CN218619563U - Tension cabinet for welding wire winding and welding wire winding device - Google Patents
Tension cabinet for welding wire winding and welding wire winding device Download PDFInfo
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- CN218619563U CN218619563U CN202222927598.1U CN202222927598U CN218619563U CN 218619563 U CN218619563 U CN 218619563U CN 202222927598 U CN202222927598 U CN 202222927598U CN 218619563 U CN218619563 U CN 218619563U
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- 238000003466 welding Methods 0.000 title claims abstract description 101
- 238000004804 winding Methods 0.000 title claims abstract description 61
- 238000011144 upstream manufacturing Methods 0.000 claims description 5
- WABPQHHGFIMREM-UHFFFAOYSA-N lead(0) Chemical compound [Pb] WABPQHHGFIMREM-UHFFFAOYSA-N 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 9
- 230000002411 adverse Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 239000000872 buffer Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 1
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Abstract
The utility model discloses a welding wire is convoluteed with tension cabinet and welding wire take-up device, the tension cabinet is provided with first tension adjusting device and second tension adjusting device, still is provided with draw gear between two sets of tension adjusting device. The first tension adjusting device is used for adjusting the tension of welding wires between the pay-off machine and the traction device, the second tension adjusting device is used for adjusting the tension of welding wires between the traction device and the welding wire reel, the tension cabinet can effectively control the tension and fluctuation in the winding process of the welding wires, and then the problems of wire collapse, wire disorder and wire reel expansion in the winding process of the welding wires are solved.
Description
Technical Field
The utility model belongs to the technical field of the welding wire is convoluteed, concretely relates to welding wire is convoluteed and is used tension cabinet and welding wire take-up device.
Background
In the process of winding the welding wire, the general welding wire is paid out from the spool, enters the straightener for straightening after being balanced by the welding wire tensioning device and finally reaches the welding wire disc on the wire winding main shaft.
Because the length of the welding wire paid out every time the spool rotates for one circle has slight difference in the process of wire paying out, the speed of the welding wire paid out by the spool when the spool operates at a constant speed is uneven. Similarly, when the wire winding main shaft rotates, the wire winding length on the wire reel has slight difference every time the wire winding main shaft rotates, namely the wire winding speed of the wire reel is uneven when the wire winding main shaft operates at a constant speed. The yarn unwinding speed and the yarn winding speed are different, and the winding process cannot be normally carried out. In the prior art, a welding wire tensioning device is generally considered to be arranged between wire unwinding equipment and wire winding equipment, and the welding wire is cached and the tension of the welding wire is adjusted through the device, so that the normal operation of the welding wire winding process is ensured. In the case of providing a welding wire tensioning device, the wire unwinding and winding speeds are adjusted by adjusting the rotating speed of the I-shaped wheel or the rotating speed of the wire winding main shaft, so that the fluctuation of the welding wire tension is reduced. In actual operation, due to the fact that the wire releasing and receiving speed is high, the tension fluctuation of the welding wire can be reduced only to a certain extent by adjusting the rotating speed of the spool and the rotating speed of the wire winding main shaft, and the welding wire tensioning device mainly plays a role in caching the welding wire. At the moment, tension fluctuation is generated by continuous up-and-down floating of a dancing wheel of the welding wire tensioning device, so that the tension fluctuation of the welding wire is large, the welding wire is further adversely affected by winding, and the phenomena of welding wire collapse, wire expansion, wire disorder, poor welding wire quality and the like are easy to occur.
Disclosure of Invention
For solving at the undulant big of welding wire coiling in-process welding wire tension, the problem of the unable accurate regulation of tension reduces the welding wire and collapses down, the dish that rises, the messy silk, phenomenon such as surface quality is poor improves welding wire coiling quality and speed, the utility model provides a welding wire is convoluteed with tension cabinet and welding wire take-up device, its technical scheme is: a tension cabinet for winding welding wires is characterized in that a tension cabinet 2 is provided with a first tension adjusting device 6, the first tension adjusting device 6 comprises a first tension device fixed wheel 61 and a first tension device dancing wheel 62 arranged below the first tension device fixed wheel 61, a first wire presser 5 is arranged on the upstream of the first tension adjusting device 6, a traction device 9 is arranged on the downstream of the first tension adjusting device 6, and a first straightener 8 is arranged between the first tension adjusting device 6 and the traction device 9; the drawing device 9 is used for drawing the welding wire 4 to move at a constant speed, a second tension adjusting device 10 and a second wire presser 12 are sequentially arranged at the downstream of the drawing device 9, and the second tension adjusting device 10 comprises a second tension device fixed wheel 101 and a second tension device dancing wheel 102 arranged below the second tension device fixed wheel 101; the tension cabinet 2 is used for directionally conveying the welding wire 4 and automatically adjusting the tension of the welding wire 4.
