CN218577486U - Unlocking assembly and battery replacing system comprising same - Google Patents

Unlocking assembly and battery replacing system comprising same Download PDF

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Publication number
CN218577486U
CN218577486U CN202221691323.6U CN202221691323U CN218577486U CN 218577486 U CN218577486 U CN 218577486U CN 202221691323 U CN202221691323 U CN 202221691323U CN 218577486 U CN218577486 U CN 218577486U
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China
Prior art keywords
unlocking
locking
height
piece
positioning
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CN202221691323.6U
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Chinese (zh)
Inventor
张建平
黄春华
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Aulton New Energy Automotive Technology Co Ltd
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Aulton New Energy Automotive Technology Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/70Energy storage systems for electromobility, e.g. batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/7072Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors

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Abstract

The utility model provides an unblock subassembly and contain its trade electric system. The unlocking assembly comprises a locking fitting piece arranged on the electric vehicle and an unlocking positioning piece arranged on the battery replacing equipment, and the locking fitting piece is used for locking or unlocking a lock shaft on the battery pack. The unlocking positioning piece comprises a guide part which is used for being matched with the locking matching piece so as to unlock the locking matching piece; when in the unlocking state, the guide part has a first height exceeding the bottom surface of the locking matching piece; the locking mating piece comprises a lock tongue body and an unlocking part, and the unlocking part extends downwards from the lock tongue body along the vertical direction to a second height; the first height and the second height are set to be that when the unlocking part is jacked up by the guide part, the lock bolt body avoids the motion path of the lock shaft. The first height and the second height are configured so that the lock shaft can be separated from the locking fitting piece when the unlocking part is jacked up, and the lock shaft can be separated from the locking fitting piece to be in an unlocking state when the unlocking positioning piece moves in place, so that unlocking reliability is improved.

Description

Unlocking assembly and battery replacing system comprising same
Technical Field
The utility model relates to an electric vehicle's the field of trading electricity, in particular to unblock subassembly and contain its trade electric system.
Background
At present, electric vehicles are more and more popular with consumers, and in the era of electric vehicle popularization, battery replacement is one of feasible methods for solving the problem of electric vehicle endurance, has the advantages of convenience and quickness, and is widely used at present. When the battery is replaced, besides the battery capacity and safety factors of the battery pack, the success rate of replacing the battery and the service life of the battery replacing components in the whole system are the most important.
The battery pack is locked on the electric vehicle through the locking mechanism, the battery pack on the electric vehicle is replaced through the battery replacing equipment in the prior art, and the unlocking mechanism is arranged on the battery replacing equipment and used for unlocking the locking mechanism.
However, in the prior art, due to different models of electric vehicles, the structural design of the vehicles themselves is different, so when the battery replacement device performs an unlocking operation, the height of an unlocking mechanism on the battery replacement device relative to a horizontal plane is also different, and for the electric vehicles of the same model, the height of a chassis of the electric vehicle has an error, if the battery replacement device cannot be matched with a vehicle body support and a battery pack of the electric vehicle in the height direction, an unlocking failure will be caused, and thus the success rate of unlocking is greatly influenced. For example, when the unlocking mechanism moves in place, the unlocking mechanism does not unlock the locking mechanism in place, the lock tongue of the locking mechanism is not opened in place and blocks the movement path of the lock shaft on the battery pack, and the lock shaft on the battery pack cannot be separated from the locking mechanism, so that the lock shaft on the battery pack cannot be unlocked.
SUMMERY OF THE UTILITY MODEL
The to-be-solved technical problem of the utility model is to provide an unblock subassembly and contain its trade electric system in order to overcome among the prior art trade electric equipment and electric vehicle and lead to the defect of unblock failure because of the cooperation is not in place easily in the direction of height.
The utility model discloses a solve above-mentioned technical problem through following technical scheme:
the utility model provides an unblock subassembly, is including installing the locking fitting piece on electric vehicle and installing the unblock setting element on trading electrical equipment, the locking fitting piece is used for supplying epaxial lock axle locking of battery package or unblock, the unblock setting element includes:
the guide part is matched with the locking matching piece so as to unlock the locking matching piece; when in the unlocked state, the guide portion has a first height exceeding the bottom surface of the locking mating piece;
the locking fitting piece comprises a lock tongue body and an unlocking part, and the unlocking part extends downwards from the lock tongue body along the vertical direction to a second height;
the first height and the second height are set to enable the bolt body to avoid a movement path of the lock shaft when the unlocking part is jacked up by the guide part.
In this scheme, the configuration of first height and second height makes when unblock portion is by jack-up, and the spring bolt body is opened and is targetting in place and dodge the motion path of the lock axle on the battery package, and the lock axle can break away from the locking fitting piece with ground to when can guaranteeing that the motion of unblock setting element targets in place, the lock axle can break away from and be in the unblock state from the locking fitting piece, improves the unblock reliability.
Preferably, the first height and the second height are in an inversely proportional relationship.
