CN218540207U - Multi-strand twisting rope manufacturing unit and twisting rope machine thereof - Google Patents
Multi-strand twisting rope manufacturing unit and twisting rope machine thereof Download PDFInfo
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- CN218540207U CN218540207U CN202222737202.7U CN202222737202U CN218540207U CN 218540207 U CN218540207 U CN 218540207U CN 202222737202 U CN202222737202 U CN 202222737202U CN 218540207 U CN218540207 U CN 218540207U
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Abstract
The utility model discloses a multistrand twisting rope manufacturing unit and a twisting machine thereof, wherein the multistrand twisting rope manufacturing unit comprises a twisting frame and a support shaft, a first disc, a second disc and a third disc which are sequentially connected and arranged from top to bottom on the twisting frame form a covered wire winding layer and a core wire discharging layer which are arranged from top to bottom, the support shaft penetrates through the twisting frame along the central axis of the twisting frame, and the twisting frame can be driven by external force to rotate relative to the support shaft; the rope twisting machine comprises a rack and a wire feeding module for conveying a plurality of strands of twisted ropes, wherein a plurality of strands of twisted rope manufacturing units are mounted on the rack. The utility model discloses can in time discover the condition of envelope curve disconnection when carrying out the preparation of stranded twist rope to avoid the single rope that the preparation overlength had problems to appear and increased the follow-up work load of adjusting to twisting the core line on the rope machine.
Description
Technical Field
The utility model relates to a turn round rope equipment field, concretely relates to stranded is turned round rope and is made unit and turn round rope machine thereof.
Background
The twisting machine is an automatic processing device for twisting a plurality of strands of single ropes formed by winding a plurality of covered wires outside a core wire into a plurality of strands of ropes. In the single rope manufacturing process, many envelope wires that the epaxial envelope wire section of thick bamboo of envelope wire section of thick bamboo stretches out converge to envelope wire section of thick bamboo top and twine on the core wire after encircleing the coil of wearing on the wire winding ring of envelope wire section of thick bamboo, wherein can appear the condition that one of them envelope wire takes place the disconnection unavoidably, in case the condition of broken string appears, the envelope wire that will lead to the disconnection can't twine in the core wire, and then influences finished product quality, if the envelope wire disconnection condition is not timely discovered, the single rope length that has the quality problem that can make the rope mechanism of turning round increases, thereby lead to the follow-up length increase of adjusting to the core wire on the rope machine of turning round of workman, and then increase extra work load.
The utility model discloses a utility model patent of application number 201811128452.2 discloses a stranded rope wire winding belting machine, including base, wire winding mechanism, wire winding storehouse and control panel, the top of base is provided with the wire winding storehouse, the fixed plate is installed to the bottom in wire winding storehouse, install the motor on the base, first axis of rotation is installed to the output of motor, and first axis of rotation runs through the fixed plate, driving gear and fifth sprocket are installed to the output of first axis of rotation, the driving gear meshing has first driven gear, first driven gear meshing has second driven gear, second driven gear's bottom is provided with the sixth pivot, install first disc and second belt reel in the sixth pivot, the cover is equipped with three dead levers on the first disc.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a rope manufacturing element is turned round to stranded and turns round rope machine thereof, this rope manufacturing element is turned round to stranded and turns round rope machine and can in time discover the condition that the envelope curve breaks off when carrying out the stranded and turn round the rope preparation to avoided appearing the single rope of preparation overlength existence problem and increased the follow-up work load of adjusting to turning round the last core wire of rope machine.
The utility model provides a technical scheme that above-mentioned problem adopted is:
a multi-strand twisted rope manufacturing unit comprising:
the rope twisting frame is sequentially connected with a first disc, a second disc and a third disc from top to bottom to form a covered wire winding layer and a core wire discharging layer which are arranged up and down;
the support shaft penetrates through the rope twisting frame along the central axis of the rope twisting frame, and the rope twisting frame can be driven by external force to rotate relative to the support shaft;
the core wire on the core wire bobbin shaft is vertically conveyed into the covering wire winding layer from the core wire discharging layer along the central axis of the covering wire bobbin shaft and is conveyed to the upper part of the middle part of the first disc in a turning way after the covering wire is wound on the covering wire bobbin shaft, the covering wire bobbin shaft and the core wire bobbin shaft are connected with the supporting shaft through belts, so that the covering wire bobbin shaft and the core wire bobbin shaft are driven to rotate along the reverse direction of the rotating direction of the twisting rope frame when the twisting rope frame rotates, and a covering wire breakage detection mechanism for detecting the breaking of the covering wire is arranged on the covering wire bobbin shaft. The covering wire broken line detection mechanism comprises a winding ring, a sensor and a plurality of limiting parts which are arranged at equal angles around the central axis of the winding ring, the winding ring is arranged around a covering wire bobbin, the limiting parts are of torsion spring structures, the limiting parts are horizontally arranged on the top surface of the winding ring in a rotating mode, the limiting parts are in an elastic deformation state through covering wire pulling, and the sensor is used for detecting the limiting parts in a loosening state.
