CN218619871U - Lifting appliance for integrally lifting large-span box girder side mold - Google Patents

Lifting appliance for integrally lifting large-span box girder side mold Download PDF

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CN218619871U
CN218619871U CN202223116013.4U CN202223116013U CN218619871U CN 218619871 U CN218619871 U CN 218619871U CN 202223116013 U CN202223116013 U CN 202223116013U CN 218619871 U CN218619871 U CN 218619871U
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beams
lifting
longitudinal
box girder
stiffening plate
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王伟
秦志安
李建臣
谷平平
袁扣峰
唐健尧
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No2 Engineering Co ltd Of Cccc Third Harbor Engineering Co ltd
CCCC Third Harbor Engineering Co Ltd
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No2 Engineering Co ltd Of Cccc Third Harbor Engineering Co ltd
CCCC Third Harbor Engineering Co Ltd
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Abstract

本实用新型涉及一种大跨度箱梁侧模整体吊运用吊具,所述吊具为两组,包括两根吊装横梁和两根纵梁,两根所述吊装横梁之间连接第一中间横梁,两根所述纵梁之间连接第二中间横梁,两根所述纵梁上端连接纵梁加强板,两根所述纵梁的上端侧壁连接在两根所述吊装横梁的左端;两根所述吊装横梁的上端面各连接一个吊耳座,两个所述吊耳座的左端下端面连接两根所述纵梁的上端面,两个所述吊耳座上分别连接第一加劲板、第二加劲板和第三加劲板;两根所述吊装横梁的下端面各连接一块转角加强板;两根所述纵梁右侧壁中部各连接一根侧模承载梁,两块所述侧模挂钩板各连接一块第四加劲板。本实用新型可以实现大跨度的侧模整体吊运。

Figure 202223116013

The utility model relates to a sling used for overall hoisting of a large-span box girder side form. The sling consists of two groups, including two hoisting beams and two longitudinal beams, and a first intermediate beam is connected between the two hoisting beams. , the second intermediate beam is connected between the two longitudinal beams, the upper ends of the two longitudinal beams are connected with the longitudinal beam reinforcing plate, and the upper end side walls of the two longitudinal beams are connected to the left ends of the two lifting beams; The upper end surfaces of the hoisting beams are each connected to one lug seat, the lower left end surfaces of the two lug seats are connected to the upper end surfaces of the two longitudinal beams, and the two lug seats are respectively connected to the first stiffener. plate, the second stiffening plate and the third stiffening plate; the lower end surfaces of the two hoisting beams are respectively connected with a corner reinforcing plate; Each of the side-form hook plates is connected with a fourth stiffening plate. The utility model can realize the overall lifting of the large-span side form.

Figure 202223116013

Description

一种大跨度箱梁侧模整体吊运用吊具A spreader for overall hoisting of the side formwork of a large-span box girder

技术领域technical field

本实用新型涉及一种大跨度箱梁侧模整体吊运用吊具。The utility model relates to a sling used for overall hoisting of a large-span box girder side form.

背景技术Background technique

随着装配式施工的发展,预制构件的生产已经成为了高架桥梁生产的主要工作,提升施工效率也成为了其中的关键。With the development of prefabricated construction, the production of prefabricated components has become the main work of viaduct production, and improving construction efficiency has also become the key.

在预制箱梁施工中,侧模的安拆效率直接影响了箱梁施工的进度。通常箱梁的模板安拆吊运采用如下方法:In the construction of prefabricated box girders, the installation and removal efficiency of side forms directly affects the progress of box girder construction. Usually, the formwork installation and removal of the box girder adopts the following methods:

整体滑移式:此方法可以便捷实现箱梁的模板安拆,但是需要预设箱梁模板滑移轨道,存在占地面积大、施工造价高、场地适用性小等问题,很多生产布局紧凑的预制厂并不具备安装条件。Overall sliding type: This method can conveniently realize the installation and disassembly of the formwork of the box girder, but it needs to preset the sliding track of the box girder formwork, which has problems such as large footprint, high construction cost, and small site applicability. Many production layouts are compact Prefab plants do not have the installation conditions.