In the scheme, on the basis of meeting the compatibility of the whole vehicle space and the power conversion station, in an allowable range, if the first height is increased, the second height can be correspondingly reduced. And vice versa. The inverse proportional relation of the first height and the second height is favorable for ensuring that the lock shaft can be separated from the locking fitting piece to be in an unlocking state when the unlocking positioning piece moves in place, and the economy is good.
Preferably, the locking fitting further comprises a lock base, the bolt body being rotatable relative to the lock base to change between an unlocked state and a locked state, the lock base having a third height, the ratio of the first height to the third height being greater than 1.5 and not greater than 3.
In this scheme, set up the ratio of the height of guide part and the height of locking fitting piece in above-mentioned within range, increased the relative motion stroke between guide part and the locking fitting piece, increased the length of time that the guide part acted on to the unblock portion for guide part and unblock portion fully contact at unblock in-process, with open the spring bolt body completely, improve the unblock success rate. Meanwhile, the method is also beneficial to improving the fault-tolerant rate in the unlocking process, realizes the redundancy maximization under the condition of good economy, and has high fault-tolerant rate and high applicability.
Preferably, a first guiding inclined surface is arranged on one side, facing the locking fitting piece, of the top end of the guide portion, and the first guiding inclined surface extends from the side wall of the guide portion towards the direction far away from the side wall.
In this scheme, first lead the inclined plane and can play the guide effect when unblock setting element and locking fitting piece are close to each other and match to when the unblock, first lead inclined plane and unblock looks butt, be favorable to improving the fault-tolerant rate of unblock in-process.
Preferably, the top of guide part with the first both sides face that leads the inclined plane adjacent is equipped with the second and leads the inclined plane, along being close to the direction of guide part top surface, two the second leads the inclined plane and is close to gradually.
In this scheme, because the size of battery package is different, the battery package is placed the position and is different, the inclined plane is led to the second can avoid being close to the in-process each other at unblock setting element and locking fitting piece, prevents that unblock setting element and battery package from producing the collision to reduced the requirement to positioning accuracy by a wide margin. And the second guide inclined plane can also play a role in guiding when the unlocking positioning piece extends into a gap between the battery pack and the vehicle body bracket.
Preferably, the unblock setting element still includes the setting element body, the guide part sets up on the setting element body, be equipped with detection area on the setting element body, the unblock setting element is still including setting up detection element in the detection area, detection element is used for it is right to trade electric equipment electric vehicle detects when trading the electricity unblock setting element with whether the locking fitting piece coordinates to target in place.
In this scheme, whether utilize detecting element to detect the unblock setting element and the locking fitting piece cooperation targets in place, whether interval between unblock setting element and the locking fitting piece meets the requirements promptly to reach the stable cooperation state between unblock setting element and the locking fitting piece before trading electric equipment and carrying out the unblock operation, be convenient for trade electric equipment and carry out the unblock to the locking fitting piece on the electric vehicle, improve the unblock success rate.
Preferably, the unlocking positioning piece comprises two guide parts, and the two guide parts are arranged on the positioning piece body at intervals and enclose a containing area for containing the locking fitting piece with the positioning piece body.
In this scheme, adopt above-mentioned structure setting, two guide parts and setting element body enclose into the accommodation area who is used for holding locking fitting piece, can improve the location accuracy between unblock setting element and the locking fitting piece.
Preferably, the accommodating area comprises a bottom wall and a side wall, the detecting area is arranged at the top of the positioner body and is recessed from the bottom wall of the accommodating area towards the bottom of the positioner body, and the detecting element is arranged in the detecting area and is used for measuring the distance between the locking fitting piece and the detecting element;
or the detection element is arranged on the side wall, and when the locking fitting piece and the unlocking positioning piece are fitted in place, the detection element is in a triggered state.
In this scheme, provide two kinds of detecting element's the mode that sets up, one kind is whether to cooperate target in place with the unblock setting element through the distance judgement locking fitting piece between detection locking fitting piece and the detecting element, is convenient for realize the detection of detecting element to the locking fitting piece, and is favorable to reducing or avoiding detecting element's setting to locking fitting piece and unblock setting element complex influence. The other is to judge whether the locking fitting piece and the unlocking positioning piece are matched in place by detecting whether the locking fitting piece triggers the detection element.
Preferably, the top of the detection element does not protrude from the bottom wall.
In this scheme, adopt above-mentioned structure setting, detecting element sets up in the detection zone completely and does not protrude in the diapire that holds the region, can protect detecting element, avoids it to lead to damaging with locking fitting piece rigid contact to guarantee testing result's stability and reliability.
Preferably, the detection element comprises at least one of a visual sensor, a hall sensor or a photo sensor.
Preferably, the positioning element body is provided with a wire arranging hole communicated with the accommodating area, and the wire arranging hole is used for a signal wire of the detection element to pass through.
In this scheme, the winding displacement hole can supply detecting element's signal line to pass to make things convenient for electrical engineer's wiring.
Preferably, the locking engagement piece is a secondary locking mechanism.
In this scheme, provide secondary locking or locking protect function for the battery package through second grade locking mechanism, prevent that the battery package from dropping, improve the security.
