinder 3 is arranged on the inner top surface of the crimping frame 2; , the bottom end surface of the crumpling part 4 is arc-shaped; the side of the crumpling reciprocating cylinder 3 near the feeding device is provided with a lifting cylinder 5, and a positioning roller 6 is installed on the lifting cylinder 5; the top surface of the frame 1 A blanking opening 7 located between the crumpling frame body 2 and the winding device is provided.

所述压皱件4的底面上设有凹槽8,凹槽8内设置有光敏传感器9,光敏传感器9与压皱往复气缸3电性连接;凹槽8内填充有缓冲硅胶10;所述上料装置包括上料架11,上料架11上设置有底辊12;底辊12的上方设置有顶辊13,顶辊13与底辊12之间设置有面料上料辊14;面料上料辊14的表面上涂覆有除静电层15,面料上料辊14的一侧设置有两个对称分布的导向辊16;所述收卷装置包括收卷架17,收卷架17上设置有面料收卷辊18;面料收卷辊18的一端部安装有收卷电机19,另一端部安装有主动齿轮20;面料收卷辊18的上方设置有辅料收卷辊21,辅料收卷辊21的端部安装有从动齿轮22;从动齿轮22与主动齿轮20啮合连接;所述收卷架17上面向压皱框体2的侧面上设置有两个对称分布的喷气嘴23,每个喷气嘴23上均连接有气管;喷气嘴23与面料收卷辊18设置在同一水平面上;所述压皱框体2的两内侧面上均安装有安全光幕24,安全光幕24与压皱往复气缸3电性连接;安全光幕24设置在压皱往复气缸3与收卷装置之间;所述定位辊6上套接有两个对称分布的限位环25。A groove 8 is provided on the bottom surface of the crimping member 4, and a photosensitive sensor 9 is arranged in the groove 8, and the photosensitive sensor 9 is electrically connected with the crimping reciprocating cylinder 3; the groove 8 is filled with buffer silica gel 10; The feeding device comprises a feeding rack 11, and a bottom roller 12 is arranged on the feeding rack 11; a top roller 13 is arranged above the bottom roller 12, and a fabric feeding roller 14 is arranged between the top roller 13 and the bottom roller 12; The surface of the material roller 14 is coated with an antistatic layer 15, and one side of the fabric feeding roller 14 is provided with two symmetrically distributed guide rollers 16; There is a fabric winding roller 18; one end of the fabric winding roller 18 is equipped with a winding motor 19, and the other end is equipped with a driving gear 20; the top of the fabric winding roller 18 is provided with an auxiliary material winding roller 21, and the auxiliary material winding roller The end portion of 21 is equipped with driven gear 22; Driven gear 22 is meshed with driving gear 20 and is connected; Said winding frame 17 is provided with two symmetrically distributed air nozzles 23 on the side facing crumpled frame 2, each Air nozzles 23 are connected with air pipes; air nozzles 23 and fabric winding rollers 18 are arranged on the same horizontal plane; safety light curtains 24 are installed on both inner sides of the crimped frame body 2, and safety light curtains 24 and The crimping reciprocating cylinder 3 is electrically connected; the safety light curtain 24 is arranged between the crumpling reciprocating cylinder 3 and the winding device; the positioning roller 6 is sleeved with two symmetrically distributed limit rings 25 .

实施例2。一种面料用压皱装置,构成如图1至4所示,包括机架1和呈对称设置在机架1两端部的上料装置和收卷装置,其特征在于:所述机架1上设置有位于上料装置与收卷装置之间的压皱框体2,压皱框体2的内顶面上设置有压皱往复气缸3;压皱往复气缸3上安装有压皱件4,压皱件4的底端面为圆弧形;压皱往复气缸3靠近上料装置的一侧设置有升降气缸5,升降气缸5上安装有定位辊6;所述机架1的顶面上设有位于压皱框体2和收卷装置之间的落料口7。Example 2. A creasing device for fabrics, constituted as shown in Figures 1 to 4, comprising a frame 1 and a feeding device and a winding device symmetrically arranged at both ends of the frame 1, characterized in that: the frame 1 There is a crimping frame 2 located between the feeding device and the winding device, and a crumpling reciprocating cylinder 3 is arranged on the inner top surface of the crimping frame 2; , the bottom end surface of the crumpling part 4 is arc-shaped; the side of the crumpling reciprocating cylinder 3 near the feeding device is provided with a lifting cylinder 5, and a positioning roller 6 is installed on the lifting cylinder 5; the top surface of the frame 1 A blanking opening 7 located between the crumpling frame body 2 and the winding device is provided.