人工利用钢丝绳捆绑外模,并用龙门吊吊运。或在侧模外侧设置挂钩再用龙门吊起吊,此方法不仅施工难度大,人工费时费力,同时可能导致吊点的应力集中及吊运重心不好控制的方式,导致模板变形。Manually use wire ropes to bind the outer mold and lift it with a gantry crane. Or set a hook on the outside of the side form and then lift it with a gantry crane. This method is not only difficult to construct, but also time-consuming and labor-intensive. It may also lead to stress concentration at the lifting point and poor control of the lifting center of gravity, resulting in deformation of the formwork.

采用简易吊具吊运,虽解决了人工穿设钢丝绳及利用侧模挂钩吊运的问题,但仍需将每块侧模拆下,每块模板需要一个吊具进行吊运。The use of simple slings for hoisting solves the problems of manually threading steel wire ropes and using side form hooks for hoisting, but each side form still needs to be removed, and each formwork needs a sling for hoisting.

因此针对以上问题提出一种大跨度箱梁侧模整体吊运用吊具。Therefore, in view of the above problems, a sling for integral hoisting of the side form of a large-span box girder is proposed.

实用新型内容Utility model content

本实用新型的目的在于克服现有的缺陷而提供的一种大跨度箱梁侧模整体吊运用吊具,可以实现大跨度的侧模整体吊运。The purpose of the utility model is to overcome the existing defects and provide a spreader for integral hoisting of the large-span box girder side form, which can realize the integral hoisting of the long-span side form.

实现上述目的的技术方案是:一种大跨度箱梁侧模整体吊运用吊具,所述吊具为两组,包括两根吊装横梁和两根纵梁,两根所述吊装横梁之间连接第一中间横梁,两根所述纵梁之间连接第二中间横梁,两根所述纵梁上端连接纵梁加强板,两根所述纵梁的上端侧壁连接在两根所述吊装横梁的左端;两根所述吊装横梁的上端面各连接一个吊耳座,两个所述吊耳座的左端下端面连接两根所述纵梁的上端面,两个所述吊耳座上分别连接第一加劲板、第二加劲板和第三加劲板;两根所述吊装横梁的下端面各连接一块转角加强板;两根所述纵梁右侧壁中部各连接一根侧模承载梁,两根所述侧模承载梁上各连接一块侧模挂钩板,两块所述侧模挂钩板各连接一块第四加劲板。The technical solution for achieving the above purpose is: a hoisting device for the overall hoisting of the side form of a large-span box girder. The first intermediate beam, the second intermediate beam is connected between the two longitudinal beams, the upper ends of the two longitudinal beams are connected to the longitudinal beam reinforcing plate, and the upper end side walls of the two longitudinal beams are connected to the two lifting beams the left end of the left end; the upper end faces of the two lifting beams are respectively connected to a lug seat, the lower end faces of the left ends of the two lug seats are connected to the upper end faces of the two longitudinal beams, and the two lug seats are respectively Connect the first stiffening plate, the second stiffening plate and the third stiffening plate; each of the lower end surfaces of the two hoisting beams is connected with a corner reinforcing plate; the middle part of the right side wall of the two longitudinal beams is respectively connected with a side form bearing beam , each of the two sideform load beams is connected with a sideform hook plate, and each of the two sideform hook plates is connected with a fourth stiffening plate.

