CN218590713U - Tire breaker - Google Patents

Tire breaker Download PDF

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CN218590713U
CN218590713U CN202222825340.0U CN202222825340U CN218590713U CN 218590713 U CN218590713 U CN 218590713U CN 202222825340 U CN202222825340 U CN 202222825340U CN 218590713 U CN218590713 U CN 218590713U
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cutter
pressure plate
grinding roller
unit
grinding
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郑永业
郑广造
郑承茜
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Henan Dongying Intelligent Manufacturing Technology Co ltd
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Jiaozuo Dongying Machinery Equipment Manufacturing Co ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/52Mechanical processing of waste for the recovery of materials, e.g. crushing, shredding, separation or disassembly
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/62Plastics recycling; Rubber recycling

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Abstract

本实用新型涉及一种轮胎破碎装置,有效的解决了轮胎破碎机刀具磨损快、损坏率高的问题;解决的技术方案包括壳体,壳体内装有切碎单元和研磨单元,切碎单元位于研磨单元上方;切碎单元包括两个水平的转轴,两个转轴左右间隔且平行,每个转轴上均同轴装有圆形的压盘和圆形的切刀,圆盘和切刀交替安装,压盘与切刀之间有间隔,压盘的直径大于切刀的直径,任意一个转轴上的切刀与另一个转轴上的压盘相切;研磨单元包括一个固定磨辊,固定磨辊左右两侧各安装有一个转动磨辊,两个转动磨辊均与固定磨辊相切,且与固定磨辊接触侧均向下转动;本实用新型将橡胶折弯后切割,大大减小切刀的切割阻力,减缓切刀的损坏和刀刃的磨损,提高切割效率。

Figure 202222825340

The utility model relates to a tire shredding device, which effectively solves the problems of fast wear and high damage rate of tire shredder knives; the technical solution includes a shell, which is equipped with a shredding unit and a grinding unit, and the shredding unit is located at Above the grinding unit; the chopping unit includes two horizontal shafts, the two shafts are spaced apart and parallel to each other, and each shaft is coaxially equipped with a circular pressure plate and a circular cutter, and the discs and cutters are installed alternately , there is an interval between the pressure plate and the cutter, the diameter of the pressure plate is larger than the diameter of the cutter, the cutter on any one shaft is tangent to the pressure plate on the other shaft; the grinding unit includes a fixed grinding roller, the fixed grinding roller There is a rotating grinding roller installed on the left and right sides respectively, and the two rotating grinding rollers are both tangent to the fixed grinding roller, and the sides in contact with the fixed grinding roller are both turned downward; the utility model cuts the rubber after bending, which greatly reduces the cutting The cutting resistance of the knife slows down the damage of the knife and the wear of the blade, and improves the cutting efficiency.

Figure 202222825340

Description

一种轮胎破碎装置A tire crushing device

技术领域technical field

本实用新型涉及废旧轮胎再利用设备领域,具体是一种轮胎破碎装置。The utility model relates to the field of waste tire recycling equipment, in particular to a tire crushing device.

背景技术Background technique

废旧轮胎在破碎成颗粒或粉料后,可用于炼油、作为塑胶制品或再生胶的原料等广泛的用途,因此,废旧轮胎的回收再利用具有广阔的市场和巨大的环保效益;废旧轮胎的再利用几乎都需要进行破碎,目前的轮胎破碎主要采用双轴撕碎机或刀齿式或刀片式破碎机,例如申请号 201610723195 .1的发明专利,申请号 201610723195 .1的发明专利,申请号:CN202010573684.X的发明专利等,撕碎机虽然破碎功率大,坚固耐用,但只能将轮胎撕碎成较大的橡胶片,一般只能作为初步的破碎处理,而刀片式或刀齿式破碎机刀片或刀齿较为脆弱,特别是轮胎橡胶具有很好的韧性,切割破碎时难度大,因此刀片和刀齿的破碎压力大,刀刃磨损块,且容易出现崩碎等损坏;After the waste tires are broken into granules or powders, they can be used for a wide range of purposes such as oil refining, as raw materials for plastic products or reclaimed rubber, etc. Therefore, the recycling and reuse of waste tires has a broad market and huge environmental benefits; Almost all of them need to be crushed. The current tire crushing mainly adopts twin-shaft shredders or knife-tooth or blade crushers, such as the invention patent with application number 201610723195.1, the invention patent with application number 201610723195.1, and the application number: The invention patent of CN202010573684.X, etc. Although the shredder has a large crushing power and is durable, it can only shred the tires into larger rubber pieces, which can only be used as a preliminary crushing process, while blade or knife-tooth crushing The blade or tooth of the machine is relatively fragile, especially the tire rubber has good toughness, and it is difficult to cut and break, so the crushing pressure of the blade and tooth is high, the blade is worn, and it is prone to damage such as collapse;

