CN218615831U - A kind of laminator barrier insulation outer cover device - Google Patents
A kind of laminator barrier insulation outer cover device Download PDFInfo
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- CN218615831U CN218615831U CN202222456655.2U CN202222456655U CN218615831U CN 218615831 U CN218615831 U CN 218615831U CN 202222456655 U CN202222456655 U CN 202222456655U CN 218615831 U CN218615831 U CN 218615831U
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- 238000009413 insulation Methods 0.000 title claims abstract description 44
- 230000004888 barrier function Effects 0.000 title claims abstract description 27
- 238000004321 preservation Methods 0.000 claims abstract description 65
- 238000003475 lamination Methods 0.000 claims abstract description 25
- 238000010438 heat treatment Methods 0.000 claims description 24
- 238000003860 storage Methods 0.000 claims description 12
- 238000000576 coating method Methods 0.000 claims description 7
- 230000000903 blocking effect Effects 0.000 claims description 6
- 239000011248 coating agent Substances 0.000 claims description 6
- 239000000126 substance Substances 0.000 claims description 4
- 238000010030 laminating Methods 0.000 abstract description 6
- 238000004519 manufacturing process Methods 0.000 abstract description 4
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- 239000004809 Teflon Substances 0.000 description 1
- 229920006362 Teflon® Polymers 0.000 description 1
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- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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Abstract
本实用新型公开了一种层压机阻隔保温外罩器,涉及太阳能电池片生产领域。所述层压机阻隔保温外罩器包括底座、多个层压主机、第一保温罩以及输送带和传送带,所述输送带和传送带均设置在所述底座上,所述传送带设置在每两个输送带之间,所述第一保温罩固定连接在底座靠近输送带的上端;本实用新型在将太阳能电池片工件从一个腔室输送进另一腔室时,可以将工件的温度始终控制在规定的温度范围内,避免了再对工件进行层压时,需要将工件降低的温度重新提升,不仅提高了太阳能电池片工件层压的效率,还保证了该层压机的节能性,适于推广使用。
The utility model discloses a barrier and heat preservation outer cover device for a laminator, which relates to the field of solar cell production. The laminator barrier thermal insulation outer cover device includes a base, a plurality of lamination hosts, a first thermal insulation cover, a conveyor belt and a conveyor belt, and the conveyor belt and the conveyor belt are all arranged on the base, and the conveyor belt is arranged on every two Between the conveyor belts, the first heat preservation cover is fixedly connected to the base near the upper end of the conveyor belt; the utility model can always control the temperature of the workpieces at Within the specified temperature range, it avoids the need to re-raise the lowered temperature of the workpiece when laminating the workpiece, which not only improves the lamination efficiency of the solar cell workpiece, but also ensures the energy-saving performance of the laminator. It is suitable for Promotional use.
Description
技术领域technical field
本实用新型属于太阳能电池片生产技术领域,具体地说,涉及一种层压机阻隔保温外罩器。The utility model belongs to the technical field of solar cell production, in particular relates to a barrier and thermal insulation outer cover device for a laminator.
背景技术Background technique
太阳能电池组件在生产时,需要用到层压机把EVA、太阳能电池片、钢化玻璃、背膜等材料在高温的条件下压成具有一定刚性的整体。During the production of solar cell modules, a laminator is needed to press EVA, solar cells, tempered glass, back film and other materials into a rigid whole under high temperature conditions.
层压机是一种把多层物质压合在一起的机械设备,层压机包括多腔层压机和单腔层压机,现有技术中的多腔层压机,包括进料台、设置有两个或以上层压主机,对工件进行分次加热和层压,当工件由一个腔室层压完成近入到另一个腔室时,由于两个腔室间具有一定的间隔,因此当工件从一个腔室进入到另一腔室时,工件因暴露在空气中会产生冷却降温,在到达下一层压腔内后,需重新将降低的温度提升,从而造成层压升温时间长,降低层压的效率。A laminator is a mechanical device that presses multiple layers of material together. The laminator includes a multi-cavity laminator and a single-cavity laminator. The multi-cavity laminator in the prior art includes a feed table, Two or more lamination hosts are set up to heat and laminate the workpiece in stages. When the workpiece is laminated in one chamber and enters another chamber, there is a certain interval between the two chambers, so When the workpiece enters from one chamber to another chamber, the workpiece will cool down due to exposure to the air. After reaching the next lamination chamber, the lowered temperature needs to be raised again, resulting in a long lamination heating time. , reducing the efficiency of lamination.