优选的,所述第一加劲板和所述第二加劲板都为多块,分别连接在两个所述吊耳座相对面侧壁上;所述第一加劲板和所述第二加劲板的下端面连接所述在第一中间横梁的上端面;两块所述第三加劲板连接在两个所述吊耳座相对面左端侧壁上,两块所述第三加劲板的下端面连接在所述纵梁加强板上端面。Preferably, the first stiffening plate and the second stiffening plate are multiple pieces, which are respectively connected to the side walls on the opposite sides of the two lug seats; the first stiffening plate and the second stiffening plate The lower end face of the first intermediate beam is connected to the upper end face of the first intermediate beam; the two third stiffening plates are connected to the left end side walls of the opposite faces of the two lug seats, and the lower end faces of the two third stiffening plates It is connected to the end surface of the longitudinal beam reinforcement plate.

优选的,所述转角加强板的上端面与所述吊装横梁下端面连接,所述转角加强板左端面与所述纵梁侧壁连接。Preferably, the upper end surface of the corner reinforcement plate is connected to the lower end surface of the hoisting beam, and the left end surface of the corner reinforcement plate is connected to the side wall of the longitudinal beam.

优选的,两块所述侧模挂钩板连接在两块所述侧模承载梁的背离面上,所述侧模挂钩板的左端连接在所述纵梁侧壁上。Preferably, the two sideform hooking plates are connected to the diverging surfaces of the two sideform load beams, and the left end of the sideform hooking plate is connected to the side wall of the longitudinal beam.

优选的,两块所述第四加劲板连接在两块所述侧模挂钩板相对面侧壁上,两块所述第四加劲板下端连接在所述侧模承载梁的上端面。Preferably, the two fourth stiffening plates are connected to the side walls opposite to the two side form hook plates, and the lower ends of the two fourth stiffening plates are connected to the upper end of the side form load beam.

优选的,所述第一中间横梁为多根。Preferably, there are multiple first intermediate beams.

优选的,所述第二中间横梁为多根。Preferably, there are multiple second intermediate beams.

本实用新型的有益效果是:通过设置两组吊具,通过设置两根吊装横梁之间连接第一中间横梁,两根纵梁之间连接第二中间横梁,两根纵梁的上端连接两根吊装横梁;两根吊装横梁上各连接一个吊耳座,两根纵梁右侧壁中部各连接一根侧模承载梁,两根侧模承载梁上各连接一块侧模挂钩板,通过此吊具可以实现跨度32m侧模的整体吊运。侧模无需拆除成块。减少侧模安拆次数,减少侧模变形的同时加快侧模安拆效率。The beneficial effect of the utility model is that: by setting two groups of slings, connecting the first middle beam between the two hoisting beams, connecting the second middle beam between the two longitudinal beams, and connecting the upper ends of the two longitudinal beams with two Hoisting beams; each of the two hoisting beams is connected with a lug seat, and the middle part of the right side wall of the two longitudinal beams is connected with a side-form load-bearing beam, and each of the two side-form load-bearing beams is connected with a side-form hook plate. The tool can realize the overall lifting of the side formwork with a span of 32m. The side forms do not need to be dismantled into pieces. Reduce the number of installation and removal of side forms, reduce the deformation of side forms and speed up the efficiency of installation and removal of side forms.

附图说明Description of drawings

图1是本实用新型一种大跨度箱梁侧模整体吊运用吊具的主视图;Fig. 1 is the front view of a hoisting device for integral hoisting of the side form of a large-span box girder of the present invention;

图2是本实用新型的前视图;Fig. 2 is the front view of the utility model;

图3是本实用新型的左视图;Fig. 3 is a left view of the utility model;

图4是本实用新型的转角加强板细节图;Fig. 4 is a detailed view of the corner reinforcing plate of the present invention;

图5是本实用新型的吊耳座细节图。Fig. 5 is a detailed view of the lug seat of the present invention.