As the further improvement of above-mentioned technical scheme, be equipped with the heart yearn broken string detection mechanism who is used for detecting the heart yearn disconnection in the heart yearn blowing in situ, the second broken string detects the structure and includes the installation piece, trigger, limit switch and direction wheelset, the installation piece is detachable installs on the bottom surface of second disc, trigger hinges on the installation piece, limit switch is located the orbit of the vertical removal of the trigger end of trigger, the direction wheelset includes first wire wheel and second wire wheel, first wire wheel and second wire wheel all rotate to be connected on the installation piece, the heart yearn is in proper order around locating first wire wheel and second wire wheel, the heart yearn passes through the wire wheelset and realizes the transition between longitudinal transport state and transverse transport state, the heart yearn that is in transverse transport state spanes between trigger and limit switch and supports trigger. During the use, carry the heart yearn diversion through the wire wheelset for the heart yearn after the diversion can restrict trigger piece vertical migration. When the heart yearn broken string, because the transport of heart yearn for the heart yearn removes the restriction to triggering the piece, triggers a vertical removal and triggers limit switch, thereby realizes the effect that the heart yearn broken string detected, compact structure just detects the heart yearn broken string in heart yearn transportation process, has improved the promptness that the heart yearn broken string detected, does benefit to the preparation quality that the rope was turned round in the guarantee.
As the further improvement of above-mentioned technical scheme, be equipped with in the heart yearn blowing in situ and be used for restricting heart yearn line section of thick bamboo pivoted brake mechanism, brake mechanism includes bobbin and brake piece, the detachable installation in heart yearn line section of bobbin is epaxial, first through wires hole and second through wires hole have been seted up in proper order to top-down on the vertical section of bobbin, the third through wires hole has been seted up on the threading end of brake piece, the threading end of brake piece is through wearing to locate the second through wires hole in proper order, the heart yearn on third through wires hole and the first through wires hole is realized upwards pulling up, so that the friction between the brake end of brake piece and the heart yearn line section of thick bamboo reduces, be equipped with the first extension spring that is used for exerting the power of pulling downwards to the threading end of brake piece on the bobbin. Through the threading setting of heart yearn on first through wires hole, second through wires hole and third through wires hole to realize the effect of upwards pulling up of heart yearn to the brake piece when guide heart yearn is upwards carried, ensured the stability of heart yearn output direction on the heart yearn line section of thick bamboo.
As above-mentioned technical scheme's further improvement, be equipped with the mechanism of stepping down on the top surface of first disc, the mechanism of stepping down includes lead frame and lock piece, install a plurality of lead pulleys that are used for guiding single rope diversion to carry on the lead frame, lead frame and lock piece all articulate on first disc, be equipped with between lock piece and the first disc and be used for applying the second extension spring to lead frame pivoted power to the lock piece, the drag hook at second extension spring's both ends is hooked on the hook post on lock piece and the first disc respectively, be equipped with locking portion on the lock piece, set up the draw-in groove with locking portion adaptation on the lead frame. Through the pulling effect of second extension spring to locking piece for locking portion on the locking piece can be accomodate in the draw-in groove and support the lead frame all the time, has guaranteed the locking effect of locking piece to the lead frame, has realized the lead frame and has gone up the lead position and avoid the switching between the position on first disc, and has guaranteed the stability of lead position on first disc of lead frame, does benefit to the accurate of guarantee single rope and carries.
As above-mentioned technical scheme's further improvement, be equipped with the line ball module on the installation piece, the line ball module includes dwang and fabric wheel, and the one end of dwang articulates on the installation piece, and fabric wheel rotates to be connected on the dwang, is equipped with third extension spring between the other end of dwang and the installation piece, and the drag hook at third extension spring's both ends hooks on the other end of dwang and installation piece respectively for the heart yearn presss from both sides between fabric wheel and first wire wheel. Through the setting of line ball module, guaranteed the laminating between heart yearn and the first wire wheel, do benefit to the stable transport of guarantee heart yearn.
As the further improvement of above-mentioned technical scheme, the brake spare includes hinge bar and brake block, the hinge bar articulates on the horizontal section of bobbin, the brake block is circular-arcly, the brake block welds on the inner of hinge bar, the outer end of hinge bar passes the longitudinal section of bobbin and exposes outside the longitudinal section of bobbin, the third through wires hole is seted up on the outer end of hinge bar, the length that the articulated department between hinge bar and the bobbin apart from the inner of hinge bar is less than the length of this articulated department apart from the outer end of hinge bar, the size of required power when having reduced the heart yearn and upwards having pulled up the outer end of hinge bar, do benefit to the upwards pull-up effect of guarantee heart yearn to the outer end of hinge bar. Through the structural arrangement between the brake piece and the winding frame, the brake piece and the winding frame can be installed and used as an independent component after being assembled, and therefore the assembly, the maintenance and the replacement of workers are facilitated.