In a specific embodiment, the traction device 9 includes a traction main shaft 92 and a traction wheel driving motor 93, the traction main shaft 92 is provided with a traction wheel 91, the traction main shaft 92 and the traction wheel driving motor 93 are connected through a traction wheel driving belt 94, and the traction wheel driving motor 93 is used for driving the traction main shaft 92 and the traction wheel 91 to rotate through the traction wheel driving belt 94 when in operation; and a traction wheel wire pressing device is also arranged beside the traction wheel 91. The traction wheel wire pressing device comprises a wire pressing wheel driving device 95 and a wire pressing wheel 96.
In a specific embodiment, a straightener adjusting bracket 7 capable of adjusting the horizontal position of the straightener is arranged below the first straightener 8.
In a specific embodiment, the welding wire 4 is wound on the first tension adjustment device 6 and the second tension adjustment device 10 for 3 to 6 turns.
In one specific embodiment, the number of windings of wire 4 on traction wheel 91 is between 2 and 3.
The welding wire winding device comprises a tension cabinet 2, a wire releasing mechanism arranged on the upstream of the tension cabinet 2 and a wire collecting mechanism arranged on the downstream of the tension cabinet 2, and a second straightener 13 is arranged between the wire collecting mechanism and the tension cabinet 2.
In a specific embodiment, the wire unwinding mechanism of the welding wire winding device comprises a wire unwinding machine 1 and a spool 3, and the wire winding mechanism comprises a wire winding main shaft 15 with adjustable speed and a welding wire reel 14.
Compared with the prior art, the utility model discloses beneficial effect includes:
the utility model provides a welding wire is convoluteed with tension cabinet and welding wire take-up device, the welding wire passes through first straightener, first tension adjusting device, draw gear and second tension adjusting device in proper order when tension cabinet, can effective control around tensile fluctuation of wire and around the tensile size of wire, and then improve the welding wire and roll up the in-process and collapse the wire, the messy wire, the dish scheduling problem that rises adopts this tension cabinet's welding wire take-up device can realize high-speed, stable wire winding requirement.
Drawings
Fig. 1 is a schematic diagram of an embodiment of the present invention.
The names of the parts corresponding to the reference numbers in the figures are as follows:
1-a paying out machine; 2-a tension cabinet; 3-spool; 4-welding wire; 5-a first wire presser; 6-first tension adjusting means; 61-first tension device fixed wheel; 62-a first tension device dancing wheel; 7-straightener adjusting bracket; 8-a first straightener; 9-a traction device; 10-a second tension adjustment device; 101-a second tension device fixed wheel; 102-a second tension device dancing wheel; 12-a second wire presser; 13-a second straightener; 14-a wire reel; 15-main axis of wire winding.
Detailed Description
The technical solutions of the present invention will be described in detail below with reference to the accompanying drawings and specific embodiments, and it should be understood that the specific embodiments described herein are only for the purpose of illustrating and explaining the present disclosure, and are not to be used for limiting the present invention.
As shown in fig. 1, the utility model provides a tension cabinet and wire take-up device for welding wire take-up, wherein tension cabinet 2 is provided with first tension adjusting device 6, first tension adjusting device 6 includes first tension device fixed wheel 61 and first tension device dancing wheel 62 that sets up below first tension device fixed wheel 61, is provided with first wire presser 5 on first tension adjusting device 6, is provided with draw gear 9 on first tension adjusting device 6 downstream, still is provided with first straightener 8 between first tension adjusting device 6 and draw gear 9; the drawing device 9 is used for drawing the welding wire 4 to move at a constant speed, a second tension adjusting device 10 and a second wire presser 12 are sequentially arranged at the downstream of the drawing device 9, and the second tension adjusting device 10 comprises a second tension device fixed pulley 101 and a second tension device dancing pulley 102 arranged below the second tension device fixed pulley 101; the tension cabinet 2 is used for directionally conveying the welding wire 4 and automatically adjusting the tension of the welding wire 4.
