CN218546043U - Automatic change quick detection device - Google Patents
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- CN218546043U CN218546043U CN202223070366.5U CN202223070366U CN218546043U CN 218546043 U CN218546043 U CN 218546043U CN 202223070366 U CN202223070366 U CN 202223070366U CN 218546043 U CN218546043 U CN 218546043U
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- 238000001514 detection method Methods 0.000 title claims abstract description 36
- 238000012360 testing method Methods 0.000 claims abstract description 38
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 21
- 238000007789 sealing Methods 0.000 claims abstract description 8
- 230000005540 biological transmission Effects 0.000 abstract description 6
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- 238000012986 modification Methods 0.000 description 2
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- FGRBYDKOBBBPOI-UHFFFAOYSA-N 10,10-dioxo-2-[4-(N-phenylanilino)phenyl]thioxanthen-9-one Chemical compound O=C1c2ccccc2S(=O)(=O)c2ccc(cc12)-c1ccc(cc1)N(c1ccccc1)c1ccccc1 FGRBYDKOBBBPOI-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型属于机械零件检测领域,具体地说是一种自动化快速检测装置。The utility model belongs to the field of detection of mechanical parts, in particular to an automatic rapid detection device.
背景技术Background technique
在机械行业加工中,一些气动装置需要用到软管,而金属软管气密性检测尤为重要,金属软管密封性试验的具体目标是检测连接及每个可拆连接密封性位置的紧密性和密闭性,以确保金属软管在作业情况下严实不漏,一般的检测装置很多都是单个软管进行检测,且不能够适应多种尺寸的软管检测,不便于提高整体的检测效率。In the processing of the mechanical industry, some pneumatic devices need to use hoses, and the airtightness test of metal hoses is particularly important. The specific goal of the metal hose tightness test is to check the tightness of the connection and the sealing position of each detachable connection And tightness, to ensure that the metal hose is tight and leak-free under operating conditions. Many general detection devices are used for detection of a single hose, and cannot adapt to the detection of hoses of various sizes, which is not convenient to improve the overall detection efficiency.
中国专利号:CN214334168U,一种软管气密检测机,包括工作平台、设于该工作平台一侧的机座及设于机座内的控制器,工作平台上设有多个支架,支架上并排设有用于放置软管两端接头的二个U型槽,U型槽一侧设有加压机构,加压机构连接推杆,推杆远端设有与软管两端接头配合设置的加压头,加压头上设有充气装置,充气装置一端通过空气过滤器连接外部空压机,另一端连接软管两端接头用于给软管进行充气,加压机构和充气装置均与控制器电性连接。本技术方案提出的软管气密检测机采用加压机构将软管接头压接成型,并通过充气装置给软管进行通气及保持用于检测软管的气密性,其设计结构简单,操作方便,极大提升了检测效率,提高检测质量,降低了生产成本;上述装置通过对软管内部进行充气,将其静置,通过检测仪器测出内部气体是否泄漏来对其气密性进行检测,该种方式虽然能够直接的检测出气密性是否良好,但是不能够直观的看出具体泄气位置,不利于后续操作。Chinese Patent No.: CN214334168U, a hose air tightness testing machine, including a working platform, a machine base on one side of the working platform and a controller in the machine base. There are multiple brackets on the working platform. There are two U-shaped grooves for placing the joints at both ends of the hose side by side. A pressurization mechanism is provided on one side of the U-shaped groove. The pressurization mechanism is connected to the push rod. The pressure head is equipped with an inflation device. One end of the inflation device is connected to an external air compressor through an air filter, and the other end is connected to the joints at both ends of the hose to inflate the hose. The pressure mechanism and the inflation device are both compatible with The controller is electrically connected. The hose airtight testing machine proposed in this technical solution adopts a pressurizing mechanism to crimp and form the hose joints, and ventilates the hose through the inflation device and maintains the airtightness of the hose for testing. Its design structure is simple and easy to operate. It is convenient, greatly improves the detection efficiency, improves the detection quality, and reduces the production cost; the above device inflates the inside of the hose, puts it still, and detects whether the internal gas leaks through the detection instrument to detect its airtightness , although this method can directly detect whether the airtightness is good, it cannot intuitively see the specific deflated position, which is not conducive to subsequent operations.
综上,因此本实用新型提供了一种自动化快速检测装置,以解决上述问题。To sum up, the utility model therefore provides an automatic rapid detection device to solve the above problems.