As a further improvement of the technical scheme, the trigger part is provided with a groove for accommodating the core wire, so that the movement limiting effect of the core wire on the trigger part is guaranteed.
The utility model also provides a turn round rope machine, turn round the line module of sending that the rope was carried including the frame and being used for the stranded, install in the frame a plurality of aforementioned arbitrary technical scheme the stranded twist round the rope and make the unit, turn round the rope frame and rotate and set up in the frame, install in the frame and be used for the drive to turn round rope frame pivoted driving motor, the back shaft is fixed in the frame.
Compared with the prior art, the utility model, have following advantage and effect:
the utility model discloses a change of envelope to the pulling effect of locating part realizes the transition of locating part between elastic deformation state and lax state, combines the sensor to change the detection effect that back position changed to the locating part form to the realization is to the detection of envelope disconnection condition, and then can in time control (shut down, report to the police etc.) to twisting the rope machine when detecting the envelope disconnection, has avoided because the envelope disconnection leads to the condition that the single rope finished product has quality problems, does benefit to the preparation quality of guarantee single rope.
Meanwhile, the situation of disconnection of the covered wire can be found in time, so that the problem that a single rope which is manufactured due to the fact that the situation of disconnection is found out later and has problems is solved, the workload of adjusting the core wire on the rope twisting machine and the workload of processing the manufactured multi-strand rope are reduced, and the manufacturing loss is reduced.
Furthermore, the torsion spring structure of the limiting part is combined with the horizontal rotation of the limiting part on the winding ring, so that the manufacturing difficulty of the limiting part and the winding ring is reduced, the manufacturing cost of the limiting part is also reduced, and the cost for controlling the subsequent maintenance and replacement is facilitated.
Drawings
Fig. 1 is a schematic structural view of a rope twisting machine of the present invention.
Fig. 2 is a schematic view of the construction of the multistrand manufacturing unit shown in fig. 1.
Fig. 3 is a schematic plan view of the mounting state of the covered wire breakage detection mechanism shown in fig. 2.
Fig. 4 is a schematic structural view of the covered wire breakage detection mechanism shown in fig. 3 on a twisting frame.
Fig. 5 is a schematic side view of the structure of the covered wire breakage detecting mechanism shown in fig. 4.
Fig. 6 is a schematic structural view of the winding ring shown in fig. 5.
Fig. 7 is a schematic structural diagram of the position of the limiting member on the winding ring when the limiting member shown in fig. 6 is in the elastic deformation state.
Fig. 8 is a structural diagram illustrating the position of the limiting member on the winding ring when the limiting member shown in fig. 6 is in a relaxed state.
Fig. 9 is a bottom view schematically showing the structure of the state in which the core wire breakage detecting mechanism shown in fig. 2 is mounted.
Fig. 10 is a schematic structural view of the core wire breakage detecting mechanism shown in fig. 9.
Fig. 11 is a schematic configuration diagram of a state of use of the core wire breakage detecting mechanism shown in fig. 9.
FIG. 12 is a structural schematic view of another shape of the trigger member shown in FIG. 10.
Fig. 13 is a structural diagram illustrating the adjustment state of the line ball module shown in fig. 11.
Fig. 14 is a structural view showing an installation state of the brake mechanism shown in fig. 2.
Fig. 15 is a schematic structural view of the brake mechanism shown in fig. 14.
FIG. 16 is a schematic view of the brake mechanism shown in FIG. 14 in a non-fully braked state.
Fig. 17 is a schematic structural view of the brake mechanism shown in fig. 14 in a braking state.
Fig. 18 is a schematic plan view of the structure of the state in which the abdicating mechanism shown in fig. 2 is installed.
Fig. 19 is a partially schematic enlarged view of a mounted state of the concession mechanism shown in fig. 2.
Fig. 20 is a schematic diagram of the lead frame shown in fig. 19 in a lead position.
Fig. 21 is a schematic structural view of the lead frame shown in fig. 19 in the avoided position.
Wherein, the frame 1, the driving motor 11, the wire feeding module 2, the multi-strand twisted wire manufacturing unit 3, the twisted wire frame 31, the supporting shaft 32, the first disk 33, the second disk 34, the third disk 35, the covered wire winding layer 36, the core wire discharging layer 37, the covered wire bobbin shaft 41, the core wire bobbin shaft 42, the belt 43, the covered wire bobbin 44, the covered wire 45, the core wire bobbin 46, the core wire 47, the covered wire broken wire detecting mechanism 5, the winding ring 51, the sensor 52, the limiting member 53, the inner end side 531, the outer end side 532, the extension arm 54, the threading ring 55, the bracket 56, the chassis 561, the supporting rod 562, the mounting column 57, the limiting block 571, the core wire broken wire detecting mechanism 6, the mounting piece 61, the trigger piece 62, the trigger end 621, the limiting switch 63, the guide wheel set 64, the first wire guiding wheel 641, the second wire guiding wheel 642, the first extending piece 65, the second extending piece 66, the fourth threading hole 67, the wire pressing module 68, the rotating rod 681, the wire pressing wheel 682, the third extension spring 683, the groove 69, the brake mechanism 7, the bobbin 71, the transverse section 711, the longitudinal section 712, the brake piece 72, the threading end 721, the brake end 722, the first threading hole 73, the second threading hole 74, the third threading hole 75, the first extension spring 76, the hinge rod 77, the brake piece 78, the abdicating mechanism 8, the lead frame 81, the locking piece 82, the lead wheel 83, the second extension spring 84, the hook post 85, the locking part 86, the clamping groove 87, the handle 88, the bolt mounting hole 91 and the hinge joint 92.