所述压皱件4的底面上设有凹槽8,凹槽8内设置有光敏传感器9,光敏传感器9与压皱往复气缸3电性连接;凹槽8内填充有缓冲硅胶10;所述上料装置包括上料架11,上料架11上设置有底辊12;底辊12的上方设置有顶辊13,顶辊13与底辊12之间设置有面料上料辊14;面料上料辊14的表面上涂覆有除静电层15,面料上料辊14的一侧设置有两个对称分布的导向辊16;所述收卷装置包括收卷架17,收卷架17上设置有面料收卷辊18;面料收卷辊18的一端部安装有收卷电机19,另一端部安装有主动齿轮20;面料收卷辊18的上方设置有辅料收卷辊21,辅料收卷辊21的端部安装有从动齿轮22;从动齿轮22与主动齿轮20啮合连接;所述压皱框体2的两内侧面上均安装有安全光幕24,安全光幕24与压皱往复气缸3电性连接;安全光幕24设置在压皱往复气缸3与收卷装置之间;所述定位辊6上套接有两个对称分布的限位环25。A groove 8 is provided on the bottom surface of the crimping member 4, and a photosensitive sensor 9 is arranged in the groove 8, and the photosensitive sensor 9 is electrically connected with the crimping reciprocating cylinder 3; the groove 8 is filled with buffer silica gel 10; The feeding device comprises a feeding rack 11, and a bottom roller 12 is arranged on the feeding rack 11; a top roller 13 is arranged above the bottom roller 12, and a fabric feeding roller 14 is arranged between the top roller 13 and the bottom roller 12; The surface of the material roller 14 is coated with an antistatic layer 15, and one side of the fabric feeding roller 14 is provided with two symmetrically distributed guide rollers 16; There is a fabric winding roller 18; one end of the fabric winding roller 18 is equipped with a winding motor 19, and the other end is equipped with a driving gear 20; the top of the fabric winding roller 18 is provided with an auxiliary material winding roller 21, and the auxiliary material winding roller The end of 21 is equipped with a driven gear 22; the driven gear 22 is meshed with the driving gear 20; a safety light curtain 24 is installed on both inner sides of the crimping frame body 2, and the safety light curtain 24 and the crimping reciprocate The air cylinder 3 is electrically connected; the safety light curtain 24 is arranged between the crumpling reciprocating air cylinder 3 and the winding device; two symmetrically distributed limit rings 25 are sleeved on the positioning roller 6 .

工作原理:在进行压皱工作的时候,首先将整个装置连接上外部的连接电源,然后将需要进行压皱的面料放置在面料上料辊14上,将用于辅助面料压皱工作的上模件和下模件分别放置在顶辊13和底辊12上;然后将上模件、面料上料辊14和下模件按照从上到下依次的顺序移动到定位辊6和压皱件4的下方,并最终将面料的一端部初绕在面料收卷辊18上,上模件初绕在辅料收卷辊21上,下模件通过落料口7。Working principle: When performing crumpling work, first connect the whole device to an external power supply, then place the fabric to be crumpled on the fabric feeding roller 14, and place the upper die used to assist the fabric creasing work The mold and the lower mold are placed on the top roller 13 and the bottom roller 12 respectively; The bottom of the fabric, and finally one end of the fabric is initially wound on the fabric winding roller 18, the upper mold is initially wound on the auxiliary material winding roller 21, and the lower mold passes through the blanking port 7.