现有技术中,申请号:CN201721515626.1,申请日:2017-11-14,名称为高效节能层压机,公开了一种高效节能层压机,该层压机包括进料台、多个层压主机以及输送装置,相邻的两层压主机由输送装置相连接,通过输送装置将工件由上一层压主机输送至下一层压主机,输送装置上设置有加热保温装置,加热保温装置至少包括加热装置一,通过加热装置一对工件进行加热,通过采用本实用新型提供的层压机,保证工件在进入下一层压主机内时温度保持不变,避免了需要将工件降低的温度重新提升,从而提高了工件层压的效率;In the prior art, the application number: CN201721515626.1, the application date: 2017-11-14, the name is a high-efficiency energy-saving laminator, and a high-efficiency energy-saving laminator is disclosed. The laminator includes a feeding table, a plurality of Lamination main machine and conveying device, two adjacent laminating main machines are connected by the conveying device, and the workpiece is transported from the upper laminating main machine to the next laminating main machine through the conveying device. The device at least includes a heating device one, through which a pair of workpieces is heated, and the laminating machine provided by the utility model is used to ensure that the temperature of the workpieces remains unchanged when they enter the next lamination host, avoiding the need to lower the workpieces. The temperature is raised again, thereby improving the efficiency of workpiece lamination;
上述专利在对工件进行输送时,虽然可以通过加热装置对工件进行加热,从而保证工件在进入下一层压主机内时温度保持不变,但从说明书附图中可以看出,两层压机与输送装置之间存有间隙,并不是处于密封的状态,因此当工件通过输送装置离开加热保温装置时,工件还是会与外界空气接触,从而可能会导致工件温度降低,鉴于此特提出本实用新型。When the above-mentioned patent transports the workpiece, although the workpiece can be heated by the heating device, so as to ensure that the temperature of the workpiece remains unchanged when it enters the next lamination host, it can be seen from the attached drawings of the specification that the two-layer lamination machine There is a gap between the conveyor and the conveying device, and it is not in a sealed state. Therefore, when the workpiece leaves the heating and heat preservation device through the conveying device, the workpiece will still be in contact with the outside air, which may cause the temperature of the workpiece to drop. In view of this, this utility model is proposed. new type.
实用新型内容Utility model content
本实用新型要解决的技术问题在于克服现有技术的不足,提供一种可以克服上述问题或者至少部分地解决上述问题的层压机阻隔保温外罩器。The technical problem to be solved by the utility model is to overcome the deficiencies of the prior art, and provide a laminator insulation and heat preservation cover that can overcome the above problems or at least partially solve the above problems.
为解决上述技术问题,本实用新型采用技术方案的基本构思是:一种层压机阻隔保温外罩器,包括底座、多个层压主机、第一保温罩以及输送带和传送带,所述输送带和传送带均设置在所述底座上,所述传送带设置在每两个输送带之间,所述第一保温罩固定连接在底座靠近输送带的上端,所述层压主机安装在第一保温罩内,还包括:第二保温罩,固定连接在每两个所述第一保温罩之间,且位于所述传送带的上方;用于对热量进行阻隔的阻隔组件,设置在所述第一保温罩两侧下方的贯通口处;加热组件,设置在所述第二保温罩的内部上端。In order to solve the above-mentioned technical problems, the basic idea of the technical solution adopted by the utility model is: a laminator barrier insulation cover device, including a base, a plurality of lamination hosts, a first heat insulation cover, a conveyor belt and a conveyor belt, the conveyor belt and the conveyor belt are all arranged on the base, the conveyor belt is arranged between every two conveyor belts, the first heat preservation cover is fixedly connected to the base near the upper end of the conveyor belt, and the lamination host is installed on the first heat preservation cover Inside, it also includes: a second heat preservation cover, fixedly connected between every two first heat preservation covers, and located above the conveyor belt; a blocking assembly for blocking heat, arranged on the first heat preservation cover The through openings under both sides of the cover; the heating assembly is arranged at the inner upper end of the second heat preservation cover.
为了便于在不影响工件输送的前提下,还可以阻挡热量的扩散,进一步地,所述阻隔组件为柔性阻隔垂帘。In order to prevent the heat from spreading without affecting the transportation of workpieces, furthermore, the barrier component is a flexible barrier curtain.