Detailed Description
The present invention will be described in further detail below with reference to the accompanying drawings by way of examples, which are illustrative of the present invention and are not intended to limit the present invention.
Referring to fig. 1, fig. 2, this embodiment twists rope machine, including frame 1 and the line module 2 that send that is used for the stranded rope to carry of twisting, install a plurality of stranded rope manufacturing element 3 of twisting in frame 1, stranded rope manufacturing element 3 of twisting is including twisting rope frame 31 and back shaft 32, it sets up on frame 1 to twist rope frame 31 and rotate, install in frame 1 and be used for the drive to twist rope frame 31 pivoted driving motor 11, back shaft 32 is fixed in on frame 1, back shaft 32 wears to locate on twisting rope frame 31 along the axis of twisting rope frame 31, it realizes rotating relative back shaft 32 to twist rope frame 31 to receive external force drive, it connects gradually the first disc 33, second disc 34 and the third disc 35 formation that sets up about being through top-down on twisting rope frame 31 forms covering wire winding layer 36 and release layer 37.
The wire feeding module 2 is a commonly used conveying device, and is mature in application in the field of a wire twisting machine, and is mainly used for driving a conveying wheel to rotate through a motor so as to convey a plurality of strands of twisted wires wound on the conveying wheel, and further pulling each wire wrapping wire drum 44 and each core wire drum 46 to rotate so as to output a wrapping wire 45 and a core wire 47, so that detailed description and introduction of a specific structure of the wire feeding module 2 are not performed in the embodiment.
In this embodiment, the driving motor 11 and the rope twisting frame 31 are in transmission connection through a synchronous belt transmission mechanism.
Referring to fig. 2 to 6, a plurality of covering bobbin shafts 41 and core bobbin shafts 42 arranged on the rope twisting frame 31 at equal angles around the central axis of the rope twisting frame 31 are rotatably arranged in the covering bobbin winding layer 36 and the core releasing layer 37, core wires 47 on the core bobbin shafts 42 are vertically conveyed into the covering bobbin winding layer 36 from the core releasing layer 37 along the central axis of the covering bobbin shafts 41 and are conveyed to the upper part of the middle part of the first disc 33 after being wound by covering wires 45 on the covering bobbin shafts 41, the covering bobbin shafts 41 and the core bobbin shafts 42 are connected with the supporting shaft 32 through belts 43, so that the covering bobbin shafts 41 and the core bobbin shafts 42 are driven to rotate along the reverse direction of the rotation direction of the rope twisting frame 31 when the rope twisting frame 31 rotates, a covering wire breakage detection mechanism 5 for detecting breakage of the covering wires 45 is arranged on the covering bobbin shafts 41, the covering wire breakage detection mechanism 5 comprises a covering ring 51, a sensor 52 and a plurality of limiting members 53 arranged around the central axis of the winding ring 51, the limiting members 53 are arranged on the covering bobbin shafts, the elastic ring 53 is used for detecting the state that the covering wires are pulled by the elastic springs 53, and the elastic limiting members 53, and the covering rings 51 are arranged on the top surface of the elastic spring 53.
An extension arm 54 for abutting against an inner side surface of the winding ring 51 is disposed on an inner end side 531 of the limiting member 53, a threading ring 55 (shown in fig. 6 and 7) for passing the covered wire 45 is disposed on an outer end side 532 of the limiting member 53, and a weight of the outer end side 532 of the limiting member 53 is greater than a weight of the inner end side 531 of the limiting member 53. Through the arrangement of the extension arm 54 and the threading ring 55 on the limiting member 53, when the covered wire 45 passes through the threading ring 55 and pulls the limiting member 53 to rotate inwards, the limiting member 53 is in an elastic deformation state due to the abutting effect of the extension arm 54 on the winding ring 51, and when the covered wire 45 is broken, the limiting member 53 rotates outwards due to the centrifugal effect generated by the rotation of the elastic force and the winding bobbin shaft 41 in the process of recovering the elastic deformation state to the relaxation state until the extension arm 54 abuts against the winding ring 51 again.