接着先控制升降气缸5启动,升降气缸5启动后会带动定位辊6往机架1的顶面方向移动,定位辊6移动的过程中就会与上模件接触,并推动上模件往面料方向移动,随着定位辊6的持续移动,会推动面料和上模件与下模件接触,最终使得上模件、面料和下模件能够初步重合在一起;同时因为定位辊6的两端部均套接有限位环25,利用两侧的限位环25能够在两侧对面料进行的移动路径进行限位,从而保证了面料的稳定移动,以保证后续的压皱效果;随着面料、上模件和下模件的继续移动,面料、上模件和下模件会慢慢移动到压皱件4的下方,这个时候通过外部的控制器(该控制器设置在机架1的侧面上,具体可采用FX2C-20MRD、Cortex-R8、或Cortex-M7等型号的可编程控制器)控制压皱往复气缸3启动,压皱往复气缸3启动后会带动压皱件4往面料方向移动,当压皱件4与上模件接触时,压皱件4底面上的光敏传感器9就检测不到光源,从而使得光敏传感器9发送一个电信号给控制器,控制器就会控制压皱往复气缸3在2到3秒后停止,在这个时间内,压皱往复气缸3会带动压皱件4继续往机架1顶面,从而使得压皱件4与上模件和下模件上的压痕相互配合,对面料进行压皱工作,从而使得面料的表面上能够产生褶皱。Then first control the lifting cylinder 5 to start. After the lifting cylinder 5 starts, it will drive the positioning roller 6 to move towards the top surface of the frame 1. During the movement of the positioning roller 6, it will contact the upper mold and push the upper mold to the fabric. Direction movement, along with the continuous movement of the positioning roller 6, will push the fabric and the upper mold to contact the lower mold, and finally the upper mold, fabric and lower mold can be initially overlapped together; at the same time, because the two ends of the positioning roller 6 Both parts are sleeved with limit rings 25, and the limit rings 25 on both sides can be used to limit the movement path of the fabric on both sides, thereby ensuring the stable movement of the fabric and ensuring the subsequent creasing effect; , the upper mold and the lower mold continue to move, the fabric, the upper mold and the lower mold will slowly move to the bottom of the crumpling part 4, this time through the external controller (the controller is set on the frame 1 On the side, a programmable controller such as FX2C-20MRD, Cortex-R8, or Cortex-M7 can be used to control the start of the crimping reciprocating cylinder 3. After the creasing reciprocating cylinder 3 is started, it will drive the crimping part 4 to the direction of the fabric When the crimping part 4 is in contact with the upper mold, the photosensitive sensor 9 on the bottom surface of the crumpling part 4 cannot detect the light source, so that the photosensitive sensor 9 sends an electrical signal to the controller, and the controller will control the crimping The reciprocating cylinder 3 stops after 2 to 3 seconds. During this time, the crimping reciprocating cylinder 3 will drive the crimping part 4 to continue to the top surface of the frame 1, so that the crumpling part 4 is connected to the upper mold and the lower mold. The indentations cooperate with each other to crease the fabric, so that wrinkles can be produced on the surface of the fabric.

等到2到3秒后,控制器就会控制压皱往复气缸3停止,这个时候压皱往复气缸3就会带动压皱件4往上移动,直到压皱件4与上模件分离;当压皱件4与上模件分离后,控制器就会控制压皱往复气缸3在0.5到1.5秒后继续启动,同时控制收卷电机19启动0.5到1.5秒的时间,收卷电机19启动后会带动面料收卷辊18转动,面料收卷辊18转动后会带动面料往收卷架17方向移动,从而使得面料上完成压皱工作的部分从压皱件4的下方移出一定的距离,后续需要进行压皱工作的面料移动到压皱件4的下方等待下一次压皱工作的进行;而面料收卷辊18转动的同时会带动主动齿轮20转动,主动齿轮20与从动齿轮22是啮合连接在一起的,主动齿轮20转动的过程中会通过啮合传动的方式带动从动齿轮22转动,从动齿轮22转动后有会带动辅料收卷辊21转动,从而使得辅料收卷辊21能够带动上模件也一起移动;上模件和面料都移动的过程中也会因为面料与下模件之间的摩擦力而带动下模件移动,从而实现自动下料的工作;等到收卷电机19启动的时间到后,收卷电机19停止,压皱往复气缸3继续启动,进行下一次压皱工作。After 2 to 3 seconds, the controller will control the creasing reciprocating cylinder 3 to stop. At this time, the creasing reciprocating cylinder 3 will drive the crimping part 4 to move upward until the crimping part 4 is separated from the upper mold; After the wrinkle part 4 is separated from the upper mold, the controller will control the crumpling reciprocating cylinder 3 to continue to start after 0.5 to 1.5 seconds, and simultaneously control the start of the winding motor 19 for 0.5 to 1.5 seconds. After the start of the winding motor 19, it will Drive the fabric winding roller 18 to rotate, and the fabric winding roller 18 will drive the fabric to move towards the winding rack 17 after the fabric winding roller 18 rotates, so that the part that has completed the creasing work on the fabric is moved out of a certain distance from the bottom of the crimping part 4, and the follow-up needs The fabric that is being crumpled moves to the bottom of the crimping member 4 and waits for the next creasing work; while the fabric winding roller 18 rotates, it will drive the driving gear 20 to rotate, and the driving gear 20 and the driven gear 22 are in meshing connection Together, during the rotation of the driving gear 20, the driven gear 22 will be driven to rotate by means of meshing transmission. After the driven gear 22 rotates, it will drive the auxiliary material winding roller 21 to rotate, so that the auxiliary material winding roller 21 can drive the upper The modules also move together; when both the upper module and the fabric are moving, the lower module will be driven to move due to the friction between the fabric and the lower module, thereby realizing the work of automatic blanking; wait until the winding motor 19 starts After the time is up, the winding motor 19 stops, and the crumpling reciprocating cylinder 3 continues to start to carry out the next creasing work.

