CN218530111U - Accumulated pulp flushing device for distribution box of dehydrator - Google Patents
Accumulated pulp flushing device for distribution box of dehydrator Download PDFInfo
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Abstract
本实用新型公开了一种脱水机分配箱积浆冲洗装置,包括旋流器组,所述旋流器组连接有浆液分配箱,所述浆液分配箱设置在旋流器下端、真空脱水皮带机前端,起到将来自旋流器的石膏浆液进行汇总、过滤、分配进真空脱水皮带机的作用,所述浆液分配箱包括箱体、所述箱体上端设置有石膏浆液进口,所述石膏浆液进口下方设置有石膏浆液出口,所述石膏浆液进口与石膏浆液出口之间设置有滤网,所述箱体中部设置有滤网清洗机构。通过设置驱动组件转动清扫件对滤网进行清扫,防止石膏浆液凝结在滤网上,导致滤网堵塞,无法过滤石膏浆液。
The utility model discloses a slurry flushing device for a distribution box of a dehydrator, which comprises a cyclone group connected with a slurry distribution box, the slurry distribution box is arranged at the lower end of the cyclone, and a vacuum dehydration belt conveyor The front end plays the role of collecting, filtering, and distributing the gypsum slurry from the cyclone into the vacuum dehydration belt conveyor. The slurry distribution box includes a box, and the upper end of the box is provided with a gypsum slurry inlet. The gypsum slurry A gypsum slurry outlet is arranged below the inlet, a filter is arranged between the gypsum slurry inlet and the gypsum slurry outlet, and a filter cleaning mechanism is arranged in the middle of the box. The filter screen is cleaned by setting the driving assembly to rotate the cleaning parts to prevent the gypsum slurry from coagulating on the filter screen, causing the filter screen to be blocked and unable to filter the gypsum slurry.
Description
技术领域technical field
本实用新型涉及烟气脱硫技术领域,具体为一种脱水机分配箱积浆冲洗装置。The utility model relates to the technical field of flue gas desulfurization, in particular to a slurry flushing device for a distribution box of a dehydrator.
背景技术Background technique
在吸收塔浆液池中形成的石膏浆液通过吸收塔排出泵将其输送至石膏水力旋流站,石膏水力旋流器包含多个石膏水力旋流子,石膏浆液通过离心旋流而得到固液分离。石膏浆液较稀的部分进入溢流,溢流液被输送至浓缩器中浓缩处理,而浓厚的浆液从底部流走。底流中石膏经过石膏浆液分配箱后直接进二级脱水系统,石膏浆液分配箱内残留的石膏浆液容易凝结在出料管路的内壁以及滤网上,对石膏浆液分配箱的输送效率产生不良影响。The gypsum slurry formed in the slurry tank of the absorption tower is transported to the gypsum hydrocyclone station through the discharge pump of the absorption tower. The gypsum hydrocyclone contains multiple gypsum hydrocyclones, and the gypsum slurry is separated from solid and liquid by centrifugal cyclone . The thinner part of the gypsum slurry enters the overflow, and the overflow is transported to the concentrator for concentration, while the thicker slurry flows away from the bottom. The gypsum in the underflow passes through the gypsum slurry distribution box and then directly enters the secondary dehydration system. The residual gypsum slurry in the gypsum slurry distribution box is easy to condense on the inner wall of the discharge pipeline and the filter screen, which will have a negative impact on the delivery efficiency of the gypsum slurry distribution box.
实用新型内容Utility model content
针对现有技术中存在的问题,本实用新型提供一种脱水机分配箱积浆冲洗装置,通过设置驱动组件转动清扫件对滤网进行清扫,防止石膏浆液凝结在滤网上,提高石膏产品的品质。Aiming at the problems existing in the prior art, the utility model provides a slurry flushing device for the distribution box of the dehydrator, which cleans the filter screen by setting the drive assembly to rotate the cleaning part, prevents the gypsum slurry from coagulating on the filter screen, and improves the quality of the gypsum product .