A plurality of mounting posts 57 are arranged on the top surface of the winding ring 51 at equal angles around the central axis of the winding ring 51, the mounting posts 57 are detachably mounted on the winding ring 51, the limiting member 53 is sleeved on the mounting posts 57 and can rotate, and the top ends of the mounting posts 57 are integrally connected with a limiting member 571 (as shown in fig. 7) for preventing the limiting member 53 from separating from the top ends of the mounting posts 57. Through the arrangement of the mounting post 57 and the limiting block 571, the assembly of the limiting member 53 on the winding ring 51 is facilitated, and the limiting member 53 can be limited on the mounting post 57, so that the situation that the limiting member 53 pops out from the winding ring 51 to cause injury to workers when the limiting member 53 is changed from an elastic deformation state to a relaxation state is avoided, and the use safety of the equipment is improved.
In this embodiment, the winding ring 51 is installed on the winding drum shaft 41 through the bracket 56 (as shown in fig. 5), the bracket 56 includes a base plate 561 and a plurality of support rods 562, the base plate 561 is detachably installed on the winding drum shaft 41, the support rods 562 are arranged on the base plate 561 in an equiangular manner around a central axis of the base plate 561, bolt installation holes are opened in positions on the winding ring 51 opposite to the top ends of the support rods 562, and the top ends of the support rods 562 and the winding ring 51 are fixed through bolts. Through the arrangement of the bracket 56, the winding ring 51 can be located at a height relative to the middle position of the covered wire drum 44, the maximum distance between the covered wire 45 on the covered wire drum 44 and the limiting piece 53 on the winding ring 51 is reduced, and therefore the conveying effect of each covered wire 45 on the covered wire drum 44 after pulling the corresponding limiting piece 53 is guaranteed.
In this embodiment, the sensor 52 may be a position sensor 52, the sensor 52 and the winding ring 51 are located on the same horizontal plane, and during the rotation of the rope twisting frame 31 and the rotation of the winding bobbin shaft 41, the limiting members 53 on the winding ring 51 on each winding bobbin shaft 41 on the rope twisting frame 31 can both approach the sensor 52 and be detected by the sensor 52.
Referring to fig. 9-11, a core wire breakage detecting mechanism 6 for detecting breakage of the core wire 47 is disposed in the core wire discharge layer 37, the core wire breakage detecting mechanism 6 includes a mounting sheet 61, a trigger 62, a limit switch 63 and a guide wheel set 64, the mounting sheet 61 is detachably mounted on the bottom surface of the second disc 34, the trigger 62 is hinged on the mounting sheet 61, the limit switch 63 is located on a track of vertical movement of the trigger end 621 of the trigger 62, the guide wheel set 64 includes a first wire guide wheel 641 and a second wire guide wheel 642, the first wire guide wheel 641 and the second wire guide wheel 642 are both rotatably connected to the mounting sheet 61, the core wire 47 sequentially winds around the first wire guide wheel 641 and the second wire guide wheel 642, the core wire 47 is converted between a longitudinal conveying state and a transverse conveying state through the wire guide wheel set, the core wire 47 in the transverse conveying state spans between the trigger 62 and the limit switch 63 and abuts against the trigger 62, and a groove 69 for accommodating the core wire 47 is formed in the trigger 62.
Wherein, the last border of installation piece 61 is gone up the integral type and is connected with a plurality of first extension pieces 65, has seted up bolt mounting hole (as shown in fig. 10) on the first extension piece 65, has made things convenient for the detachable installation of installation piece 61 on second disc 34, and the integral type is connected with second extension piece 66 on the lower border of installation piece 61, has seted up fourth through wires hole 67 on the second extension piece 66, and the axis of fourth through wires hole 67 is parallel with the vertical tangent line of first wire wheel 641 (as shown in fig. 11). Through the setting of the fourth threading hole 67 on the second extension piece 66, the position dislocation between the first wire guide wheel 641 and the second extension piece 66 is combined, thereby being beneficial to ensuring that the core wire 47 is conveyed in a stretched straight state.
In this embodiment, the triggering member 62 is in a sheet shape and is pressed on the core wire between the first wire guiding wheel 641 and the second wire guiding wheel 642, and the triggering end 62 is located obliquely above the core wire between the first wire guiding wheel 641 and the second wire guiding wheel 642.
In order to reduce the manufacturing difficulty and cost of the trigger member 62, the trigger member 62 may be made of a steel wire, the inner end of the steel wire is hinged to the mounting plate 61 by bending into a loop, and the outer end of the steel wire is bent downward at 90 ° (as shown in fig. 12), so as to prevent the core wire from being separated from the trigger member 62 during the normal conveyance of the core wire.
Referring to fig. 10 and 13, a wire pressing module 68 is arranged on the mounting plate 61, the wire pressing module 68 includes a rotating rod 681 and a wire pressing wheel 682, one end of the rotating rod 681 is hinged on the mounting plate 61, the wire pressing wheel 682 is rotatably connected to the rotating rod 681, a third tension spring 683 is arranged between the other end of the rotating rod 681 and the mounting plate 61, and drag hooks at two ends of the third tension spring 683 are respectively hooked on the other end of the rotating rod 681 and the mounting plate 61, so that the core wire 47 is clamped between the wire pressing wheel 641 and the first wire guiding wheel 641.