在面料收卷辊18对面料进行收卷的过程中,可以用过外部的鼓风机给气管输入气流,该气流就会通过喷气嘴23往压皱框体2内部喷出,利用两侧喷气嘴23喷出的气流能够从侧面对面料、上模件和下模件之间产生空隙,从而方便了面料收卷辊18和辅料收卷辊21对面料和上模件的收卷工作的进行;同时在整个装置连接上外部安全市电后,安全光幕24就会通电启动(本实用新型中的安全光幕24具体可采用SFC140165、SFC141125或STK20-06NC等型号),当有外部的操作员将手伸进压皱框体2内的时候,安全光幕24就会检测到有物体进入,并发送一个电信号给控制器,控制器就会压皱往复气缸3暂停,避免出现安全事故,提高了使用的安全性。In the process of winding the fabric by the fabric winding roller 18, an external air blower can be used to input airflow to the air pipe, and the airflow will be sprayed into the crumpling frame 2 through the air nozzle 23. The ejected airflow can generate gaps between the fabric, the upper mold and the lower mold from the side, thereby facilitating the winding of the fabric and the upper mold by the fabric winding roller 18 and the auxiliary material winding roller 21; After the entire device is connected to the external safe mains, the safety light curtain 24 will be powered on (the safety light curtain 24 in the utility model can specifically adopt models such as SFC140165, SFC141125 or STK20-06NC), and when an external operator will When the hand reaches into the crushing frame 2, the safety light curtain 24 will detect that an object has entered, and send an electrical signal to the controller, and the controller will pause the crushing reciprocating cylinder 3 to avoid safety accidents and improve the safety of use.

Claims (7)