为了便于对第一保温罩和第二保温罩内的热气进行阻隔,进一步地,所述阻隔组件为风刀,所述风刀的进气口与外界微型排风机相连接,所述外界微型排风机的进气口与层压机前端的加热站相连通。In order to block the hot air in the first heat preservation cover and the second heat preservation cover, further, the blocking assembly is an air knife, and the air inlet of the air knife is connected with an external micro exhaust fan, and the external micro exhaust fan The air inlet of the blower communicates with the heating station at the front end of the laminator.
为了便于对太阳能电池片工件进行加热,保证工件在进入后方第一保温罩内时温度保持不变,进一步地,所述加热组件包括储存箱,所述储存箱由导热片组成,所述传送带上的皮带为柔性导热片,所述柔性导热片内设有空腔,所述储存箱与柔性导热片内均填充有自发热物质。In order to facilitate the heating of solar cell workpieces and ensure that the temperature of the workpieces remains unchanged when they enter the first heat preservation cover at the rear, further, the heating assembly includes a storage box, and the storage box is composed of heat-conducting sheets. The belt is a flexible heat conduction sheet, the flexible heat conduction sheet is provided with a cavity, and both the storage tank and the flexible heat conduction sheet are filled with self-heating substances.
为了便于防止热量流失,锁住热量,更进一步地,所述第一保温罩与第二保温罩的内壁上均设有保温涂层,所述第一保温罩与第二保温罩的厚度均为60-80mm,优选为70mm。In order to prevent heat loss and lock the heat, further, the inner walls of the first heat preservation cover and the second heat preservation cover are provided with thermal insulation coatings, and the thicknesses of the first heat preservation cover and the second heat preservation cover are both 60-80mm, preferably 70mm.
为了便于使后方第一保温罩内的温度保持在规定的范围内,还进一步地,所述第二保温罩的上方固定连接有吸风机,所述吸风机的进气口与第二保温罩相连通,所述吸风机的出气口与后方的第一保温罩相连通。In order to keep the temperature in the rear first heat preservation cover within the specified range, further, a suction fan is fixedly connected above the second heat preservation cover, and the air inlet of the suction fan is connected with the second heat preservation cover The air outlet of the suction fan communicates with the first heat preservation cover at the rear.
采用上述技术方案后,本实用新型与现有技术相比具有以下有益效果:After adopting the above technical solution, the utility model has the following beneficial effects compared with the prior art:
本实用新型通过第二保温罩、阻隔组件以及加热组件的设置,在将太阳能电池片工件从一个腔室输送进另一腔室时,可以将工件的温度始终控制在规定的温度范围内,避免了再对工件进行层压时,需要将工件降低的温度重新提升,不仅提高了太阳能电池片工件层压的效率,还保证了该层压机的节能性,适于推广使用。The utility model can control the temperature of the workpiece within the specified temperature range all the time when the solar cell workpiece is transported from one chamber to another through the arrangement of the second heat preservation cover, the barrier assembly and the heating assembly, avoiding In order to laminate the workpieces, the lowered temperature of the workpieces needs to be raised again, which not only improves the lamination efficiency of solar cell workpieces, but also ensures the energy-saving performance of the laminator, which is suitable for popularization and use.
下面结合附图对本实用新型的具体实施方式作进一步详细的描述。Below in conjunction with accompanying drawing, the specific embodiment of the present utility model is described in further detail.
附图说明Description of drawings
附图作为本实用新型的一部分,用来提供对本实用新型的进一步的理解,本实用新型的示意性实施例及其说明用于解释本实用新型,但不构成对本实用新型的不当限定。显然,下面描述中的附图仅仅是一些实施例,对于本领域普通技术人员来说,在不付出创造性劳动的前提下,还可以根据这些附图获得其他附图。The accompanying drawings, as a part of the utility model, are used to provide a further understanding of the utility model, and the schematic embodiments of the utility model and their descriptions are used to explain the utility model, but do not constitute improper limitations to the utility model. Apparently, the drawings in the following description are only some embodiments, and those skilled in the art can also obtain other drawings according to these drawings without creative efforts.
在附图中:In the attached picture:
图1为本实用新型提出的一种层压机阻隔保温外罩器的结构示意图一;Fig. 1 is the structure schematic diagram one of a kind of laminator barrier insulation outer cover device that the utility model proposes;
图2为本实用新型提出的一种层压机阻隔保温外罩器的结构示意图二;Fig. 2 is the structure schematic diagram 2 of a kind of laminator barrier insulation outer cover device that the utility model proposes;
图3为本实用新型提出的一种层压机阻隔保温外罩器图1中A部分的结构示意图。Fig. 3 is a structural schematic diagram of part A in Fig. 1 of a laminator insulation and heat preservation outer cover proposed by the utility model.