The utility model also provides a trade electric system, including the above-mentioned unblock setting element of multiunit.
In this scheme, cooperate through multiunit unblock setting element and a plurality of locking fitting pieces, can improve the accuracy of location to the unblock of each locking fitting piece of being convenient for. The configuration of first height and second height makes when unblock portion is by jack-up, and the spring bolt body is opened and is targetting in place and dodge the motion path of the lock axle on the battery package, and the lock axle can break away from the locking fitting piece ground to when can guaranteeing that the unblock setting element moves in place, the lock axle can break away from and be in the unblock state from the locking fitting piece, improves the reliability of unblock.
Preferably, trade electric system still includes vehicle location portion and battery location portion, vehicle location portion be used for trade the electric equipment with location between the electric vehicle, battery location portion is used for bearing the battery package and drive the battery package removes, the unblock setting element sets up in vehicle location portion.
Preferably, trade electric system still includes vision backing plate and vision sensor, the vision backing plate sets up on the vehicle location portion, the vision sensor is installed on the vision backing plate, the vision sensor is used for detecting whether the locking fitting piece is located the locking position.
In this scheme, through setting up the vision backing plate, realized having filled up the height to the vision sensor, through setting up the vision backing plate of co-altitude for trade the motorcycle type that the electric system can adapt to different, increased the application scope who trades the electric system.
The utility model discloses an actively advance the effect and lie in:
in this unblock subassembly, the configuration of first height and second height makes when unblock portion is by jack-up, and the spring bolt body is opened and is targetting in place and dodge the motion path of the lock axle on the battery package, and the lock axle can break away from the locking fitting piece with ground to when can guaranteeing that the unblock setting element moves in place, the lock axle can break away from and be in the unblock state from the locking fitting piece, improves and gets out of lock the reliability.
Drawings
Fig. 1 is a schematic structural diagram of the unlocking assembly according to embodiment 1 of the present invention, wherein the locking fitting piece is in a locking state.
Fig. 2 is another schematic structural diagram of the unlocking assembly according to embodiment 1 of the present invention, wherein the locking mating member is in the unlocking process.
Fig. 3 is another schematic structural diagram of the unlocking assembly according to embodiment 1 of the present invention, wherein the locking mating member is in an unlocked state.
Fig. 4 is a schematic structural view of an unlocking positioning member in embodiment 1 of the present invention.
Fig. 5 is a schematic diagram of relative positions of the locking mating piece and the lock shaft when the locking mating piece in embodiment 1 of the present invention is in the unlocking state.
Fig. 6 is a schematic view of another angle of the relative position between the locking fitting piece and the lock shaft when the locking fitting piece in embodiment 1 of the present invention is in the unlocking state.
Fig. 7 is a schematic structural view of the unlocking positioning member according to embodiment 1 of the present invention, when it is disposed in the vehicle positioning portion.
Fig. 8 is a schematic view of a partial structure of an unlocking positioning member in embodiment 1 of the present invention.
Fig. 9 is another schematic structural diagram of a part of an unlocking positioning member in embodiment 1 of the present invention.
Fig. 10 is a schematic structural diagram of a part of a battery replacement system in embodiment 3 of the present invention.
Description of the reference numerals:
unlocking positioning member 100
Keeper body 101
Guide part 102
Locking fitting 210
Locking slot 211
Bolt body 212
Unlocking part 212a
Rotating shaft 212b
Lock base 213
Receiving port 3
Receiving area 31
Inner wall 32
Side wall 321
Bottom wall 322
Detection area 4
Detection element 5
Mounting plate 61
Adjustment aperture 62
Line arranging hole 7
Signal line 8
First lead bevel 91
Second lead bevel 92
Rounded transition region 93
Vehicle positioning portion 300
Vehicle body support 400
Lock shaft 550
Vision underlay 600
Vision sensor 700
Elastic member 800
Fixing sleeve 801
Upper frame 900
Detailed Description
The present invention will be more clearly and completely described below with reference to the accompanying drawings.
[ example 1 ]
Fig. 1-10 illustrate an unlocking assembly and a battery swapping system including the same. The unlocking assembly comprises a locking fitting piece 210 installed on the electric vehicle and an unlocking positioning piece 100 installed on the battery replacement equipment, wherein the locking fitting piece is used for locking or unlocking a locking shaft 550 on the battery pack. Specifically, the unlocking positioning member 100 includes a guide portion 102, and the guide portion 102 is configured to cooperate with the locking fitting 210 to unlock the locking fitting. Locking fitting piece 210 is second grade locking mechanism, provides secondary locking or locking protect function for the battery package through second grade locking mechanism, prevents that the battery package from dropping, improves the security. Wherein, when in the unlocked state, guide 102 has a first height H1 above the bottom surface of lock engagement member 210; locking mating element 210 includes a tongue body 212 and an unlocking portion 212a, where unlocking portion 212a extends vertically downward from tongue body 212 by a second height H2; the first height H1 and the second height H2 are set such that the latch body 212 escapes from the movement path of the lock shaft 550 when the unlocking portion 212a is pushed up by the guide portion 102. Wherein the first height H1, the second height H2 are schematically shown in fig. 3 and fig. 1, respectively.