1.一种面料用压皱装置,包括机架(1)和呈对称设置在机架(1)两端部的上料装置和收卷装置,其特征在于:所述机架(1)上设置有位于上料装置与收卷装置之间的压皱框体(2),压皱框体(2)的内顶面上设置有压皱往复气缸(3);压皱往复气缸(3)上安装有压皱件(4),压皱件(4)的底端面为圆弧形;压皱往复气缸(3)靠近上料装置的一侧设置有升降气缸(5),升降气缸(5)上安装有定位辊(6);所述机架(1)的顶面上设有位于压皱框体(2)和收卷装置之间的落料口(7)。1. A creasing device for fabrics, comprising a frame (1) and a feeding device and a winding device symmetrically arranged at both ends of the frame (1), characterized in that: the frame (1) A crimping frame (2) located between the feeding device and the winding device is provided, and a crumpling reciprocating cylinder (3) is arranged on the inner top surface of the crimping frame (2); the crimping reciprocating cylinder (3) A crimping piece (4) is installed on the top, and the bottom end surface of the crumpling piece (4) is arc-shaped; the side of the crumpling reciprocating cylinder (3) close to the feeding device is provided with a lifting cylinder (5), and the lifting cylinder (5 ) is equipped with positioning rollers (6); the top surface of the frame (1) is provided with a blanking port (7) between the crimping frame (2) and the winding device. 2.根据权利要求1所述的一种面料用压皱装置,其特征在于:所述压皱件(4)的底面上设有凹槽(8),凹槽(8)内设置有光敏传感器(9),光敏传感器(9)与压皱往复气缸(3)电性连接;凹槽(8)内填充有缓冲硅胶(10)。2. A creasing device for fabrics according to claim 1, characterized in that: a groove (8) is provided on the bottom surface of the creasing member (4), and a photosensitive sensor is arranged in the groove (8) (9), the photosensitive sensor (9) is electrically connected to the crimping reciprocating cylinder (3); the groove (8) is filled with buffer silica gel (10). 3.根据权利要求1所述的一种面料用压皱装置,其特征在于:所述上料装置包括上料架(11),上料架(11)上设置有底辊(12);底辊(12)的上方设置有顶辊(13),顶辊(13)与底辊(12)之间设置有面料上料辊(14);面料上料辊(14)的表面上涂覆有除静电层(15),面料上料辊(14)的一侧设置有两个对称分布的导向辊(16)。3. A creasing device for fabric according to claim 1, characterized in that: said feeding device comprises a feeding rack (11), and a bottom roller (12) is arranged on the feeding rack (11); Top roller (13) is arranged on the top of roller (12), and fabric feeding roller (14) is arranged between top roller (13) and bottom roller (12); On the surface of fabric feeding roller (14), be coated with In addition to the static electricity layer (15), two symmetrically distributed guide rollers (16) are arranged on one side of the material feeding roller (14). 4.根据权利要求1所述的一种面料用压皱装置,其特征在于:所述收卷装置包括收卷架(17),收卷架(17)上设置有面料收卷辊(18);面料收卷辊(18)的一端部安装有收卷电机(19),另一端部安装有主动齿轮(20);面料收卷辊(18)的上方设置有辅料收卷辊(21),辅料收卷辊(21)的端部安装有从动齿轮(22);从动齿轮(22)与主动齿轮(20)啮合连接。4. A creasing device for fabric according to claim 1, characterized in that: said winding device comprises a winding frame (17), and the winding frame (17) is provided with a fabric winding roller (18) A winding motor (19) is installed at one end of the fabric winding roller (18), and a driving gear (20) is installed at the other end; an auxiliary material winding roller (21) is arranged above the fabric winding roller (18), A driven gear (22) is installed at the end of the auxiliary material winding roller (21); the driven gear (22) is engaged with the driving gear (20). 5.根据权利要求4所述的一种面料用压皱装置,其特征在于:所述收卷架(17)上面向压皱框体(2)的侧面上设置有两个对称分布的喷气嘴(23),每个喷气嘴(23)上均连接有气管;喷气嘴(23)与面料收卷辊(18)设置在同一水平面上。5. A fabric creasing device according to claim 4, characterized in that two symmetrically distributed air nozzles are arranged on the side of the rolling frame (17) facing the crumpling frame (2) (23), each air nozzle (23) is connected with a trachea; the air nozzle (23) is arranged on the same horizontal plane as the fabric winding roller (18). 6.根据权利要求1所述的一种面料用压皱装置,其特征在于:所述压皱框体(2)的两内侧面上均安装有安全光幕(24),安全光幕(24)与压皱往复气缸(3)电性连接;安全光幕(24)设置在压皱往复气缸(3)与收卷装置之间。6. A kind of fabric creasing device according to claim 1, characterized in that: safety light curtains (24) are installed on both inner sides of the creasing frame (2), and the safety light curtains (24 ) is electrically connected to the creasing reciprocating cylinder (3); the safety light curtain (24) is arranged between the creasing reciprocating cylinder (3) and the winding device. 7.根据权利要求1至6中任一权利要求所述的一种面料用压皱装置,其特征在于:所述定位辊(6)上套接有两个对称分布的限位环(25)。7. A fabric creasing device according to any one of claims 1 to 6, characterized in that two symmetrically distributed limiting rings (25) are sleeved on the positioning roller (6) .
CN202223247728.3U 2022-12-05 2022-12-05 Creasing device for fabric Expired - Fee Related CN218664495U (en)

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CN202223247728.3U Expired - Fee Related CN218664495U (en) 2022-12-05 2022-12-05 Creasing device for fabric

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CN (1) CN218664495U (en)

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Granted publication date: 20230321