CN218643645U - Full-assembly type reinforced concrete floor connected by steel-concrete combined structure - Google Patents

Full-assembly type reinforced concrete floor connected by steel-concrete combined structure Download PDF

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CN218643645U
CN218643645U CN202222526361.2U CN202222526361U CN218643645U CN 218643645 U CN218643645 U CN 218643645U CN 202222526361 U CN202222526361 U CN 202222526361U CN 218643645 U CN218643645 U CN 218643645U
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channel steel
steel
connecting plate
reinforcement
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刘国民
潘文豪
陈伟
肖志斌
徐铨彪
李本悦
朱逸
赵传豪
吴一凡
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Zhejiang University ZJU
Architectural Design and Research Institute of Zhejiang University Co Ltd
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Architectural Design and Research Institute of Zhejiang University Co Ltd
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Abstract

本实用新型公开了一种钢‑混凝土组合结构连接的全装配式钢筋混凝土楼板。包括预制单元,主体为钢筋混凝土预制楼板,包括双层双向钢筋网及其浇筑的混凝土;双层双向钢筋网包括多根主、次方向钢筋组,主、次方向钢筋组沿预制单元次方向各自平行布置,主、次方向钢筋组间垂直通过拉结钢筋连接;在预制单元的设置主、次槽钢组件,主、次槽钢组件一部分均埋设在混凝土中且和主、次方向钢筋组连接,另一部伸出于混凝土和承重梁连接。本实用新型所述的全装配式钢筋混凝土楼板施工作业便捷、高效、绿色、环保,制作和连接安排高效紧凑,做到“一件多能”、“物尽其用”,获得不亚于全现浇钢筋混凝土楼板的结构性能,综合性价比较高。

Figure 202222526361

The utility model discloses a fully assembled reinforced concrete floor slab connected by a steel-concrete composite structure. Including prefabricated units, the main body is reinforced concrete prefabricated slabs, including double-layer bidirectional steel mesh and its poured concrete; Arranged in parallel, the main and secondary direction steel bars are vertically connected by tie bars; the main and secondary channel steel components are set in the prefabricated unit, and part of the main and secondary channel steel components are buried in concrete and connected with the main and secondary direction steel bar groups , and the other protrudes from the concrete to connect with the load-bearing beam. The construction operation of the fully assembled reinforced concrete floor slab described in the utility model is convenient, efficient, green, and environmentally friendly. The structural performance of the cast-in-place reinforced concrete floor slab is relatively high in comprehensive cost performance.

Figure 202222526361

Description

一种钢-混凝土组合结构连接的全装配式钢筋混凝土楼板A fully assembled reinforced concrete floor slab connected by steel-concrete composite structure

技术领域technical field

本实用新型涉及一种建筑工程的预制钢筋混凝土楼板及其连接方法,特别涉及一种钢-混凝土组合结构连接的全装配式钢筋混凝土楼板。The utility model relates to a prefabricated reinforced concrete floor slab for construction engineering and a connection method thereof, in particular to a fully assembled reinforced concrete floor slab connected by a steel-concrete composite structure.

背景技术Background technique

现行装配式钢筋混凝土结构的主力构件为装配式钢筋混凝土楼板,主要有钢筋桁架楼承板、钢筋桁架pc楼承板(叠合板)和可拆底模钢筋桁架楼承板等楼板形式。The main component of the current prefabricated reinforced concrete structure is the prefabricated reinforced concrete floor, mainly including reinforced truss floor deck, reinforced truss pc floor deck (laminated slab) and removable bottom formwork reinforced truss floor deck and other floor forms.

现行装配式钢筋混凝土楼板仅对现浇钢筋混凝土楼板做局部改变,即现浇钢筋混凝土楼板中的钢筋网改为钢筋桁架,现浇钢筋混凝土楼板的底模板改为压型钢板、可拆卸模板或pc板等,还是存在大量板面钢筋的敷设与绑扎和大量混凝土的现场浇筑等作业,大规模现场湿作业造成环境污染的现象无法消除,距离“工厂制作、现场拼装”的全预制、全装配式目标尚有较大差距。The current prefabricated reinforced concrete slab only makes partial changes to the cast-in-place reinforced concrete slab, that is, the steel mesh in the cast-in-place reinforced concrete slab is changed to a steel truss, and the bottom formwork of the cast-in-place reinforced concrete slab is changed to a profiled steel plate, a detachable formwork or There are still a large number of laying and binding of steel bars on the surface of the slab and on-site pouring of a large amount of concrete, etc., and the phenomenon of environmental pollution caused by large-scale on-site wet operations cannot be eliminated. There is still a large gap in the target.

如何使装配式钢筋混凝土楼板拥有全现浇钢筋混凝土楼板的结构力学性能,同时又实现全预制、全装配式施工是业界孜孜追求的目标。就目前的研发成果而言,全预制钢筋混凝土楼板之间的连接各有特色但也存在各自的问题,反映在受力性能和设计方面:或者钢筋锚固长度或钢筋搭接长度不够、或者钢筋传力途径不清晰、或者连接区域额外的应力集中、或者混凝土有效截面减小、或者钢构件保护层不够、或者混凝土交界面强度不足、或者与承重构件连接不牢固等等,造成拼装后的整体楼板平面内抗压、抗拉、抗剪、抗弯承载能力和刚度的削弱,严重影响其协调竖向结构体系的功能;反映在施工方面:或者凹凸预制板拼接困难、或者特制钢组件加工工艺复杂、或者钢构件大量现场焊接、或者大面积注浆、或者连接钢筋或螺栓孔校准困难、或者仰焊、仰拧螺栓等等,造成施工效率低下甚至缺乏实际可操作性,施工质量难以保证;反映在建造成本方面:或者用钢量偏大、或者注浆料质量要求高、或者精加工钢组件过多、或者预制楼板模板制作复杂、或者施工周期长等等,造成建安成本大幅提高,市场接受程度欠佳。How to make the prefabricated reinforced concrete floor have the structural mechanical properties of the fully cast-in-place reinforced concrete floor, and at the same time realize the fully prefabricated and fully assembled construction is the goal pursued by the industry. As far as the current research and development achievements are concerned, the connection between fully prefabricated reinforced concrete floors has its own characteristics but also has its own problems, which are reflected in the mechanical performance and design: either the anchorage length of the reinforcement or the lap length of the reinforcement is not enough, or the transmission of the reinforcement is insufficient. The force path is not clear, or the additional stress concentration in the connection area, or the effective section of the concrete is reduced, or the protective layer of the steel member is not enough, or the strength of the concrete interface is insufficient, or the connection with the load-bearing member is not firm, etc., resulting in the overall floor after assembly. The weakening of compressive, tensile, shear, and flexural bearing capacity and rigidity in the plane seriously affects its function of coordinating the vertical structural system; reflected in construction: or the splicing of concave-convex prefabricated panels is difficult, or the processing technology of special steel components is complex , or a large number of on-site welding of steel components, or large-scale grouting, or difficult calibration of connecting steel bars or bolt holes, or overhead welding, upward screwing of bolts, etc., resulting in low construction efficiency or even lack of practical operability, and construction quality is difficult to guarantee; reflect In terms of construction cost: either the amount of steel used is too large, or the quality of the grouting material is high, or there are too many finished steel components, or the prefabricated floor formwork is complicated, or the construction period is long, etc., resulting in a substantial increase in construction and installation costs, the market accepts To a lesser extent.

实用新型内容Utility model content

为了解决背景技术中存在的问题,以达到全现浇钢筋混凝土楼板的结构力学性能为目标,本实用新型提供一种结构受力性能优良、施工便捷、经济性良好的全装配式钢筋混凝土楼板,解决现行装配式钢筋混凝土楼板在设计、施工、成本等方面遇到的问题,推动装配式混凝土结构有关质量、环保、效率、成本等控制目标的实现。In order to solve the problems existing in the background technology and to achieve the structural mechanical properties of the fully cast-in-place reinforced concrete floor slab, the utility model provides a fully assembled reinforced concrete floor slab with excellent structural stress performance, convenient construction and good economy. Solve the problems encountered in the design, construction and cost of the current prefabricated reinforced concrete floor slab, and promote the realization of the quality, environmental protection, efficiency, cost and other control goals of the prefabricated concrete structure.

本实用新型以结构工程理论特别是组合结构理论为指导,依据现行技术标准,尝试解决上述技术问题,以最大限度实现钢筋混凝土楼板的全预制、全装配式。Guided by the theory of structural engineering, especially the theory of composite structures, the utility model attempts to solve the above-mentioned technical problems according to the current technical standards, so as to realize the fully prefabricated and fully assembled reinforced concrete floor slabs to the greatest extent.

本实用新型主要方案包括如下:Main scheme of the present utility model comprises as follows:

一、一种钢-混凝土组合结构连接的全装配式钢筋混凝土楼板:1. A fully assembled reinforced concrete floor slab connected by a steel-concrete composite structure:

包括预制单元本身;including the prefabricated units themselves;

预制单元内部主体为钢筋混凝土预制楼板,钢筋混凝土预制楼板主要由双层双向钢筋网及其上浇筑的混凝土构成;所述的双层双向钢筋网包括多根主方向钢筋组和多根次方向钢筋组,各根主方向钢筋组沿预制单元的主方向平行布置,各根次方向钢筋组沿预制单元的次方向平行布置,主方向钢筋组和次方向钢筋组相垂直布置,主方向钢筋组和次方向钢筋组之间通过拉结钢筋连接;在预制单元的周边设置主槽钢组件和次槽钢组件,主槽钢组件和次槽钢组件的一部分均埋设在混凝土中且和双层双向钢筋网的主方向钢筋组和次方向钢筋组连接,另一部伸出于混凝土用于和承重梁连接。The main body inside the prefabricated unit is a reinforced concrete prefabricated floor, which is mainly composed of double-layer two-way steel mesh and concrete poured on it; the double-layer two-way steel mesh includes multiple main direction reinforcement groups and multiple secondary direction reinforcement Each main direction reinforcement group is arranged parallel to the main direction of the prefabricated unit, and each secondary direction reinforcement group is arranged parallel to the prefabricated unit's minor direction, the main direction reinforcement group and the secondary direction reinforcement group are vertically arranged, the main direction reinforcement group and the The steel bars in the secondary direction are connected by tie bars; the main channel steel assembly and the secondary channel steel assembly are arranged around the prefabricated unit, and a part of the main channel steel assembly and the secondary channel steel assembly are buried in concrete and connected with the double-layer two-way steel bars The main direction steel bar group of the net is connected with the secondary direction steel bar group, and the other part protrudes from the concrete for connection with the load-bearing beam.

所述的预制单元的主方向定义为预制单元与承重梁连接的方向。The main direction of the prefabricated unit is defined as the direction in which the prefabricated unit is connected to the load-bearing beam.

所述的主方向钢筋组主要由主方向板面钢筋和主方向板底钢筋分别上下平行布置构成,所述的次方向钢筋组主要由次方向板面钢筋和次方向板底钢筋分别上下平行布置构成,主方向板面钢筋和次方向板面钢筋位于同一平面上,主方向板底钢筋和次方向板底钢筋位于同一平面上;其中次方向板底钢筋与其下面的混凝土均向外延伸形成悬挑板,并在悬挑板外端部的顶角作混凝土斜切口;双层双向钢筋网中设置有拉结钢筋,拉结钢筋两端连接在一主方向钢筋组和一次方向钢筋组之间。The main direction reinforcement group is mainly composed of the main direction slab surface reinforcement and the main direction slab bottom reinforcement respectively arranged in parallel up and down, and the secondary direction reinforcement group is mainly composed of the secondary direction slab surface reinforcement and the secondary direction slab bottom reinforcement respectively arranged in parallel up and down The slab bottom reinforcement in the main direction and the slab bottom reinforcement in the secondary direction are located on the same plane, and the slab bottom reinforcement in the main direction and the slab bottom reinforcement in the secondary direction are located on the same plane; the slab bottom reinforcement in the secondary direction and the concrete below both extend outward to form a cantilever Pick the slab, and make a concrete oblique cut at the top corner of the outer end of the cantilever slab; set tie bars in the double-layer two-way steel mesh, and the two ends of the tie bars are connected between a main direction steel bar group and a primary direction steel bar group .

所述的双层双向钢筋网在沿预制单元主方向两端的主方向钢筋组和次方向钢筋组之间交叉点处均设置有一个主槽钢组件;所述的双层双向钢筋网在沿预制单元次方向两端的主方向钢筋组和次方向钢筋组之间交叉点处均设置有一个次槽钢组件。The double-layer two-way steel mesh is provided with a main channel steel assembly at the intersection between the main direction steel bar group and the secondary direction steel bar group at both ends of the main direction along the prefabricated unit; A secondary channel steel assembly is arranged at the intersection between the main direction reinforcement group and the secondary direction reinforcement group at the two ends of the unit's secondary direction.