图中:1、底座;2、输送带;3、第一保温罩;4、层压主机;5、保温涂层;6、第二保温罩;7、储存箱;8、自发热物质;9、传送带;10、柔性阻隔垂帘;12、风刀;13、吸风机。In the figure: 1. Base; 2. Conveyor belt; 3. First thermal insulation cover; 4. Laminated host; 5. Thermal insulation coating; 6. Second thermal insulation cover; 7. Storage box; 8. Self-heating material; 9 1. Conveyor belt; 10. Flexible barrier curtain; 12. Air knife; 13. Suction fan.
需要说明的是,这些附图和文字描述并不旨在以任何方式限制本实用新型的构思范围,而是通过参考特定实施例为本领域技术人员说明本实用新型的概念。It should be noted that these drawings and text descriptions are not intended to limit the scope of the invention in any way, but illustrate the concept of the invention for those skilled in the art by referring to specific embodiments.
具体实施方式Detailed ways
为使本实用新型实施例的目的、技术方案和优点更加清楚,下面将结合本实用新型实施例中的附图,对实施例中的技术方案进行清楚、完整地描述,以下实施例用于说明本实用新型,但不用来限制本实用新型的范围。In order to make the purpose, technical solutions and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. The following embodiments are used for illustration The utility model, but not used to limit the scope of the utility model.
实施例1:Example 1:
参照图1-图3,一种层压机阻隔保温外罩器,包括底座1、多个层压主机4、第一保温罩3以及输送带2和传送带9,输送带2和传送带9均设置在底座1上,传送带9设置在每两个输送带2之间,第一保温罩3固定连接在底座1靠近输送带2的上端,层压主机4安装在第一保温罩3内,还包括:第二保温罩6,固定连接在每两个第一保温罩3之间,且位于传送带9的上方;用于对热量进行阻隔的阻隔组件,设置在第一保温罩3两侧下方的贯通口处;加热组件,设置在第二保温罩6的内部上端。Referring to Fig. 1-Fig. 3, a kind of laminator barrier thermal insulation cover device, comprises base 1, a plurality of
在对太阳能电池片进行层压工艺时,当工件有前端的层压主机4对工件完成层压后,便可启动前端的输送带2,然后便可将工件输送到传送带9上,使工件进入到第二保温罩6内,然后第二保温罩6内加热组件散发出的热量便会对工件进行加热,同时阻隔组件也会对热量进行阻隔,避免热量流失的较快,保证工件在进入后端第一保温罩3内时,温度变化的幅度在规定范围内,避免了后端层压主机4对工件进行层压时,需要将工件降低的温度重新提升,不仅增加加工时间,而且还会浪费较多的电能,不仅提高了太阳能电池片工件层压的效率,还保证了该层压机的节能性。When the lamination process is carried out on the solar cells, when the workpiece has the
实施例2:Example 2:
参照图1-图3,一种层压机阻隔保温外罩器,与实施例1基本相同,更进一步的是:阻隔组件为柔性阻隔垂帘10,通过在第一保温罩3两侧下方的贯通口处设置柔性阻隔垂帘10,在不影响工件输送的前提下,还可以阻挡热量的扩散,有效地提高了保温效果。Referring to Fig. 1-Fig. 3, a laminator barrier thermal insulation cover device is basically the same as embodiment 1, furthermore: the barrier component is a flexible barrier
实施例3:Example 3:
参照图1-图3,一种层压机阻隔保温外罩器,与实施例1基本相同,更进一步的是:阻隔组件为风刀12,风刀12的进气口与外界微型排风机相连接,外界微型排风机的进气口与层压机前端的加热站相连通,其中,微型排风机可采用但不限于型号为Y225S-4的风机,当层压机工作时,可以将层压机前端加热站内的输送进风刀12内,风刀12可以将热气压缩成0.6-0.8Mpa,从而使受压的热气可以形成弱空气幕,对第一保温罩3和第二保温罩6内的热气进行阻隔,从而便于减少热量的损失。With reference to Fig. 1-Fig. 3, a kind of laminator barrier thermal insulation outer cover device is basically the same as embodiment 1, further is: the barrier component is
实施例4:Example 4:
