CN218574878U - Multi-station cold header - Google Patents

Multi-station cold header Download PDF

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CN218574878U
CN218574878U CN202223045191.2U CN202223045191U CN218574878U CN 218574878 U CN218574878 U CN 218574878U CN 202223045191 U CN202223045191 U CN 202223045191U CN 218574878 U CN218574878 U CN 218574878U
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ring
wall
water guide
plate
fixedly connected
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贾建超
秦帅岭
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Jize Zhonghong Metal Products Co ltd
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Jize Zhonghong Metal Products Co ltd
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Abstract

本实用新型公开了一种多工位冷镦机,包括机体,所述机体的右侧设置有进料端,机体的右侧且位于进料端的底部固定设有支撑板,支撑板的顶部设置有清理组件,清理组件设有两个,且呈矩形阵列排布,通过限位圈右侧的清理组件对原料表面的喷涂除锈剂,加快原料表面锈渍溶解,便于除锈,然后通过传动组件带动打磨组件工作,从而对原料的表面进行打磨,深度除去原料表面的锈渍,且打磨组件便于对不同尺寸的原料进行打磨,增加装置的实用性,打磨完成后通过限位圈左侧的清理组件喷出清水进行清洗,除去打磨后残留在原料表面的残渣,且通过海绵圈进行擦拭,对原料表面的清水进行擦拭,保证清洗效果,便于后续进行加工。

Figure 202223045191

The utility model discloses a multi-station cold heading machine, which comprises a body, the right side of the body is provided with a feeding end, the right side of the body and the bottom of the feeding end are fixedly provided with a support plate, and the top of the support plate is provided with a There are cleaning components. There are two cleaning components arranged in a rectangular array. The cleaning component on the right side of the limit ring sprays rust remover on the surface of the raw material to speed up the dissolution of rust on the surface of the raw material and facilitate rust removal. The component drives the grinding component to grind the surface of the raw material, deeply remove the rust stains on the surface of the raw material, and the grinding component is convenient for grinding raw materials of different sizes, increasing the practicability of the device. The cleaning component sprays clean water for cleaning, removes the residue remaining on the surface of the raw material after grinding, and wipes with the sponge ring to wipe the clean water on the surface of the raw material to ensure the cleaning effect and facilitate subsequent processing.

Figure 202223045191

Description

一种多工位冷镦机A multi-station cold heading machine

技术领域technical field

本实用新型涉及冷镦机技术领域,尤其涉及一种多工位冷镦机。The utility model relates to the technical field of cold heading machines, in particular to a multi-station cold heading machine.

背景技术Background technique

冷镦机是以墩为主专门用来批量生产螺母螺栓等紧固件的专用设备,世界上最早的冷镦机源自于德国.当时开发冷镦机的目的主要是为了二次大战时大量制造子弹壳冷镦工艺根据金属塑变理论,在常温下对金属坯料施加一定的压力,使之在模腔内产生塑变,按规定的形状和尺寸成型。The cold heading machine is a special equipment mainly used for the mass production of fasteners such as nuts and bolts. The earliest cold heading machine in the world originated from Germany. The purpose of developing the cold heading machine at that time was mainly for the large number of The cold heading process of manufacturing bullet casings is based on the theory of metal plastic deformation. A certain pressure is applied to the metal blank at room temperature to cause plastic deformation in the mold cavity, and it is formed according to the specified shape and size.

冷镦机加工的工件多为金属原料,金属原料在空气中表面易产生锈渍,在进入冷镦机加工前不进行除锈操作将会影响金属原料加工后的品质,申请号为202122713242.3公开了一种多工位冷镦机,其背景技术中解决的问题为;现有的多工位冷镦机,在对加工后的原料进行收集时,由于出料口的位置偏下,需要使用小容器收集,不够便利,操作面板外置,存在被误触的风险,但是其将原料从冷镦机进料端牵引至冷镦机内前,不便于对原料的表面进行除锈操作,不利于后续进行加工,存在一定的缺陷。Most of the workpieces processed by the cold heading machine are metal raw materials, and the surface of the metal raw materials is prone to rust stains in the air. If the rust removal operation is not performed before entering the cold heading machine, the quality of the metal raw materials after processing will be affected. The application number is 202122713242.3. A multi-station cold heading machine, the problem to be solved in the background technology is: when the existing multi-station cold heading machine collects the processed raw materials, because the position of the discharge port is lower, it is necessary to use a small The collection of containers is not convenient enough, and the operation panel is external, so there is a risk of being accidentally touched, but it pulls the raw materials from the feed end of the cold heading machine to the front of the cold heading machine, which is not convenient for derusting the surface of the raw materials, which is not conducive to Subsequent processing has certain defects.

实用新型内容Utility model content

本实用新型提供了一种多工位冷镦机,包括机体,所述机体的右侧设置有进料端,机体的右侧且位于进料端的底部固定设有支撑板,支撑板的顶部设置有清理组件,清理组件设有两个,且呈矩形阵列排布,支撑座的顶部且位于两个清理组件相互靠近的一侧设置有限位圈,限位圈的外壁设置有以限位圈的中心点呈镜像对称的打磨组件,限位圈的外壁且位于两个打磨组件相互靠近的一侧设置有传动组件;The utility model provides a multi-station cold heading machine, which comprises a body, the right side of the body is provided with a feeding end, the right side of the body and the bottom of the feeding end are fixedly provided with a support plate, and the top of the support plate is provided with a There are cleaning components, two cleaning components are arranged in a rectangular array, the top of the support seat and the side where the two cleaning components are close to each other are provided with a limiting ring, and the outer wall of the limiting ring is provided with a The center point is a mirror-symmetric grinding assembly, and the outer wall of the limit ring is provided with a transmission assembly on the side where the two grinding assemblies are close to each other;