In the embodiment, the first height H1 and the second height H2 are configured such that when the unlocking portion 212a is jacked up, the bolt body 212 is opened in place and is retracted from the movement path of the lock shaft 550, and the lock shaft 550 can be disengaged from the lock mating member 210, so that when the unlocking positioning member 100 is moved in place, the lock shaft 550 can be disengaged from the lock mating member 210 to be in an unlocked state, thereby improving unlocking reliability.
That is, the configuration of first height H1 and second height H2 enables lock fitting 210 to be unlocked sufficiently to ensure that lock shaft 550 can be disengaged from lock fitting 210 to be unlocked.
In a preferred embodiment, the first height H1 and the second height H2 are in an inversely proportional relationship. On the basis of meeting the compatibility of the whole vehicle space and the power conversion station, if the first height H1 is increased in an allowable range, the second height H2 can be correspondingly reduced. And vice versa. The inverse proportional relationship between the first height H1 and the second height H2 is beneficial to ensure that the lock shaft 550 can be separated from the locking mating member 210 to be in the unlocked state when the unlocking positioning member 100 moves in place, and the economy is good.
In this embodiment, as shown in FIGS. 1-3 and 5-7, locking fitting 210 further includes a lock base 213, lock base 213 having an opening for receiving lock shaft 550 into lock slot 211 and lock slot 211 extending from the opening. The latch body 212 is rotatably connected to the lock base 213 by a rotating shaft 212b, and rotates with respect to the lock base 213 to change between an unlocked state and a locked state. The unlocking positioning member 100 acts on the unlocking portion 212a to open the latch body 212, so as to open the passage of the locking shaft 550 into and out of the locking groove 211. In the locked state, at least part of the latch bolt body 212 extends into the lock slot 211 and is used for blocking the lock shaft 550 from exiting the lock slot 211; in the unlocked state, deadbolt body 212 retracts out of lock slot 112 and opens the passage for lock shaft 550 into and out of lock slot 211.
The lock base 213 has a third height, and the ratio of the first height H1 to the third height H3 is greater than 1.5 and not greater than 3 when the second height H2 is constant. Wherein the third height H3 is schematically shown in fig. 3.
The ratio of the height of the guide portion 102 to the height of the locking mating piece 210 is set in the above range, so that the relative movement stroke between the guide portion 102 and the locking mating piece 210 is increased, the acting time of the guide portion 102 on the unlocking portion 212a is increased, the guide portion 102 and the unlocking portion 212a are in full contact in the unlocking process, the lock tongue body 212 is completely opened, and the unlocking success rate is improved. And under the condition of good economy, the redundancy maximization is realized, the fault-tolerant rate is high, the unlocking reliability is high, and the applicability is high. If the ratio of the height of the guide portion 102 to the height of the locking mating piece 210 is less than 1.5, the relative movement distance between the guide portion and the locking mating piece 210 cannot meet the unlocking requirement, so that the bolt body 212 cannot be opened in place and the movement path of the lock shaft 550 is blocked. If the ratio of the height of the guide portion 102 to the height of the locking fitting 210 is greater than 3, the space between the battery replacement device and the electric vehicle is not allowed, and the battery replacement device has a complicated structure, high cost, and poor economy.
In a preferred embodiment, the first height H1 is 67mm, the second height H2 is 13mm, and the third height H3 is 32.85mm, where the ratio of the first height H1 to the third height H3 is 2.04. In other alternative embodiments, the ratio of the first height H1 to the third height H3 may take any other value within the above-described range.
It should be noted that the ratio of the first height H1 to the third height H3 may be set as large as possible within a permissible range. However, considering that the compatibility between the whole vehicle space and the battery replacement station cannot be too large, if the ratio is too large, on the basis of the unchanged third height H3, the first height H1 is too large, and thus, the interference with the whole vehicle is easy.
The second height H2 cannot be too small in consideration of the strength of the unlocking portion 212a and the like, and in a preferred embodiment, the second height H2 may be set to not less than 8mm.
In the present embodiment, as shown in fig. 1 to 9, the unlocking spacer 100 includes a spacer body 101 and two guiding portions 102, the two guiding portions 102 are disposed on the spacer body 101 at intervals and enclose an accommodating area 31 for accommodating the locking mating member 210 with the spacer body 101, and the top ends of the two guiding portions 102 form an accommodating opening 3. The top end of the guide part 102 is provided with a first guiding inclined surface 91 on the side facing the locking fitting piece 210, and the first guiding inclined surface 91 extends from the side wall of the guide part 102 towards the direction far away from the side wall. That is, the first lead slope 91 is inclined toward a direction away from the receiving port 3 and is disposed obliquely upward. The above structure can play a role of guiding when the locking fitting piece 210 enters the receiving opening 3. When the locking fitting piece 210 has a small error relative to the initial position of the unlocking fitting piece 100, the first guide inclined surface 91 can smoothly guide the locking fitting piece to enter the accommodating port 3, so that the locking fitting piece 100 and the locking fitting piece 210 can be close to each other to match, and the first guide inclined surface 91 is abutted to the unlocking part 212a during unlocking, thereby being beneficial to improving the fault tolerance rate in the unlocking process. The two guide portions 102 and the positioning member body 101 enclose the accommodating area 31 for accommodating the locking mating member 210, so that the positioning accuracy between the unlocking positioning member 100 and the locking mating member 210 can be improved.