实用新型内容Utility model content
为了解决上述技术问题,本实用新型提供一种自动化快速检测装置,以解决现有技术中不能够适应多种尺寸的软管检测,不便于提高整体的检测效率,不能够直观的看出具体泄气位置,不利于后续操作等问题。In order to solve the above technical problems, the utility model provides an automatic rapid detection device to solve the problem that the existing technology cannot adapt to the detection of various sizes of hoses, it is inconvenient to improve the overall detection efficiency, and it is impossible to intuitively see the specific deflation. The location is not conducive to follow-up operations and other issues.
一种自动化快速检测装置,包括检测架,所述检测架的上部设置有水箱,所述水箱的内侧设置有升降架,所述升降架上安装有纵梁,所述纵梁的安装有横梁,所述横梁上安装有连接台,所述连接台上转动安装有连接件,所述连接件的一端卡接有固定件,所述固定件的上部设置有连接口,所述固定件的内部设置有内径管,所述内径管上开设有进气孔,所述内径管的外侧设置有密封垫,所述固定件通过内径管连接有测试管。An automatic rapid detection device, comprising a detection frame, the upper part of the detection frame is provided with a water tank, the inner side of the water tank is provided with a lifting frame, a longitudinal beam is installed on the lifting frame, and a cross beam is installed on the longitudinal beam, A connecting platform is installed on the beam, and a connecting piece is installed on the connecting platform. One end of the connecting piece is clamped with a fixing piece. The upper part of the fixing piece is provided with a connection port. There is an inner diameter tube, an air inlet is opened on the inner diameter tube, a sealing gasket is arranged on the outside of the inner diameter tube, and the fixing part is connected with a test tube through the inner diameter tube.
作为本实用新型的一种技术方案,所述固定件的数量为若干个,分别呈两两相对设置,两个相对的所述固定件的大小相同。As a technical solution of the present utility model, the number of the fixing parts is several, and they are respectively arranged in pairs opposite each other, and the sizes of the two opposite fixing parts are the same.
作为本实用新型的一种技术方案,所述内径管和密封垫和测试管的管口出连接,所述连接口通过进气孔和测试管的管道内部连接。As a technical solution of the utility model, the inner diameter tube is connected to the nozzle of the test tube with the sealing pad, and the connection port is connected to the inside of the tube of the test tube through the air inlet.
作为本实用新型的一种技术方案,所述连接口上连接有输气管道,所述输气管道的一端设置有控制阀,所述控制阀固定在检测架上。As a technical solution of the utility model, a gas transmission pipeline is connected to the connection port, and a control valve is arranged at one end of the gas transmission pipeline, and the control valve is fixed on the detection frame.
作为本实用新型的一种技术方案,所述检测架的侧面设置有连接板,所述连接板上设置有限位块,所述限位块的内部设置有限位杆,所述限位杆的上部连接有升降板。As a technical solution of the present invention, a connection plate is provided on the side of the detection frame, a limit block is provided on the connection plate, a limit rod is arranged inside the limit block, and the upper part of the limit rod A lift plate is attached.
作为本实用新型的一种技术方案,所述升降板和升降架固定连接,所述连接板上固定安装有液压缸,所述液压缸的输出端和升降板固定连接。As a technical solution of the utility model, the lifting plate is fixedly connected to the lifting frame, a hydraulic cylinder is fixedly installed on the connecting plate, and the output end of the hydraulic cylinder is fixedly connected to the lifting plate.
与现有技术相比,本实用新型具有如下有益效果:Compared with the prior art, the utility model has the following beneficial effects:
本实用新型通过液压缸带动升降架及其上的测试管逐步进入到水箱内部的水中,然后通过输气管道向连接口内部输气,然后气体经过内径管和进气孔进入到测试管内部,如果测试管出现漏气导致的气密封问题,会在测试管进入水中的部分产生气泡,可以直观的看出漏气部分。The utility model drives the lifting frame and the test tube on it to gradually enter the water inside the water tank through the hydraulic cylinder, and then transmits gas to the inside of the connection port through the gas pipeline, and then the gas enters the inside of the test tube through the inner diameter tube and the air inlet hole. If there is an air-tight problem caused by air leakage in the test tube, air bubbles will be generated at the part of the test tube that enters the water, and the leaking part can be seen intuitively.
附图说明Description of drawings
图1是本实用新型整体示意图。Fig. 1 is the overall schematic diagram of the utility model.
图2是本实用新型内部装配示意图。Figure 2 is a schematic view of the internal assembly of the utility model.
图3是本实用新型内侧部分装配示意图。Fig. 3 is a schematic diagram of the assembly of the inner part of the utility model.
