CN218515163U - Screw type rice cake emulsifying and setting machine with dual cooling function - Google Patents
Screw type rice cake emulsifying and setting machine with dual cooling function Download PDFInfo
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- CN218515163U CN218515163U CN202222690825.3U CN202222690825U CN218515163U CN 218515163 U CN218515163 U CN 218515163U CN 202222690825 U CN202222690825 U CN 202222690825U CN 218515163 U CN218515163 U CN 218515163U
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- cooling function
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- 235000007164 Oryza sativa Nutrition 0.000 title claims abstract description 93
- 235000009566 rice Nutrition 0.000 title claims abstract description 93
- 238000001816 cooling Methods 0.000 title claims abstract description 64
- 230000009977 dual effect Effects 0.000 title claims abstract description 10
- 230000001804 emulsifying effect Effects 0.000 title claims description 14
- 240000007594 Oryza sativa Species 0.000 title 1
- 241000209094 Oryza Species 0.000 claims abstract description 92
- 239000000463 material Substances 0.000 claims abstract description 52
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 28
- 238000004945 emulsification Methods 0.000 claims abstract description 9
- 230000009467 reduction Effects 0.000 claims description 19
- 238000007664 blowing Methods 0.000 claims description 7
- 210000005056 cell body Anatomy 0.000 claims description 7
- 238000001125 extrusion Methods 0.000 abstract description 13
- 230000000694 effects Effects 0.000 abstract description 6
- 238000000034 method Methods 0.000 abstract description 6
- 230000008569 process Effects 0.000 abstract description 4
- 238000003860 storage Methods 0.000 abstract description 2
- 230000002349 favourable effect Effects 0.000 abstract 1
- 239000002994 raw material Substances 0.000 description 13
- 238000007599 discharging Methods 0.000 description 6
- 239000003638 chemical reducing agent Substances 0.000 description 5
- 238000007493 shaping process Methods 0.000 description 5
- 239000000498 cooling water Substances 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 3
- 238000010411 cooking Methods 0.000 description 3
- 238000012423 maintenance Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000000155 melt Substances 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 238000012856 packing Methods 0.000 description 2
- 235000017166 Bambusa arundinacea Nutrition 0.000 description 1
- 235000017491 Bambusa tulda Nutrition 0.000 description 1
- 244000082204 Phyllostachys viridis Species 0.000 description 1
- 235000015334 Phyllostachys viridis Nutrition 0.000 description 1
- 238000004026 adhesive bonding Methods 0.000 description 1
- 239000011425 bamboo Substances 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 239000002826 coolant Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
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Abstract
The utility model discloses a screw rice cake emulsification forming machine with dual cooling function, the on-line screen storage device comprises a base, the cold box is installed at the base top, the conveying cylinder has been run through in the cold box, conveying cylinder internally mounted has the auger, oral siphon and outlet pipe are installed respectively to the cold box outer wall, this device passes through two cold boxes and outside cooling fan, plays dual cooling's effect, what the cold box adopted is that the water cools off, and what adopt is that the parcel formula cools off the rice cake material in the conveying cylinder, and cooling fan carries out wind-force natural cooling to the rice cake material, will be in the high temperature and transport the rice cake material of coming and carry out quick cooling, and utilize the auger to carry, make the rice cake of producing can cool off with faster, the rice cake of producing like this can have chewy power more to the Q bullet, and two cold boxes of this device setting can be cooled off the rice cake by extrusion and long distance transport's process completely, be favorable to the extrusion moulding of rice cake.
Description
Technical Field
The utility model relates to a rice cake design field, especially a screw rice cake emulsification forming machine with dual cooling function.
Background
The rice cake needs to be shaped after being cooked by a cooking machine and processed into the elastic rice cake in a block state, before the shaping of the rice cake, because the cooking machine heats the rice cake to a higher temperature, if the rice cake is directly extruded without cooling, the whole rice cake is loose, compared with the rice cake without cooling, the rice cake cooled after the shaping is more Q-elastic and chewy, but the problem of insufficient cooling in the production process of the conventional rice cake shaping equipment still occurs, the problem of whole loose after the rice cake is extruded due to insufficient cooling is caused, the taste of the rice cake cannot meet the requirements of customers, and how to provide the rice cake with the cooling effect of more Q-elastic and chewy is urgently needed by technical personnel in the field.