In other embodiments, the unlocking fixture 100 may include only one guide portion 102 for the same positioning and unlocking effect.
In the present embodiment, the connection between the first inclined guide surface 91 and the top end of the guide portion 102 is smoothly transitioned, and the transition region is rounded. In the process of guiding the locking mating piece 210 by the top end of the guiding portion 102, the fillet transition area 93 further reduces the requirement for positioning accuracy, and at the same time, can also reduce the wear of the unlocking positioning piece 100 and the locking mating piece 210 to the greatest extent, and prolong the service life of the unlocking positioning piece 100.
In a further preferred embodiment, the top end of the guide portion 102 is provided with second guiding inclined surfaces 92 on both sides adjacent to the first guiding inclined surfaces 91, and the two second guiding inclined surfaces 92 are gradually close to each other along the direction approaching the top surface of the guide portion 102.
Because the battery packs have different sizes and different positions, the second guide inclined plane 92 can prevent the unlocking positioning member 100 from colliding with the battery packs in the process that the unlocking positioning member 100 and the locking matching member 210 approach each other, so that the requirement on the positioning accuracy is greatly reduced. The second guiding inclined surface 92 can also play a guiding role when the unlocking positioning piece 100 extends into a gap between the battery pack and the vehicle body bracket.
Further, as shown in fig. 1 to 8, the unlocking positioning member 100 further includes a detecting element 5 disposed in the accommodating area 31, and the detecting element 5 is used for detecting whether the unlocking positioning member 100 and the locking mating member are matched in place when the battery replacement device replaces the electric vehicle.
Whether the unlocking positioning piece 100 is matched with the locking matching piece in place or not is detected by the detection element 5, namely whether the distance between the unlocking positioning piece 100 and the locking matching piece meets the requirement or not is detected, so that the stable matching state between the unlocking positioning piece 100 and the locking matching piece is achieved before the battery replacement device performs unlocking operation, the battery replacement device is convenient to unlock the locking matching piece on the electric vehicle, and the unlocking success rate is improved.
In particular, in the present embodiment, the accommodating area 31 is disposed above the positioner body 101 and is communicated with the accommodating port 3, and the accommodating area 31 is recessed from the bottom of the accommodating port 3 toward the positioner body 101. With such an arrangement, the detection of the locking fitting piece by the detection element 5 is facilitated, and the influence of the arrangement of the detection element 5 on the matching of the locking fitting piece and the unlocking positioning piece 100 is favorably reduced or avoided.
In this embodiment, locking fitting 210 is a two-stage locking mechanism. As shown in at least fig. 1 to 5, the inner wall 32 of the accommodating area 31 includes at least a bottom wall 322 and a side wall 321, the detection area 4 is disposed at the top of the positioner body 101 at a position corresponding to the travel path of the locking fitting 210, wherein the detection area 4 is recessed downward from the bottom wall 322, the bottom surface of the detection area 4 is lower than the bottom wall 322, and the detection element 5 is disposed in the detection area 4 for measuring the distance between the locking fitting 210 and the detection element 5.
In this embodiment, the top of the detecting element 5 is set not to protrude from the bottom wall 322, so that the detecting element 5 can be prevented from colliding with the lock base 213 of the locking mating piece 210, and thus, when the detecting element 5 fails, the detecting element 5 can be effectively prevented from being damaged due to excessive displacement of the locking mating piece 210, so that the detecting element 5 can be protected, and the stability and reliability of the detection result can be ensured.
When locking fitting 210 enters receiving area 31 from receiving opening 3, detecting element 5 measures the distance between detecting element 5 and locking fitting 210. In this embodiment, detecting element 5 is a hall sensor, and locking mating part 210 is provided with magnetic steel, and in other specific embodiments, locking mating part 210 may not be provided with magnetic steel, but is made of magnetic material. The hall sensor is matched with the locking mating member 210 to obtain the distance between the detecting element 5 and the locking mating member 210 in real time, so that whether the locking mating member 210 and the unlocking mating member 100 reach a stable mating state can be judged.
The detection principle is as follows: when the magnetic steel is close to or far away from the hall sensor, the hall sensor can determine the distance between the magnetic steel and the hall sensor according to the change of the magnetic induction intensity, and accordingly, whether the locking fitting piece 210 and the unlocking positioning piece 100 are already fitted in place is judged.
It will be understood by those skilled in the art that the location and type of the sensing elements 5 are related to the sensing method. For different detection requirements, the skilled person can use different detection methods, also different kinds of detection elements 5, or be arranged at different positions.
The process of unlocking and locking lower locking fitting 210 is described below in conjunction with fig. 1-3 and 5-7.