本实用新型是通过以下技术方案来实现:The utility model is realized through the following technical solutions:
一种脱水机分配箱积浆冲洗装置,包括旋流器组,其出口连接浆液分配箱,浆液分配箱的出口与真空脱水皮带机连接;A slurry flushing device for a distribution box of a dehydrator, including a cyclone group, the outlet of which is connected to the slurry distribution box, and the outlet of the slurry distribution box is connected to a vacuum dehydration belt conveyor;
所述浆液分配箱包括箱体、筛网、高度调节组件、驱动组件和清扫件;筛网设置在箱体的内部,用于对进入箱体的浆液进行过滤,高度调节组件设置在箱体的顶部,驱动组件与高度调节组件连接,清扫件的一端与驱动组件连接,另一端伸入至箱体中,高度调节组件用于控制清扫件与筛网的距离。The slurry distribution box includes a box body, a screen, a height adjustment assembly, a drive assembly and a cleaning part; the screen is arranged inside the box for filtering the slurry entering the box, and the height adjustment assembly is arranged at the bottom of the box. At the top, the drive assembly is connected to the height adjustment assembly, one end of the cleaning piece is connected to the drive assembly, and the other end extends into the box, and the height adjustment assembly is used to control the distance between the cleaning piece and the screen.
优选的,所述高度调节组件包括调节装置和和升降板,调节装置设置在箱体的顶部,升降板与调节装置的调节端连接,驱动组件设置在升降板的顶部。Preferably, the height adjusting assembly includes an adjusting device and a lifting plate, the adjusting device is arranged on the top of the box, the lifting plate is connected to the adjusting end of the adjusting device, and the driving assembly is arranged on the top of the lifting plate.
优选的,所述驱动组件包括连接杆,连接杆的一侧固定连接有电机支架,电机支架与驱动电机连接,驱动电机的输出轴连接有升降杆,升降杆的下端穿过升降板和箱体的顶面伸入至箱体的内部,升降杆的下端与清扫件固接。Preferably, the drive assembly includes a connecting rod, one side of the connecting rod is fixedly connected with a motor bracket, the motor bracket is connected with the driving motor, the output shaft of the driving motor is connected with a lifting rod, and the lower end of the lifting rod passes through the lifting plate and the box body The top surface of the lifting rod extends into the inside of the box body, and the lower end of the lifting rod is fixedly connected with the cleaning part.
优选的,所述清扫件包括毛刷固定座和清洗刷,毛刷固定座与升降杆的下端固接,清洗刷与毛刷固定座的底部固接。Preferably, the cleaning member includes a brush holder and a cleaning brush, the brush holder is fixedly connected to the lower end of the lifting rod, and the cleaning brush is fixedly connected to the bottom of the brush holder.
优选的,所述箱体中设置有喷淋装置,喷淋装置与水源连接,喷淋装置用于对箱体内注入水。Preferably, a spraying device is provided in the box, and the spraying device is connected to a water source, and the spraying device is used for injecting water into the box.
优选的,所述喷淋装置包括喷淋嘴,喷淋嘴与喷淋管连接,喷淋管通过水泵与储水箱连接。Preferably, the spray device includes a spray nozzle, the spray nozzle is connected to a spray pipe, and the spray pipe is connected to the water storage tank through a water pump.
优选的,所述浆液分配箱还连接有稀释装置,其包括稀释液箱,所述稀释液箱底部连接有稀释液管道,所述稀释液管道连接浆液分配箱。Preferably, the slurry distribution box is also connected with a dilution device, which includes a dilution tank, a dilution pipeline is connected to the bottom of the dilution tank, and the dilution pipeline is connected to the slurry distribution box.
优选的,所述旋流器组包括多个旋流器,旋流器用于对石膏浆液进行脱水和晶体分级,旋流器的底流依重力流至浆液分配箱。Preferably, the cyclone group includes a plurality of cyclones, the cyclones are used for dehydration and crystal classification of the gypsum slurry, and the underflow of the cyclones flows to the slurry distribution box by gravity.
优选的,所述箱体的顶部设置有石膏浆液进口,箱体的底部设置石膏浆液出口。Preferably, the top of the box is provided with a gypsum slurry inlet, and the bottom of the box is provided with a gypsum slurry outlet.
优选的,所述箱体中设置有导流板,用于将石膏浆导流至石膏浆液出口。Preferably, a deflector is provided in the box for guiding the gypsum slurry to the gypsum slurry outlet.