图中:1、纵梁;2、纵梁加强板;3、第一中间横梁;9、第二中间横梁;4、吊装横梁;5、转角加强板;6、吊耳座;7、侧模挂钩板;8、侧模承载梁;10、第一加劲板;11、第二加劲板;12、第三加劲板;13、第四加劲板。In the figure: 1. Longitudinal beam; 2. Longitudinal beam reinforcement plate; 3. First intermediate beam; 9. Second intermediate beam; 4. Hoisting beam; 5. Corner reinforcement plate; 6. Lug seat; 7. Side formwork Hook plate; 8. Side form bearing beam; 10. First stiffening plate; 11. Second stiffening plate; 12. Third stiffening plate; 13. Fourth stiffening plate.

具体实施方式Detailed ways

下面将结合附图对本实用新型的技术方案进行清楚、完整地描述。在本实用新型的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。此外,术语“第一”、“第二”、“第三”仅用于描述目的,而不能理解为指示或暗示相正对地重要性。The technical solution of the utility model will be clearly and completely described below in conjunction with the accompanying drawings. In the description of the present utility model, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" The orientation or positional relationship indicated by etc. is based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, use a specific The azimuth structure and operation, therefore can not be construed as the limitation of the present utility model. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and should not be construed as indicating or implying relative importance.

下面将结合附图对本实用新型作进一步说明。The utility model will be further described below in conjunction with accompanying drawing.

如图1-5所示,一种大跨度箱梁侧模整体吊运用吊具,吊具为两组,可以利用两台龙门吊双机台吊,实现跨度32m侧模的整体吊运,本装置全部采用200#b槽钢,包括两根吊装横梁4和两根纵梁1,两根吊装横梁4之间连接第一中间横梁3,第一中间横梁3为多根。两根纵梁1之间连接第二中间横梁9,第二中间横梁9为多根。两根纵梁1上端连接纵梁加强板2,两根纵梁1的上端侧壁连接在两根吊装横梁4的左端;两根吊装横梁4的上端面各连接一个吊耳座6,两个吊耳座6的左端下端面连接两根纵梁1的上端面,两个吊耳座6上分别连接第一加劲板10、第二加劲板11和第三加劲板12;两根吊装横梁4的下端面各连接一块转角加强板5转角加强板5的上端面与吊装横梁4下端面连接,转角加强板5左端面与纵梁1侧壁连接;两根纵梁1右侧壁中部各连接一根侧模承载梁8,两根侧模承载梁8上各连接一块侧模挂钩板7,两块侧模挂钩板7各连接一块第四加劲板13。两块侧模挂钩板7连接在两块侧模承载梁8的背离面上,侧模挂钩板7的左端连接在纵梁1侧壁上。两块第四加劲板13连接在两块侧模挂钩板7相对面侧壁上,两块第四加劲板13下端连接在侧模承载梁8的上端面。第一加劲板10和第二加劲板11都为多块,分别连接在两个吊耳座6相对面侧壁上;第一加劲板10和第二加劲板11的下端面连接在第一中间横梁3的上端面;两块第三加劲板12连接在两个吊耳座6相对面左端侧壁上,两块第三加劲板12的下端面连接在纵梁加强板2上端面。两根纵梁1和吊装横梁4形成外框架;侧模承载梁8与纵梁1连接,形成断面受力体系;第一中间横梁3和第二中间横梁9将两侧框架连接,形成整体;吊耳座6与吊装横梁4连接用于钢丝绳穿束。As shown in Figure 1-5, a spreader is used for integral hoisting of long-span box girder sideforms. There are two sets of spreaders. Two gantry cranes and double-machine cranes can be used to realize the overall lifting of sideforms with a span of 32m. This device All adopt 200#b channel steel, including two hoisting beams 4 and two longitudinal beams 1, the first middle beam 3 is connected between the two hoisting beams 4, and there are multiple first middle beams 3. The second intermediate beams 9 are connected between the two longitudinal beams 1, and there are multiple second intermediate beams 9. The upper ends of the two longitudinal beams 1 are connected to the longitudinal beam reinforcing plate 2, and the upper side walls of the two longitudinal beams 1 are connected to the left ends of the two hoisting beams 4; The lower end surface of the left end of the lug seat 6 is connected to the upper end surfaces of the two longitudinal beams 1, and the first stiffening plate 10, the second stiffening plate 11 and the third stiffening plate 12 are respectively connected to the two lug seats 6; the two hoisting beams 4 The lower end faces of the corner reinforcement plates 5 are respectively connected with a corner reinforcement plate 5, and the upper end surface of the corner reinforcement plate 5 is connected with the lower end surface of the hoisting beam 4, and the left end face of the corner reinforcement plate 5 is connected with the side wall of the longitudinal beam 1; the middle part of the right side wall of the two longitudinal beams 1 is connected One sideform load beam 8, two sideform load beams 8 are respectively connected with a sideform hook plate 7, and the two sideform hook plates 7 are respectively connected with a fourth stiffening plate 13. The two sideform hook plates 7 are connected to the facing away from the two sideform load beams 8 , and the left end of the sideform hook plate 7 is connected to the side wall of the longitudinal beam 1 . Two fourth stiffening plates 13 are connected to the opposite side walls of the two side form hook plates 7 , and the lower ends of the two fourth stiffening plates 13 are connected to the upper end surface of the side form bearing beam 8 . Both the first stiffening plate 10 and the second stiffening plate 11 are multiple pieces, which are respectively connected to the opposite side walls of the two lug seats 6; the lower end surfaces of the first stiffening plate 10 and the second stiffening plate 11 are connected to the first middle The upper end surface of the crossbeam 3; two third stiffening plates 12 are connected on the left end side walls of the opposite sides of the two lug seats 6, and the lower end surfaces of the two third stiffening plates 12 are connected on the upper end surface of the longitudinal beam reinforcement plate 2. The two longitudinal beams 1 and the hoisting beam 4 form an outer frame; the side formwork load beam 8 is connected with the longitudinal beam 1 to form a cross-sectional force system; the first middle beam 3 and the second middle beam 9 connect the frames on both sides to form a whole; The lug seat 6 is connected with the hoisting beam 4 for wire rope threading.