所述的主槽钢组件包括主槽钢上翼缘板、主槽钢下翼缘板、主槽钢腹板和主槽钢加劲板;由主槽钢上翼缘板、主槽钢下翼缘板和主槽钢腹板构成主槽钢本体,主槽钢加劲板固定焊接在主槽钢上翼缘板、主槽钢下翼缘板的中部之间,且主槽钢加劲板焊接并垂直于主槽钢腹板布置;以主槽钢加劲板为界,将主槽钢组件分为内伸段和外伸段,其中外伸段的主槽钢腹板上开设主槽钢腹板螺栓孔,主槽钢腹板螺栓孔为长度方向沿竖直方向的腰形通孔;内伸段被浇筑埋设在混凝土内,内伸段的主槽钢上翼缘板、主槽钢下翼缘板分别和主方向板面钢筋、主方向板底钢筋焊接。Described main channel steel assembly comprises main channel steel upper flange plate, main channel steel lower flange plate, main channel steel web plate and main channel steel stiffening plate; by main channel steel upper flange plate, main channel steel lower wing The flange plate and the main channel steel web form the main channel steel body, and the main channel steel stiffener plate is fixedly welded between the upper flange plate of the main channel steel and the middle part of the lower flange plate of the main channel steel, and the main channel steel stiffener plate is welded together Arranged vertically to the main channel steel web; with the main channel steel stiffener as the boundary, the main channel steel assembly is divided into an inner extension section and an outer extension section, and the main channel steel web of the outer extension section is provided with a main channel steel web Bolt holes, the main channel steel web bolt holes are waist-shaped through holes along the vertical direction in the length direction; The edge plate is welded to the main direction slab surface reinforcement and the main direction slab bottom reinforcement respectively.

所述的次槽钢组件包括次槽钢上翼缘板、次槽钢下翼缘板、次槽钢腹板和次槽钢加劲板;由次槽钢上翼缘板、次槽钢下翼缘板和次槽钢腹板构成主槽钢本体,次槽钢加劲板固定焊接在次槽钢上翼缘板、次槽钢下翼缘板的中部之间,且次槽钢加劲板焊接并垂直于次槽钢腹板布置;以次槽钢加劲板为界,将次槽钢组件分为内伸段和外伸段,其中外伸段的次槽钢腹板上开设次槽钢腹板螺栓孔,次槽钢腹板螺栓孔为长度方向沿竖直方向的腰形通孔;内伸段被浇筑埋设在混凝土内,内伸段的次槽钢上翼缘板、次槽钢下翼缘板分别和次方向板面钢筋、次方向板底钢筋焊接。Described secondary channel steel assembly comprises secondary channel steel upper flange plate, secondary channel steel lower flange plate, secondary channel steel web plate and secondary channel steel stiffening plate; by secondary channel steel upper flange plate, secondary channel steel lower wing The flange plate and the secondary channel steel web constitute the main channel steel body, and the secondary channel steel stiffener plate is fixedly welded between the upper flange plate of the secondary channel steel and the middle part of the lower flange plate of the secondary channel steel, and the secondary channel steel stiffener plate is welded together Arranged vertically to the secondary channel steel web; with the secondary channel steel stiffener as the boundary, the secondary channel steel assembly is divided into an inward section and an outreach section, and the secondary channel steel web of the outreach section is provided with a secondary channel steel web Bolt holes, the bolt holes in the web of the secondary channel steel are waist-shaped through holes along the vertical direction in the length direction; The edge plate is welded with the steel bars on the surface of the plate in the secondary direction and the steel bars at the bottom of the plate in the secondary direction respectively.

所述的预制单元在主方向上的端部搁置在承重梁之上,承重梁的两侧分别搁置有一个预制单元沿主方向的端部;位于承重梁的两侧且沿同一主方向的相邻两个预制单元主方向上的端部之间通过主连接板连接,且浇筑混凝土并设置主方向板面附加钢筋;沿次方向的相邻两个预制单元次方向上的端部之间通过次连接板连接,且浇筑混凝土并设置次方向板面附加钢筋。The end of the prefabricated unit in the main direction rests on the load-bearing beam, and the ends of a prefabricated unit along the main direction are respectively placed on both sides of the load-bearing beam; The ends of two adjacent prefabricated units in the main direction are connected through the main connecting plate, and the concrete is poured and additional reinforcement is provided on the main direction slab surface; the ends of the two adjacent prefabricated units along the secondary direction in the The secondary connecting slab is connected, and concrete is poured and additional reinforcement is set on the slab surface in the secondary direction.

位于承重梁的两侧且沿同一主方向的相邻两个预制单元主方向上的端部之间按照以下方式连接:The ends in the main direction of two adjacent prefabricated units located on both sides of the load-bearing beam and along the same main direction are connected in the following way:

在预制单元的主方向上,两个预制单元的主槽钢组件均通过一个主连接板连接,每个主槽钢组件和主连接板之间通过高强螺栓连接;主连接板为长条形钢板,主连接板在两端均开设为水平腰形孔作为主连接板螺栓孔,中间开设水平腰形孔作为主连接板长槽孔,上下侧边缘开设主连接板凹槽;两端的主连接板螺栓孔分别经高强螺栓和两个预制单元的主槽钢组件连接,高强螺栓依次穿过主槽钢组件的主槽钢腹板螺栓孔、主连接板的主连接板螺栓孔后和螺母拧紧连接,使得预制单元的主槽钢组件和主连接板固定连接。In the main direction of the prefabricated unit, the main channel steel components of the two prefabricated units are connected by a main connecting plate, and each main channel steel component and the main connecting plate are connected by high-strength bolts; the main connecting plate is a long steel plate , the main connecting plate is provided with horizontal waist-shaped holes at both ends as the bolt holes of the main connecting plate, and the horizontal waist-shaped hole is set in the middle as the long slot hole of the main connecting plate, and the upper and lower edges of the main connecting plate are provided with grooves for the main connecting plate; the main connecting plate at both ends The bolt holes are respectively connected by high-strength bolts and the main channel steel components of the two prefabricated units. The high-strength bolts pass through the main channel steel web bolt holes of the main channel steel components in turn, the main connecting plate bolt holes of the main connecting plate, and tighten the nuts. , so that the main channel steel component of the prefabricated unit is fixedly connected with the main connecting plate.

在预制单元的次方向上,两个预制单元的次槽钢组件均通过一个次连接板连接,每个次槽钢组件和次连接板之间通过高强螺栓连接;次连接板为长条形钢板,次连接板在两端均开设为水平腰形孔作为次连接板螺栓孔,中间开设水平腰形孔作为次连接板长槽孔,上下侧边缘开设次连接板凹槽;两端的次连接板螺栓孔分别经高强螺栓和两个预制单元的次槽钢组件连接,高强螺栓依次穿过次槽钢组件的主槽钢腹板螺栓孔、次连接板的次连接板螺栓孔后和螺母拧紧连接,使得预制单元的次槽钢组件和次连接板固定连接。In the secondary direction of the prefabricated unit, the secondary channel steel components of the two prefabricated units are connected by a secondary connecting plate, and each secondary channel steel component and the secondary connecting plate are connected by high-strength bolts; the secondary connecting plate is a long steel plate , both ends of the secondary connecting plate are provided with horizontal waist-shaped holes as the bolt holes of the secondary connecting plate, horizontal waist-shaped holes are set in the middle as long slot holes of the secondary connecting plate, grooves are set on the upper and lower edges of the secondary connecting plate; the secondary connecting plate at both ends The bolt holes are respectively connected by high-strength bolts and the secondary channel steel components of the two prefabricated units. The high-strength bolts pass through the bolt holes of the main channel steel web of the secondary channel steel component, the bolt holes of the secondary connecting plate of the secondary connecting plate, and tighten the nuts. , so that the secondary channel steel component of the prefabricated unit is fixedly connected with the secondary connecting plate.

在预制单元的主方向上,相邻两个预制单元的主槽钢组件的外伸段搁置在承重梁上,形成以承重梁梁面为底模板、相邻两个预制单元侧面为侧模板的凹槽,在凹槽内浇筑混凝土,并埋设主方向板面附加钢筋,主方向板面附加钢筋与主连接板正交且绑扎,从而形成钢-混凝土组合结构的连接区;在预制单元的次方向上,相邻两个预制单元的悬挑板的端部紧贴在一起构成凹槽,在凹槽内浇筑混凝土,并埋设次方向板面附加钢筋,次方向板面附加钢筋与次连接板正交且绑扎,从而形成钢-混凝土组合结构的连接区。In the main direction of the prefabricated unit, the overhanging sections of the main channel steel components of two adjacent prefabricated units rest on the load-bearing beam to form a structure with the beam surface of the load-bearing beam as the bottom formwork and the sides of two adjacent prefabricated units as the side formwork. Groove, concrete is poured in the groove, and additional steel bars on the main direction slab are buried, and the additional steel bars on the main direction slab are perpendicular to the main connecting plate and bound to form the connection area of the steel-concrete composite structure; In the direction, the ends of the cantilever slabs of two adjacent prefabricated units are closely connected together to form a groove. Concrete is poured in the groove, and additional reinforcement bars are buried on the slab surface of the secondary direction. Orthogonal and strapped to form the connection zone of the steel-concrete composite structure.

所述的承重梁为钢筋混凝土预制梁或者H型钢梁;The load-bearing beam is a reinforced concrete prefabricated beam or an H-shaped steel beam;

当承重梁为钢筋混凝土预制梁时,在相邻每两个主连接板之间布置一个抗剪箍筋,使得抗剪箍筋与主连接板间隔交替布置,每个抗剪箍筋固定预埋在钢筋混凝土预制梁的梁顶内;When the load-bearing beam is a reinforced concrete prefabricated beam, a shear stirrup is arranged between every two adjacent main connecting plates, so that the shear stirrups and the main connecting plates are alternately arranged, and each shear stirrup is fixed and pre-buried In the beam top of the reinforced concrete prefabricated beam;

当承重梁为H型钢梁时,在相邻每两个主连接板之间布置一个抗剪栓钉,使得抗剪栓钉与主连接板间隔交替布置,每个抗剪栓钉固定焊接到在H型钢梁的上翼缘顶面。When the load-bearing beam is an H-shaped steel beam, a shear stud is arranged between every two adjacent main connecting plates, so that the shear studs are arranged alternately with the main connecting plates, and each shear stud is fixedly welded to On the top of the upper flange of the H-beam.

二、全装配式钢筋混凝土楼板的施工方法,方法包括:2. The construction method of the fully assembled reinforced concrete floor, including:

先在工厂预制预制单元,在现场以外伸段作为钢支座将预制单元吊装到承重梁上方,在每两个承重梁之间布置预制单元,多个预制单元沿承重梁方向间隔紧密布置,每个预制单元沿主方向的两端搁置在两处承重梁上,每个预制单元沿次方向的两端悬空布置且连接;同一承重梁上沿主方向相邻的两个预制单元之间按照预制单元与承重梁之间的连接结构连接上主连接板,再设置绑扎上主方向板面附加钢筋,以承重梁梁面为底模板、相邻两个预制单元侧面为侧模板的凹槽,在凹槽内现浇混凝土,且实现预制单元之间混凝土的连续;沿承重梁方向沿次方向相邻的两个预制单元之间按照预制单元与承重梁之间的连接结构连接上主连接板,再设置绑扎上次方向板面附加钢筋,最后用梁顶面和悬挑板作为底模板现浇混凝土,且实现预制单元之间混凝土的连续。The prefabricated units are prefabricated in the factory first, and the prefabricated units are hoisted above the load-bearing beams on the site as steel supports, and the prefabricated units are arranged between every two load-bearing beams. Multiple prefabricated units are closely spaced along the direction of the load-bearing beams. The two ends of a prefabricated unit along the main direction rest on two load-bearing beams, and the two ends of each prefabricated unit along the secondary direction are suspended and connected; between two prefabricated units adjacent to each other along the main direction on the same load-bearing beam, according to the prefabricated unit and The connection structure between the load-bearing beams is connected to the main connecting plate, and then additional steel bars are installed to bind the upper main direction plate surface. The beam surface of the load-bearing beam is used as the bottom formwork, and the sides of two adjacent prefabricated units are the grooves of the side formwork. The concrete is poured in-situ, and the continuity of the concrete between the prefabricated units is realized; the main connecting plate is connected between two prefabricated units adjacent to the secondary direction along the load-bearing beam direction according to the connection structure between the prefabricated unit and the load-bearing beam, and then set Bind the additional reinforcement on the slab surface of the previous direction, and finally use the top surface of the beam and the cantilever slab as the bottom formwork to cast in-situ concrete, and realize the continuity of the concrete between the prefabricated units.

