CN218503229U - Continuous high-speed in-mold wire punching and riveting mold - Google Patents
Continuous high-speed in-mold wire punching and riveting mold Download PDFInfo
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Abstract
本实用新型涉及一种连续高速模内丝材冲压穿铆模具,包括位于连续模内的其中一套上模和下模,还包括丝材输送装置、丝材切断装置和丝材压铆装置,丝材输送装置从下模向上输送并穿过冲压件料带上冲压件所开设的铆钉定位孔,上模向下移动并靠近下模时,丝材切断装置将位于冲压件下方的丝材切断后丝材压铆装置将丝材压铆至冲压件上。采用上述方案,本实用新型提供一种提高加工效率、减少人工劳动量的连续高速模内丝材冲压穿铆模具。
The utility model relates to a continuous high-speed in-mold wire stamping and riveting die, which includes a set of upper die and lower die located in the continuous die, and also includes a wire conveying device, a wire cutting device and a wire riveting device. The wire conveying device conveys upward from the lower die and passes through the rivet positioning hole opened by the stamping part on the stamping part strip. When the upper die moves down and approaches the lower die, the wire cutting device cuts off the wire below the stamping part. The rear wire riveting device presses the wire to the stamping. By adopting the above scheme, the utility model provides a continuous high-speed in-mold wire stamping and riveting die which improves the processing efficiency and reduces the amount of manual labor.
Description
技术领域technical field
本实用新型涉及连续模领域,具体涉及一种连续高速模内丝材冲压穿铆模具。The utility model relates to the field of continuous dies, in particular to a continuous high-speed in-mold wire stamping and riveting die.
背景技术Background technique
在传统金属五金冲压铆接件的生产过程中,如图1所示,通常是通过先使用一副普通的冲压模生产出冲压半成品a,再外购或者使用铸造模生产出银铆钉成品b,最后使用铆合模将冲压半成品a和银铆钉成品b铆合在一起得到冲压铆接件成品。在此传统的加工工艺下,需经过冲压半成品的冲压,银铆钉的铸造还有冲压半成品与银铆钉的铆合三道工序才可得到最终的成品,生产工序复杂且生产周期长,生产效率低下,需要耗费巨大的人工成本生产产品。所使用的模具和设备也较多,模具和设备的增加造成维护保养的费用也增加,所耗费的能源和资源也大大增加。在人力和物力成本的消耗上都有很大的浪费。目前虽然已经一部分公司开发并使用了模内铆接模具,将冲压成型模和铆合模集成在一个模具上,减少了一部分的浪费,但是银铆钉的铸造还是需要另外的模具生产,还有人力和物力上的损失。In the production process of traditional metal stamping and riveting parts, as shown in Figure 1, usually a pair of ordinary stamping dies is used to produce stamping semi-finished products a, and then outsourcing or using casting dies to produce finished silver rivets b, and finally riveting the stamping semi-finished product a and the silver rivet finished product b together by using a riveting die to obtain the finished stamping riveting part. Under this traditional processing technology, the final product can be obtained only after stamping semi-finished products, casting silver rivets and riveting semi-finished products and silver rivets. The production process is complex and the production cycle is long, and the production efficiency is low. , It takes huge labor costs to produce products. There are also more molds and equipment used, and the increase in molds and equipment will increase the cost of maintenance, and the energy and resources consumed will also increase greatly. There is a lot of waste in the consumption of manpower and material resources. At present, although some companies have developed and used in-mold riveting dies, integrating stamping dies and riveting dies on one die, reducing part of the waste, but the casting of silver rivets still requires additional die production, as well as manpower and labor. material loss.
发明内容Contents of the invention
针对现有技术存在的不足,本实用新型的目的在于提供一种提高加工效率、减少人工劳动量的连续高速模内丝材冲压穿铆模具。Aiming at the deficiencies in the prior art, the purpose of the utility model is to provide a continuous high-speed in-mold wire stamping and riveting die which improves the processing efficiency and reduces the amount of manual labor.