The welding wire winding device comprises a tension cabinet 2, a wire releasing mechanism arranged on the upstream of the tension cabinet 2 and a wire collecting mechanism arranged on the downstream of the tension cabinet 2, and a second straightener 13 is arranged between the wire collecting mechanism and the tension cabinet 2. The wire releasing mechanism comprises a wire releasing machine 1 and a spool 3, and the wire winding mechanism comprises a wire winding main shaft 15 and a wire welding disc 14, wherein the speed of the wire winding main shaft is adjustable.
As a better embodiment of the present invention, the traction device 9 includes a traction main shaft 92 and a traction wheel driving motor 93, the traction main shaft 92 is provided with a traction wheel 91, the traction main shaft 92 and the traction wheel driving motor 93 are connected by a traction wheel driving belt 94, and the traction wheel driving motor 93 is used for driving the traction main shaft 92 and the traction wheel 91 to rotate by the traction wheel driving belt 94 during operation; and a traction wheel wire pressing device is also arranged beside the traction wheel 91. The traction wheel wire pressing device comprises a wire pressing wheel driving device 95 and a wire pressing wheel 96.
As the utility model discloses better embodiment, be provided with the straightener that can adjust straightener horizontal position under the first straightener 8 and adjust support 7, the straightener is adjusted support 7 and can be changed the horizontal position of first straightener 8, and then can change welding wire 4 as required and in traction wheel 91 and pressure wire wheel 96 winding position, reduce welding wire 4 to traction wheel 91 and the wearing and tearing of pressure wire wheel 96.
As a better embodiment of the present invention, the number of winding turns of the welding wire 4 on the first tension adjusting device 6 and the second tension adjusting device 10 is 3 to 6 turns, respectively.
As the utility model discloses better embodiment, for guaranteeing the stability of welding wire 4 on traction wheel 91, the number of winding turns of welding wire 4 on traction wheel 91 is 2 ~ 3 circles.
The working process of the welding wire winding device comprises the following steps: the paying out machine 1 pays out the welding wire 4 from the spool 3 according to the winding speed of the welding wire 4 on the wire winding main shaft 15. The welding wire 4 enters the first tension adjusting device 6 after passing through the first lead wire pressing device 5, the welding wire 4 enters the first straightener 8 after being buffered, the welding wire 4 with ideal loop diameter and warping distance is obtained after being adjusted in the horizontal direction and the vertical direction when passing through the first straightener 8, the welding wire 4 is pulled by the pulling device 9 and is sent to the second tension adjusting device 10, the welding wire 4 is sent out by the pulling device 9 at a certain fixed speed, the welding wire 4 reaches the second straightener 13 through the second lead wire pressing device 12, and after the welding wire is adjusted according to product requirements by the second straightener 13, the welding wire 4 is regularly wound on a welding wire disc 14 of a wire winding main shaft 15, so that welding wire winding is completed.
In the existing device, after the welding wire 4 on the spool 3 is paid out by the paying-off machine 1, the welding wire 4 is corrected in the horizontal and vertical directions through the first straightener 8, and the first straightener 8 generally adopts a standard straightener to cause larger resistance to the operation of the welding wire 4. Meanwhile, the speed of the welding wire 4 paid out by the paying-off machine 1 is continuously changed, and due to the two reasons, the first tension device dancing wheel 62 of the first tension adjusting device 6 can frequently float and have a large amplitude in operation, so that although the buffer effect can be achieved on the welding wire 4, the tension and fluctuation of the welding wire 4 are not controllable, the welding wire is not beneficial to the subsequent winding of the welding wire by the welding wire reel 14 on the wire winding spindle 15, and the problems of wire collapse, wire disorder, wire expansion and the like occur.
In order to effectively control the fluctuation of the winding tension and the winding tension, the utility model discloses a tension cabinet (2) adopts two sets of tension adjusting device of first tension adjusting device 6 and second tension adjusting device 10 to set up draw gear 9 between two sets of tension adjusting device. Traction device 9 is in operation, and traction wheel 91 adopts fixed external diameter and rotational speed, guarantees like this that the speed of welding wire 4 from traction wheel 91 is fixed unchangeable, and great tension and the tension fluctuation that cause because of the change of unwrapping wire speed of paying out machine 1 and first straightener 8 resistance and first tension adjusting device 6 are all isolated by traction device 9 simultaneously, therefore paying out machine 1 and the adverse effect of first straightener 8 in service to welding wire 4 coiling can not transmit for wire reel 14 on wire winding main shaft 15. Because the speed of the welding wire 4 paid out by the traction device 9 is unchanged, the difference between the wire paying out speed of the traction device 9 and the wire winding speed of the wire reel 14 is relatively easy to reduce by systematically adjusting the rotating speed of the wire winding main shaft 15, and meanwhile, because the second straightener 13 only needs to correct the vertical direction of the welding wire 4, the resistance is small, when the second tension adjusting device 10 buffers the welding wire between the traction device 9 and the wire reel 14, the floating amplitude of the second tension device dancing wheel 102 is very small, so that the tension of the welding wire 4 is very stable, the winding quality of the wire winding device can be effectively improved, and the high-speed winding is realized.