与现有技术相比,本实用新型具有以下有益的技术效果:Compared with the prior art, the utility model has the following beneficial technical effects:
本实用新型提供的一种脱水机分配箱积浆冲洗装置,包括旋流器组,其出口连接浆液分配箱,浆液分配箱的出口与真空脱水皮带机连接,在浆液分配箱中设置有筛网和清扫件,清扫件通过驱动组件与高度调节装置连接,通过高度调节装置控制清扫件的位置,实现对筛网的清洁,防止石膏浆液凝结在滤网上,导致滤网堵塞,无法过滤石膏浆液。The utility model provides a slurry flushing device for the distribution box of a dehydrator, which includes a cyclone group, the outlet of which is connected to the slurry distribution box, the outlet of the slurry distribution box is connected to the vacuum dehydration belt conveyor, and a screen is arranged in the slurry distribution box And the cleaning part, the cleaning part is connected with the height adjustment device through the driving component, and the position of the cleaning part is controlled by the height adjustment device, so as to realize the cleaning of the screen and prevent the gypsum slurry from coagulating on the filter screen, causing the filter screen to be blocked and unable to filter the gypsum slurry.
进一步,浆液分配箱上连接稀释装置,当石膏浆液密度过高时,通过稀释装置向浆液分配箱供给稀释液,将石膏浆液稀释到一定程度后流动性增大,使石膏浆液顺利排出。Further, a dilution device is connected to the slurry distribution box. When the density of the gypsum slurry is too high, the dilution device supplies the dilution liquid to the slurry distribution box. After the gypsum slurry is diluted to a certain degree, the fluidity increases, so that the gypsum slurry can be discharged smoothly.
进一步,在箱体中设置导流板,对经过筛网的石膏浆液进行导流,使其进入石膏浆液出口,避免在箱体中的聚集。Further, a deflector is provided in the box to guide the gypsum slurry passing through the screen, so that it enters the outlet of the gypsum slurry to avoid accumulation in the box.
附图说明Description of drawings
图1为本实用新型一种脱水机分配槽处积浆冲洗装置的流程图;Fig. 1 is a flow chart of a slurry washing device at the distribution tank of the dewatering machine of the present invention;
图2为本实用新型一种脱水机分配槽处积浆冲洗装置的浆液分配箱整体结构图;Fig. 2 is an overall structural diagram of the slurry distribution box of the slurry flushing device at the distribution tank of the dehydrator of the present invention;
图3为本实用新型一种脱水机分配槽处积浆冲洗装置的稀释装置结构图。Fig. 3 is a structural diagram of a dilution device of a slurry flushing device at the distribution tank of a dehydrator according to the present invention.
图中:1、旋流器组;2、浆液分配箱;3、滤网清洗机构;4、驱动装置; 5、高度调节组件;6、清扫件;7、喷淋嘴;8、喷淋管;9、进水管;10、水泵; 11、储水箱;12、稀释装置;13、稀释液箱;14、稀释液管道;21、箱体;22、石膏浆液进口;23、石膏浆液出口;24、滤网;41、连接杆;42、电机支架; 43、驱动电机;51、电动伸缩杆;52、升降板;53、升降杆;61、毛刷固定座; 62、清洗刷。In the figure: 1. Cyclone group; 2. Slurry distribution box; 3. Filter cleaning mechanism; 4. Driving device; 5. Height adjustment component; 6. Cleaning parts; 7. Spray nozzle; 8. Spray pipe ;9, water inlet pipe; 10, water pump; 11, water storage tank; 12, dilution device; 13, dilution tank; 14, dilution pipeline; 21, box body; 22, gypsum slurry inlet; 23, gypsum slurry outlet; 24 , filter screen; 41, connecting rod; 42, motor bracket; 43, drive motor; 51, electric telescopic rod; 52, lifting plate; 53, lifting rod; 61, brush holder; 62, cleaning brush.
具体实施方式Detailed ways
下面结合附图对本实用新型做进一步的详细说明,所述是对本实用新型的解释而不是限定。The utility model will be described in further detail below in conjunction with the accompanying drawings, which is an explanation of the utility model rather than a limitation.