所述打磨组件包括电动推杆、安装板、磨砂板和安装圈,安装圈的背面与限位圈的外壁固定连接,电动推杆的侧壁与安装圈的内壁固定连接,电动推杆的输出轴延伸至限位圈内,电动推杆的输出轴与安装板的凸面处固定连接,安装板的凹面处与磨砂板的凸面处固定连接。The grinding assembly includes an electric push rod, a mounting plate, a sanding plate and a mounting ring, the back of the mounting ring is fixedly connected to the outer wall of the limit ring, the side wall of the electric push rod is fixedly connected to the inner wall of the mounting ring, and the output of the electric push rod The shaft extends into the limit circle, the output shaft of the electric push rod is fixedly connected with the convex surface of the mounting plate, and the concave surface of the mounting plate is fixedly connected with the convex surface of the frosted plate.

优选的,所述电动推杆、安装板、磨砂板和安装圈均设有两个,且以限位圈的中心点呈镜像对称,所述安装板和磨砂板均呈弧形设计,电动推杆通过导线与控制器连接。Preferably, there are two electric push rods, mounting plates, frosted plates and mounting rings, and the center point of the limit ring is mirror-symmetrical. The rod is connected to the controller by wires.

优选的,所述传动组件包括驱动电机、齿轮、齿圈、第一轴承和第二轴承,齿圈的内壁固定套设在限位圈的外壁,第一轴承的内圈内壁与限位圈的外壁固定连接,齿圈和第一轴承均位于两个打磨组件相互靠近的一侧,齿轮的外壁齿牙与齿圈的外壁齿牙啮合,驱动电机的输出轴固定连接有转轴,转轴远离驱动电机的一端侧壁与齿轮的内壁固定连接,第二轴承的内圈内壁与转轴的侧壁固定连接。Preferably, the transmission assembly includes a drive motor, a gear, a ring gear, a first bearing and a second bearing, the inner wall of the ring gear is fixedly sleeved on the outer wall of the limit ring, and the inner wall of the inner ring of the first bearing is connected to the limit ring. The outer wall is fixedly connected, the ring gear and the first bearing are located on the side where the two grinding components are close to each other, the outer wall teeth of the gear mesh with the outer wall teeth of the ring gear, and the output shaft of the driving motor is fixedly connected with a rotating shaft, which is far away from the driving motor The side wall at one end of the second bearing is fixedly connected with the inner wall of the gear, and the inner wall of the inner ring of the second bearing is fixedly connected with the side wall of the rotating shaft.

优选的,所述第一轴承的外圈外壁和第二轴承的外圈外壁分别通过第一轴承座和第二轴承座与支撑板的顶部和底部固定连接,驱动电机的顶部与支撑板的底部固定连接,驱动电机通过导线与控制器连接。Preferably, the outer ring outer wall of the first bearing and the outer ring outer wall of the second bearing are fixedly connected to the top and bottom of the support plate through the first bearing seat and the second bearing seat respectively, and the top of the driving motor is connected to the bottom of the support plate Fixed connection, the driving motor is connected with the controller through wires.

优选的,所述清理组件包括导水板、喷嘴、第一导水管、第一储水箱、第二导水管、水泵、第二储水箱和第三导水管,喷嘴呈环形阵列固定设在导水板的内壁,水泵的侧壁与支撑板的侧壁固定连接,喷嘴的进水端与导水板的排水端连接,导水板的进水端与第一导水管的排水端连接,第一导水管的进水端与水泵的排水端连接,水泵的进水端与第二导水管的排水端连接,第二导水管的进水端延伸至第一储水箱内,第三导水管的一端延伸至导水板的内壁底部,第三导水管的另一端延伸至第二储水箱内。Preferably, the cleaning assembly includes a water guide plate, a nozzle, a first water guide pipe, a first water storage tank, a second water guide pipe, a water pump, a second water storage tank and a third water guide pipe, and the nozzles are fixed in an annular array on the water guide The inner wall of the plate, the side wall of the water pump is fixedly connected with the side wall of the support plate, the water inlet end of the nozzle is connected with the discharge end of the water guide plate, the water inlet end of the water guide plate is connected with the discharge end of the first water guide pipe, and the first The water inlet end of the aqueduct is connected with the discharge end of the water pump, the water inlet end of the water pump is connected with the discharge end of the second aqueduct, the water inlet end of the second aqueduct extends into the first water storage tank, and one end of the third aqueduct extending to the bottom of the inner wall of the water guide plate, and the other end of the third water guide pipe extends into the second water storage tank.

优选的,所述导水板呈环形设计,导水板的内部呈中空形设计,导水板的内壁开设有与喷嘴相适配的排水端,导水板的两侧均固定连接有橡胶圈,所述水泵通过导线与控制器连接。Preferably, the water guide plate is designed in a ring shape, and the inside of the water guide plate is designed in a hollow shape. The inner wall of the water guide plate is provided with a discharge end suitable for the nozzle, and rubber rings are fixedly connected to both sides of the water guide plate. , the water pump is connected with the controller through wires.

优选的,靠近所述进料端的清理组件的导水板的左侧固定设有海绵圈,海绵圈、橡胶圈和导水板的中心点均与进料端的中心点在一条直线上。Preferably, a sponge ring is fixed on the left side of the water guide plate of the cleaning assembly near the feed end, and the center points of the sponge ring, the rubber ring and the water guide plate are all on a straight line with the center point of the feed end.