Therefore, we propose a screw type rice cake emulsifying and setting machine with double cooling functions to solve the above problems.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a screw rice cake emulsification forming machine with dual cooling function to the cooling that provides in solving above-mentioned background art leads to the rice cake inadequately after extruding and making the finished product, and whole loose can not the shaping problem that also not enough Q played, the utility model discloses technical scheme is too single technical problem to prior art solution, provides showing and is different from prior art's solution.
In order to achieve the above object, the utility model provides a following technical scheme:
the utility model provides a screw rice cake emulsification forming machine with dual cooling function, includes the base, the cold box is installed at the base top, run through the feeding cylinder in the cold box, feeding cylinder internally mounted has the auger, oral siphon and outlet pipe are installed respectively to the cold box outer wall, flange is installed to feeding cylinder one end, feeding cylinder outer wall one side is provided with the pan feeding passageway.
In a further embodiment, two cold boxes are mounted on the outer wall of the conveying cylinder, the water inlet pipe and the water outlet pipe are located on the left side and the right side of the cold boxes, and the height of the water outlet pipe is lower than that of the water inlet pipe.
In a further embodiment, a discharging groove body is installed at the top of the cold box, a feeding groove is formed in the surface of the discharging groove body, the feeding groove is connected with a feeding channel of the conveying cylinder, and a cooling fan is installed at the top of the discharging groove body.
In a further embodiment, a reduction gearbox is installed at the top of the base, a speed reducer is installed in the reduction gearbox, an input shaft end of the speed reducer is connected with a conveying belt, the other end of the conveying belt is connected with a servo motor, and an output shaft end of the speed reducer is detachably connected with the auger.
In a further embodiment, a conveying roller is installed in the feeding channel, and a driving motor located in the reduction gearbox is installed at the shaft end of the conveying roller.
In a further embodiment, the surface of the water inlet pipe is provided with a universal cooling pipe, and the universal cooling pipe nozzle is positioned at the output ends of the servo motor and the driving motor.
Compared with the prior art, the beneficial effects of the utility model are that:
the device has the double cooling effect through the two cold boxes and the external cooling fan, wherein the cooling fan carries out wind natural cooling on the rice cake materials, the rice cake materials which are just discharged from the cooking machine are subjected to steam removal operation, more high-temperature steam and the rice cake materials are prevented from entering the conveying cylinder together, the internal temperature of the conveying cylinder is overhigh and is not beneficial to extrusion forming of the rice cake, the cold boxes adopt flowing circulating water to carry out secondary cooling on the rice cake in the conveying cylinder, and the flowing circulating water is wrapped around the outer side of the conveying cylinder, so that the flowing circulating water can uniformly cool the rice cake materials;
in addition, by the aid of the auger in the material conveying cylinder, on one hand, materials of the rice cakes in the material conveying cylinder can be continuously conveyed, so that the rice cakes are conveniently formed and extruded, on the other hand, the rice cakes in the material conveying cylinder are in a thinner state through the distance between the outer wall of the material conveying cylinder and the inner wall of the material conveying cylinder, and the rice cakes can be quickly cooled by cooling circulating water while being conveyed, so that the condition that the rice cakes are high in temperature and not beneficial to extrusion forming of the rice cakes is avoided;
in addition, as can be seen from fig. 1-5, the distance between the opposite end surfaces of the two cold boxes is greater than the distance between the feeding groove and the discharging end of the conveying cylinder, and by the arrangement, the wrapped cooling circulating water can be ensured, rice cakes can be completely cooled during conveying, and the cooling quality of the rice cakes by the cooling circulating water is improved;
in addition, the auger is detachably connected with the output end of the speed reducer, so that workers can quickly clean the auger and the interior of the material conveying cylinder, the downtime is reduced, the quick manufacture of the rice cake is facilitated, and the working sanitation of the extrusion molding machine can be ensured;
as can be seen from the drawings 1 and 5, the material conveying cylinder is positioned below the material feeding groove and is aligned with the material feeding area of the material feeding groove, and the arrangement enables the material conveying cylinder to push materials in the rotating process, so that sticky rice cakes can quickly and accurately enter the interior of the material conveying cylinder under the pushing of the material conveying cylinder, and the feeding stability of the extrusion molding machine is ensured.