图中:In the picture:
1、检测架;2、连接板;3、限位块;4、升降板;5、升降架;6、纵梁;7、横梁;8、连接台;9、连接件;10、固定件;11、连接口;12、内径管;13、进气孔;14、密封垫;15、输气管道;16、控制阀;17、测试管;18、液压缸;19、水箱。1. Detection frame; 2. Connecting plate; 3. Limiting block; 4. Lifting plate; 5. Lifting frame; 6. Longitudinal beam; 7. Beam; 8. Connecting platform; 11. Connection port; 12. Inner diameter pipe; 13. Air intake hole; 14. Gasket; 15. Gas pipeline; 16. Control valve; 17. Test tube; 18. Hydraulic cylinder; 19. Water tank.
具体实施方式Detailed ways
下面结合附图和实施例对本实用新型的实施方式作进一步详细描述。以下实施例用于说明本实用新型,但不能用来限制本实用新型的范围。The implementation of the present utility model will be further described in detail below in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the utility model, but cannot be used to limit the scope of the utility model.
如图1-3所示,本实用新型提供一种自动化快速检测装置,包括检测架1,所述检测架1的上部设置有水箱19,所述水箱19的内侧设置有升降架5,所述升降架5上安装有纵梁6,所述纵梁6的安装有横梁7,所述横梁7上安装有连接台8,所述连接台8上转动安装有连接件9,所述连接件9的一端卡接有固定件10,所述固定件10的上部设置有连接口11,所述固定件10的内部设置有内径管12,所述内径管12上开设有进气孔13,所述内径管12的外侧设置有密封垫14,所述固定件10通过内径管12连接有测试管17,打开控制阀16,通过输气管道15向连接口11内部输气,然后气体经过内径管12和进气孔13进入到测试管17内部,如果测试管17出现漏气导致的气密封问题,会在测试管17进入水中的部分产生气泡,可以直观的看出漏气部分。As shown in Figures 1-3, the utility model provides an automatic rapid detection device, including a detection frame 1, a
作为本实用新型的一种实施方式,所述固定件10的数量为若干个,分别呈两两相对设置,两个相对的所述固定件10的大小相同。As an embodiment of the present utility model, the number of the
作为本实用新型的一种实施方式,所述内径管12和密封垫14和测试管17的管口出连接,所述连接口11通过进气孔13和测试管17的管道内部连接。As an embodiment of the present invention, the
作为本实用新型的一种实施方式,所述连接口11上连接有输气管道15,所述输气管道15的一端设置有控制阀16,所述控制阀16固定在检测架1上,打开控制阀16,通过输气管道15向连接口11内部输气,然后气体经过内径管12和进气孔13进入到测试管17内部。As an embodiment of the present utility model, the
作为本实用新型的一种实施方式,所述检测架1的侧面设置有连接板2,所述连接板2上设置有限位块3,所述限位块3的内部设置有限位杆,所述限位杆的上部连接有升降板4。As an embodiment of the present utility model, a connecting
作为本实用新型的一种实施方式,所述升降板4和升降架5固定连接,所述连接板2上固定安装有液压缸18,所述液压缸18的输出端和升降板4固定连接,液压缸18的输出端收缩,带动升降板4下移,升降板4下移时可以带动升降架5向下移动,此时升降架5带动其上的测试管17逐步进入到水箱19内部的水中。As an embodiment of the present utility model, the lifting
具体工作原理:Specific working principle:
在实际使用时,首先将水箱19内部注水,然后将测试管17的两端分别和一组固定件10连接,固定件10可安装多种不同的规格,可以根据测试管17的直径来配备不同的固定件10,可以方便测试不同规格的管道,此时内径管12和密封垫14和测试管17的管口出连接,然后启动液压缸18,液压缸18的输出端收缩,带动升降板4下移,升降板4下移时可以带动升降架5向下移动,此时升降架5带动其上的测试管17逐步进入到水箱19内部的水中,打开控制阀16,通过输气管道15向连接口11内部输气,然后气体经过内径管12和进气孔13进入到测试管17内部,如果测试管17出现漏气导致的气密封问题,会在测试管17进入水中的部分产生气泡,可以直观的看出漏气部分,提高整体的实用性。In actual use, first fill the inside of the
本实用新型的实施方式是为了示例和描述起见而给出的,尽管上面已经示出和描述了本实用新型的实施例,可以理解的是,上述实施例是示例性的,不能理解为对本实用新型的限制,本领域的普通技术人员在本实用新型的范围内可以对上述实施例进行变化、修改、替换和变型。The embodiments of the present utility model are given for the purpose of illustration and description. Although the embodiments of the present utility model have been shown and described above, it can be understood that the above-mentioned embodiments are exemplary and should not be construed as a reference to the present utility model. Novel limitation, those skilled in the art can make changes, modifications, substitutions and modifications to the above-mentioned embodiments within the scope of the present utility model.
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