优选的,所述支撑板的顶部固定连接有安装导水板的安装块,支撑板的底部固定连接有矩形阵列排布的支撑柱。Preferably, the top of the support plate is fixedly connected with a mounting block for installing the water guide plate, and the bottom of the support plate is fixedly connected with support columns arranged in a rectangular array.

优选的,所述支撑板的顶部且位于齿圈的底部开设有通槽,所述限位圈的中心点与进料端的中心点在一条直线上。Preferably, a through slot is opened on the top of the support plate and at the bottom of the ring gear, and the center point of the limiting ring and the center point of the feeding end are on a straight line.

与现有技术相比,本实用新型的上述技术方案具有如下有益的技术效果:Compared with the prior art, the above-mentioned technical solution of the utility model has the following beneficial technical effects:

1、该装置通过限位圈右侧的清理组件对原料表面的喷涂除锈剂,加快原料表面锈渍溶解,便于除锈。1. The device sprays rust remover on the surface of the raw material through the cleaning component on the right side of the limit ring, so as to speed up the dissolution of rust stains on the surface of the raw material and facilitate rust removal.

2、该装置通过传动组件带动打磨组件工作,从而对原料的表面进行打磨,深度除去原料表面的锈渍,且打磨组件便于对不同尺寸的原料进行打磨,增加装置的实用性。2. The device drives the grinding component to work through the transmission component, thereby grinding the surface of the raw material, deeply removing the rust stains on the surface of the raw material, and the grinding component is convenient for grinding raw materials of different sizes, increasing the practicability of the device.

3、该装置通过限位圈左侧的清理组件喷出清水进行清洗,除去打磨后残留在原料表面的残渣,且通过海绵圈进行擦拭,对原料表面的清水进行擦拭,保证清洗效果,便于后续进行加工。3. The device sprays clean water through the cleaning component on the left side of the limit ring to clean, removes the residue remaining on the surface of the raw material after grinding, and wipes the clean water on the surface of the raw material with a sponge ring to ensure the cleaning effect and facilitate the follow-up for processing.

附图说明Description of drawings

图1为本实用新型提出的一种多工位冷镦机的整体结构示意图。Figure 1 is a schematic diagram of the overall structure of a multi-station cold heading machine proposed by the utility model.

图2为本实用新型提出的一种多工位冷镦机的清理组件、传动组件和打磨组件结构示意图。Fig. 2 is a structural schematic diagram of a cleaning assembly, a transmission assembly and a grinding assembly of a multi-station cold heading machine proposed by the utility model.

图3为本实用新型提出的一种多工位冷镦机的清理组件、传动组件和打磨组件爆炸结构示意图。Fig. 3 is a schematic diagram of the exploded structure of the cleaning assembly, transmission assembly and grinding assembly of a multi-station cold heading machine proposed by the utility model.

图4为本实用新型提出的一种多工位冷镦机图3中A的放大结构示意图。Fig. 4 is an enlarged structural schematic diagram of A in Fig. 3 of a multi-station cold heading machine proposed by the utility model.

图5为本实用新型提出的一种多工位冷镦机的传动组件结构示意图。Fig. 5 is a structural schematic diagram of a transmission assembly of a multi-station cold heading machine proposed by the utility model.

附图标记;1、机体;2、进料端;3、传动组件;301、第一轴承;302、齿圈;303、驱动电机;304、齿轮;305、第二轴承;4、限位圈;5、清理组件;501、导水板;502、喷嘴;503、第三导水管;504、第二储水箱;505、第一储水箱;506、第二导水管;507、水泵;508、第一导水管;6、打磨组件;601、安装圈;602、安装板;603、磨砂板;604、电动推杆;7、支撑板;8、通槽;9、海绵圈。Reference numerals; 1, body; 2, feed end; 3, transmission assembly; 301, first bearing; 302, ring gear; 303, drive motor; 304, gear; 305, second bearing; 4, limit ring 5, cleaning assembly; 501, water guide plate; 502, nozzle; 503, the third water guide pipe; 504, the second water storage tank; 505, the first water storage tank; 506, the second water guide pipe; 507, the water pump; 508, 6. Grinding assembly; 601. Installation ring; 602. Installation plate; 603. Frosted plate; 604. Electric push rod; 7. Support plate; 8. Through groove; 9. Sponge ring.

具体实施方式Detailed ways

为使本实用新型的目的、技术方案和优点更加清楚明了,下面结合具体实施方式并参照附图,对本实用新型进一步详细说明。应该理解,这些描述只是示例性的,而并非要限制本实用新型的范围。此外,在以下说明中,省略了对公知结构和技术的描述,以避免不必要地混淆本实用新型的概念。In order to make the purpose, technical solutions and advantages of the utility model clearer, the utility model will be further described in detail below in combination with specific embodiments and with reference to the accompanying drawings. It should be understood that these descriptions are only exemplary and not intended to limit the scope of the present invention. In addition, in the following description, descriptions of known structures and technologies are omitted to avoid unnecessarily confusing the concept of the present invention.