Drawings
Fig. 1 is a schematic view of the external structure of a screw type rice cake emulsifying and setting machine with double cooling functions.
Fig. 2 is a schematic structural diagram of the rear-view outer part of the screw type rice cake emulsifying and setting machine with the double cooling function.
Fig. 3 is a schematic structural diagram of the back surface of the screw type rice cake emulsifying and setting machine with the double cooling function.
Fig. 4 is a schematic structural diagram of the top view of a material delivery cylinder in the screw type rice cake emulsifying and setting machine with the double cooling function.
Fig. 5 is a schematic structural diagram of the side-view interior of a material delivery cylinder of the screw type rice cake emulsifying and setting machine with the double cooling function.
In the figure: 1. a base; 2. cooling the box; 3. a water inlet pipe; 301. a universal cooling tube; 4. a delivery cylinder; 5. a packing auger; 6. a delivery roller; 7. a discharge groove body; 701. a feeding groove; 8. a cooling fan; 9. a reduction gearbox; 10. a conveyor belt; 11. a servo motor; 12. a water outlet pipe; 13. and connecting the flanges.
Detailed Description
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are used merely for convenience of description and for simplicity of description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or to implicitly indicate a number of the indicated technical features. Thus, a feature defined as "first," "second," etc. may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless otherwise specified.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected" and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art through specific situations.
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Please refer to fig. 1-5, the utility model provides a, screw rice cake emulsification forming machine with dual cooling function, the on-line screen storage device comprises a base 1, cold box 2 is installed at base 1 top, conveying cylinder 4 has run through in the cold box 2, 4 internally mounted of conveying cylinder have auger 5, oral siphon 3 and outlet pipe 12 are installed respectively to 2 outer walls of cold box, flange 13 is installed to 4 one ends of conveying cylinder, 4 outer wall one sides of conveying cylinder are provided with the pan feeding passageway.
Example 1
Please refer to fig. 1-5, in the embodiment of the present invention, a screw type rice cake emulsifying setting machine with dual cooling function, two cooling boxes 2 are installed on the outer wall of the material conveying cylinder 4, the inlet pipe 3 and the outlet pipe 12 are located at the left and right sides of the cooling boxes 2, the outlet pipe 12 is highly lower than the inlet pipe 3, the cooling boxes 2 play a cooling role by wrapping the material conveying cylinder 4, the cooling water enters from the inlet pipe 3 and finally flows out from the outlet pipe 12, a natural flowing effect is formed, and the cooling of the rice cake raw material can help the rice cake to be better shaped into a block shape.
Example 2
Referring to fig. 1-5, the difference from embodiment 1 is: reduction box 9 is installed at the top of base 1, install the reduction gear in the reduction box 9, the input shaft end of reduction gear is connected with conveyor belt 10, the conveyor belt 10 other end is connected with servo motor 11, constitute between the output shaft end of reduction gear and auger 5 and can dismantle the connection, can drive conveyor belt 10 and reduction gear through servo motor 11, finally drive auger 5 and rotate, transport the rice cake raw materials and smash the rice cake raw materials through auger 5.
The one end that auger 5 kept away from flange 13 is thinner, and the one end that is closer to flange 13 is thicker more to its outside has spiral defeated material structure, can grind the in-process that the material promoted forward the rice cake, forms more exquisite rice cake, and the patent is referred to this auger 5's specific function please detail: a dragon-hinged mechanism of a rice cake extrusion forming machine has the application number: CN202020942752.0.
The auger 5 is shown in FIG. 4, and the auger 5 can be sequentially divided into a feeding area, an extrusion area, an emulsification area, a mixing area and a melt flow area from top to bottom;
a feeding area: the central rod part is thin, the external spiral blade structure is sparse, and the feeding channel is positioned right above the feeding area;
an extrusion area: the diameter of the central rod in the extrusion area is thicker than that in the feeding area, the rod is integrally of a conical structure, the diameter is continuously increased, the external helical blades are gradually and densely arranged, and the extrusion force of the rice cake is gradually increased.
An emulsification zone: the rice cake material is extruded more carefully by a finer helical blade structure, and is rolled from a large block into smaller small blocks, so that the rear end can be mixed conveniently;
a mixing area: the rice cake materials are more fully mixed through the inner stirring rod.