Referring to fig. 14 to 17, a brake mechanism 7 for limiting rotation of the core wire bobbin 46 is disposed in the core wire discharging layer 37, the brake mechanism 7 includes a bobbin 71 and a brake piece 72, a transverse section 711 of the bobbin 71 is detachably mounted on the core wire bobbin shaft 42, a longitudinal section 712 of the bobbin 71 is sequentially provided with a first threading hole 73 and a second threading hole 74 from top to bottom, a threading end 721 of the brake piece 72 is provided with a third threading hole 75, the threading end 721 of the brake piece 72 is pulled up by sequentially threading the core wires 47 on the second threading hole 74, the third threading hole 75 and the first threading hole 73, so that friction between the braking end 722 of the brake piece 72 and the core wire bobbin 46 is reduced, and the bobbin 71 is provided with a first extension spring 76 for applying a downward pulling force to the threading end 721 of the brake piece 72.
In this embodiment, the first extension spring 76 crosses the threading end 721 of the brake element 72, and both ends of the first extension spring 76 are fixed to the bobbin 71, respectively. By the crossing arrangement of the first tension spring 76 relative to the braking member 72, the braking member 72 will jack up the middle position of the first tension spring 76 when the threading end 721 of the braking member 72 is pulled up by the core wire 47, so that the first tension spring 76 is in a tension state, and then the threading end 721 of the braking member 72 will return under the restoring action of the first tension spring 76 when the threading end 721 of the braking member 72 stops being pulled up by the core wire 47, so that the friction between the braking end 722 of the braking member 72 and the core wire bobbin 46 is increased and the braking effect is realized.
Referring to fig. 15 and 16, the brake member 72 includes a hinge rod 77 and a brake pad 78, the hinge rod 77 is hinged to a transverse section 711 of the bobbin 71, the brake pad 78 is arc-shaped, the brake pad 78 is welded to an inner end of the hinge rod 77, an outer end of the hinge rod 77 passes through a longitudinal section 712 of the bobbin 71 and is exposed outside the longitudinal section 712 of the bobbin 71, a third wire through hole 75 is formed in the outer end of the hinge rod 77, and a length of a hinge joint between the hinge rod 77 and the bobbin 71 from the inner end of the hinge rod 77 is smaller than a length of the hinge joint from the outer end of the hinge rod 77.
Referring to fig. 18 to 21, the yielding mechanism 8 is arranged on the top surface of the first circular disc 33, the yielding mechanism 8 includes a lead frame 81 and a locking piece 82, a plurality of lead wheels 83 used for guiding the single-rope to change direction and convey are mounted on the lead frame 81, the lead frame 81 and the locking piece 82 are both hinged to the first circular disc 33, a second extension spring 84 used for applying force to the locking piece 82 to rotate the lead frame 81 is arranged between the locking piece 82 and the first circular disc 33, drag hooks at two ends of the second extension spring 84 are respectively hooked on the locking piece 82 and hook posts 85 on the first circular disc 33, a locking portion 86 is arranged on the locking piece 82, and a clamping groove 87 matched with the locking portion 86 is arranged on the lead frame 81. To facilitate driving the locking member 82 to rotate relative to the first disk 33, a handle 88 is removably mounted to the locking member 82.
In this embodiment, the hinge between the lead frame 81 and the first disk 33 and the hook post 85 on the locking member 82 are located in the same radial direction of the locking member 82, so that the effect of the locking portion 86 on resisting the lead frame 81 is improved.
The utility model relates to a turn round use principle of rope machine as follows:
during the use, twist the rope through sending the line module and carry to the stranded to drive each envelope line section of thick bamboo and heart yearn line section of thick bamboo and rotate and export envelope line and heart yearn, turn round the relative back shaft of rope frame through driving motor drive simultaneously and rotate, thereby make envelope line section of thick bamboo axle and heart yearn line section of thick bamboo axle rotate along the opposite direction of twisting rope frame rotation direction under the effect of belt.
In the brake mechanism, the heart yearn of output passes through the second through wires hole in proper order on the heart yearn line section of thick bamboo, third through wires hole and second through wires hole, thereby make the heart yearn be in tensile state (as shown in fig. 16) with the threading end (the outer end of hinge bar promptly) of brake spare when upwards pulling up at the in-process that the heart yearn upwards carried, and then shift between the brake end (the brake block on the inner of hinge bar promptly) and the heart yearn line section of thick bamboo through the brake spare and reduce the friction between the two, the brake intensity of brake spare to a heart yearn line section of thick bamboo has been reduced, make the brake spare only rotate a certain damping effect to a heart yearn line section of thick bamboo.
In the core wire breakage detection mechanism, the core wire output from the brake mechanism passes through the fourth threading hole and is wound on the first lead wire wheel and the second lead wire wheel, and the wire pressing wheel clamps the core wire between the wire pressing wheel and the first lead wire wheel under the action of the third extension spring (as shown in fig. 11), so that the core wire converted from the longitudinal conveying state to the transverse conveying state has the effect of limiting the trigger part to rotate downwards. Then, the core wire output from the core wire breakage detection mechanism is vertically conveyed along the central axis of the covered wire bobbin shaft and is wound on the covered wire.