The foregoing is a more detailed description of the invention, taken in conjunction with the specific preferred embodiments, and it is not intended that the invention be limited to the specific embodiments shown and described. To the utility model belongs to the technical field of ordinary technical personnel, do not deviate from the utility model discloses under the prerequisite of design, can also make a plurality of simple deductions and replacement, all should regard as belonging to the utility model discloses a protection scope.
Claims (8)
1. The utility model provides a welding wire is convoluteed and is used tension cabinet which characterized in that: the tension cabinet (2) is provided with a first tension adjusting device (6), the first tension adjusting device (6) comprises a first tension device fixed wheel (61) and a first tension device dancing wheel (62) arranged below the first tension device fixed wheel (61), a first lead wire presser (5) is arranged on the upstream of the first tension adjusting device (6), a traction device (9) is arranged on the downstream of the first tension adjusting device (6), and a first straightener (8) is arranged between the first tension adjusting device (6) and the traction device (9); the drawing device (9) is used for drawing the welding wire (4) to move at a constant speed, a second tension adjusting device (10) and a second wire pressing device (12) are sequentially arranged at the downstream of the drawing device (9), and the second tension adjusting device (10) comprises a second tension device fixed wheel (101) and a second tension device dancing wheel (102) arranged below the second tension device fixed wheel (101); the tension cabinet (2) is used for directionally conveying the welding wires (4) and automatically adjusting the tension of the welding wires (4).
2. A tension cabinet as claimed in claim 1, wherein: the traction device (9) comprises a traction main shaft (92) and a traction wheel driving motor (93), a traction wheel (91) is arranged on the traction main shaft (92), the traction main shaft (92) and the traction wheel driving motor (93) are connected through a traction wheel driving belt (94), and the traction wheel driving motor (93) is used for driving the traction main shaft (92) and the traction wheel (91) to rotate through the traction wheel driving belt (94) when in operation; and a traction wheel wire pressing device is also arranged beside the traction wheel (91).
3. A tension cabinet as claimed in claim 2, wherein: the traction wheel wire pressing device comprises a wire pressing wheel driving device (95) and a wire pressing wheel (96).
4. A tension cabinet as claimed in claim 1, wherein: and a straightener adjusting bracket (7) capable of adjusting the horizontal position of the straightener is arranged below the first straightener (8).
5. A tension cabinet as claimed in claim 1, wherein: the number of winding turns of the welding wire (4) on the first tension adjusting device (6) and the second tension adjusting device (10) is 3-6.
6. A tension cabinet as claimed in claim 1, wherein: the number of winding turns of the welding wire (4) on the traction wheel (91) is 2-3.
7. A wire winding device characterized in that: the welding wire winding tension cabinet (2) comprises the welding wire winding tension cabinet (2) as defined in any one of claims 1 to 6, and further comprises a wire unwinding mechanism arranged at the upstream of the tension cabinet (2) and a wire winding mechanism arranged at the downstream of the tension cabinet (2), and a second straightener (13) is arranged between the wire winding mechanism and the tension cabinet (2).
8. The wire winding device according to claim 7, wherein: the wire releasing mechanism comprises a wire releasing machine (1) and a spool (3); the wire winding mechanism comprises a wire winding main shaft (15) with adjustable speed and a wire reel (14).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222927598.1U CN218619563U (en) | 2022-11-03 | 2022-11-03 | Tension cabinet for welding wire winding and welding wire winding device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222927598.1U CN218619563U (en) | 2022-11-03 | 2022-11-03 | Tension cabinet for welding wire winding and welding wire winding device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN218619563U true CN218619563U (en) | 2023-03-14 |
Family
ID=85422602
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202222927598.1U Active CN218619563U (en) | 2022-11-03 | 2022-11-03 | Tension cabinet for welding wire winding and welding wire winding device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN218619563U (en) |
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2022
- 2022-11-03 CN CN202222927598.1U patent/CN218619563U/en active Active
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