A molten flow zone: a gap exists between the edge of the melt flow area and the material conveying cylinder 4, the rice cake is extruded outwards from the gap of the edge and enters the position of a die at the rear end, the conical structure is designed on the front surface, the main purpose is to ensure that the rice cake materials extruded with high strength are extruded and then subjected to a pressure relief process, so that the internal moisture is evaporated, a microporous structure is generated in the product, the rice cake materials can flow forwards along the conical surface and are gathered at the tip, if the conical structure is not formed, the redundant rice cake materials can be gathered and accumulated on the side end surface of the auger 5, and the accumulated rice cake at the center cannot be pushed due to the fact that the rice cake is continuously conveyed outwards from the edge, so that the rice cake cannot move forwards, and the conical structure has practical significance.
There are two kinds of forms of single hank dragon design and two auger designs on the market, and this equipment is more compound in single hank dragon design, at first adopt the 2 structures of cold box in this equipment of single hank dragon design more accords with, cold box 2 can carry out the omnidirectional cooling to the material at auger edge through the mode of surroundingly, if adopt two augers, the material of two auger crossing departments can't be effectively cooled off, lead to the rice cake high temperature, the rice cake after the shaping is harder, Q bullet inadequately, if two with this product in this design the same auger 5, the excessive condition of extrusion can appear so, make the emulsification too abundant, be unfavorable for the taste of finished product rice cake.
Secondly set up two cold box 2 in this equipment, but not a complete cold box 2, complete cold box 2 is because the volume is great, can hold more water, if adopt complete single cold box 2 to cool off, temperature control to the rice cake material is more difficult, because the temperature of adding the water end can be lower, the temperature of drainage position can be higher, and the long characteristics of capacious distance, it is inhomogeneous more easily to lead to each position temperature of cold box 2, the cooling is not up to standard, uncontrollable between 70 ~80 ℃, and divide into a plurality of boxes with single cold box 2, the temperature of every box is then easier to control, because the speed of 2 hydrologic cycles of littleer cold box can be faster, the difference in temperature of each position of every cold box is also less like this, can add a plurality of cold box 2 on the basis of this equipment, so that carry out more accurate control to the temperature.
Secondly, and more importantly, if a single large cold box 2 is designed, integral disassembly is needed during maintenance, and maintenance and repair are difficult.
In this embodiment, can adopt concave-convex type connection structure between the output of auger 5 and reduction gear, for example mutually support between square lug and the concave type piece, adopt detachable construction to connect between auger 5 and the reduction gear and can make things convenient for the later stage to dismantle auger 5 and get off and wash, also can wash the inside of feed delivery section of thick bamboo 4.
A material conveying roller 6 is installed in the material feeding channel, a driving motor located in a reduction gearbox 9 is installed at the shaft end of the material conveying roller 6, the material conveying roller 6 can promote the rice cake raw materials at the position of the material feeding groove 701 to flow into the material conveying cylinder 4 through rotation, and the effect of accelerating the flowing speed of the rice cake is achieved.
3 surface mounting of oral siphon has universal cooling tube 301, universal cooling tube 301 spout is located servo motor 11 and driving motor's output end department, and universal cooling tube 301's one end still is equipped with the valve, mainly shunts the coolant liquid that gets into for the output end department to servo motor 11 and driving motor cools off.
The utility model discloses a theory of operation is:
firstly, the rice cake raw materials are continuously conveyed to the discharging groove body 7 by a conveyor belt or other types of conveying devices, the tail end of the conveying device is corresponding to an opening on the side edge of the discharging groove body 7, the rice cake raw materials slowly enter the feeding groove 701 and then finally enter the inside of the material conveying cylinder 4 through the feeding channel, due to the characteristic of gluing of the rice cake raw materials, in order to improve the conveying efficiency, the material conveying roller 6 is driven to rotate by the driving motor, the efficiency of the rice cake raw materials entering the material conveying cylinder 4 is improved, at the moment, the servo motor 11 is started to drive the auger 5 to rotate by the conveyor belt 10 and the speed reducer, the auger 5 is the prior disclosed technology, the auger 5 can extrude the rice cakes into thinner materials, at last from flange 13 department outwards outflow, flange 13 department can install the mould of different grade type, thereby process the rice cake of different shapes, auger 5 is at the extrusion and carries the in-process of rice cake, cool off through two cold box 2, cooling water gets into from oral siphon 3, along with rivers increase gradually, outlet pipe 12 can outwards discharge water, thereby form the circulating water, play the cooling effect to the rice cake raw materials, and cooling fan 8 also can cool off the rice cake raw materials that get into, cooling fan 8 can rotate, adjust refrigerated position, universal cooling tube 301 also can contact with the cooling water, lower the temperature through cooling water to the connecting axle department of motor.