In the mechanism for detecting the broken wire of the covered wire, each covered wire on the covered wire barrel passes through the thimble on the corresponding limiting part, converges to the middle part upper part of the covered wire barrel and winds the core wire under the rotation of the covered wire barrel shaft, so that the manufacture of a single rope is completed, the limiting part rotates inwards under the pulling of the covered wire, the limiting part is in an elastic deformation state due to the abutting effect of the extension arm on the winding ring, and the position state between the limiting part and the winding ring is as shown in fig. 7.
In the abdicating mechanism, the manufactured single rope is guided to the upper part of the middle position of the first disc by the lead wheel on the lead frame positioned on the lead position, at the moment, the locking part on the locking part enters the clamping groove and pushes against the lead frame (as shown in fig. 20) under the action of the second extension spring, and then a plurality of manufactured single ropes are twisted into a multi-strand twisted rope through the rotation of the twisted rope frame.
The rope twisting machine stops in the using process under the following two conditions:
(1) When the covered wire is disconnected or the covered wire on the covered wire barrel is used up, the pulling effect of the covered wire on the limiting part cannot be continuously maintained, so that the limiting part outwards rotates under the action of the elasticity of the limiting part and the centrifugal effect generated by the rotation of the covered wire barrel shaft until the extension arm abuts against the winding ring again, the elastic deformation state of the limiting part is changed into the loose state at the moment, the position state between the limiting part and the winding ring is shown in figure 8, and then the sensor controls the rope twisting machine (such as stopping, alarming and the like) by sensing the position change of the limiting part after the form change;
(2) When the core wire is disconnected, the movement limitation of the core wire on the trigger piece is removed due to the conveying of the core wire, so that the trigger piece rotates downwards under the action of gravity, and the trigger end of the trigger piece triggers a limit switch positioned on a moving track of the trigger piece to control the rope twisting machine (such as stopping, alarming and the like);
when the rope twisting machine is changed from the operating state to the stopping state, the upward pulling effect of the core wire on the threading end of the brake piece cannot be continuously maintained due to the fact that the core wire stops conveying, and therefore the threading end of the brake piece can reset under the action of the spring and achieve the braking effect of the brake piece on the core wire bobbin through the increase of friction between the brake end and the core wire bobbin (as shown in fig. 17).
When the covered wire on the covered wire bobbin is used up, the locking piece is rotated and is kept away from the lead frame through the handle, so that the locking part is separated from the clamping groove, the locking of the lead frame on the lead position of the twisting rope frame by the locking piece is released, the lead frame can be rotated relative to the twisting rope frame, the lead frame can be moved and switched to the avoiding position (as shown in figure 21) from the lead position of the twisting rope frame, and the blockage caused by the fact that the lead frame replaces the covered wire bobbin is avoided.
The above description in this specification is merely illustrative of the present invention. Various modifications, additions and substitutions may be made by those skilled in the art without departing from the scope of the invention as defined in the accompanying claims.
Claims (8)
1. A multi-strand twisted rope manufacturing unit, comprising:
the rope twisting frame is sequentially connected with a first disc, a second disc and a third disc from top to bottom to form a covered wire winding layer and a core wire discharging layer which are arranged up and down;
the support shaft penetrates through the rope twisting frame along the central axis of the rope twisting frame, and the rope twisting frame can be driven by external force to rotate relative to the support shaft;
the device comprises a twisted rope frame, a twisted rope winding layer, a core wire discharging layer, a core wire winding drum shaft, a core wire winding drum shaft, a belt, a sensor and a plurality of limiting parts, wherein the twisted rope winding layer and the core wire discharging layer are respectively and rotatably provided with a plurality of twisted rope frame central axis equiangular arrangement covering wire drum shafts and core wire drum shafts, the core wires on the core wire drum shafts are vertically conveyed into the twisted rope winding layer from the core wire discharging layer along the central axis of the twisted rope drum shaft and are turned and conveyed to the upper part of the middle part of a first disc after being wound by a covering wire on the twisted rope drum shaft, the covered wire drum shaft and the core wire drum shaft are connected with a supporting shaft through belts, so that the twisted rope frame is driven to rotate along the reverse direction of the twisted rope frame rotating direction, the covered wire drum shaft is provided with a covered wire breaking detection mechanism for detecting the broken covering wire, the covered wire breaking detection mechanism comprises a winding ring, the sensor and a plurality of limiting parts equiangular arrangement covering wire drum central axis around the winding ring, the winding ring is arranged around the winding drum, the winding ring is of a torsion spring structure, the limiting parts are horizontally arranged on the top surface of the limiting parts, the limiting parts and are in an elastic state when the elastic state, and are used for detecting the loosening state.