依常识可知,切割具有韧性的材料时,如橡胶、PVC、柳条等,先将其折弯,然后在折弯处的外侧进行切割会非常轻松,因为此处材料被拉伸,轻切即可断裂切不会夹刀,但是此方法只适用与手工切割或逐件切割,本实用新型的设计目的便是提供一种可将此方法用于连续高效率破碎橡胶的新型破碎机结构。According to common sense, when cutting tough materials, such as rubber, PVC, wicker, etc., it is very easy to bend them first, and then cut on the outside of the bend, because the material is stretched here, and light cutting is enough. Fracture cutting will not clamp the knife, but this method is only suitable for manual cutting or piece-by-piece cutting. The design purpose of this utility model is to provide a new crusher structure that can use this method for continuous and high-efficiency crushing of rubber.

发明内容Contents of the invention

本实用新型提供了一种轮胎破碎装置,目的是解决轮胎破碎机刀具磨损快、损坏率高的问题。The utility model provides a tire crushing device, aiming to solve the problems of fast wear and high damage rate of the cutter of the tire crusher.

其解决的技术方案包括壳体,壳体内装有切碎单元和研磨单元,切碎单元位于研磨单元上方;切碎单元包括两个水平的转轴,两个转轴左右间隔且平行,每个转轴上均同轴装有圆形的压盘和圆形的切刀,圆盘和切刀交替安装,压盘与切刀之间有间隔,压盘的直径大于切刀的直径,任意一个转轴上的切刀与另一个转轴上的压盘相切;研磨单元包括一个固定磨辊,固定磨辊左右两侧各安装有一个转动磨辊,两个转动磨辊均与固定磨辊相切,且与固定磨辊接触侧均向下转动。The technical solution it solves includes a shell, which is equipped with a chopping unit and a grinding unit, and the chopping unit is located above the grinding unit; the chopping unit includes two horizontal rotating shafts, and the two rotating shafts are spaced from each other and parallel to each other. A circular pressure plate and a circular cutter are coaxially installed. The disk and the cutter are installed alternately. There is a gap between the pressure plate and the cutter. The diameter of the pressure plate is larger than the diameter of the cutter. The cutting knife is tangent to the pressure plate on the other rotating shaft; the grinding unit includes a fixed grinding roller, and a rotating grinding roller is installed on the left and right sides of the fixed grinding roller, and the two rotating grinding rollers are both tangent to the fixed grinding roller and The contact sides of the fixed rollers are turned downwards.

所述的压盘、切刀与转轴之间均经一个长键连接。The pressure plate, the cutter and the rotating shaft are all connected by a long key.

相邻的压盘和切刀之间均安装有轴向定位套。Axial positioning sleeves are installed between adjacent pressure plates and cutters.

所述的壳体底部装有过滤网,过滤网下设有成料收集箱。The bottom of the housing is equipped with a filter screen, and a finished material collection box is arranged under the filter screen.

所述的过滤网左高右低设置,较大的橡胶颗粒沿过滤网向右滑移汇聚,箱体右侧设有竖向的螺旋绞龙,螺旋绞龙上端伸至切碎单元上方。The filter screen is set higher on the left and lower on the right, and the larger rubber particles slide and gather to the right along the filter screen. A vertical auger is provided on the right side of the box, and the upper end of the auger extends above the chopping unit.

本实用新型将橡胶折弯后切割,大大减小切刀的切割阻力,减缓切刀的损坏和刀刃的磨损,提高切割效率。The utility model cuts the rubber after bending, which greatly reduces the cutting resistance of the cutter, slows down the damage of the cutter and the abrasion of the blade, and improves the cutting efficiency.

附图说明Description of drawings

图1为本实用新型的主视剖视图。Fig. 1 is the front sectional view of the utility model.

图2为切碎单元处的俯视图。Figure 2 is a top view of the shredding unit.

图3为图2中A位置的放大图。Fig. 3 is an enlarged view of position A in Fig. 2 .

图4为图2中B位置的放大图。FIG. 4 is an enlarged view of position B in FIG. 2 .