具体的,吊运时两组吊具分别置于被吊运的侧模两端,将吊具中吊装横梁4以下的部件置于侧模内,使侧模挂钩板7挂接在侧模,将吊机挂钩上的钢丝绳穿束在吊耳座6上,启动吊机可吊运侧模,通过此吊具可以实现跨度32m侧模的整体吊运。侧模无需拆除成块。减少侧模安拆次数,减少侧模变形的同时加快侧模安拆效率。Specifically, when lifting, two sets of spreaders are respectively placed at both ends of the lifted side form, and the parts below the hoisting beam 4 in the spreader are placed in the side form, so that the side form hook plate 7 is hooked to the side form, Thread the steel wire rope on the hook of the crane on the lug seat 6, start the crane to lift the side form, and the overall lift of the side form with a span of 32m can be realized by this sling. The side forms do not need to be dismantled into pieces. Reduce the number of installation and removal of side forms, reduce the deformation of side forms and speed up the efficiency of installation and removal of side forms.

工作原理:吊运时两组吊具分别置于被吊运的侧模两端,将吊具中吊装横梁4以下的部件置于侧模内,使侧模挂钩板7挂接在侧模,将吊机挂钩上的钢丝绳穿束在吊耳座6上,启动吊机可吊运侧模,通过此吊具可以实现跨度32m侧模的整体吊运。Working principle: when hoisting, two sets of spreaders are respectively placed at both ends of the side form being lifted, and the parts below the hoisting beam 4 in the spreader are placed in the side form, so that the side form hook plate 7 is hooked on the side form, Thread the steel wire rope on the hook of the crane on the lug seat 6, start the crane to lift the side form, and the overall lift of the side form with a span of 32m can be realized by this sling.