参照图1-图3,一种层压机阻隔保温外罩器,与实施例1基本相同,更进一步的是:加热组件包括储存箱7,储存箱7由导热片组成,传送带9上的皮带为柔性导热片,柔性导热片内设有空腔,储存箱7与柔性导热片内均填充有自发热物质8,储存箱7与柔性导热片内填充的自发热物质8是铁粉、蛭石、活性炭、无机盐、水等合成的聚合物,它无毒、无副作用,当与空气中的氧气接触后便会发生持续性的放热反应,然后再通过储存箱7和皮带将热量导出,以便对太阳能电池片工件进行加热,保证工件在进入后方第一保温罩3内时温度保持不变;With reference to Fig. 1-Fig. 3, a kind of laminator barrier thermal insulation cover device is basically the same as embodiment 1, further is: heating assembly comprises storage box 7, and storage box 7 is made up of heat-conducting sheet, and the belt on the
第一保温罩3与第二保温罩6的内壁上均设有保温涂层5,第一保温罩3与第二保温罩6的厚度均为60-80mm,优选采用70mm的厚度,第一保温罩3与第二保温罩6内壁上的保温涂层5是一种如GD858涂料采用全新第三代超轻质隔热保温技术;是一种以纳米预制浆树脂为基料的专业用于隔热、保温、保冷、节能、恒温、阻热损耗多功能隔热保温涂料,可以解决:热损、节能、隔热、保温、保冷、恒温、防热等功能性需求难题,进一步提高保温效果,通过将第一保温罩3与第二保温罩6的厚度均增加到70mm厚,并将第一保温罩3与第二保温罩6更换为热阻材料,如特氟龙布等,可以有效地防止热量流失,锁住热量,有效地提高了太阳能电池片加工的质量;The inwall of the first
第二保温罩6的上方固定连接有吸风机13,吸风机13的进气口与第二保温罩6相连通,吸风机13的出气口与后方的第一保温罩3相连通,通过吸风机13的设置,当太阳能电池片组件从第二保温罩6内输送进后方的第一保温罩3后,可以通过吸风机13将第二保温罩6内的热量传送进后方的第一保温罩3,从而使后方的层压主机4对太阳能电池片进行再次压合时,可以对第二保温罩6内的热量进行回收再利用,从而使后方第一保温罩3内的温度保持在规定的范围内,以便层压主机4可以稳定的对太阳能电池片工件进行层压,进一步保证了太阳能电池片加工生产的质量。The top of the second
本实用新型通过第二保温罩6、阻隔组件以及加热组件的设置,在将太阳能电池片工件从一个腔室输送进另一腔室时,可以将工件的温度始终控制在规定的温度范围内,避免了再对工件进行层压时,需要将工件降低的温度重新提升,不仅提高了太阳能电池片工件层压的效率,还保证了该层压机的节能性,适于推广使用。The utility model can control the temperature of the workpiece within the prescribed temperature range all the time when the solar cell workpiece is transported from one chamber to another chamber through the setting of the second
在此处所提供的说明书中,说明了大量具体细节。然而,能够理解,本实用新型的实施例可以在没有这些具体细节的情况下实践。在一些实例中,并未详细示出公知的方法、结构和技术,以便不模糊对本说明书的理解。In the description provided herein, numerous specific details are set forth. However, it is understood that embodiments of the invention may be practiced without these specific details. In some instances, well-known methods, structures and techniques have not been shown in detail in order not to obscure the understanding of this description.
以上所述仅是本实用新型的较佳实施例而已,并非对本实用新型作任何形式上的限制,虽然本实用新型已以较佳实施例揭露如上,然而并非用以限定本实用新型,任何熟悉本专利的技术人员在不脱离本实用新型技术方案范围内,当可利用上述提示的技术内容作出些许更动或修饰为等同变化的等效实施例,但凡是未脱离本实用新型技术方案的内容,依据本实用新型的技术实质对以上实施例所作的任何简单修改、等同变化与修饰,均仍属于本实用新型方案的范围内。The above descriptions are only preferred embodiments of the present utility model, and do not limit the utility model in any form. Although the utility model has been disclosed as above with preferred embodiments, it is not intended to limit the utility model. Without departing from the scope of the technical solution of the utility model, the technicians of this patent may use the technical content of the above prompts to make some changes or modify them into equivalent embodiments with equivalent changes, but all do not depart from the content of the technical solution of the utility model Any simple modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the utility model still belong to the scope of the solution of the utility model.
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