如图1和2所示,本实用新型提出的一种多工位冷镦机,包括机体1,机体1的右侧设置有进料端2,机体1的右侧且位于进料端2的底部固定设有支撑板7,支撑板7的顶部设置有清理组件5,通过限位圈4右侧的清理组件5对原料表面的喷涂除锈剂,加快原料表面锈渍溶解,便于除锈,通过限位圈4左侧的清理组件5喷出清水进行清洗,除去打磨后残留在原料表面的残渣,且通过海绵圈9进行擦拭,对原料表面的清水进行擦拭,保证清洗效果,便于后续进行加工,清理组件5设有两个,且呈矩形阵列排布,支撑座的顶部且位于两个清理组件5相互靠近的一侧设置有限位圈4,限位圈4的外壁设置有以限位圈4的中心点呈镜像对称的打磨组件6,限位圈4的外壁且位于两个打磨组件6相互靠近的一侧设置有传动组件3,通过传动组件3带动打磨组件6工作,从而对原料的表面进行打磨,深度除去原料表面的锈渍,且打磨组件6便于对不同尺寸的原料进行打磨,增加装置的实用性。As shown in Figures 1 and 2, a kind of multi-station cold heading machine proposed by the utility model includes a body 1, the right side of the body 1 is provided with a feed end 2, and the right side of the body 1 is located at the end of the feed end 2. The bottom is fixed with a support plate 7, and the top of the support plate 7 is provided with a cleaning assembly 5. The cleaning assembly 5 on the right side of the limit ring 4 sprays the rust remover on the surface of the raw material to speed up the dissolution of the rust on the surface of the raw material and facilitate rust removal. Spray clean water through the cleaning assembly 5 on the left side of the limit ring 4 to clean, remove the residue remaining on the surface of the raw material after grinding, and wipe the clean water on the surface of the raw material with the sponge ring 9 to ensure the cleaning effect and facilitate subsequent operations. Processing, the cleaning assembly 5 is provided with two, and is arranged in a rectangular array, the top of the support seat and the side where the two cleaning assemblies 5 are close to each other are provided with a limit ring 4, and the outer wall of the limit ring 4 is provided with a limit ring 4. The center point of the ring 4 is a mirror-symmetric grinding assembly 6, and the outer wall of the limit ring 4 is provided with a transmission assembly 3 on the side where the two grinding assemblies 6 are close to each other. The transmission assembly 3 drives the grinding assembly 6 to work, so that the raw material The surface of the raw material is polished to deeply remove the rust stains on the surface of the raw material, and the grinding component 6 is convenient for grinding raw materials of different sizes, increasing the practicability of the device.

进一步的,支撑板7的顶部固定连接有安装导水板501的安装块,支撑板7的底部固定连接有矩形阵列排布的支撑柱,起支撑作用,支撑板7的顶部且位于齿圈302的底部开设有通槽8,便于齿轮304和齿圈302啮合传动。Further, the top of the support plate 7 is fixedly connected with a mounting block for installing the water guide plate 501, and the bottom of the support plate 7 is fixedly connected with support columns arranged in a rectangular array to play a supporting role. The top of the support plate 7 is located at the ring gear 302 There is a through groove 8 at the bottom of the bottom, which is convenient for gear 304 and ring gear 302 to engage and drive.

如图3、4和5所示,打磨组件6包括电动推杆604、安装板602、磨砂板603和安装圈601,安装圈601的背面与限位圈4的外壁固定连接,电动推杆604的侧壁与安装圈601的内壁固定连接,电动推杆604的输出轴延伸至限位圈4内,电动推杆604的输出轴与安装板602的凸面处固定连接,安装板602的凹面处与磨砂板603的凸面处固定连接,通过控制器启动电动推杆604,电动推杆604的输出轴带动安装板602移动,安装板602带动磨砂板603移动,从而调整磨砂板603的位置,使其适用于不同尺寸的原料。As shown in Figures 3, 4 and 5, the grinding assembly 6 includes an electric push rod 604, a mounting plate 602, a sanding plate 603 and a mounting ring 601, the back side of the mounting ring 601 is fixedly connected with the outer wall of the limit ring 4, and the electric push rod 604 The side wall of the electric push rod 604 is fixedly connected with the inner wall of the mounting ring 601, the output shaft of the electric push rod 604 extends into the limit ring 4, the output shaft of the electric push rod 604 is fixedly connected with the convex surface of the mounting plate 602, and the concave surface of the mounting plate 602 It is fixedly connected with the convex surface of the frosted plate 603, and the electric push rod 604 is activated by the controller. The output shaft of the electric push rod 604 drives the installation plate 602 to move, and the installation plate 602 drives the frosted plate 603 to move, thereby adjusting the position of the frosted plate 603, so that It is suitable for raw materials of different sizes.

进一步的,电动推杆604、安装板602、磨砂板603和安装圈601均设有两个,且以限位圈4的中心点呈镜像对称,便于对原料进行打磨,安装板602和磨砂板603均呈弧形设计,贴合原料的表面,提高打磨效果,电动推杆604通过导线与控制器连接。Further, there are two electric push rods 604, mounting plate 602, frosted plate 603 and mounting ring 601, and the center point of the limit ring 4 is mirror-symmetrical, which is convenient for grinding raw materials. The mounting plate 602 and the frosted plate 603 are all arc-shaped design, fit the surface of the raw material, improve the grinding effect, electric push rod 604 is connected with the controller through wires.