具体实施方式Detailed ways

结合图1至图4,本实用新型包括壳体1,壳体1内装有切碎单元和研磨单元,切碎单元位于研磨单元上方,轮胎先被切碎单元切割为较小的碎块落下,然后被研磨单元研磨成细小颗粒;切碎单元包括两个水平的转轴2,两个转轴2左右间隔且平行,每个转轴2上均同轴装有圆形的压盘3和圆形的切刀4,圆盘和切刀4交替安装,即按照一个压盘3、一个切刀4、一个压盘3、一个切刀4的顺序依次安装,压盘3与切刀4之间有间隔,压盘3的直径大于切刀4的直径,任意一个转轴2上的切刀4与另一个转轴2上的压盘3相切,也就是说两个转轴2上的压盘3呈交错咬合的状态,当橡胶片被投入两个转轴2之间时,两个转轴2上的压盘3相互咬合会使橡胶片呈连续的S形折弯状,而每个切刀4正好与折弯处的外侧,即橡胶片的被拉伸侧,可轻松将橡胶片切断;1 to 4, the utility model includes a housing 1, the housing 1 is equipped with a shredding unit and a grinding unit, the shredding unit is located above the grinding unit, the tire is first cut into smaller pieces by the shredding unit and falls, Then it is ground into fine particles by the grinding unit; the chopping unit includes two horizontal rotating shafts 2, the two rotating shafts 2 are spaced from left to right and parallel, and each rotating shaft 2 is coaxially equipped with a circular pressure plate 3 and a circular cutting machine. Knives 4, disks and cutters 4 are installed alternately, that is, they are installed in the order of one pressure plate 3, one cutter 4, one pressure plate 3, and one cutter 4. There is an interval between the pressure plate 3 and the cutter 4. The diameter of the pressure plate 3 is larger than the diameter of the cutter 4, and the cutter 4 on any rotating shaft 2 is tangent to the pressure plate 3 on the other rotating shaft 2, that is to say, the pressure plates 3 on the two rotating shafts 2 are staggered. state, when the rubber sheet is put between the two rotating shafts 2, the pressure plates 3 on the two rotating shafts 2 will bite each other to make the rubber sheet bend in a continuous S shape, and each cutter 4 is just in line with the bending position The outer side of the rubber sheet, that is, the stretched side of the rubber sheet, can easily cut off the rubber sheet;

研磨单元包括一个固定磨辊5,固定磨辊5左右两侧各安装有一个转动磨辊6,两个转动磨辊6均与固定磨辊5相切,且与固定磨辊5接触侧均向下转动;被切碎蒂单元切割后的小碎片落入固定磨辊5和转动磨辊6之间,转动磨辊6将物料研磨并从磨辊下侧落下。The grinding unit includes a fixed grinding roller 5, and a rotating grinding roller 6 is installed on the left and right sides of the fixed grinding roller 5. Downward rotation; the small pieces cut by the shredding pedicle unit fall between the fixed grinding roller 5 and the rotating grinding roller 6, and the rotating grinding roller 6 grinds the material and falls from the lower side of the grinding roller.

所述的压盘3、切刀4与转轴2之间均经一个长键7连接,使压盘3和切刀4随转轴2同步转动。The pressure plate 3, the cutter 4 and the rotating shaft 2 are all connected through a long key 7, so that the pressure plate 3 and the cutting knife 4 rotate synchronously with the rotating shaft 2.

相邻的压盘3和切刀4之间均安装有轴向定位套8,使压盘3和切刀4之间保持固定间距,转轴2两端均经螺母将压盘3和切刀4压紧,当某个切刀4或压盘3损坏是可单独更换。Axial positioning sleeves 8 are installed between the adjacent pressure plate 3 and cutter 4 to keep a fixed distance between the pressure plate 3 and the cutter 4, and both ends of the rotating shaft 2 connect the pressure plate 3 and the cutter 4 through nuts. Compression, when a certain cutter 4 or pressure plate 3 is damaged, it can be replaced separately.

所述的壳体1底部装有过滤网9,过滤网9下设有成料收集箱10,研磨后粒度满足要求的橡胶颗粒从过滤网9落入成料收集箱10内。The bottom of the housing 1 is equipped with a filter screen 9 , and a material collection box 10 is provided under the filter screen 9 , and the rubber particles whose particle size meets the requirements after grinding fall into the material collection box 10 from the filter screen 9 .

所述的过滤网9左高右低设置,较大的橡胶颗粒沿过滤网9向右滑移汇聚,箱体右侧设有竖向的螺旋绞龙11,螺旋绞龙11上端伸至切碎单元上方,破碎不充分的物料被螺旋绞龙11提升进行再次的切碎和研磨。The filter screen 9 is set high on the left and low on the right, and the larger rubber particles slide and gather to the right along the filter screen 9. A vertical screw auger 11 is provided on the right side of the box body, and the upper end of the screw auger 11 extends to the chopped Above the unit, the insufficiently broken materials are lifted by the auger 11 for further chopping and grinding.