本实用新型槽钢组件以成品槽钢为主件,焊接加劲板和腹板开孔而成,充当预制单元之间钢筋连接的转换构件、预制单元的支座、悬挑板的牛腿和新老混凝土连接的抗剪件。连接板开设的长槽孔,形成上下板带充当贯通钢筋、混凝土浇筑时充当过浆孔、使用时充当抗剪件增加与混凝土的咬合力、高强螺栓安装时弱化弯折刚度以提高完整摩擦面。The channel steel assembly of the utility model takes the finished channel steel as the main part, welds the stiffening plate and the web plate to open holes, and serves as the conversion member for the connection of steel bars between the prefabricated units, the support of the prefabricated unit, the corbel of the cantilever plate and the new Shear pieces of old concrete connections. The long slot holes opened in the connecting plate form the upper and lower plate strips to act as through steel bars, serve as grout holes when pouring concrete, act as shear parts to increase the bite force with concrete when in use, and weaken the bending stiffness when installing high-strength bolts to improve the complete friction surface .

后浇带混凝土除连接预制单元混凝土外,作为抗压材料约束连接板和高强螺栓、作为防火防腐材料保护钢组件和钢筋、作为灌浆材料填实单元次方向上的拼缝。In addition to connecting the prefabricated unit concrete, the post-cast strip concrete is used as a compressive material to restrain the connecting plate and high-strength bolts, as a fireproof and anti-corrosion material to protect steel components and steel bars, and as a grouting material to fill the joints in the secondary direction of the unit.

当梁截面计算高度计入楼板的板厚,即考虑预制混凝土梁的叠合效应或钢梁的组合效应时,预制混凝土梁顶部抗剪箍筋兼具叠合梁箍筋的功能,板面架立钢筋兼具叠合梁的上部受力钢筋的功能;钢梁翼缘上方焊接的抗剪栓钉、板面架立钢筋参与连续梁在支座处的抗弯和裂缝控制。When the calculated height of the beam section is included in the slab thickness of the floor, that is, when the composite effect of the precast concrete beam or the combined effect of the steel beam is considered, the shear stirrups at the top of the precast concrete beam also have the function of the composite beam stirrup, and the slab frame The vertical reinforcement also serves as the upper stress reinforcement of the composite beam; the shear studs welded above the flange of the steel beam and the vertical reinforcement of the slab participate in the bending resistance and crack control of the continuous beam at the support.

与现有技术相比本实用新型具有以下特点和有益效果:Compared with the prior art, the utility model has the following characteristics and beneficial effects:

本实用新型的全装配式钢筋混凝土楼板施工作业便捷、高效,且节材、节能。The construction operation of the fully assembled reinforced concrete floor slab of the utility model is convenient, efficient, material-saving and energy-saving.

本实用新型预制单元的制作和连接安排高效紧凑,通过合理的组合与搭配充分发挥钢、钢筋和混凝土材料的力学性能,取得更优越的结构性能,做到“一件多能”、“物尽其用”,综合性价比高。The fabrication and connection arrangements of the prefabricated units of the utility model are highly efficient and compact, and through reasonable combination and collocation, the mechanical properties of steel, steel bars and concrete materials can be fully utilized to obtain more superior structural performance, and achieve "one piece with multiple functions" and "all things to the fullest". Its use", comprehensive cost-effective.

本实用新型结构下能够避免现场大量手工焊作业,解决螺栓孔校准难题,极大提高安装效率。Under the structure of the utility model, a large number of manual welding operations on site can be avoided, the problem of bolt hole calibration can be solved, and the installation efficiency can be greatly improved.

本实用新型预制单元吊装就位无需增加临时支撑,无需附加模板,无需拼缝注浆或拼槽灌浆;整个施工作业均在楼面上完成,减轻劳动强度,提高工作效率。The prefabricated unit of the utility model is hoisted in place without adding temporary supports, without additional templates, and without joint grouting or groove grouting; the entire construction operation is completed on the floor, reducing labor intensity and improving work efficiency.

附图说明Description of drawings

图1为全装配式钢筋混凝土楼板预制单元三维示意图。Figure 1 is a three-dimensional schematic diagram of a fully assembled reinforced concrete floor prefabricated unit.

图2预制单元主方向结构剖面图。Fig. 2 Structural cross-sectional view of the main direction of the prefabricated unit.

图3预制单元次方向结构剖面图。Fig. 3 The sub-direction structural cross-sectional view of the prefabricated unit.

图4槽钢组件立面图。Figure 4 Elevation view of channel steel components.

图5主方向预制单元连接剖面图(预制梁支座)。Figure 5. Sectional view of connection of prefabricated units in the main direction (prefabricated beam support).

图6主方向预制单元连接剖面图(钢梁支座)。Figure 6. Sectional view of connection of prefabricated units in the main direction (steel beam support).

图7次方向预制单元连接剖面图。Fig. 7 The cross-sectional view of the prefabricated unit connection in the secondary direction.

图8连接板立面图。Figure 8 Elevation view of the connecting plate.

图9高强螺栓连接三维示意图。Figure 9. Three-dimensional schematic diagram of high-strength bolt connection.

附图标记:Reference signs:

1钢筋混凝土预制楼板、1.1混凝土、1.2主方向板面钢筋、1.3主方向板底钢筋、1.4次方向板面钢筋、1.5次方向板底钢筋、1.6拉结钢筋、1.7悬挑板、1.8混凝土切口;1 Reinforced concrete prefabricated floor, 1.1 Concrete, 1.2 Main direction slab surface reinforcement, 1.3 Main direction slab bottom reinforcement, 1.4 Secondary direction slab surface reinforcement, 1.5 Secondary direction slab bottom reinforcement, 1.6 Tie reinforcement, 1.7 Cantilever slab, 1.8 Concrete cut ;

2主槽钢组件、2.1主槽钢上翼缘板、2.2主槽钢下翼缘板、2.3主槽钢腹板、2.4主槽钢加劲板、2.5主槽钢腹板螺栓孔;2 main channel components, 2.1 main channel upper flange plate, 2.2 main channel lower flange plate, 2.3 main channel web, 2.4 main channel stiffener, 2.5 main channel web bolt holes;

3次槽钢组件、3.1次槽钢上翼缘板、3.2次槽钢下翼缘板、3.3次槽钢腹板、3.4次槽钢加劲板、3.5次槽钢腹板螺栓孔;3 channel steel components, 3.1 channel steel upper flange plate, 3.2 channel steel lower flange plate, 3.3 channel steel web, 3.4 channel steel stiffener, 3.5 channel steel web bolt holes;

4钢筋混凝土预制梁、4.1抗剪箍筋;4 Reinforced concrete prefabricated beams, 4.1 Shear stirrups;

5H型钢梁、5.1钢梁上翼缘、5.2抗剪栓钉;5H steel beam, 5.1 steel beam upper flange, 5.2 shear studs;

6主连接板、6.1主连接板螺栓孔、6.2主连接板长槽孔、6.3主连接板凹槽;6 Main connecting plate, 6.1 Main connecting plate bolt hole, 6.2 Main connecting plate long slot hole, 6.3 Main connecting plate groove;

7次连接板、7.1次连接板螺栓孔、7.2次连接板长槽孔、7.3次连接板凹槽;7 connecting plates, 7.1 connecting plate bolt holes, 7.2 connecting plate long slot holes, 7.3 connecting plate grooves;

8高强螺栓、8.1垫圈、8.2螺母、8.3垫板、8.3.1垫板螺栓孔;8 High-strength bolts, 8.1 Washers, 8.2 Nuts, 8.3 Backing plates, 8.3.1 Backing plate bolt holes;

9主方向板面附加钢筋、10次方向板面附加钢筋、11现浇混凝土。9 additional reinforcement on the slab surface in the main direction, 10 additional reinforcement on the slab surface in the secondary direction, and 11 cast-in-place concrete.

具体实施方式Detailed ways

下面结合附图和具体实施对本实用新型作进一步说明。Below in conjunction with accompanying drawing and concrete implementation the utility model is further described.

如图1所示,本实用新型结构主要包括全装配式钢筋混凝土楼板预制单元本身以及预制单元之间的连接、预制单元与承重梁之间的连接。As shown in Figure 1, the structure of the utility model mainly includes the prefabricated unit itself of the fully assembled reinforced concrete floor slab, the connection between the prefabricated units, and the connection between the prefabricated unit and the load-bearing beam.

预制单元本身:The prefab unit itself:

全装配式钢筋混凝土楼板预制单元见图1所示,预制单元内部主体为钢筋混凝土预制楼板1,钢筋混凝土预制楼板1主要由双层双向钢筋网及其上浇筑的混凝土1.1构成,在双层双向钢筋网内浇筑混凝土1.1;The fully assembled reinforced concrete floor prefabricated unit is shown in Figure 1. The internal body of the prefabricated unit is a reinforced concrete prefabricated floor 1. Pouring concrete in the steel mesh 1.1;

双层双向钢筋网包括多根主方向钢筋组和多根次方向钢筋组,各根主方向钢筋组沿预制单元的主方向平行布置,各根次方向钢筋组沿预制单元的次方向平行布置,预制单元的主方向和次方向相正交垂直,主方向钢筋组和次方向钢筋组相垂直布置,主方向钢筋组和次方向钢筋组之间通过拉结钢筋1.6连接;在预制单元的周边设置主槽钢组件2和次槽钢组件3,主槽钢组件2和次槽钢组件3的一部分均埋设在混凝土1.1中且和双层双向钢筋网的主方向钢筋组和次方向钢筋组连接,另一部伸出于混凝土1.1用于和承重梁连接。The double-layer two-way steel mesh includes multiple main direction steel bar groups and multiple secondary direction steel bar groups, each main direction steel bar group is arranged in parallel along the main direction of the prefabricated unit, and each secondary direction steel bar group is arranged in parallel along the secondary direction of the prefabricated unit, The main direction and the secondary direction of the prefabricated unit are perpendicular to each other, the main direction steel bar group and the secondary direction steel bar group are arranged vertically, and the main direction steel bar group and the secondary direction steel bar group are connected by tie bars 1.6; The main channel steel assembly 2 and the secondary channel steel assembly 3, a part of the main channel steel assembly 2 and the secondary channel steel assembly 3 are buried in the concrete 1.1 and connected with the main direction steel bar group and the secondary direction steel bar group of the double-layer two-way steel mesh, The other protrudes from the concrete 1.1 for connection with the load-bearing beam.

主方向钢筋组主要由主方向板面钢筋1.2和主方向板底钢筋1.3分别上下平行布置构成,次方向钢筋组主要由次方向板面钢筋1.4和次方向板底钢筋1.5分别上下平行布置构成,所有主方向板面钢筋1.2和所有次方向板面钢筋1.4位于同一平面上,所有主方向板底钢筋1.3和所有次方向板底钢筋1.5位于同一平面上;其中次方向板底钢筋1.5与其下面的混凝土1.1均向外延伸形成悬挑板1.7,并在悬挑板1.7外端部的顶角作混凝土斜切口1.8,见图3;双层双向钢筋网中设置有拉结钢筋1.6,拉结钢筋1.6两端连接在一主方向钢筋组和一次方向钢筋组之间。The main direction reinforcement group is mainly composed of the main direction slab surface reinforcement 1.2 and the main direction slab bottom reinforcement 1.3 respectively arranged in parallel up and down, and the secondary direction reinforcement group is mainly composed of the secondary direction slab surface reinforcement 1.4 and the secondary direction slab bottom reinforcement 1.5 respectively arranged in parallel up and down. All main direction slab surface reinforcement 1.2 and all secondary direction slab surface reinforcement 1.4 are located on the same plane, all main direction slab bottom reinforcement 1.3 and all secondary direction slab bottom reinforcement 1.5 are located on the same plane; among them, the secondary direction slab bottom reinforcement 1.5 and the one below The concrete 1.1 is extended outward to form a cantilever slab 1.7, and a concrete oblique cut 1.8 is made at the top corner of the outer end of the cantilever slab 1.7, as shown in Figure 3; 1.6 Both ends are connected between a main direction reinforcement group and a primary direction reinforcement group.