如图4和5所示,传动组件3包括驱动电机303、齿轮304、齿圈302、第一轴承301和第二轴承305,齿圈302的内壁固定套设在限位圈4的外壁,第一轴承301的内圈内壁与限位圈4的外壁固定连接,齿圈302和第一轴承301均位于两个打磨组件6相互靠近的一侧,齿轮304的外壁齿牙与齿圈302的外壁齿牙啮合,驱动电机303的输出轴固定连接有转轴,转轴远离驱动电机303的一端侧壁与齿轮304的内壁固定连接,第二轴承305的内圈内壁与转轴的侧壁固定连接,通过控制器启动驱动电机303,驱动电机303的输出轴带动转轴转动,转轴带动齿轮304转动,齿轮304带动齿圈302转动,齿圈302带动限位圈4沿第一轴承301转动,从而使磨砂板603转动的同时对原料进行打磨。As shown in Figures 4 and 5, the transmission assembly 3 includes a driving motor 303, a gear 304, a ring gear 302, a first bearing 301 and a second bearing 305, the inner wall of the ring gear 302 is fixedly sleeved on the outer wall of the limit ring 4, and the second The inner wall of the inner ring of a bearing 301 is fixedly connected with the outer wall of the limit ring 4, the ring gear 302 and the first bearing 301 are located on the side where the two grinding assemblies 6 are close to each other, the teeth of the outer wall of the gear 304 and the outer wall of the ring gear 302 The teeth mesh, the output shaft of the driving motor 303 is fixedly connected with a rotating shaft, the side wall of the end of the rotating shaft away from the driving motor 303 is fixedly connected with the inner wall of the gear 304, and the inner wall of the inner ring of the second bearing 305 is fixedly connected with the side wall of the rotating shaft. The device starts the driving motor 303, the output shaft of the driving motor 303 drives the rotating shaft to rotate, the rotating shaft drives the gear 304 to rotate, the gear 304 drives the ring gear 302 to rotate, and the ring gear 302 drives the limit ring 4 to rotate along the first bearing 301, so that the sanding plate 603 The raw material is ground while turning.

进一步的,第一轴承301的外圈外壁和第二轴承305的外圈外壁分别通过第一轴承301座和第二轴承305座与支撑板7的顶部和底部固定连接,通过第一轴承301和第二轴承305分别保证限位圈4和转轴的稳定性,驱动电机303的顶部与支撑板7的底部固定连接,驱动电机303通过导线与控制器连接。Further, the outer ring outer wall of the first bearing 301 and the outer ring outer wall of the second bearing 305 are fixedly connected to the top and bottom of the support plate 7 through the first bearing 301 seat and the second bearing 305 seat respectively, and the first bearing 301 and the second bearing 305 are fixedly connected to each other. The second bearing 305 ensures the stability of the limit ring 4 and the rotating shaft respectively, the top of the driving motor 303 is fixedly connected to the bottom of the support plate 7, and the driving motor 303 is connected to the controller through wires.

如图3所示,清理组件5包括导水板501、喷嘴502、第一导水管508、第一储水箱505、第二导水管506、水泵507、第二储水箱504和第三导水管503,喷嘴502呈环形阵列固定设在导水板501的内壁,水泵507的侧壁与支撑板7的侧壁固定连接,喷嘴502的进水端与导水板501的排水端连接,导水板501的进水端与第一导水管508的排水端连接,第一导水管508的进水端与水泵507的排水端连接,水泵507的进水端与第二导水管506的排水端连接,第二导水管506的进水端延伸至第一储水箱505内,第三导水管503的一端延伸至导水板501的内壁底部,第三导水管503的另一端延伸至第二储水箱504内,通过控制器启动水泵507,水泵507将第一储水箱505内的除锈剂沿第一导水管508、第二导水管506、导水板501抽至喷嘴502内,通过喷嘴502将除锈剂喷至原料的表面,位于限位圈4左右两侧的第一储水箱505内分别储放有清水和除锈剂,便于实际使用,喷至原料表面的除锈剂沿原料向下滴落,且在橡胶圈的作用下,避免除锈剂四溅,避免污染工作环境,且便于收集除锈剂,从而使除锈剂滴至第一导水板501内,经第三导水管503流至第二储水箱504内进行收集。As shown in Figure 3, the cleaning assembly 5 includes a water guide plate 501, a nozzle 502, a first water guide pipe 508, a first water storage tank 505, a second water guide pipe 506, a water pump 507, a second water storage tank 504 and a third water guide pipe 503 , the nozzles 502 are fixed in an annular array on the inner wall of the water guide plate 501, the side wall of the water pump 507 is fixedly connected with the side wall of the support plate 7, the water inlet end of the nozzle 502 is connected with the discharge end of the water guide plate 501, and the water guide plate The water inlet end of 501 is connected with the discharge end of the first aqueduct 508, the water inlet end of the first aqueduct 508 is connected with the discharge end of the water pump 507, the water inlet end of the water pump 507 is connected with the discharge end of the second aqueduct 506, The water inlet end of the second water guide pipe 506 extends into the first water storage tank 505, one end of the third water guide pipe 503 extends to the bottom of the inner wall of the water guide plate 501, and the other end of the third water guide pipe 503 extends to the second water storage tank 504 Inside, the water pump 507 is activated by the controller, and the water pump 507 pumps the rust remover in the first water storage tank 505 into the nozzle 502 along the first water guide pipe 508, the second water guide pipe 506, and the water guide plate 501, and the rust remover is pumped into the nozzle 502 through the nozzle 502. The rust agent is sprayed to the surface of the raw material, and the first water storage tank 505 located on the left and right sides of the limit ring 4 is respectively stored with clear water and rust remover, which is convenient for practical use. The rust remover sprayed onto the surface of the raw material drips down along the raw material Under the action of the rubber ring, the rust remover is prevented from splashing and polluting the working environment, and it is convenient to collect the rust remover, so that the rust remover drops into the first water guide plate 501 and passes through the third water guide pipe 503 Flow to the second water storage tank 504 for collection.