参阅图1-3,一种脱水机分配箱积浆冲洗装置,包括旋流器组1,所述旋流器组1连接有浆液分配箱2,所述浆液分配箱2设置在旋流器下端、真空脱水皮带机前端,起到将来自旋流器的石膏浆液进行汇总、过滤、分配进真空脱水皮带机的作用。Referring to Figures 1-3, a slurry flushing device for the distribution box of a dehydrator includes a
所述浆液分配箱2包括箱体21,箱体21上端设置有石膏浆液进口22,所述石膏浆液进口22下方设置有石膏浆液出口23,所述石膏浆液进口22与石膏浆液出口23之间设置有滤网24,所述箱体21中部设置有滤网清洗机构3,通过设置滤网将石膏浆液内的飞灰,石灰石杂志等小颗粒过滤,避免飞灰,石灰石杂志等小颗粒进入真空脱水皮带机,影响石膏产品的品质。The
滤网清洗机构3包括驱动组件,高度调节组件和清扫件;高度调节组件设置在箱体的顶部,驱动组件与高度调节组件连接,清扫件与驱动组件连接并伸入至箱体21中,通过设置驱动组件转动清扫件,对滤网进行清扫,防止石膏浆液凝结在滤网上,导致滤网堵塞,无法过滤石膏浆液,高度调节组件用于调节清扫件与滤网之间的距离,使清扫件能贴合在滤网上进行清扫。The filter screen cleaning mechanism 3 includes a driving assembly, a height adjusting assembly and a cleaning part; Set the drive assembly to rotate the cleaning part to clean the filter screen to prevent the gypsum slurry from coagulating on the filter screen, causing the filter screen to be blocked and unable to filter the gypsum slurry. The height adjustment component is used to adjust the distance between the cleaning part and the filter screen to make the cleaning part Can be attached to the filter for cleaning.
高度调节组件包括调节装置和和升降板52,调节装置设置在箱体的顶部,升降板52与调节装置的调节端连接,通过调节装置控制升降板的高度,驱动组件设置在升降板的顶部,调节过程中升降板带动驱动组件移动,进而实现清扫件的高度调节。在本实施例中所述调节装置为电动伸缩杆51,电动伸缩杆51垂直设置在箱体21的顶部,电动伸缩杆51的伸缩端与升降板52连接。The height adjustment assembly includes an adjustment device and a
所述驱动组件4包括连接杆41,连接杆41设置在升降板上,连接杆41的一侧固定连接有电机支架42,电机支架42与驱动电机43连接,驱动电机43 的输出端向下设置,驱动电机43的输出端连接有升降杆53,升降杆53的下端穿过升降板和箱体的顶面伸入至箱体的内部,升降杆53的下端与清扫件6固接,工作时,启动电动伸缩杆51,电动伸缩杆51带动升降板52下降进而带动驱动电机下降,驱动电机下降带动清扫件6下降,从而使其贴合在滤网上,启动驱动组件4带动清扫件6对滤网24进行清扫。Described driving assembly 4 comprises connecting
清扫件6包括毛刷固定座61和清洗刷62,毛刷固定座61与升降杆的下端固接,清洗刷62与毛刷固定座61的底部固接。The cleaning part 6 comprises a
所述浆液分配箱2内壁两侧设置有喷淋嘴7,所述喷淋嘴7连接有喷淋管 8,所述喷淋管8的一端连接有进水管,所述进水管连接有水泵,所述水泵连接有储水箱。使用时,控制水泵10开始工作,使得储水箱11内的水经过进水管 9到达喷淋管8然后通过喷淋嘴7喷出,对浆液分配箱内的侧壁、滤网以及石膏浆液出口进行清洗冲刷。Both sides of the inner wall of the
所述浆液分配箱2还连接有稀释装置12,所述稀释装置12包括稀释液箱 13,所述稀释液箱13底部连接有稀释液管道14,所述稀释液管道14上设置有阀门,所述稀释液管道14连接浆液分配箱2。The
所述石膏浆液出口23包括设置在箱体底板中心的出口,以及设置在底板边缘的多个出口,所述滤网24下方还设置有引流板25,引流板25的上端与箱体的内侧壁固接,引流板25的下端向箱体的中心方向倾斜设置,引流板25开口向下,通过引流板将通过滤网24的浆液导流至中心的石膏浆液出口23。The
所述浆液分配箱2采用碳钢衬胶材质、不锈钢或FRP等耐腐蚀材质制成,所述箱体下方还设置有支撑座,所述支撑座固定连接箱体。The
旋流器组1包括第一旋流器和第二旋流器,石膏浆液通过第一旋流器和第二旋流器的入口进入到旋流器中,旋流器对石膏浆液进行脱水和晶体分级,实现石膏浆液与杂质的一定程度的分离;第一旋流器和第二旋流器的底流依重力流至浆液分配箱2。The
下面对本实用新型提供的一种脱水机分配箱积浆冲洗装置的工作原理进行详细的阐述。The working principle of the slurry flushing device for the distribution box of the dewatering machine provided by the utility model will be described in detail below.