这样使得主方向板面钢筋1.2、主方向板底钢筋1.3、次方向板面钢筋1.4、次方向板底钢筋1.5通过拉结钢筋1.6形成双层双向钢筋网。In this way, the slab surface reinforcement 1.2 in the main direction, the slab bottom reinforcement 1.3 in the main direction, the slab surface reinforcement 1.4 in the secondary direction, and the slab bottom reinforcement 1.5 in the secondary direction form a double-layer bidirectional reinforcement mesh through the tie reinforcement 1.6.

拉结钢筋1.6一端焊接连接在主方向钢筋组的主方向板面钢筋1.2和次方向钢筋组的次方向板面钢筋1.4之间交叉点处,拉结钢筋1.6另一端焊接连接在主方向钢筋组的主方向板底钢筋1.3和次方向钢筋组的次方向板底钢筋1.5之间交叉点处。One end of the tie bar 1.6 is welded and connected at the intersection between the main direction slab reinforcement 1.2 of the main direction reinforcement group and the secondary direction slab reinforcement 1.4 of the secondary direction reinforcement group, and the other end of the tie reinforcement 1.6 is welded and connected to the main direction reinforcement group The cross point between the main direction slab bottom reinforcement 1.3 and the secondary direction slab bottom reinforcement 1.5 of the secondary direction reinforcement group.

双层双向钢筋网在沿预制单元主方向两端的主方向钢筋组的主方向板面钢筋1.2和次方向钢筋组的次方向板面钢筋1.4之间交叉点处均设置有一个主槽钢组件2,即在预制单元次方向两端、且在主方向钢筋组的主方向板面钢筋1.2和次方向钢筋组的次方向板面钢筋1.4间的交叉点以及主方向钢筋组的主方向板底钢筋1.3和次方向钢筋组的次方向板底钢筋1.5间的交叉点处之间连接设置有一个主槽钢组件2;A main channel steel component 2 is arranged at the cross point between the main direction slab reinforcement 1.2 of the main direction reinforcement group and the secondary direction slab reinforcement 1.4 of the secondary direction reinforcement group along the two ends of the main direction of the prefabricated unit. , that is, at both ends of the secondary direction of the prefabricated unit, and at the intersection between the main direction slab reinforcement 1.2 of the main direction reinforcement group and the secondary direction slab reinforcement 1.4 of the secondary direction reinforcement group, and the main direction slab bottom reinforcement of the main direction reinforcement group A main channel steel component 2 is connected between 1.3 and the intersection of the secondary direction slab bottom reinforcement 1.5 of the secondary direction reinforcement group;

双层双向钢筋网在沿预制单元次方向两端的主方向钢筋组的主方向板面钢筋1.2和次方向钢筋组的次方向板面钢筋1.4之间交叉点处均设置有一个次槽钢组件3,即在预制单元次方向两端、且在主方向钢筋组的主方向板面钢筋1.2和次方向钢筋组的次方向板面钢筋1.4间的交叉点以及主方向钢筋组的主方向板底钢筋1.3和次方向钢筋组的次方向板底钢筋1.5间的交叉点处之间连接设置有一个次槽钢组件3。A secondary channel steel component 3 is arranged at the cross point between the main direction slab surface reinforcement 1.2 of the main direction reinforcement group and the secondary direction slab surface reinforcement 1.4 of the secondary direction reinforcement group along the two ends of the prefabricated unit secondary direction. , that is, at both ends of the secondary direction of the prefabricated unit, and at the intersection between the main direction slab reinforcement 1.2 of the main direction reinforcement group and the secondary direction slab reinforcement 1.4 of the secondary direction reinforcement group, and the main direction slab bottom reinforcement of the main direction reinforcement group A secondary channel steel component 3 is connected to the intersection between 1.3 and the secondary direction slab bottom reinforcement 1.5 of the secondary direction reinforcement group.

主槽钢组件2包括主槽钢上翼缘板2.1、主槽钢下翼缘板2.2、主槽钢腹板2.3和主槽钢加劲板2.4;The main channel steel component 2 includes the main channel steel upper flange plate 2.1, the main channel steel lower flange plate 2.2, the main channel steel web plate 2.3 and the main channel steel stiffening plate 2.4;

主槽钢加劲板2.4与主槽钢上翼缘板2.1、主槽钢下翼缘板2.2、主槽钢腹板2.3均焊接,由主槽钢上翼缘板2.1、主槽钢下翼缘板2.2和主槽钢腹板2.3构成主槽钢本体,主槽钢加劲板2.4固定焊接在主槽钢上翼缘板2.1、主槽钢下翼缘板2.2的中部之间,且主槽钢加劲板2.4焊接并垂直于主槽钢腹板2.3布置,主槽钢加劲板2.4、主槽钢上翼缘板2.1/主槽钢下翼缘板2.2、主槽钢腹板2.3的三者相互垂直布置;Main channel steel stiffener 2.4 is welded with main channel steel upper flange plate 2.1, main channel steel lower flange plate 2.2, main channel steel web 2.3, and main channel steel upper flange plate 2.1, main channel steel lower flange The plate 2.2 and the main channel web 2.3 constitute the main channel body, the main channel stiffener 2.4 is fixedly welded between the upper flange plate 2.1 of the main channel and the middle part of the lower flange plate 2.2 of the main channel, and the main channel Stiffener 2.4 is welded and arranged perpendicular to main channel web 2.3, main channel stiffener 2.4, main channel upper flange 2.1/main channel lower flange 2.2, main channel web 2.3 vertical arrangement;

以主槽钢加劲板2.4为界,将主槽钢组件2分为内伸段和外伸段,其中外伸段的主槽钢腹板2.3上开设用于相邻预制单元连接的主槽钢腹板螺栓孔2.5,主槽钢腹板螺栓孔2.5为长度方向沿竖直方向的腰形通孔,见图2、图4;With the main channel steel stiffener 2.4 as the boundary, the main channel steel assembly 2 is divided into an inner extension section and an outer extension section, wherein the main channel steel web 2.3 of the outer extension section is provided with a main channel steel for connecting adjacent prefabricated units The web bolt hole 2.5, the main channel steel web bolt hole 2.5 is a waist-shaped through hole along the vertical direction in the length direction, see Figure 2 and Figure 4;

见图2,每个主槽钢组件2处,内伸段被浇筑埋设在混凝土1.1内,内伸段的主槽钢上翼缘板2.1、主槽钢下翼缘板2.2分别和主方向板面钢筋1.2、主方向板底钢筋1.3焊接。As shown in Figure 2, there are 2 places in each main channel steel assembly. The inner extension section is poured and buried in the concrete 1.1. Surface reinforcement 1.2 and main direction slab bottom reinforcement 1.3 are welded.

次槽钢组件3包括次槽钢上翼缘板3.1、次槽钢下翼缘板3.2、次槽钢腹板3.3和次槽钢加劲板3.4;The secondary channel steel component 3 includes the secondary channel steel upper flange plate 3.1, the secondary channel steel lower flange plate 3.2, the secondary channel steel web plate 3.3 and the secondary channel steel stiffening plate 3.4;

次槽钢加劲板3.4与次槽钢上翼缘板3.1、次槽钢下翼缘板3.2、次槽钢腹板3.3均焊接,由次槽钢上翼缘板3.1、次槽钢下翼缘板3.2和次槽钢腹板3.3构成主槽钢本体,次槽钢加劲板3.4固定焊接在次槽钢上翼缘板3.1、次槽钢下翼缘板3.2的中部之间,且次槽钢加劲板3.4焊接并垂直于次槽钢腹板3.3布置,次槽钢加劲板3.4、次槽钢上翼缘板3.1/次槽钢下翼缘板3.2、次槽钢腹板3.3的三者相互垂直布置;The secondary channel steel stiffener 3.4 is welded to the secondary channel steel upper flange plate 3.1, the secondary channel steel lower flange plate 3.2, and the secondary channel steel web plate 3.3, and the secondary channel steel upper The plate 3.2 and the secondary channel steel web 3.3 constitute the main channel steel body, and the secondary channel steel stiffening plate 3.4 is fixedly welded between the middle part of the secondary channel steel upper flange plate 3.1 and the secondary channel steel lower flange plate 3.2, and the secondary channel steel Stiffener 3.4 is welded and arranged perpendicular to secondary channel web 3.3, secondary channel stiffener 3.4, secondary channel upper flange 3.1/secondary channel lower flange 3.2, secondary channel web 3.3 vertical arrangement;

以次槽钢加劲板3.4为界,将次槽钢组件3分为内伸段和外伸段,其中外伸段的次槽钢腹板3.3上开设用于相邻预制单元连接的次槽钢腹板螺栓孔3.5,次槽钢腹板螺栓孔3.5为长度方向沿竖直方向的腰形通孔,见图3、图4;With the secondary channel steel stiffening plate 3.4 as the boundary, the secondary channel steel assembly 3 is divided into an inner extension section and an outer extension section, wherein the secondary channel steel web 3.3 of the outer extension section is provided with a secondary channel steel for connecting adjacent prefabricated units The web bolt hole 3.5, the secondary channel steel web bolt hole 3.5 is a waist-shaped through hole along the vertical direction in the length direction, see Figure 3 and Figure 4;

见图3,每个主槽钢组件2处,内伸段被浇筑埋设在混凝土1.1内,内伸段的次槽钢上翼缘板3.1、次槽钢下翼缘板3.2分别和次方向板面钢筋1.4、次方向板底钢筋1.5焊接。As shown in Figure 3, there are 2 places in each main channel steel assembly, the inner extension section is poured and buried in the concrete 1.1, the upper flange plate 3.1 of the secondary channel steel of the inner extension section, the lower flange plate 3.2 of the secondary channel steel and the secondary direction plate respectively Weld 1.4 surface steel bars and 1.5 steel bottom steel bars in the secondary direction.

承重梁为钢筋混凝土预制梁4或者H型钢梁5,H型钢梁5也可以是槽钢、箱型钢等其他截面形式的钢梁,H型钢梁5仅是举例。The load-bearing beam is a reinforced concrete prefabricated beam 4 or an H-shaped steel beam 5, and the H-shaped steel beam 5 can also be a steel beam of other cross-section forms such as channel steel and box-shaped steel, and the H-shaped steel beam 5 is only an example.

预制单元在主方向上的端部搁置在承重梁之上,承重梁的两侧分别搁置有一个预制单元沿主方向的端部;位于承重梁的两侧且沿同一主方向的相邻两个预制单元主方向上的端部之间通过主连接板6连接,且浇筑混凝土11并设置主方向板面附加钢筋9;沿次方向的相邻两个预制单元次方向上的端部之间通过次连接板7连接,且浇筑混凝土11并设置次方向板面附加钢筋10。The end of the prefabricated unit in the main direction is placed on the load-bearing beam, and the two sides of the load-bearing beam are respectively placed with the end of a prefabricated unit along the main direction; The ends of the prefabricated units in the main direction are connected by the main connecting plate 6, and the concrete 11 is poured and the additional steel bars 9 on the main direction slab surface are set; the ends of the two adjacent prefabricated units along the secondary direction are passed through The secondary connecting plate 7 is connected, and the concrete 11 is poured and the additional steel bar 10 is set on the secondary direction plate surface.

预制单元之间的连接:Connections between prefabricated units:

见图5、图6,在预制单元的主方向上,两个预制单元的主槽钢组件2均通过一个主连接板6连接,每个主槽钢组件2和主连接板6之间通过高强螺栓8连接;See Figure 5 and Figure 6, in the main direction of the prefabricated unit, the main channel steel components 2 of the two prefabricated units are connected by a main connecting plate 6, and each main channel steel component 2 and the main connecting plate 6 are connected by a high-strength Bolt 8 connection;

见图8,主连接板6为长条形钢板,主连接板6在水平的两端均开设为水平腰形孔作为主连接板螺栓孔6.1,中间开设水平腰形孔作为主连接板长槽孔6.2,上下侧边缘开设主连接板凹槽6.3;两端的主连接板螺栓孔6.1分别经高强螺栓8和两个预制单元的主槽钢组件2连接,高强螺栓8从主槽钢组件2内侧向外侧依次穿过一个预制单元的主槽钢组件2的主槽钢腹板螺栓孔2.5、主连接板6一端的主连接板螺栓孔6.1后和螺母8.2拧紧连接,使得预制单元的主槽钢组件2一端和主连接板6固定连接。As shown in Figure 8, the main connecting plate 6 is a long steel plate, and the main connecting plate 6 is provided with horizontal waist-shaped holes at both ends of the horizontal as the bolt hole 6.1 of the main connecting plate, and a horizontal waist-shaped hole is set in the middle as the long groove of the main connecting plate Holes 6.2, the upper and lower edges of the main connecting plate are provided with grooves 6.3; the bolt holes 6.1 of the main connecting plate at both ends are respectively connected by high-strength bolts 8 and the main channel steel components 2 of the two prefabricated units. Pass through the main channel steel web bolt hole 2.5 of the main channel steel component 2 of a prefabricated unit in turn outward, and the main connecting plate bolt hole 6.1 at one end of the main connecting plate 6, and tighten the connection with the nut 8.2, so that the main channel steel of the prefabricated unit One end of the assembly 2 is fixedly connected to the main connecting plate 6 .