进一步的,导水板501呈环形设计,导水板501的内部呈中空形设计,导水板501的内壁开设有与喷嘴502相适配的排水端,便于向喷嘴502内进行输送,导水板501的两侧均固定连接有橡胶圈,避免除锈剂四溅,避免污染工作环境,且便于收集除锈剂,水泵507通过导线与控制器连接,靠近进料端2的清理组件5的导水板501的左侧固定设有海绵圈9,通过海绵圈9进行擦拭,对原料表面的清水进行擦拭,保证清洗效果。Further, the water guide plate 501 is designed in a ring shape, and the inside of the water guide plate 501 is designed in a hollow shape. The inner wall of the water guide plate 501 is provided with a discharge end that is compatible with the nozzle 502, so as to facilitate delivery into the nozzle 502 and guide water. Both sides of the plate 501 are fixedly connected with rubber rings to avoid splashing of the rust remover, avoid polluting the working environment, and facilitate the collection of the rust remover. The left side of the water guide plate 501 is fixedly provided with a sponge ring 9, which is used to wipe the clean water on the surface of the raw material to ensure the cleaning effect.

进一步的,海绵圈9、橡胶圈和导水板501的中心点均与进料端2的中心点在一条直线上,限位圈4的中心点与进料端2的中心点在一条直线上,便于传输原料的同时对原料的表面进行除锈处理。Further, the center points of the sponge ring 9, the rubber ring and the water guide plate 501 are all on a straight line with the center point of the feed end 2, and the center points of the limit ring 4 and the center point of the feed end 2 are on a straight line , It is convenient to carry out derusting treatment on the surface of raw materials while transporting raw materials.

本实用新型中,在使用时,通过进料端2将需要加工成工件的原料牵引至机体1内进行加工,在原料进入机体1内前通过限位圈4右侧的清理组件5对原料表面的喷涂除锈剂,加快原料表面锈渍溶解,便于除锈,然后通过传动组件3带动打磨组件6工作,从而对原料的表面进行打磨,深度除去原料表面的锈渍,且打磨组件6便于对不同尺寸的原料进行打磨,增加装置的实用性,打磨完成后通过限位圈4左侧的清理组件5喷出清水进行清洗,除去打磨后残留在原料表面的残渣,且通过海绵圈9进行擦拭,对原料表面的清水进行擦拭,保证清洗效果,便于后续进行加工。In the utility model, when in use, the raw material that needs to be processed into a workpiece is drawn into the body 1 through the feed end 2 for processing, and the surface of the raw material is cleaned by the cleaning component 5 on the right side of the limit ring 4 before the raw material enters the body 1 Spray rust remover to speed up the dissolution of rust stains on the surface of raw materials, and facilitate rust removal, and then drive the grinding assembly 6 to work through the transmission assembly 3, thereby grinding the surface of the raw material, deeply removing the rust stains on the surface of the raw material, and the grinding assembly 6 is convenient for cleaning Raw materials of different sizes are polished to increase the practicability of the device. After the grinding is completed, clean water is sprayed from the cleaning assembly 5 on the left side of the limit ring 4 for cleaning, and the residue left on the surface of the raw material after grinding is removed, and wiped by the sponge ring 9 , Wipe the clean water on the surface of the raw material to ensure the cleaning effect and facilitate subsequent processing.

在具体操作清理组件5时,通过控制器启动水泵507,水泵507将第一储水箱505内的除锈剂沿第一导水管508、第二导水管506、导水板501抽至喷嘴502内,通过喷嘴502将除锈剂喷至原料的表面,位于限位圈4左右两侧的第一储水箱505内分别储放有清水和除锈剂,便于实际使用,喷至原料表面的除锈剂沿原料向下滴落,且在橡胶圈的作用下,避免除锈剂四溅,避免污染工作环境,且便于收集除锈剂,从而使除锈剂滴至第一导水板501内,经第三导水管503流至第二储水箱504内进行收集,在具体操作传动组件3和打磨组件6时,先通过控制器启动电动推杆604,电动推杆604的输出轴带动安装板602移动,安装板602带动磨砂板603移动,从而调整磨砂板603的位置,使其适用于不同尺寸的原料,磨砂板603位置调整完成后,通过控制器启动驱动电机303,驱动电机303的输出轴带动转轴转动,转轴带动齿轮304转动,齿轮304带动齿圈302转动,齿圈302带动限位圈4沿第一轴承301转动,从而使磨砂板603转动的同时对原料进行打磨。When the cleaning assembly 5 is specifically operated, the water pump 507 is activated by the controller, and the water pump 507 pumps the rust remover in the first water storage tank 505 into the nozzle 502 along the first water guide pipe 508, the second water guide pipe 506, and the water guide plate 501. , the derusting agent is sprayed to the surface of the raw material through the nozzle 502, and the first water storage tank 505 located on the left and right sides of the limit ring 4 is respectively stored with clear water and the derusting agent, which is convenient for actual use. The rust remover drips down along the raw material, and under the action of the rubber ring, the rust remover is prevented from splashing and polluting the working environment, and it is convenient to collect the rust remover, so that the rust remover drops into the first water guide plate 501, Flow through the third water pipe 503 to the second water storage tank 504 for collection. When operating the transmission assembly 3 and the grinding assembly 6, the electric push rod 604 is first activated by the controller, and the output shaft of the electric push rod 604 drives the installation plate 602 Move, the mounting plate 602 drives the frosted plate 603 to move, thereby adjusting the position of the frosted plate 603, making it suitable for raw materials of different sizes. After the position adjustment of the frosted plate 603 is completed, the drive motor 303 is started by the controller, and the output shaft of the drive motor 303 Drive the rotating shaft to rotate, the rotating shaft drives the gear 304 to rotate, the gear 304 drives the ring gear 302 to rotate, the ring gear 302 drives the limit ring 4 to rotate along the first bearing 301, so that the grinding plate 603 rotates while grinding the raw material.