本实用新型适用于被初步处理后的轮胎破碎,对轮胎进行初步处理可用双轴撕碎机、轮胎切条机等常规设备,将轮胎处理成条状或较大的碎片;初步处理后的橡胶条或橡胶片投入两个转轴2之间,两个转轴2上成交错咬合的压盘3会将橡胶条或橡胶片折弯成连续的S形,如图4所示,而与压盘3相切的切刀4所对的位置正好是橡胶折弯处的外侧,即橡胶被拉伸的位置,在拉伸状态下,橡胶可被轻松的切开,从而大大减小切刀4的压力;被切碎单元切割成小碎片的橡胶料落到转动磨辊6和固定磨辊5之间,转动磨辊6和固定磨辊5间的相对运动将橡胶片研磨成小颗粒并落在过滤网9上,满足粒度要求的小颗粒从过滤网9落入成料收集箱10内,不满足粒度要求的大颗粒沿过滤网9向右侧汇集并被螺旋绞龙11向上提升,再次进行切碎和研磨,如此循环。The utility model is suitable for crushing the tires which have been preliminarily processed. The tires can be processed into strips or larger fragments by conventional equipment such as a biaxial shredder and a tire strip cutter for the preliminary processing of the tires; the preliminarily processed rubber Put the strip or rubber sheet between the two rotating shafts 2, and the interlocking pressure plate 3 on the two rotating shafts 2 will bend the rubber strip or rubber sheet into a continuous S shape, as shown in Figure 4, and the pressure plate 3 The position of the tangential cutter 4 is exactly the outside of the rubber bend, that is, the position where the rubber is stretched. In the stretched state, the rubber can be easily cut, thereby greatly reducing the pressure of the cutter 4 The rubber material cut into small pieces by the shredding unit falls between the rotating grinding roller 6 and the fixed grinding roller 5, and the relative movement between the rotating grinding roller 6 and the fixed grinding roller 5 grinds the rubber sheet into small particles and falls on the filter On the net 9, the small particles that meet the particle size requirements fall into the finished material collection box 10 from the filter screen 9, and the large particles that do not meet the particle size requirements collect to the right along the filter screen 9 and are lifted upward by the auger 11, and then cut again. Crush and grind, and so on.

本实用新型用压盘3将橡胶折弯并从折弯处的拉伸侧对橡胶进行切割,能够非常轻松的将橡胶切断,从而大大减小切刀4的切割阻力,减缓切刀4的损坏和刀刃的磨损,提高切割效率。The utility model bends the rubber with the pressure plate 3 and cuts the rubber from the stretching side of the bending place, so that the rubber can be cut off very easily, thereby greatly reducing the cutting resistance of the cutter 4 and slowing down the damage of the cutter 4 and blade wear, improve cutting efficiency.

Claims (5)

1. A tire crushing device comprises a shell (1), wherein a chopping unit and a grinding unit are arranged in the shell (1), and the chopping unit is positioned above the grinding unit; the chopping machine is characterized in that the chopping unit comprises two horizontal rotating shafts (2), the two rotating shafts (2) are spaced and parallel from left to right, each rotating shaft (2) is coaxially provided with a circular pressure plate (3) and a circular cutter (4), the circular discs and the cutters (4) are alternately arranged, the pressure plates (3) and the cutters (4) are spaced, the diameter of each pressure plate (3) is larger than that of each cutter (4), and the cutter (4) on any one rotating shaft (2) is tangent to the pressure plate (3) on the other rotating shaft (2); the grinding unit comprises a fixed grinding roller (5), the left side and the right side of the fixed grinding roller (5) are respectively provided with a rotating grinding roller (6), the two rotating grinding rollers (6) are tangent to the fixed grinding roller (5), and the contact sides of the two rotating grinding rollers and the fixed grinding roller (5) rotate downwards.
2. A tyre breaking device according to claim 1, characterized in that the pressure plate (3), the cutter (4) and the rotating shaft (2) are connected by a long key (7).
3. A tyre breaking device according to claim 1, characterised in that an axial locating sleeve (8) is mounted between adjacent pressure plates (3) and cutters (4).
4. A tyre breaking apparatus according to claim 1, characterized in that a filter screen (9) is arranged at the bottom of the casing (1), and a finished material collecting box (10) is arranged below the filter screen (9).
5. The tire crushing device according to claim 4, wherein the filter screen (9) is arranged in a manner of being high at the left and low at the right, large particles which do not meet the requirement of granularity are collected towards the right side along the filter screen (9), the right side of the box body is provided with a vertical spiral auger (11), and the upper end of the spiral auger (11) extends to the upper part of the chopping unit.
CN202222825340.0U 2022-10-26 2022-10-26 Tire breaker Active CN218590713U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
CN202222825340.0U CN218590713U (en) 2022-10-26 2022-10-26 Tire breaker

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Country Link
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Address after: 454950 HeNan Province JiaoZuo City WuZhi County LongQuan Street XingYe Road and HeShuo Avenue East 300 meters North of the road No. 1 factory building

Patentee after: Henan Dongying Intelligent Manufacturing Technology Co.,Ltd.

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Address before: 454950 Luquan Street, Wuzhi County, Jiaozuo City, Henan Province, Baiwei Intelligent Industrial Park, Workshop No. 10 and 11

Patentee before: Jiaozuo Dongying Machinery Equipment Manufacturing Co.,Ltd.

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