同理,见图7,在预制单元的次方向上,两个预制单元的次槽钢组件3均通过一个次连接板7连接,每个次槽钢组件3和次连接板7之间通过高强螺栓8连接;Similarly, as shown in Figure 7, in the secondary direction of the prefabricated unit, the secondary channel steel components 3 of the two prefabricated units are connected by a secondary connecting plate 7, and each secondary channel steel component 3 and the secondary connecting plate 7 are connected by a high-strength Bolt 8 connection;

见图8,次连接板7为长条形钢板,次连接板7在水平的两端均开设为水平腰形孔作为次连接板螺栓孔7.1,中间开设水平腰形孔作为次连接板长槽孔7.2,上下侧边缘开设次连接板凹槽7.3;两端的次连接板螺栓孔7.1分别经高强螺栓8和两个预制单元的次槽钢组件3连接,高强螺栓8从次槽钢组件3内侧向外侧依次穿过一个预制单元的次槽钢组件3的主槽钢腹板螺栓孔2.5、次连接板7一端的次连接板螺栓孔7.1后和螺母8.2拧紧连接,使得预制单元的次槽钢组件3一端和次连接板7固定连接。As shown in Figure 8, the secondary connecting plate 7 is a long steel plate, and the horizontal ends of the secondary connecting plate 7 are provided with horizontal waist-shaped holes as the bolt holes 7.1 of the secondary connecting plate, and a horizontal waist-shaped hole is set in the middle as the long groove of the secondary connecting plate Hole 7.2, the upper and lower side edges are provided with secondary connecting plate groove 7.3; the secondary connecting plate bolt holes 7.1 at both ends are respectively connected by high-strength bolts 8 and the secondary channel steel components 3 of the two prefabricated units, and the high-strength bolts 8 are connected from the inner side of the secondary channel steel component 3 Pass through the main channel web bolt hole 2.5 of the secondary channel steel assembly 3 of a prefabricated unit outward, and the secondary connecting plate bolt hole 7.1 at one end of the secondary connecting plate 7, and then tighten and connect with the nut 8.2, so that the secondary channel steel of the prefabricated unit One end of the assembly 3 is fixedly connected to the secondary connecting plate 7 .

上述其中在主连接板6开设主连接板长槽孔6.2,起到了用于承担贯通钢筋、充当贯通钢筋、且不同使用时分别充当过浆孔、充当抗剪件增加与混凝土咬合力、弱化弯折刚度以提高完整摩擦面的一件多能的作用。次连接板7上开设次连接板长槽孔7.2也是同样如此。Among them, the long slot hole 6.2 of the main connecting plate is provided in the main connecting plate 6, which plays a role in bearing through the steel bar, acting as a through reinforcing bar, and acting as a grouting hole when used differently, acting as a shear member to increase the occlusal force with the concrete, and weaken the bending force. Flexural stiffness to enhance the action of a versatile piece of the complete friction surface. The same is true for the secondary connecting plate slotted hole 7.2 on the secondary connecting plate 7 .

上述其中在主连接板6上下侧边缘开设主连接板凹槽6.3,起到了用于削弱平面外刚度、使在平面外可适度弯折、减少施工误差、保证钢板接触面完整的一件多能的作用。次连接板7上下侧边缘开设次连接板凹槽7.3也是同样如此。Among them, the groove 6.3 of the main connecting plate is provided on the upper and lower side edges of the main connecting plate 6, which plays a role in weakening the out-of-plane rigidity, enabling moderate bending outside the plane, reducing construction errors, and ensuring the integrity of the contact surface of the steel plate. role. The same is true for the opening of the secondary connecting plate groove 7.3 on the upper and lower side edges of the secondary connecting plate 7 .

高强螺栓8除配套螺母8.2以外,特别加配标准件垫圈8.1、垫板8.3,垫板8.3开设用于高强螺栓8穿设过的垫板螺栓孔8.3.1,其孔径比螺栓公称直径大1.5~2mm。In addition to the supporting nut 8.2, the high-strength bolt 8 is specially equipped with a standard washer 8.1 and a backing plate 8.3. The backing plate 8.3 is provided with a bolt hole 8.3.1 for the backing plate that the high-strength bolt 8 has passed through. The hole diameter is 1.5~ larger than the nominal diameter of the bolt. 2mm.

在预制单元主方向上,高强螺栓8从主槽钢内侧穿越垫板螺栓孔8.3.1、主槽钢腹板螺栓孔2.5、主连接板螺栓孔6.1、垫板螺栓孔8.3.1,在主槽钢外侧拧紧螺母8.2,完成主槽钢组件2和主连接板6的机械连接,在预制单元次方向上同理,见图9。In the main direction of the prefabricated unit, the high-strength bolts 8 pass through the backing plate bolt hole 8.3.1, the main channel steel web bolt hole 2.5, the main connecting plate bolt hole 6.1, and the backing plate bolt hole 8.3.1 from the inner side of the main channel steel. Tighten the nut 8.2 on the outside of the channel steel to complete the mechanical connection between the main channel steel assembly 2 and the main connecting plate 6. The same is true for the secondary direction of the prefabricated unit, as shown in Figure 9.

预制单元与承重梁之间的连接:Connection between prefabricated units and load-bearing beams:

在预制单元的主方向上,相邻两个预制单元的主槽钢组件2的外伸段搁置在承重梁上,形成以承重梁梁面为底模板、相邻两个预制单元侧面为侧模板的凹槽,在凹槽内浇筑混凝土11,并埋设主方向板面附加钢筋9,主方向板面附加钢筋9与主连接板6正交且绑扎,主方向板面附加钢筋9平行于承重梁,从而形成钢-混凝土组合结构的连接区,见图5、图6;In the main direction of the prefabricated unit, the overhanging sections of the main channel steel components 2 of the two adjacent prefabricated units are rested on the load-bearing beam, forming the beam surface of the load-bearing beam as the bottom formwork and the sides of the two adjacent prefabricated units as the side formwork In the groove, concrete 11 is poured in the groove, and the additional reinforcement 9 on the main direction slab is buried, the additional reinforcement 9 on the main direction slab is orthogonal to the main connecting plate 6 and bound, and the additional reinforcement 9 on the main direction slab is parallel to the load-bearing beam , thus forming the connection area of the steel-concrete composite structure, see Fig. 5 and Fig. 6;

当承重梁为钢筋混凝土预制梁4时,在相邻每两个主连接板6之间布置一个抗剪箍筋4.1,使得抗剪箍筋4.1与主连接板6间隔交替布置,每个抗剪箍筋4.1固定预埋在钢筋混凝土预制梁4的梁顶内;When the load-bearing beam is a reinforced concrete prefabricated beam 4, a shear stirrup 4.1 is arranged between every two adjacent main connecting plates 6, so that the shearing stirrup 4.1 and the main connecting plate 6 are alternately arranged at intervals, and each shearing The stirrup 4.1 is fixed and pre-buried in the beam top of the reinforced concrete prefabricated beam 4;

当承重梁为H型钢梁5时,在相邻每两个主连接板6之间布置一个抗剪栓钉5.2,使得抗剪栓钉5.2与主连接板6间隔交替布置,每个抗剪栓钉5.2固定焊接到在H型钢梁5的上翼缘顶面。When the load-bearing beam is an H-shaped steel beam 5, a shear stud 5.2 is arranged between every two adjacent main connecting plates 6, so that the shear studs 5.2 are arranged alternately with the main connecting plates 6, and each shear The stud 5.2 is fixedly welded to the top surface of the upper flange of the H-shaped steel beam 5 .

在预制单元的次方向上,相邻两个预制单元的悬挑板1.7的端部紧贴在一起构成凹槽,在凹槽内浇筑混凝土11,并埋设次方向板面附加钢筋10,次方向板面附加钢筋10与次连接板7垂直正交绑扎,从而形成钢-混凝土组合结构的连接区,见图7。In the secondary direction of the prefabricated unit, the ends of the cantilevered slabs 1.7 of two adjacent prefabricated units are close together to form a groove, and concrete 11 is poured in the groove, and additional steel bars 10 are buried on the surface of the secondary direction. The additional steel bar 10 on the surface is bound vertically and orthogonally to the secondary connecting plate 7 to form the connecting area of the steel-concrete composite structure, as shown in FIG. 7 .

先在工厂预制预制单元,在现场以外伸段作为钢支座将预制单元吊装到承重梁上方,在每两个承重梁之间布置预制单元,多个预制单元沿承重梁方向间隔紧密布置,每个预制单元沿主方向的两端搁置在两处承重梁上,每个预制单元沿次方向的两端悬空布置且连接;The prefabricated units are prefabricated in the factory first, and the prefabricated units are hoisted above the load-bearing beams on the site as steel supports, and the prefabricated units are arranged between every two load-bearing beams. Multiple prefabricated units are closely spaced along the direction of the load-bearing beams. The two ends of a prefabricated unit along the main direction rest on two load-bearing beams, and the two ends of each prefabricated unit along the secondary direction are suspended and connected;

同一承重梁上沿主方向相邻的两个预制单元之间按照预制单元与承重梁之间的连接结构连接上主连接板6,再设置焊接上主方向板面附加钢筋9,以承重梁梁面为底模板、相邻两个预制单元侧面为侧模板的凹槽,在凹槽内现浇混凝土11,且实现预制单元之间混凝土的连续;Two adjacent prefabricated units along the main direction on the same load-bearing beam are connected to the main connecting plate 6 according to the connection structure between the prefabricated unit and the load-bearing beam, and then the additional steel bars 9 welded on the main direction plate surface are installed, and the beam surface of the load-bearing beam is The bottom formwork and the side of two adjacent prefabricated units are the grooves of the side formwork, and the concrete 11 is poured in the groove, and the continuity of the concrete between the prefabricated units is realized;

沿承重梁方向沿次方向相邻的两个预制单元之间按照预制单元与承重梁之间的连接结构连接上主连接板6,再设置焊接上次方向板面附加钢筋10,最后用梁顶面和悬挑板作为底模板现浇混凝土11,且实现预制单元之间混凝土的连续。Connect the main connecting plate 6 between two prefabricated units adjacent to the secondary direction along the load-bearing beam direction according to the connection structure between the prefabricated unit and the load-bearing beam, and then install and weld the additional steel bar 10 on the plate surface in the previous direction, and finally use the beam top The surface and the cantilever slab are cast-in-place concrete 11 as the bottom formwork, and realize the continuity of concrete between prefabricated units.

本实用新型的整体结构实现预制单元之间钢筋的贯通:通过“上下钢筋→槽钢上下翼缘→方块形摩擦面→上下钢板带→方块形摩擦面→槽钢上下翼缘→上下钢筋”这样一条线面结合的传力路径,做到预制单元之间的钢筋如同全现浇钢筋混凝土楼板的钢筋网一样全长贯通,无需借助混凝土的锚固力、剪切力等间接传力,避免预制单元连接区域额外的应力集中。The overall structure of the utility model realizes the penetration of steel bars between prefabricated units: through "upper and lower steel bars → upper and lower flanges of channel steel → square friction surface → upper and lower steel strips → square friction surface → upper and lower flanges of channel steel → upper and lower steel bars" A force transmission path combining line and surface, so that the steel bars between the prefabricated units can run through the entire length like the steel mesh of the fully cast-in-place reinforced concrete floor, without the need for indirect force transmission such as concrete anchorage force and shear force, avoiding prefabricated units Additional stress concentrations in the connection area.