The locking mating piece 210 and the unlocking positioning piece 100 are matched to realize the unlocking process of the locking mating piece 210 as follows:
initially, lock fitting 210 is in a locked state to lock shaft 550 of the battery pack in lock slot 211. When the unlocking is needed, the bottom of the locking fitting piece 210 enters the accommodating port 3 in the process of being matched with the unlocking positioning piece 100, the unlocking positioning piece 100 jacks up the unlocking part 212a after the locking fitting piece 210 enters the accommodating area 31 from the accommodating port 3, and the bolt body 212 overturns around the rotating shaft 212b and retracts to the outside of the locking groove 112, so that a channel between the locking groove 211 and the opening is opened, the unlocking process of the locking fitting piece 210 is completed, the locking shaft 550 of the battery pack can be disengaged from the opening of the locking groove 211, and finally the battery pack is separated from the body support 400 of the electric vehicle.
Accordingly, the locking process of the locking fitting 210 by the locking fitting 210 and the unlocking fitting 100 is as follows:
initially, the locking shaft 550 of the battery pack is located outside the locking groove 211 of the locking fitting 210, the bottom of the locking fitting 210 enters the receiving opening 3 in the process of matching with the unlocking positioning piece 100, the unlocking positioning piece 100 jacks up the unlocking part 212a after the locking fitting 210 enters the receiving area 31 from the receiving opening 3, and at this time, the bolt body 212 turns over around the rotating shaft end 212b and retracts outside the locking groove 112, so as to open a passage between the locking groove 211 and the opening, so that the locking shaft 550 of the battery pack can enter the locking groove 211 from the opening, and finally, the battery pack is locked on the body bracket 400 of the electric vehicle.
In addition, in the present embodiment, as shown in fig. 1 to 8, the detecting element 5 needs to be connected to a control unit in the battery replacement station through a circuit, so that a cable hole 7 communicating with the detecting area 4 is formed in the positioning member body 101 of the unlocking positioning member 100, and the cable hole 7 is used for a signal line 8 of the detecting element 5 to pass through. Specifically, the number of the wire arranging holes 7 is two, the wire arranging holes 7 are formed on the side wall of the detection area 4, and the two wire arranging holes 7 are respectively located on two sides of the detection element 5.
Considering the requirement of circuit wiring, the through cable holes 7 are formed in the side walls of the detection area 4 while the structural strength of the unlocking positioning member 100 is not affected, so that the signal wires 8 can pass through the cable holes 7 from the detection area 4 to the outside of the positioning member 100. And because all set up on the lateral wall of the both sides of detection area 4 in this embodiment and arrange line hole 7, the engineer can arrange according to the circuit of difference when the field installation, selects arbitrary line hole 7 to wear to establish signal line 8, arranges signal line 8 from different directions promptly, makes things convenient for the electrical engineer wiring, sets up this line hole 7 simultaneously and can make and need not additionally purchase the ribbon that is used for fixing a position this signal line 8 when the field installation.
In other embodiments, the wire arranging holes 7 may be formed only on one side wall of the detection region 4, and may also serve to accommodate the signal wires 8 of the detection element 5, which is not described herein again.
The utility model also provides a trade electric system, should trade electric system and include the above-mentioned unblock setting element of multiunit 100. The battery replacement system further comprises a vehicle positioning part 300 and a battery positioning part, the vehicle positioning part 300 is used for positioning between the battery replacement device and the electric vehicle, the battery positioning part (also called a battery tray) is used for bearing a battery pack and driving the battery pack to move, and the unlocking positioning piece 100 is arranged on the vehicle positioning part 300. Therefore, the battery replacement system can reliably replace the battery of the electric vehicle.
In addition, as shown in fig. 1 to 4, that is, the spacer body 101 is provided with a mounting structure, and the unlocking spacer 100 is mounted on the vehicle positioning portion 300 through the mounting structure. The mounting structure is provided with at least one position adjusting mechanism, in this embodiment, the number of the position adjusting mechanisms is 6, and the position adjusting mechanisms are used for adjusting the relative position of the positioning member body 101 relative to the locking fitting piece 210 in the horizontal direction.
In other specific embodiments, the number of the position adjusting mechanisms on the mounting structure is not limited to this example, and may be increased or decreased according to actual situations, and is not described herein again.