第一旋流器和第二旋流器对石膏浆液进行一级脱水和晶体分级,实现石膏浆液与杂质的一定程度的分离;第一旋流器和第二旋流器的底流依重力流至浆液分配箱2,浆液在浆液分配箱2的滤网中过滤,石膏在浆液分配箱2的滤网中过滤一遍后在进入真空脱水皮带机,避免飞灰,石灰石杂志等小颗粒进入真空脱水皮带机,影响石膏产品的品质,通过设置驱动组件转动清扫件对滤网进行清扫,防止石膏浆液凝结在滤网上,导致滤网堵塞,无法过滤石膏浆液,当浆液分配箱2内的石膏浆液密度过高时,此时打开稀释装置12的阀门向浆液分配箱2供给稀释液,当石膏浆液被稀释到一定程度后流动性增大,石膏浆液便能均匀地排出并将真空皮带机铺满。The first cyclone and the second cyclone perform primary dehydration and crystal classification on the gypsum slurry to achieve a certain degree of separation of the gypsum slurry and impurities; the bottom flow of the first cyclone and the second cyclone flows to Slurry
本实用新型公开了一种脱水机分配箱积浆冲洗装置,包括旋流器组,所述旋流器组连接有浆液分配箱,所述浆液分配箱设置在旋流器下端、真空脱水皮带机前端,起到将来自旋流器的石膏浆液进行汇总、过滤、分配进真空脱水皮带机的作用,所述浆液分配箱包括箱体、所述箱体上端设置有石膏浆液进口,所述石膏浆液进口下方设置有石膏浆液出口,所述石膏浆液进口与石膏浆液出口之间设置有滤网,所述箱体中部设置有滤网清洗机构。通过设置驱动组件转动清扫件对滤网进行清扫,防止石膏浆液凝结在滤网上,导致滤网堵塞,无法过滤石膏浆液。The utility model discloses a slurry flushing device for a distribution box of a dehydrator, which comprises a cyclone group connected with a slurry distribution box, the slurry distribution box is arranged at the lower end of the cyclone, and a vacuum dehydration belt conveyor The front end plays the role of collecting, filtering, and distributing the gypsum slurry from the cyclone into the vacuum dehydration belt conveyor. The slurry distribution box includes a box, and the upper end of the box is provided with a gypsum slurry inlet. The gypsum slurry A gypsum slurry outlet is arranged below the inlet, a filter is arranged between the gypsum slurry inlet and the gypsum slurry outlet, and a filter cleaning mechanism is arranged in the middle of the box. The filter screen is cleaned by setting the driving assembly to rotate the cleaning parts to prevent the gypsum slurry from coagulating on the filter screen, causing the filter screen to be blocked and unable to filter the gypsum slurry.
以上内容仅为说明本实用新型的技术思想,不能以此限定本实用新型的保护范围,凡是按照本实用新型提出的技术思想,在技术方案基础上所做的任何改动,均落入本实用新型权利要求书的保护范围之内。The above content is only to illustrate the technical idea of the utility model, and cannot limit the protection scope of the utility model. Any changes made on the basis of the technical solution according to the technical idea proposed by the utility model all fall into the scope of the utility model. within the scope of protection of the claims.
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