如图1所示,主槽钢组件2、次槽钢组件3的设置数量和布置间距分别与主方向钢筋1.2和1.3、次方向钢筋1.4和1.5一一对应,槽钢内伸段长度满足钢筋双面焊焊缝长度(5倍钢筋直径)即可。槽钢组件与板钢筋的连接安排高效紧凑,一方面板钢筋作为槽钢组件的锚固钢筋,将槽钢组件有效锚固在预制单元上,另一方面槽钢组件作为板钢筋传力路径的转换构件,实现预制单元之间钢筋的连续传力。As shown in Figure 1, the number and arrangement spacing of the main channel steel assembly 2 and the secondary channel steel assembly 3 correspond to the reinforcement bars 1.2 and 1.3 in the main direction and the reinforcement bars 1.4 and 1.5 in the secondary direction respectively. The length of the double-sided welding seam (5 times the diameter of the steel bar) is sufficient. The connection arrangement between the channel steel components and the plate reinforcement is efficient and compact. On the one hand, the plate reinforcement serves as the anchoring reinforcement of the channel steel components, effectively anchoring the channel steel components to the prefabricated unit; , to realize the continuous force transmission of steel bars between prefabricated units.

如图2、图4所示,主槽钢加劲板2.4的内侧与预制单元外边缘齐平,充当浇筑在主槽钢内混凝土的侧模板,简化模板体系;主槽钢加劲板2.4与主槽钢腹板2.3、主槽钢上翼缘板2.1、主槽钢下翼缘板2.2焊接,使主槽钢组件2的外伸段成为钢支座搁置于承重梁上,安装就位便捷可靠,无需临时支撑;主槽钢腹板2.3外伸段开设的主槽钢腹板螺栓孔2.5为竖向长槽孔,使主连接板6在安装时可适度上下移动,以应对连接板6两端所连接的预制单元在高度方向上(Z方向)放置时的施工误差和变形。As shown in Figure 2 and Figure 4, the inner side of the main channel steel stiffener 2.4 is flush with the outer edge of the prefabricated unit, serving as a side formwork for pouring concrete in the main channel steel, simplifying the formwork system; the main channel steel stiffener 2.4 and the main channel The steel web 2.3, main channel steel upper flange plate 2.1, and main channel steel lower flange plate 2.2 are welded, so that the extended section of the main channel steel assembly 2 becomes a steel support and rests on the load-bearing beam, and the installation is convenient and reliable. There is no need for temporary support; the main channel steel web bolt hole 2.5 provided on the extended section of the main channel steel web 2.3 is a vertical long slotted hole, so that the main connecting plate 6 can move up and down moderately during installation to cope with the two ends of the connecting plate 6 Construction errors and deformations when the connected prefabricated units are placed in the height direction (Z direction).

如图3、图4所示,次槽钢加劲板3.4的外侧与预制单元外边缘齐平,可充当浇筑在次槽钢内混凝土的侧模板,简化模板体系;次槽钢加劲板3.4与次槽钢腹板3.3、次槽钢上翼缘板3.1、次槽钢下翼缘板3.2焊接后,次槽钢组件3的外伸段构成钢牛腿用于支撑下部悬挑板1.7,提高悬挑板1.7的承载力,减少运输和施工过程中的损伤;次槽钢腹板3.3外伸段开设的次槽钢腹板螺栓孔3.5为竖向长槽孔,使次连接板7在安装时可适度上下移动,以应对连接板7两端所连接的预制单元在高度方向上(Z方向)的施工误差和变形。As shown in Figure 3 and Figure 4, the outer side of the secondary channel steel stiffener 3.4 is flush with the outer edge of the prefabricated unit, which can serve as a side formwork for pouring concrete in the secondary channel steel, simplifying the formwork system; the secondary channel steel stiffener 3.4 and the secondary channel steel After the channel steel web 3.3, the secondary channel steel upper flange plate 3.1, and the secondary channel steel lower flange plate 3.2 are welded, the extended section of the secondary channel steel assembly 3 constitutes a steel corbel to support the lower cantilever plate 1.7, improving the cantilever The bearing capacity of the pick plate 1.7 reduces the damage during transportation and construction; the bolt hole 3.5 of the secondary channel steel web plate provided by the overhanging section of the secondary channel steel web plate 3.3 is a vertical long slot hole, so that the secondary connecting plate 7 can be installed It can move up and down moderately to cope with the construction error and deformation of the prefabricated units connected at both ends of the connecting plate 7 in the height direction (Z direction).

如图8所示,主连接板6开设主连接板长槽孔6.2形成上下板带,上下板带截面有效面积分别与所连接的主方向板面钢筋1.2、主方向板底钢筋1.3的有效面积相当,承担贯通钢筋的功能;主连接板6两端部区域开设主连接板螺栓孔6.1为水平向长槽孔,使主连接板6在安装时可适度左右移动,以应对主连接板6所连接的预制单元在主方向上(X方向)布置时的施工误差;主连接板6上下板带的外侧各开设3个主连接板凹槽6.3,通过削弱主连接板6板带区域的平面外刚度,使主连接板6在平面外可适度弯折,以应对主连接板6所连接的预制单元在次方向上(Y方向)布置时的施工误差,保证钢板接触面完整。次连接板7的构造和功能与主连接板6类似。As shown in Figure 8, the main connecting plate 6 is provided with the long slot hole 6.2 of the main connecting plate to form the upper and lower strips, and the effective area of the cross-section of the upper and lower strips is respectively the effective area of the connected main direction plate surface reinforcement 1.2 and the main direction plate bottom reinforcement 1.3 Correspondingly, it bears the function of penetrating steel bars; the two ends of the main connecting plate 6 are provided with the main connecting plate bolt holes 6.1 as horizontal long slotted holes, so that the main connecting plate 6 can move left and right moderately during installation, so as to deal with the main connecting plate 6. The construction error when the connected prefabricated units are arranged in the main direction (X direction); three main connecting plate grooves 6.3 are respectively set on the outer sides of the upper and lower strips of the main connecting plate 6, and by weakening the out-of-plane of the strip area of the main connecting plate 6 Rigidity, so that the main connecting plate 6 can be moderately bent outside the plane, so as to deal with the construction error when the prefabricated units connected to the main connecting plate 6 are arranged in the secondary direction (Y direction), and ensure the integrity of the contact surface of the steel plate. The construction and function of the secondary connecting plate 7 are similar to the main connecting plate 6 .

如图4、图8、图9所示,在理想情况下,主槽钢腹板螺栓孔2.5与连接板螺栓孔6.1叠合形成“十”形,在极端情况下,主槽钢腹板螺栓孔2.5与连接板螺栓孔6.1叠合形成各转90度的四种“L”形中的一种,高强螺栓8均能顺利穿越两孔的重合区域;由于连接件处为长槽孔,垫圈8.1作用面积不够,特别加配垫板8.3,垫板8.3开设垫板螺栓孔8.3.1,按国家标准控制其孔径比螺栓公称直径大1.5~2mm,拧紧螺母8.2施压于垫板8.3,通过垫板8.3过渡将压力有效传递给主连接板6与主槽钢腹板2.3的外伸段之间的接触面,产生摩擦力,实现钢构件的抗剪连接。As shown in Figure 4, Figure 8, and Figure 9, under ideal conditions, the main channel steel web bolt hole 2.5 overlaps with the connecting plate bolt hole 6.1 to form a "ten" shape. In extreme cases, the main channel steel web bolt hole The holes 2.5 and the connecting plate bolt holes 6.1 are superimposed to form one of the four "L" shapes each turned 90 degrees, and the high-strength bolts 8 can pass through the overlapping area of the two holes smoothly; since the connecting piece is a long slotted hole, the washer 8.1 The action area is not enough, especially the backing plate 8.3 is added, the backing plate 8.3 is provided with the backing plate bolt hole 8.3.1, according to the national standard, the hole diameter is 1.5-2mm larger than the nominal diameter of the bolt, and the nut 8.2 is tightened to apply pressure on the backing plate 8.3, through the backing plate The transition of the plate 8.3 effectively transmits the pressure to the contact surface between the main connecting plate 6 and the overhanging section of the main channel steel web 2.3 to generate friction and realize the shear connection of the steel components.

简而言之,为应对预制单元安装在上下(Z方向)、左右(X方向)、前后(Y方向)等三个维度方向上的土建允许误差,对高强螺栓连接件采取开设长槽孔、凹槽、增设垫板等构造措施,提高安装效率,确保高强螺栓连接质量。In short, in order to cope with the allowable errors of civil engineering in the three dimensions of prefabricated units installed in the up and down (Z direction), left and right (X direction), front and rear (Y direction), the high-strength bolt connectors are designed with long slotted holes, Structural measures such as grooves and additional backing plates improve installation efficiency and ensure the quality of high-strength bolt connections.

实现预制单元之间混凝土的连续:借鉴并改良施工后浇带的构造,将相邻预制单元混凝土紧密结合在一起,凹槽内的型钢、连接板、箍筋和栓钉作为抗剪件,提高预制单元混凝土与现浇混凝土交界面的咬合力,再辅以架立筋和构造钢筋,使后浇区域成为钢-混凝土组合结构,连接强度高于目前常用的施工后浇带。Realize the continuity of concrete between prefabricated units: learn from and improve the structure of the post-construction pouring belt, and closely combine the concrete of adjacent prefabricated units. The occlusal force of the interface between prefabricated unit concrete and cast-in-place concrete, supplemented by vertical bars and structural steel bars, makes the post-cast area a steel-concrete composite structure, and the connection strength is higher than that of the currently commonly used post-cast belt.

如图7所示,在预制单元的次方向上,相邻预制单元吊装就位后,自然形成凹槽,悬挑板1.7充当凹槽底模板,端部混凝土斜切口1.8形成“V”形小槽口,以利浆液填实拼缝,次槽钢组件3的外伸段突出预制单元边缘,使凹槽边缘形成锯齿形轮廓;凹槽内的现浇混凝土11与预制单元的交界面有次槽钢组件3的外伸段充当抗剪件,次连接板7上下板带充当贯通钢筋,次方向板面附加钢筋10约束次连接板7,整个后浇带形成钢-钢筋混凝土组合结构,连接性能已超越一般的施工后浇带,使预制单元连成整体楼板。As shown in Figure 7, in the secondary direction of the prefabricated unit, after the adjacent prefabricated unit is hoisted in place, a groove is naturally formed, the cantilever plate 1.7 acts as the bottom formwork of the groove, and the end concrete oblique cut 1.8 forms a "V"-shaped small The notch is used to fill the joint with grout, and the overhanging section of the secondary channel steel component 3 protrudes from the edge of the prefabricated unit, so that the edge of the groove forms a zigzag profile; the interface between the cast-in-place concrete 11 in the groove and the prefabricated unit has a secondary The overhanging section of the channel steel assembly 3 acts as a shear member, the upper and lower strips of the secondary connecting plate 7 serve as through reinforcement bars, and additional steel bars 10 are attached to the secondary connecting plate 7 to constrain the secondary connecting plate 7. The entire post-casting strip forms a steel-reinforced concrete composite structure, and the connecting The performance has surpassed the general post-construction pouring belt, making the prefabricated units connected into a whole floor.

如图5、图6所示,预制单元混凝土在主方向上的“连续”与在次方向上的“连续”相似,此外,预制单元尚需实现与承重梁的有效连接。相邻预制单元吊装就位后,搁置在承重梁上,自然形成以梁顶为底模板的凹槽,当承重梁为预制混凝土梁4时,承重梁梁顶预埋抗剪箍筋1.4,当承重梁为钢梁5时,上翼缘5.1上方焊接抗剪栓钉5.2,实现楼板后浇带与梁的有效连接,主方向板面附加钢筋9约束主连接板6和抗剪箍筋1.4,凹槽内浇筑现浇混凝土11,三个新老混凝土交界面咬合紧密,使预制单元之间以及预制单元与承重梁之间形成整体的梁板体系。As shown in Figure 5 and Figure 6, the "continuity" of the prefabricated unit concrete in the main direction is similar to the "continuity" in the secondary direction. In addition, the prefabricated unit still needs to achieve an effective connection with the load-bearing beam. After the adjacent prefabricated units are hoisted in place, they are placed on the load-bearing beam, and a groove with the top of the beam as the bottom formwork is naturally formed. When the load-bearing beam is a precast concrete beam 4, the shear stirrup 1.4 is pre-embedded on the top of the load-bearing beam. When the load-bearing beam is a steel beam 5, the shear stud 5.2 is welded above the upper flange 5.1 to realize the effective connection between the post-cast belt of the floor slab and the beam, and the additional steel bar 9 on the main direction slab constrains the main connecting plate 6 and the shear stirrup 1.4, and the groove The cast-in-place concrete 11 is poured inside, and the three new and old concrete interfaces are closely occluded, so that an integral beam-slab system is formed between the prefabricated units and between the prefabricated units and the load-bearing beams.