以上各实施例仅用以说明本实用新型的技术方案,而非对其限制;尽管参照前述各实施例对本实用新型进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本实用新型各实施例技术方案的范围。The above embodiments are only used to illustrate the technical solutions of the present utility model, and are not intended to limit it; although the utility model has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: it can still be used for the foregoing The technical solutions recorded in each embodiment are modified, or some or all of the technical features are equivalently replaced; and these modifications or replacements do not make the essence of the corresponding technical solutions depart from the scope of the technical solutions of the various embodiments of the present invention.

Claims (7)

1. The lifting appliance for integrally lifting the large-span box girder side forms is characterized by comprising two lifting cross beams (4) and two longitudinal beams (1), wherein a first middle cross beam (3) is connected between the two lifting cross beams (4), a second middle cross beam (9) is connected between the two longitudinal beams (1), the upper ends of the two longitudinal beams (1) are connected with longitudinal beam reinforcing plates (2), and the side walls of the upper ends of the two longitudinal beams (1) are connected with the left ends of the two lifting cross beams (4); the upper end faces of the two hoisting cross beams (4) are respectively connected with a lifting lug seat (6), the lower end faces of the left ends of the two lifting lug seats (6) are connected with the upper end faces of the two longitudinal beams (1), and the two lifting lug seats (6) are respectively connected with a first stiffening plate (10), a second stiffening plate (11) and a third stiffening plate (12); the lower end faces of the two hoisting cross beams (4) are respectively connected with a corner reinforcing plate (5); the middle parts of the right side walls of the two longitudinal beams (1) are respectively connected with a side die bearing beam (8), the two side die bearing beams (8) are respectively connected with a side die hook plate (7), and the two side die hook plates (7) are respectively connected with a fourth stiffening plate (13).
2. The large-span box girder side integral hoisting sling according to claim 1, wherein the first stiffening plate (10) and the second stiffening plate (11) are provided with a plurality of pieces and are respectively connected to the side walls of the two lifting lug seats (6) on the opposite surfaces; the lower end faces of the first stiffening plate (10) and the second stiffening plate (11) are connected to the upper end face of the first middle cross beam (3); the two third stiffening plates (12) are connected to the left side wall of the opposite surface of the lifting lug seat (6), and the lower end surfaces of the two third stiffening plates (12) are connected to the upper end surface of the longitudinal beam stiffening plate (2).
3. The large-span box girder side mold integral hoisting sling according to claim 1, wherein the upper end surface of the corner reinforcing plate (5) is connected with the lower end surface of the hoisting cross beam (4), and the left end surface of the corner reinforcing plate (5) is connected with the side wall of the longitudinal beam (1).
4. The lifting appliance for integrally lifting the side dies of the large-span box girder according to claim 1, wherein two side die hook plates (7) are connected to the deviating surfaces of two side die bearing beams (8), and the left ends of the side die hook plates (7) are connected to the side walls of the longitudinal girder (1).
5. The large-span box girder side integral hoisting sling according to claim 1, wherein two fourth stiffening plates (13) are connected to the side walls of the two side mould hook plates (7) on opposite sides, and the lower ends of the two fourth stiffening plates (13) are connected to the upper end faces of the side mould carrier beams (8).
6. The large-span box girder side mold integral hoisting sling according to claim 1, wherein the first intermediate cross beam (3) is provided with a plurality of cross beams.
7. The large-span box girder side mold integral hoisting sling according to claim 1, wherein the second intermediate cross beam (9) is provided with a plurality of beams.
CN202223116013.4U 2022-11-23 2022-11-23 Lifting appliance for integrally lifting large-span box girder side mold Active CN218619871U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202223116013.4U CN218619871U (en) 2022-11-23 2022-11-23 Lifting appliance for integrally lifting large-span box girder side mold

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202223116013.4U CN218619871U (en) 2022-11-23 2022-11-23 Lifting appliance for integrally lifting large-span box girder side mold

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CN218619871U true CN218619871U (en) 2023-03-14

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