Specifically, the mounting structure is a mounting plate 61, and the positioning element body 101 is vertically disposed in a middle position of the mounting plate 61, that is, the mounting plate 61 extends outward to two side positions of the positioning element body 101, and one end of the positioning element body 101, which is far away from the accommodating area 31, is connected to the mounting plate 61. The position adjusting mechanism is an adjusting hole 62 formed in the mounting plate 61, and the adjusting hole 62 is a long round hole. The extending direction of regulation hole 62 is the direction of the vertical plane at perpendicular to locking fitting 210 place, the extending direction of regulation hole 62 is the same with the outside direction that extends of mounting panel 61 promptly, and six regulation holes 62 divide into two sets ofly, two sets of regulation holes 62 are located the both sides of setting element body 101 respectively, three regulation hole 62 has been seted up in the mounting panel 61 department that the first side of setting element body 101 corresponds promptly, three regulation hole 62 has still been seted up in the mounting panel 61 department that the second side of setting element body 101 corresponds, every regulation hole 62 all sets up on the vehicle location portion 300 of trading the electric equipment through the fastener. In this embodiment, the fasteners are bolts. The plurality of adjustment holes 62 are formed in the mounting plate 61, so that the fixing effect of the keeper body 101 can be more stable, and the keeper 100 can be prevented from shifting or rotating under the conditions of bumping, impact and the like. Meanwhile, when the positioning piece 100 cannot extend into the space between the battery pack and the vehicle body support 400 due to the fact that the offset occurs, the bolt can be unscrewed firstly, the positioning piece body 101 is adjusted to a proper position, then the bolt is screwed to position the positioning piece body 101, position adjustment of the positioning piece body 101 in the horizontal direction relative to the locking fitting piece 210 is achieved, the adjusting process is simple, and it is guaranteed that the positioning piece body 101 can be smoothly inserted into the space between the battery pack and the vehicle body support 400 when unlocking or locking is carried out.
In other specific embodiments, the number of the adjusting holes 62 may also be two, three, four or more, or these adjusting holes 62 may also be all disposed on the same side of the positioning member body 101, as long as the positioning member body 101 can be fixed on the vehicle positioning portion 300 through the mounting structure and can achieve position adjustment in the horizontal direction, which is not described herein again.
[ example 2 ]
The present embodiment provides an unlocking assembly different from that in embodiment 1. The overall structure and function of the unlocking assembly in the embodiment are basically the same as those of the unlocking assembly in the embodiment 1, and the differences mainly lie in the arrangement position of the detection element 5 and the detection principle. Wherein the same reference numerals as in embodiment 1 in the present embodiment denote the same elements.
The detection element 5 in the present embodiment is provided on the side wall 321 of the accommodation region 31. The detection element 5 is used to measure whether the locking fitting 210 and the unlocking spacer 100 are fitted in place. Specifically, the detection region 4 is also provided on the side wall 321 and the detection element 5 is completely accommodated within the detection region 4.
The principle of the detecting member 5 of the present embodiment determining whether the lock fitting 210 and the unlock positioning member 100 are fitted in place is as follows:
when the locking fitting 210 enters the accommodating area 31 from the accommodating port 3, the detecting element 5 on the side wall 321 detects whether the front of the detecting element 5 is blocked by the unlocking positioning member 100, if so, the detecting element 5 is triggered, and at this time, the unlocking positioning member 100 and the locking fitting 210 are considered to be fitted in place.
In the present embodiment, the detection element 5 is a photosensor, which is an infrared sensor. When the locking fitting piece 210 reaches the preset position, the photoelectric sensor is just shielded, and the photoelectric sensor can obtain that the locking fitting piece 210 is in place according to the judgment. Obviously, in order to achieve the above function, the photoelectric sensor in the present embodiment needs to be disposed at the position of the side wall 321 of the accommodating area 31 corresponding to the position of the locking mating member 210 and the unlocking positioning member 100 when they are mated in place. Usually, after installation, a test is performed to verify whether there is a situation where the lock mating member 210 cannot be detected, and within an allowable error range, the adjustment may be performed slightly to improve the detection success rate of the photoelectric sensor.
In other embodiments, the detecting element 5 may also be a visual sensor 700, a laser sensor, or other photoelectric sensor, which is not described herein.
[ example 3 ]
As shown in fig. 10, the present embodiment provides a battery swapping system different from that in embodiment 1. The overall structure and function of the power exchanging system in this embodiment are substantially the same as those of the power exchanging system in embodiment 1, and the difference is mainly that the vision sensor 700 is additionally provided. Wherein the same reference numerals as in embodiment 1 in the present embodiment denote the same elements.
Specifically, the battery replacement system further includes a visual pad 600 and a visual sensor 700, the visual pad 600 is disposed on the vehicle positioning portion 300, the visual sensor 700 is mounted on the visual pad 600, and the visual sensor 700 is used for detecting whether the lock fitting 210 is located at the lock position, that is, in the lock state.
Wherein, through setting up vision backing plate 600, realized stepping up vision sensor 700, through setting up vision backing plate 600 of co-altitude not for trade the motorcycle type that the electric system can adapt to different motorcycle types, increased trade the application scope of electric system.
[ example 4 ]
As shown in fig. 10, the present embodiment provides a battery swapping system different from that in embodiment 3. The overall structure and function of the power exchanging system in this embodiment are substantially the same as those of the power exchanging system in embodiment 1, and the difference is mainly that the elastic member 800 is additionally provided.
Specifically, trade electric equipment includes frame 900, battery location portion (be the battery tray) and a plurality of elastic component 800, and battery location portion connects in the top of frame 900 for place the battery package, and elastic component 800 sets up between battery location portion and frame 900, and the both ends of elastic component 800 are connected with battery location portion, frame 900 respectively, and elastic component 800 below still overlaps and is equipped with fixed cover 801.