本实用新型改良后的后浇带连接方式,技术成熟、施工高效、质量可靠,实现真正意义上的楼板混凝土连续。该方式连接而成的楼板“等同现浇”,其整体受力性能高于由拼缝注浆或拼槽灌浆或预埋件焊接等连接而成的楼板。The improved post-casting strip connection mode of the utility model has mature technology, high construction efficiency and reliable quality, and realizes continuous floor concrete in the true sense. The floor slabs connected in this way are "equivalent to cast-in-place", and their overall mechanical performance is higher than that of floors connected by joint grouting or groove grouting or embedded parts welding.

本实用新型的施工过程:Construction process of the present utility model:

先在工厂预制预制单元,在现场以外伸段作为钢支座将预制单元吊装到承重梁上方,在每两个承重梁之间布置预制单元,多个预制单元沿承重梁方向间隔紧密布置,每个预制单元沿主方向的两端搁置在两处承重梁上,每个预制单元沿次方向的两端悬空布置且连接;The prefabricated units are prefabricated in the factory first, and the prefabricated units are hoisted above the load-bearing beams on the site as steel supports, and the prefabricated units are arranged between every two load-bearing beams. Multiple prefabricated units are closely spaced along the direction of the load-bearing beams. The two ends of a prefabricated unit along the main direction rest on two load-bearing beams, and the two ends of each prefabricated unit along the secondary direction are suspended and connected;

同一承重梁上沿主方向相邻的两个预制单元之间按照预制单元与承重梁之间的连接结构连接上主连接板6,再设置焊接上主方向板面附加钢筋9,以承重梁梁面为底模板、相邻两个预制单元侧面为侧模板的凹槽,在凹槽内现浇混凝土11,且实现预制单元之间混凝土的连续;Two adjacent prefabricated units along the main direction on the same load-bearing beam are connected to the main connecting plate 6 according to the connection structure between the prefabricated unit and the load-bearing beam, and then the additional steel bars 9 welded on the main direction plate surface are installed, and the beam surface of the load-bearing beam is The bottom formwork and the side of two adjacent prefabricated units are the grooves of the side formwork, and the concrete 11 is poured in the groove, and the continuity of the concrete between the prefabricated units is realized;

沿承重梁方向沿次方向相邻的两个预制单元之间按照预制单元与承重梁之间的连接结构连接上主连接板6,再设置焊接上次方向板面附加钢筋10,最后用梁顶面和悬挑板作为底模板现浇混凝土11,且实现预制单元之间混凝土的连续。Connect the main connecting plate 6 between two prefabricated units adjacent to the secondary direction along the load-bearing beam direction according to the connection structure between the prefabricated unit and the load-bearing beam, and then install and weld the additional steel bar 10 on the plate surface in the previous direction, and finally use the beam top The surface and the cantilever slab are cast-in-place concrete 11 as the bottom formwork, and realize the continuity of concrete between prefabricated units.

由此,本实用新型焊接作业均在工厂完成,如钢筋与预埋钢组件的连接、成品槽钢增设加劲肋等;预制单元现场拼装均采用常规的机械连接即高强螺栓连接,避免现场大量手工焊作业;高强螺栓的连接考虑土建施工误差,解决螺栓孔校准难题,极大提高安装效率。Therefore, the welding operations of the utility model are all completed in the factory, such as the connection of steel bars and pre-embedded steel components, the addition of stiffeners to finished channel steel, etc.; the on-site assembly of prefabricated units adopts conventional mechanical connections, that is, high-strength bolts, to avoid a lot of manual work on site. Welding work; the connection of high-strength bolts considers civil construction errors, solves the problem of bolt hole calibration, and greatly improves installation efficiency.

预制单元吊装就位利用预埋钢组件的外伸段作为钢支座,无需增加临时支撑;后浇带凹槽利用梁顶面和悬挑板作为底模板,无需附加模板;凹槽现浇混凝土实现预制单元之间混凝土的连续,无需拼缝注浆或拼槽灌浆;整个施工作业均在楼面上完成,减轻劳动强度,提高工作效率。The prefabricated unit is hoisted in place and the overhanging section of the pre-embedded steel component is used as the steel support without additional temporary support; the post-casting with groove uses the top surface of the beam and the cantilever plate as the bottom formwork without additional formwork; the groove is cast-in-place concrete Realize the continuity of concrete between prefabricated units, without joint grouting or groove grouting; the entire construction operation is completed on the floor, reducing labor intensity and improving work efficiency.

Claims (9)