应当理解的是,本实用新型的上述具体实施方式仅仅用于示例性说明或解释本实用新型的原理,而不构成对本实用新型的限制。因此,在不偏离本实用新型的精神和范围的情况下所做的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。此外,本实用新型所附权利要求旨在涵盖落入所附权利要求范围和边界、或者这种范围和边界的等同形式内的全部变化和修改。It should be understood that the above specific embodiments of the present utility model are only used to illustrate or explain the principle of the present utility model, but not to limit the present utility model. Therefore, any modification, equivalent replacement, improvement, etc. made without departing from the spirit and scope of the present utility model shall be included in the protection scope of the present utility model. Furthermore, the appended claims are intended to cover all changes and modifications that come within the scope and boundaries of the appended claims, or equivalents of such scope and boundaries.

Claims (9)

1.一种多工位冷镦机,包括机体(1),其特征在于,所述机体(1)的右侧设置有进料端(2),机体(1)的右侧且位于进料端(2)的底部固定设有支撑板(7),支撑板(7)的顶部设置有清理组件(5),清理组件(5)设有两个,且呈矩形阵列排布,支撑座的顶部且位于两个清理组件(5)相互靠近的一侧设置有限位圈(4),限位圈(4)的外壁设置有以限位圈(4)的中心点呈镜像对称的打磨组件(6),限位圈(4)的外壁且位于两个打磨组件(6)相互靠近的一侧设置有传动组件(3);1. A multi-station cold heading machine, comprising a body (1), is characterized in that, the right side of the body (1) is provided with a feed end (2), and the right side of the body (1) is positioned at the feed end The bottom of the end (2) is fixedly provided with a support plate (7), and the top of the support plate (7) is provided with a cleaning assembly (5), and two cleaning assemblies (5) are arranged in a rectangular array. The top and the side where the two cleaning components (5) are close to each other are provided with a limit ring (4), and the outer wall of the limit ring (4) is provided with a grinding assembly ( 6), the outer wall of the limit ring (4) is provided with a transmission component (3) on the side where the two grinding components (6) are close to each other; 所述打磨组件(6)包括电动推杆(604)、安装板(602)、磨砂板(603)和安装圈(601),安装圈(601)的背面与限位圈(4)的外壁固定连接,电动推杆(604)的侧壁与安装圈(601)的内壁固定连接,电动推杆(604)的输出轴延伸至限位圈(4)内,电动推杆(604)的输出轴与安装板(602)的凸面处固定连接,安装板(602)的凹面处与磨砂板(603)的凸面处固定连接。The grinding assembly (6) includes an electric push rod (604), a mounting plate (602), a sanding plate (603) and a mounting ring (601), the back of the mounting ring (601) is fixed to the outer wall of the limit ring (4) connection, the side wall of the electric push rod (604) is fixedly connected with the inner wall of the mounting ring (601), the output shaft of the electric push rod (604) extends into the limit circle (4), and the output shaft of the electric push rod (604) It is fixedly connected with the convex surface of the mounting plate (602), and the concave surface of the mounting plate (602) is fixedly connected with the convex surface of the frosted plate (603). 2.根据权利要求1所述的一种多工位冷镦机,其特征在于,所述电动推杆(604)、安装板(602)、磨砂板(603)和安装圈(601)均设有两个,且以限位圈(4)的中心点呈镜像对称,所述安装板(602)和磨砂板(603)均呈弧形设计,电动推杆(604)通过导线与控制器连接。2. A multi-station cold heading machine according to claim 1, characterized in that, the electric push rod (604), the mounting plate (602), the frosted plate (603) and the mounting ring (601) are all provided with There are two, and the center point of the limit ring (4) is a mirror image, the mounting plate (602) and the frosted plate (603) are both arc-shaped, and the electric push rod (604) is connected to the controller through a wire . 3.根据权利要求1所述的一种多工位冷镦机,其特征在于,所述传动组件(3)包括驱动电机(303)、齿轮(304)、齿圈(302)、第一轴承(301)和第二轴承(305),齿圈(302)的内壁固定套设在限位圈(4)的外壁,第一轴承(301)的内圈内壁与限位圈(4)的外壁固定连接,齿圈(302)和第一轴承(301)均位于两个打磨组件(6)相互靠近的一侧,齿轮(304)的外壁齿牙与齿圈(302)的外壁齿牙啮合,驱动电机(303)的输出轴固定连接有转轴,转轴远离驱动电机(303)的一端侧壁与齿轮(304)的内壁固定连接,第二轴承(305)的内圈内壁与转轴的侧壁固定连接。3. A multi-station cold heading machine according to claim 1, characterized in that the transmission assembly (3) includes a drive motor (303), a gear (304), a ring gear (302), a first bearing (301) and the second bearing (305), the inner wall of the ring gear (302) is fixedly sleeved on the outer wall of the limit ring (4), the inner wall of the inner ring of the first bearing (301) and the outer wall of the limit ring (4) Fixedly connected, the ring gear (302) and the first bearing (301) are located on the side where the two grinding assemblies (6) are close to each other, the outer wall teeth of the gear (304) mesh with the outer wall teeth of the ring gear (302), The output shaft of the driving motor (303) is fixedly connected with a rotating shaft, and the side wall at one end of the rotating shaft away from the driving motor (303) is fixedly connected with the inner wall of the gear (304), and the inner ring inner wall of the second bearing (305) is fixed to the side wall of the rotating shaft. connect. 4.根据权利要求3所述的一种多工位冷镦机,其特征在于,所述第一轴承(301)的外圈外壁和第二轴承(305)的外圈外壁分别通过第一轴承(301)座和第二轴承(305)座与支撑板(7)的顶部和底部固定连接,驱动电机(303)的顶部与支撑板(7)的底部固定连接,驱动电机(303)通过导线与控制器连接。