The water inflow of the water inlet in the equipment is far greater than the water outflow, the diameter of the inlet of the water inlet is increased, and the diameter of the water outlet is smaller.
The connecting flange 13 can be fitted with any mould by means of which different shapes of rice cakes can be produced.
A gap is formed between the edge of the packing auger 5 and the inner wall of the material conveying cylinder 4 and is used for the rice cake raw material to pass through.
It is obvious to a person skilled in the art that the invention is not restricted to details of the above-described exemplary embodiments, but that it can be implemented in other specific forms without departing from the spirit or essential characteristics of the invention. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present specification describes embodiments, not every embodiment includes only a single embodiment, and such description is for clarity purposes only, and it is to be understood that all embodiments may be combined as appropriate by one of ordinary skill in the art to form other embodiments as will be apparent to those of skill in the art from the description herein.
Claims (6)
1. The utility model provides a screw rice cake emulsification forming machine with dual cooling function which characterized in that: including base (1), cold box (2) are installed at base (1) top, feed cylinder (4) have run through in cold box (2), feed cylinder (4) internally mounted has auger (5), oral siphon (3) and outlet pipe (12) are installed respectively to cold box (2) outer wall, flange (13) are installed to feed cylinder (4) one end, feed cylinder (4) outer wall one side is provided with the pan feeding passageway.
2. The screw type rice cake emulsifying and setting machine with the double cooling function of claim 1 is characterized in that: two cold boxes (2) are installed on the outer wall of the conveying cylinder (4), the water inlet pipe (3) and the water outlet pipe (12) are located on the left side and the right side of the cold boxes (2), and the water outlet pipe (12) is lower than the water inlet pipe (3).
3. The screw type rice cake emulsifying and setting machine with the double cooling function of claim 1 is characterized in that: blowing cell body (7) are installed at the top of cold box (2), pan feeding groove (701) have been seted up on blowing cell body (7) surface, pan feeding groove (701) are connected with the pan feeding passageway of defeated feed cylinder (4), cooling fan (8) are installed at blowing cell body (7) top.
4. The screw type rice cake emulsifying and setting machine with the double cooling function of claim 1 is characterized in that: reduction box (9) are installed at the top of base (1), install the reduction gear in reduction box (9), the input shaft end of reduction gear is connected with conveyor belt (10), the conveyor belt (10) other end is connected with servo motor (11), constitute between the output shaft end of reduction gear and auger (5) and can dismantle the connection.
5. The screw type rice cake emulsifying and setting machine with the double cooling function of claim 1 is characterized in that: a material conveying roller (6) is installed in the material feeding channel, and a driving motor located in a reduction gearbox (9) is installed at the shaft end of the material conveying roller (6).
6. The screw type rice cake emulsifying and setting machine with the double cooling function of claim 1 is characterized in that: the surface of the water inlet pipe (3) is provided with a universal cooling pipe (301), and the nozzle of the universal cooling pipe (301) is positioned at the output ends of the servo motor (11) and the driving motor.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222690825.3U CN218515163U (en) | 2022-10-13 | 2022-10-13 | Screw type rice cake emulsifying and setting machine with dual cooling function |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222690825.3U CN218515163U (en) | 2022-10-13 | 2022-10-13 | Screw type rice cake emulsifying and setting machine with dual cooling function |
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| CN218515163U true CN218515163U (en) | 2023-02-24 |
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| CN202222690825.3U Active CN218515163U (en) | 2022-10-13 | 2022-10-13 | Screw type rice cake emulsifying and setting machine with dual cooling function |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116473200A (en) * | 2023-04-20 | 2023-07-25 | 山东达信食品科技股份有限公司 | Chicken fillet processing method and device |
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2022
- 2022-10-13 CN CN202222690825.3U patent/CN218515163U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116473200A (en) * | 2023-04-20 | 2023-07-25 | 山东达信食品科技股份有限公司 | Chicken fillet processing method and device |
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