1.一种钢-混凝土组合结构连接的全装配式钢筋混凝土楼板,其特征在于:1. A fully assembled reinforced concrete floor slab connected by a steel-concrete composite structure, characterized in that: 包括预制单元;including prefabricated units; 预制单元内部主体为钢筋混凝土预制楼板(1),钢筋混凝土预制楼板(1)主要由双层双向钢筋网及其上浇筑的混凝土(1.1)构成;所述的双层双向钢筋网包括多根主方向钢筋组和多根次方向钢筋组,各根主方向钢筋组沿预制单元的主方向平行布置,各根次方向钢筋组沿预制单元的次方向平行布置,主方向钢筋组和次方向钢筋组相垂直布置,主方向钢筋组和次方向钢筋组之间通过拉结钢筋(1.6)连接;在预制单元的周边设置主槽钢组件(2)和次槽钢组件(3),主槽钢组件(2)和次槽钢组件(3)的一部分均埋设在混凝土(1.1)中且和双层双向钢筋网的主方向钢筋组和次方向钢筋组连接,另一部伸出于混凝土(1.1)用于和承重梁连接。The main body inside the prefabricated unit is a reinforced concrete prefabricated floor slab (1), and the reinforced concrete prefabricated floor slab (1) is mainly composed of a double-layer two-way steel mesh and concrete (1.1) poured on it; the double-layer two-way steel mesh includes a plurality of main Directional reinforcement groups and multiple secondary direction reinforcement groups, each main direction reinforcement group is arranged in parallel along the main direction of the prefabricated unit, each sub-direction reinforcement group is arranged in parallel along the prefabricated unit’s secondary direction, the main direction reinforcement group and the secondary direction reinforcement group Arranged vertically, the main direction steel bar group and the secondary direction steel bar group are connected by tie bars (1.6); the main channel steel assembly (2) and the secondary channel steel assembly (3) are arranged around the prefabricated unit, and the main channel steel assembly Parts of (2) and the secondary channel steel assembly (3) are embedded in the concrete (1.1) and connected with the main direction reinforcement group and the secondary direction reinforcement group of the double-layer two-way reinforcement mesh, and the other part protrudes from the concrete (1.1) For connection to load-bearing beams. 2.根据权利要求1所述的一种钢-混凝土组合结构连接的全装配式钢筋混凝土楼板,其特征在于:所述的主方向钢筋组主要由主方向板面钢筋(1.2)和主方向板底钢筋(1.3)分别上下平行布置构成,所述的次方向钢筋组主要由次方向板面钢筋(1.4)和次方向板底钢筋(1.5)分别上下平行布置构成,主方向板面钢筋(1.2)和次方向板面钢筋(1.4)位于同一平面上,主方向板底钢筋(1.3)和次方向板底钢筋(1.5)位于同一平面上;其中次方向板底钢筋(1.5)与其下面的混凝土(1.1)均向外延伸形成悬挑板(1.7),并在悬挑板(1.7)外端部的顶角作混凝土斜切口(1.8);双层双向钢筋网中设置有拉结钢筋(1.6),拉结钢筋(1.6)两端连接在一主方向钢筋组和一次方向钢筋组之间。2. The fully assembled reinforced concrete floor slab connected by a steel-concrete composite structure according to claim 1, characterized in that: the main direction reinforcement group is mainly composed of main direction slab reinforcement (1.2) and main direction slab The bottom steel bars (1.3) are respectively arranged in parallel up and down. The secondary direction reinforcement group is mainly composed of the secondary direction slab surface reinforcement (1.4) and the secondary direction slab bottom reinforcement (1.5) respectively arranged in parallel up and down. The main direction slab surface reinforcement (1.2 ) and the secondary direction slab surface reinforcement (1.4) are located on the same plane, and the main direction slab bottom reinforcement (1.3) and the secondary direction slab bottom reinforcement (1.5) are located on the same plane; where the secondary direction slab bottom reinforcement (1.5) and the concrete below (1.1) are all extended outward to form a cantilevered slab (1.7), and a concrete oblique cut (1.8) is made at the top corner of the outer end of the cantilevered slab (1.7); tie bars (1.6 ), the two ends of tie bars (1.6) are connected between a main direction reinforcement group and a primary direction reinforcement group. 3.根据权利要求1所述的一种钢-混凝土组合结构连接的全装配式钢筋混凝土楼板,其特征在于:所述的双层双向钢筋网在沿预制单元主方向两端的主方向钢筋组和次方向钢筋组之间交叉点处均设置有一个主槽钢组件(2);所述的双层双向钢筋网在沿预制单元次方向两端的主方向钢筋组和次方向钢筋组之间交叉点处均设置有一个次槽钢组件(3)。3. The fully assembled reinforced concrete floor slab connected by a steel-concrete composite structure according to claim 1, characterized in that: said double-layer two-way reinforcement mesh is located along the main direction reinforcement group and the two ends of the prefabricated unit main direction. A main channel steel component (2) is arranged at the intersection between the secondary direction reinforcement groups; the double-layer two-way steel mesh is at the intersection between the main direction reinforcement group and the secondary direction reinforcement group at both ends of the prefabricated unit secondary direction A secondary channel steel assembly (3) is arranged at each place. 4.根据权利要求3所述的一种钢-混凝土组合结构连接的全装配式钢筋混凝土楼板,其特征在于:所述的主槽钢组件(2)包括主槽钢上翼缘板(2.1)、主槽钢下翼缘板(2.2)、主槽钢腹板(2.3)和主槽钢加劲板(2.4);由主槽钢上翼缘板(2.1)、主槽钢下翼缘板(2.2)和主槽钢腹板(2.3)构成主槽钢本体,主槽钢加劲板(2.4)固定焊接在主槽钢上翼缘板(2.1)、主槽钢下翼缘板(2.2)的中部之间,且主槽钢加劲板(2.4)焊接并垂直于主槽钢腹板(2.3)布置;以主槽钢加劲板(2.4)为界,将主槽钢组件(2)分为内伸段和外伸段,其中外伸段的主槽钢腹板(2.3)上开设主槽钢腹板螺栓孔(2.5),主槽钢腹板螺栓孔(2.5)为长度方向沿竖直方向的腰形通孔;内伸段被浇筑埋设在混凝土(1.1)内,内伸段的主槽钢上翼缘板(2.1)、主槽钢下翼缘板(2.2)分别和主方向板面钢筋(1.2)、主方向板底钢筋(1.3)焊接。4. A fully assembled reinforced concrete floor slab connected by a steel-concrete composite structure according to claim 3, characterized in that: said main channel steel assembly (2) includes a main channel steel upper flange plate (2.1) , the main channel steel lower flange plate (2.2), the main channel steel web plate (2.3) and the main channel steel stiffener plate (2.4); the main channel steel upper flange plate (2.1), the main channel steel lower flange plate ( 2.2) and the main channel steel web (2.3) constitute the main channel steel body, and the main channel steel stiffener (2.4) is fixedly welded to the main channel steel upper flange plate (2.1) and the main channel steel lower flange plate (2.2) Between the middle part, the main channel steel stiffener (2.4) is welded and arranged perpendicular to the main channel steel web (2.3); with the main channel steel stiffener (2.4) as the boundary, the main channel steel assembly (2) is divided into inner The extension section and the overhang section, wherein the main channel steel web bolt hole (2.5) is set on the main channel steel web (2.3) of the outreach section, and the main channel steel web bolt hole (2.5) is along the vertical direction along the length direction. The waist-shaped through hole; the inner extension section is poured and buried in the concrete (1.1), and the main channel steel upper flange plate (2.1) and main channel steel lower flange plate (2.2) of the inner extension section are respectively connected with the main direction plate surface The steel bar (1.2) and the main direction slab bottom steel bar (1.3) are welded. 5.根据权利要求3所述的一种钢-混凝土组合结构连接的全装配式钢筋混凝土楼板,其特征在于:所述的次槽钢组件(3)包括次槽钢上翼缘板(3.1)、次槽钢下翼缘板(3.2)、次槽钢腹板(3.3)和次槽钢加劲板(3.4);由次槽钢上翼缘板(3.1)、次槽钢下翼缘板(3.2)和次槽钢腹板(3.3)构成主槽钢本体,次槽钢加劲板(3.4)固定焊接在次槽钢上翼缘板(3.1)、次槽钢下翼缘板(3.2)的中部之间,且次槽钢加劲板(3.4)焊接并垂直于次槽钢腹板(3.3)布置;以次槽钢加劲板(3.4)为界,将次槽钢组件(3)分为内伸段和外伸段,其中外伸段的次槽钢腹板(3.3)上开设次槽钢腹板螺栓孔(3.5),次槽钢腹板螺栓孔(3.5)为长度方向沿竖直方向的腰形通孔;内伸段被浇筑埋设在混凝土(1.1)内,内伸段的次槽钢上翼缘板(3.1)、次槽钢下翼缘板(3.2)分别和次方向板面钢筋(1.4)、次方向板底钢筋(1.5)焊接。5. A fully assembled reinforced concrete floor slab connected by a steel-concrete composite structure according to claim 3, characterized in that: said secondary channel steel assembly (3) includes a secondary channel steel upper flange plate (3.1) , the secondary channel steel lower flange plate (3.2), the secondary channel steel web plate (3.3) and the secondary channel steel stiffener plate (3.4); the secondary channel steel upper flange plate (3.1), the secondary channel steel lower flange plate ( 3.2) and the secondary channel steel web (3.3) constitute the main channel steel body, and the secondary channel steel stiffener plate (3.4) is fixedly welded to the secondary channel steel upper flange plate (3.1) and the secondary channel steel lower flange plate (3.2) Between the middle part, the secondary channel steel stiffener (3.4) is welded and arranged perpendicular to the secondary channel steel web (3.3); with the secondary channel steel stiffener (3.4) as the boundary, the secondary channel steel assembly (3) is divided into inner The extension section and the overhang section, wherein the secondary channel steel web bolt hole (3.5) is set on the secondary channel steel web (3.3) of the outreach section, and the secondary channel steel web bolt hole (3.5) is along the vertical direction along the length direction The waist-shaped through hole; the inner extension section is poured and buried in the concrete (1.1), the upper flange plate (3.1) of the inner extension section, the lower flange plate (3.2) of the second channel steel and the second direction plate surface respectively The steel bar (1.4) and the steel bar (1.5) at the bottom of the slab in the secondary direction are welded. 6.根据权利要求1所述的一种钢-混凝土组合结构连接的全装配式钢筋混凝土楼板,其特征在于:6. The fully assembled reinforced concrete floor slab connected by a steel-concrete composite structure according to claim 1, characterized in that: 所述的预制单元在主方向上的端部搁置在承重梁之上,承重梁的两侧分别搁置有一个预制单元沿主方向的端部;位于承重梁的两侧且沿同一主方向的相邻两个预制单元的端部之间通过主连接板(6)连接,且浇筑混凝土(11)并设置主方向板面附加钢筋(9);沿次方向的相邻两个预制单元的端部之间通过次连接板(7)连接,且浇筑混凝土(11)并设置次方向板面附加钢筋(10)。The end of the prefabricated unit in the main direction rests on the load-bearing beam, and the ends of a prefabricated unit along the main direction are respectively placed on both sides of the load-bearing beam; The ends of two adjacent prefabricated units are connected by the main connecting plate (6), and the concrete (11) is poured and additional steel bars (9) are set on the slab surface in the main direction; the ends of the two adjacent prefabricated units along the secondary direction They are connected through the secondary connecting plate (7), and concrete (11) is poured and additional reinforcing bars (10) are set on the secondary direction plate surface. 7.根据权利要求1所述的一种钢-混凝土组合结构连接的全装配式钢筋混凝土楼板,其特征在于:位于承重梁的两侧且沿同一主方向的相邻两个预制单元的端部之间按照以下方式连接:7. A fully assembled reinforced concrete floor slab connected by a steel-concrete composite structure according to claim 1, characterized in that: the ends of two adjacent prefabricated units located on both sides of the load-bearing beam and along the same main direction are connected as follows: 在预制单元的主方向上,两个预制单元的主槽钢组件(2)均通过一个主连接板(6)连接,每个主槽钢组件(2)和主连接板(6)之间通过高强螺栓(8)连接;主连接板(6)为长条形钢板,主连接板(6)在两端均开设为水平腰形孔作为主连接板螺栓孔(6.1),中间开设水平腰形孔作为主连接板长槽孔(6.2),上下侧边缘开设主连接板凹槽(6.3);两端的主连接板螺栓孔(6.1)分别经高强螺栓(8)和两个预制单元的主槽钢组件(2)连接,高强螺栓(8)依次穿过主槽钢组件(2)的主槽钢腹板螺栓孔(2.5)、主连接板(6)的主连接板螺栓孔(6.1)后和螺母(8.2)拧紧连接,使得预制单元的主槽钢组件(2)和主连接板(6)固定连接;In the main direction of the prefabricated unit, the main channel steel components (2) of the two prefabricated units are connected by a main connecting plate (6), and each main channel steel component (2) and the main connecting plate (6) pass through High-strength bolts (8) are connected; the main connecting plate (6) is a strip-shaped steel plate, and the main connecting plate (6) is provided with horizontal waist-shaped holes at both ends as the bolt holes (6.1) of the main connecting plate, and a horizontal waist-shaped hole is opened in the middle The hole is used as the long slot hole (6.2) of the main connecting plate, and the upper and lower side edges are provided with the main connecting plate groove (6.3); the bolt holes (6.1) of the main connecting plate at both ends pass through the high-strength bolts (8) and the main grooves of the two prefabricated units respectively. After the steel components (2) are connected, the high-strength bolts (8) pass through the main channel steel web bolt hole (2.5) of the main channel steel component (2) and the main connecting plate bolt hole (6.1) of the main connecting plate (6) in sequence Tighten the connection with the nut (8.2), so that the main channel steel assembly (2) of the prefabricated unit and the main connecting plate (6) are fixedly connected; 在预制单元的次方向上,两个预制单元的次槽钢组件(3)均通过一个次连接板(7)连接,每个次槽钢组件(3)和次连接板(7)之间通过高强螺栓(8)连接;次连接板(7)为长条形钢板,次连接板(7)在两端均开设为水平腰形孔作为次连接板螺栓孔(7.1),中间开设水平腰形孔作为次连接板长槽孔(7.2),上下侧边缘开设次连接板凹槽(7.3);两端的次连接板螺栓孔(7.1)分别经高强螺栓(8)和两个预制单元的次槽钢组件(3)连接,高强螺栓(8)依次穿过次槽钢组件(3)的主槽钢腹板螺栓孔(2.5)、次连接板(7)的次连接板螺栓孔(7.1)后和螺母(8.2)拧紧连接,使得预制单元的次槽钢组件(3)和次连接板(7)固定连接。In the secondary direction of the prefabricated unit, the secondary channel steel components (3) of the two prefabricated units are connected by a secondary connecting plate (7), and each secondary channel steel component (3) and the secondary connecting plate (7) pass through High-strength bolts (8) are connected; the secondary connecting plate (7) is a strip-shaped steel plate, and the secondary connecting plate (7) is provided with horizontal waist-shaped holes at both ends as the secondary connecting plate bolt hole (7.1), and a horizontal waist-shaped hole is provided in the middle. The hole is used as the long slot hole (7.2) of the secondary connecting plate, and the upper and lower edges of the secondary connecting plate are provided with grooves (7.3); the bolt holes (7.1) of the secondary connecting plate at both ends pass through the high-strength bolts (8) and the secondary grooves of the two prefabricated units respectively. After the steel components (3) are connected, the high-strength bolts (8) pass through the main channel steel web bolt hole (2.5) of the secondary channel steel component (3) and the secondary connecting plate bolt hole (7.1) of the secondary connecting plate (7) in sequence Tighten the connection with the nut (8.2), so that the secondary channel steel assembly (3) of the prefabricated unit and the secondary connecting plate (7) are fixedly connected. 8.根据权利要求1所述的一种钢-混凝土组合结构连接的全装配式钢筋混凝土楼板,其特征在于:8. A fully assembled reinforced concrete floor slab connected by a steel-concrete composite structure according to claim 1, characterized in that: 在预制单元的主方向上,相邻两个预制单元的主槽钢组件(2)的外伸段搁置在承重梁上,形成以承重梁梁面为底模板、相邻两个预制单元侧面为侧模板的凹槽,在凹槽内浇筑混凝土(11),并埋设主方向板面附加钢筋(9),主方向板面附加钢筋(9)与主连接板(6)正交且绑扎,从而形成钢-混凝土组合结构的连接区;In the main direction of the prefabricated unit, the overhanging sections of the main channel steel components (2) of two adjacent prefabricated units rest on the load-bearing beam, forming a formwork with the beam surface of the load-bearing beam as the bottom formwork and the sides of two adjacent prefabricated units as In the groove of the side formwork, concrete (11) is poured in the groove, and the additional reinforcement (9) on the main direction slab is buried, and the additional reinforcement (9) on the main direction slab is orthogonal to and bound to the main connecting plate (6), so that Form the connection zone of the steel-concrete composite structure; 在预制单元的次方向上,相邻两个预制单元的悬挑板(1.7)的端部紧贴在一起构成凹槽,在凹槽内浇筑混凝土(11),并埋设次方向板面附加钢筋(10),次方向板面附加钢筋(10)与次连接板(7)正交且绑扎,从而形成钢-混凝土组合结构的连接区。In the secondary direction of the prefabricated unit, the ends of the cantilevered slabs (1.7) of two adjacent prefabricated units are closely connected together to form a groove, and concrete (11) is poured in the groove, and additional steel bars are buried on the surface of the secondary direction slab (10), the additional steel bar (10) on the secondary direction plate surface is orthogonal to the secondary connecting plate (7) and bound to form the connecting area of the steel-concrete composite structure. 9.根据权利要求8所述的一种钢-混凝土组合结构连接的全装配式钢筋混凝土楼板,其特征在于:所述的承重梁为钢筋混凝土预制梁(4)或者H型钢梁(5);9. The fully assembled reinforced concrete floor slab connected by a steel-concrete composite structure according to claim 8, characterized in that: the load-bearing beam is a reinforced concrete prefabricated beam (4) or an H-shaped steel beam (5) ; 当承重梁为钢筋混凝土预制梁(4)时,在相邻每两个主连接板(6)之间布置一个抗剪箍筋(4.1),使得抗剪箍筋(4.1)与主连接板(6)间隔交替布置,每个抗剪箍筋(4.1)固定预埋在钢筋混凝土预制梁(4)的梁顶内;When the load-bearing beam is a reinforced concrete prefabricated beam (4), a shear stirrup (4.1) is arranged between every two adjacent main connecting plates (6), so that the shearing stirrup (4.1) and the main connecting plate ( 6) The intervals are arranged alternately, and each shear stirrup (4.1) is fixed and pre-buried in the beam top of the reinforced concrete prefabricated beam (4); 当承重梁为H型钢梁(5)时,在相邻每两个主连接板(6)之间布置一个抗剪栓钉(5.2),使得抗剪栓钉(5.2)与主连接板(6)间隔交替布置,每个抗剪栓钉(5.2)固定焊接到在H型钢梁(5)的上翼缘顶面。When the load-bearing beam is an H-shaped steel beam (5), a shear stud (5.2) is arranged between every two adjacent main connecting plates (6), so that the shearing stud (5.2) and the main connecting plate ( 6) Arranged alternately at intervals, each shear stud (5.2) is fixedly welded to the top surface of the upper flange of the H-shaped steel beam (5).
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115434468A (en) * 2022-09-23 2022-12-06 浙江大学建筑设计研究院有限公司 Fully-assembled reinforced concrete floor connected by steel-concrete combined structure
CN117344844A (en) * 2023-09-28 2024-01-05 中国十七冶集团有限公司 A kind of prefabricated balcony panel connection node and its construction method
AU2025217313B1 (en) * 2024-09-27 2026-02-05 Shanxi Honghou Prefabricated Building Technology Development Group Co., Ltd A prefabricated floor slab connection structure and a prefabricated building assembly component

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115434468A (en) * 2022-09-23 2022-12-06 浙江大学建筑设计研究院有限公司 Fully-assembled reinforced concrete floor connected by steel-concrete combined structure
CN115434468B (en) * 2022-09-23 2024-12-10 浙江大学建筑设计研究院有限公司 Fully assembled reinforced concrete floor slab connected by steel-concrete composite structure
CN117344844A (en) * 2023-09-28 2024-01-05 中国十七冶集团有限公司 A kind of prefabricated balcony panel connection node and its construction method
AU2025217313B1 (en) * 2024-09-27 2026-02-05 Shanxi Honghou Prefabricated Building Technology Development Group Co., Ltd A prefabricated floor slab connection structure and a prefabricated building assembly component

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