4. A multi-station cold heading machine according to claim 3, characterized in that, the outer ring outer wall of the first bearing (301) and the outer ring outer wall of the second bearing (305) pass through the first bearing respectively (301) seat and the second bearing (305) seat are fixedly connected with the top and the bottom of support plate (7), and the top of drive motor (303) is fixedly connected with the bottom of support plate (7), and drive motor (303) passes wire Connect with the controller. 5.根据权利要求1所述的一种多工位冷镦机,其特征在于,所述清理组件(5)包括导水板(501)、喷嘴(502)、第一导水管(508)、第一储水箱(505)、第二导水管(506)、水泵(507)、第二储水箱(504)和第三导水管(503),喷嘴(502)呈环形阵列固定设在导水板(501)的内壁,水泵(507)的侧壁与支撑板(7)的侧壁固定连接,喷嘴(502)的进水端与导水板(501)的排水端连接,导水板(501)的进水端与第一导水管(508)的排水端连接,第一导水管(508)的进水端与水泵(507)的排水端连接,水泵(507)的进水端与第二导水管(506)的排水端连接,第二导水管(506)的进水端延伸至第一储水箱(505)内,第三导水管(503)的一端延伸至导水板(501)的内壁底部,第三导水管(503)的另一端延伸至第二储水箱(504)内。5. A multi-station cold heading machine according to claim 1, characterized in that, the cleaning assembly (5) includes a water guide plate (501), a nozzle (502), a first water guide pipe (508), The first water storage tank (505), the second water guide pipe (506), the water pump (507), the second water storage tank (504) and the third water guide pipe (503), the nozzles (502) are fixed in an annular array on the water guide plate The inner wall of (501), the side wall of water pump (507) is fixedly connected with the side wall of support plate (7), the water inlet end of nozzle (502) is connected with the discharge end of water guide plate (501), water guide plate (501 ) is connected to the drain end of the first aqueduct (508), the water inlet end of the first aqueduct (508) is connected to the drain end of the water pump (507), and the water inlet end of the water pump (507) is connected to the second The drain end of the water guide pipe (506) is connected, the water inlet end of the second water guide pipe (506) extends into the first water storage tank (505), and one end of the third water guide pipe (503) extends to the bottom of the water guide plate (501). At the bottom of the inner wall, the other end of the third water guide pipe (503) extends into the second water storage tank (504). 6.根据权利要求5所述的一种多工位冷镦机,其特征在于,所述导水板(501)呈环形设计,导水板(501)的内部呈中空形设计,导水板(501)的内壁开设有与喷嘴(502)相适配的排水端,导水板(501)的两侧均固定连接有橡胶圈,所述水泵(507)通过导线与控制器连接。6. A multi-station cold heading machine according to claim 5, characterized in that, the water guide plate (501) is designed in a ring shape, the inside of the water guide plate (501) is designed in a hollow shape, and the water guide plate (501) is designed in a hollow shape. The inner wall of (501) is provided with the discharge end that matches with nozzle (502), and both sides of water guide plate (501) are all fixedly connected with rubber ring, and described water pump (507) is connected with controller by wire. 7.根据权利要求1所述的一种多工位冷镦机,其特征在于,靠近所述进料端(2)的清理组件(5)的导水板(501)的左侧固定设有海绵圈(9),海绵圈(9)、橡胶圈和导水板(501)的中心点均与进料端(2)的中心点在一条直线上。7. A multi-station cold heading machine according to claim 1, characterized in that, the left side of the water guide plate (501) of the cleaning assembly (5) near the feed end (2) is fixed with a Sponge ring (9), the center point of sponge ring (9), rubber ring and water guide plate (501) is all on a straight line with the center point of feed end (2). 8.根据权利要求1所述的一种多工位冷镦机,其特征在于,所述支撑板(7)的顶部固定连接有安装导水板(501)的安装块,支撑板(7)的底部固定连接有矩形阵列排布的支撑柱。8. A multi-station cold heading machine according to claim 1, characterized in that, the top of the support plate (7) is fixedly connected with a mounting block for installing a water guide plate (501), and the support plate (7) The bottom of the utility model is fixedly connected with support columns arranged in a rectangular array. 9.根据权利要求1所述的一种多工位冷镦机,其特征在于,所述支撑板(7)的顶部且位于齿圈(302)的底部开设有通槽(8),所述限位圈(4)的中心点与进料端(2)的中心点在一条直线上。9. A multi-station cold heading machine according to claim 1, characterized in that, the top of the support plate (7) and the bottom of the ring gear (302) are provided with a through groove (8), the The center point of the limit ring (4) and the center point of the feed end (2) are on a straight line.
CN202223045191.2U 2022-11-16 2022-11-16 Multi-station cold header Expired - Fee Related CN218574878U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116372697A (en) * 2023-06-01 2023-07-04 江苏保捷精锻有限公司 Quick surface treatment equipment for automobile bearing production
CN116727592A (en) * 2023-06-15 2023-09-12 温州嘉信机械制造有限公司 Multi-station nut cold header

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116372697A (en) * 2023-06-01 2023-07-04 江苏保捷精锻有限公司 Quick surface treatment equipment for automobile bearing production
CN116372697B (en) * 2023-06-01 2023-08-25 江苏保捷精锻有限公司 Quick surface treatment equipment for automobile bearing production
CN116727592A (en) * 2023-06-15 2023-09-12 温州嘉信机械制造有限公司 Multi-station nut cold header

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