2. The multistrand twisted rope manufacturing unit of claim 1, wherein: the heart yearn blowing in situ is equipped with the heart yearn broken string detection mechanism who is used for detecting the heart yearn disconnection, the second broken string detects the structure and includes the installation piece, trigger, limit switch and direction wheelset, the installation piece is detachable installs on the bottom surface of second disc, trigger articulates on the installation piece, limit switch is located the orbit of the vertical removal of the trigger end of trigger, the direction wheelset includes first wire wheel and second wire wheel, first wire wheel and second wire wheel all rotate to be connected on the installation piece, the heart yearn is in proper order around locating first wire wheel and second wire wheel on, the heart yearn passes through the wire wheelset and realizes the transition between vertical transport state and transverse transport state, the heart yearn that is in the transverse transport state spanes between trigger and limit switch and supports trigger.
3. The multistrand twisted rope manufacturing unit of claim 1, wherein: the utility model discloses a brake device, including a core wire blowing in-situ, be equipped with and be used for restricting the pivoted brake mechanism of a heart yearn line section of thick bamboo, brake mechanism includes bobbin and brake piece, the horizontal section detachable installation in the heart yearn line section of bobbin, top-down has seted up first through wires hole and second through wires hole in proper order in the vertical section of bobbin, the threading of brake piece is served and has been seted up the third through wires hole, the threading end of brake piece is through wearing to locate the second through wires hole in proper order, the heart yearn on third through wires hole and the first through wires hole is realized upwards pulling up, so that the friction between the brake end of brake piece and the heart yearn line section of thick bamboo reduces, be equipped with the first extension spring who is used for exerting the power of pulling downwards to the threading end of brake piece on the bobbin.
4. The multi-strand twisted string manufacturing unit of claim 1, wherein: be equipped with the mechanism of stepping down on the top surface of first disc, the mechanism of stepping down includes lead frame and lock piece, install a plurality of lead wheels that are used for guiding single rope diversion transport on the lead frame, lead frame and lock piece all articulate on first disc, be equipped with between lock piece and the first disc and be used for applying the second extension spring to lead frame pivoted power to the lock piece, the drag hook at second extension spring's both ends hooks on the hook post on lock piece and first disc respectively, be equipped with locking portion on the lock piece, set up the draw-in groove with locking portion looks adaptation on the lead frame.
5. The multistrand twisted rope manufacturing unit of claim 2, wherein: be equipped with the line ball module on the installation piece, the line ball module includes dwang and fabric wheel, and the one end of dwang articulates on the installation piece, and fabric wheel rotates to be connected on the dwang, is equipped with third extension spring between the other end of dwang and the installation piece, and the drag hook at third extension spring's both ends hooks on the other end of dwang and installation piece respectively for the heart yearn presss from both sides between fabric wheel and first wire wheel.
6. The multi-strand twisted string manufacturing unit of claim 3, wherein: the brake piece includes hinge bar and brake block, and the hinge bar articulates on the horizontal section of bobbin, and the brake block is circular-arcly, and the brake block welds on the inner of hinge bar, and the outer end of hinge bar passes the vertical section of bobbin and exposes outside the vertical section of bobbin, and the third through wires hole is seted up on the outer end of hinge bar, and the length of the articulated department between hinge bar and the bobbin apart from the inner of hinge bar is less than the length of this articulated department apart from the outer end of hinge bar.
7. The multistrand twisted rope manufacturing unit of claim 2, wherein: the trigger piece is provided with a groove for accommodating the core wire.
8. The utility model provides a twist rope machine, includes the frame and is used for the stranded wire of twisting the line module of sending of carrying, its characterized in that: the multi-strand twisted rope manufacturing unit comprises a frame, a plurality of twisted rope manufacturing units as claimed in any one of claims 1 to 7, a twisted rope frame, a driving motor, a supporting shaft and a rope guiding device, wherein the twisted rope manufacturing units are installed on the frame, the twisted rope frame is rotatably arranged on the frame, the driving motor is installed on the frame and used for driving the twisted rope frame to rotate, and the supporting shaft is fixed on the frame.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222737202.7U CN218540207U (en) | 2022-10-18 | 2022-10-18 | Multi-strand twisting rope manufacturing unit and twisting rope machine thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222737202.7U CN218540207U (en) | 2022-10-18 | 2022-10-18 | Multi-strand twisting rope manufacturing unit and twisting rope machine thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN218540207U true CN218540207U (en) | 2023-02-28 |
Family
ID=85280005
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202222737202.7U Expired - Fee Related CN218540207U (en) | 2022-10-18 | 2022-10-18 | Multi-strand twisting rope manufacturing unit and twisting rope machine thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN218540207U (en) |
-
2022
- 2022-10-18 CN CN202222737202.7U patent/CN218540207U/en not_active Expired - Fee Related
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
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| CP02 | Change in the address of a patent holder |
Address after: 245200 runheng group, Shexian Economic Development Zone, Huangshan City, Anhui Province Patentee after: Yu Chengwu Address before: 245200 Runheng Group, Shexian Economic Development Zone, Anqing City, Anhui Province Patentee before: Yu Chengwu |
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| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20230228 |