In a preferred embodiment, springs are used as the elastic members, and the number of the elastic members is four, respectively located at four corners of the upper frame 900.
Wherein, fixed cover 801 set up to have realized fixing elastic component 800, prevent that elastic component 800 from excessively twisting, and through the height that increases elastic component 800, also can make and trade the motorcycle type that electric system adapts to different motorcycle types, further increased trade electric system's application scope.
Although specific embodiments of the present invention have been described above, it will be understood by those skilled in the art that this is by way of example only and that the scope of the invention is defined by the appended claims. Various changes and modifications to these embodiments may be made by those skilled in the art without departing from the spirit and the principles of the present invention, and these changes and modifications are all within the scope of the present invention.

Claims (14)

1. The utility model provides an unblock subassembly, is including installing the locking fitting piece on electric vehicle and installing the unblock setting element on trading electrical equipment, the locking fitting piece is used for supplying epaxial lock axle locking of battery package or unblock, its characterized in that, the unblock setting element includes:
the guide part is matched with the locking matching piece so as to unlock the locking matching piece; when in the unlocking state, the guide part has a first height exceeding the bottom surface of the locking matching part;
the locking fitting piece comprises a lock tongue body and an unlocking part, and the unlocking part extends downwards from the lock tongue body along the vertical direction to a second height;
the first height and the second height are set to enable the bolt body to avoid a movement path of the lock shaft when the unlocking part is jacked up by the guide part;
the first height and the second height are in an inversely proportional relationship.
2. The unlocking assembly of claim 1, wherein the locking counterpart further includes a lock base, the bolt body being rotatable relative to the lock base to change between the unlocked state and the locked state, the lock base having a third height, a ratio of the first height to the third height being greater than 1.5 and not greater than 3.
3. The unlocking assembly of claim 1, wherein the top end of the guide portion is provided with a first guide slope on a side facing the lock engagement member, the first guide slope extending from a side wall of the guide portion in a direction away from the side wall.
4. The unlocking assembly according to claim 3, wherein the guide portion has second guide slopes on both sides of a top end thereof adjacent to the first guide slope, and the second guide slopes are gradually closer to each other in a direction toward a top surface of the guide portion.
5. The unlocking assembly according to claim 1, wherein the unlocking positioning member further comprises a positioning member body, the guide portion is arranged on the positioning member body, a detection area is arranged on the positioning member body, the unlocking positioning member further comprises a detection element arranged in the detection area, and the detection element is used for detecting whether the unlocking positioning member and the locking mating member are matched in place when the battery replacement device replaces the electric vehicle.
6. The unlocking assembly according to claim 5, wherein the unlocking positioning member includes two guide portions, and the two guide portions are spaced apart from each other on the positioning member body and enclose a receiving area with the positioning member body for receiving the locking mating member.
7. The delatch assembly of claim 6, wherein the receiving area includes a bottom wall and side walls, the sensing area is disposed at a top of the keeper body and recessed from the bottom wall of the receiving area toward a bottom of the keeper body, and the sensing element is disposed within the sensing area for measuring a distance between the locking fitting and the sensing element;
or the detection element is arranged on the side wall, and when the locking fitting piece and the unlocking positioning piece are fitted in place, the detection element is in a triggered state.
8. The unlocking assembly of claim 7, wherein the top of the detection member does not protrude from the bottom wall.
9. The unlocking assembly of claim 5, wherein the detection element includes at least one of a visual sensor, a Hall sensor, or a photosensor.
10. The unlocking assembly of claim 6, wherein the positioning member body is provided with a cable hole communicated with the accommodating area, and the signal line of the detection element passes through the cable hole.
11. The delatch assembly of any one of claims 1 to 10 wherein the locking engagement member is a secondary locking mechanism.
12. A battery swapping system comprising a plurality of sets of unlocking assemblies as claimed in any one of claims 1-11.
13. The battery swapping system of claim 12, further comprising a vehicle positioning portion and a battery positioning portion, wherein the vehicle positioning portion is used for positioning between the battery swapping device and the electric vehicle, the battery positioning portion is used for carrying the battery pack and driving the battery pack to move, and the unlocking positioning member is disposed on the vehicle positioning portion.
14. The battery replacement system as recited in claim 13 further comprising a vision pad and a vision sensor, wherein the vision pad is disposed on the vehicle positioning portion, the vision sensor is mounted on the vision pad, and the vision sensor is configured to detect whether the locking engagement member is located at a locking position.
CN202221691323.6U 2022-06-30 2022-06-30 Unlocking assembly and battery replacing system comprising same Active CN218577486U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202221691323.6U CN218577486U (en) 2022-06-30 2022-06-30 Unlocking assembly and battery replacing system comprising same

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202221691323.6U CN218577486U (en) 2022-06-30 2022-06-30 Unlocking assembly and battery replacing system comprising same

Publications (1)

Publication Number Publication Date
CN218577486U true CN218577486U (en) 2023-03-07

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Application Number Title Priority Date Filing Date
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Country Link
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