为实现上述目的,本实用新型提供了如下技术方案:包括位于连续模内的其中一套上模和下模,其特征在于:还包括丝材输送装置、丝材切断装置和丝材压铆装置,所述的丝材输送装置从下模向上输送并穿过冲压件料带上冲压件所开设的铆钉定位孔,所述的上模向下移动并靠近下模时,丝材切断装置将位于冲压件下方的丝材切断后丝材压铆装置将丝材压铆至冲压件上。In order to achieve the above purpose, the utility model provides the following technical solution: including one set of upper mold and lower mold located in the continuous mold, characterized in that: it also includes a wire conveying device, a wire cutting device and a wire riveting device , the wire conveying device is conveyed upward from the lower die and passes through the rivet positioning hole opened by the stamping part on the stamping part strip. When the upper die moves down and approaches the lower die, the wire cutting device will be located After the wire under the stamping part is cut off, the wire riveting device presses the wire to the stamping part.
通过采用上述技术方案,将丝材从下模上方送入上模和下模的开合处,在合模时同时实现丝材的输送、切断及将丝材压铆至冲压件的铆钉定位孔处,取消了银铆钉的铸造工序和模具,减少了人力和物力的浪费,将冲压成型模、银铆钉铸造模和铆合模集成在一个模具上,在不增加新设备的前提下,使用传统的冲压设备和送料机构,设计和使用新的模具结构,在几乎模具成本0增长的情况下将原本的3道工序减少至1道工序,提高了生产效率,降低了成本,增加了产品效益,为企业的发展增加的新的动力。By adopting the above technical scheme, the wire is fed from above the lower die to the opening and closing of the upper die and the lower die, and the wire is conveyed, cut off and riveted to the rivet positioning hole of the stamping part at the same time when the mold is closed. At the same time, the casting process and mold of silver rivets were canceled, which reduced the waste of manpower and material resources. The stamping mold, silver rivet casting mold and riveting mold were integrated on one mold, and the traditional method was used without adding new equipment. Advanced stamping equipment and feeding mechanism, design and use of new mold structure, reduce the original 3 processes to 1 process with almost zero increase in mold cost, improve production efficiency, reduce costs, and increase product benefits. A new impetus for the development of the enterprise.
本实用新型进一步设置为:所述的丝材输送装置包括上夹紧机构和下夹紧机构,所述的下模下方设置有相对下模竖向移动且可向上自动回位的活动座,所述的活动座沿竖向设置有穿过且局部伸出下模上方的受压杆,所述的上夹紧机构和下夹紧机构自上而下排布,所述的上夹紧机构安装于下模,所述的下夹紧机构安装于活动座,所述的受压杆受到上模挤压时活动座下降,上夹紧机构夹紧丝材,下夹紧机构松开丝材并下降;所述的活动座向上回位时上夹紧机构松开丝材,下夹紧机构夹紧丝材并带动丝材上升。The utility model is further configured as follows: the wire conveying device includes an upper clamping mechanism and a lower clamping mechanism, and a movable seat that moves vertically relative to the lower mold and can automatically return upwards is arranged below the lower mold, so that The above-mentioned movable seat is vertically provided with a pressure rod passing through and partly protruding above the lower mold, the above-mentioned upper clamping mechanism and the lower clamping mechanism are arranged from top to bottom, and the above-mentioned upper clamping mechanism is installed In the lower mold, the lower clamping mechanism is installed on the movable seat, and when the pressure rod is pressed by the upper mold, the movable seat descends, the upper clamping mechanism clamps the wire material, and the lower clamping mechanism loosens the wire material and descending; when the movable seat returns upwards, the upper clamping mechanism releases the wire material, and the lower clamping mechanism clamps the wire material and drives the wire material to rise.
通过采用上述技术方案,活动座向上回位时上夹紧机构松开丝材,下夹紧机构夹紧丝材并带动丝材上升,使丝材伸入冲压件所开设的铆钉定位孔,活动座下降时上夹紧机构夹紧丝材,下夹紧机构松开丝材并下降,保证压铆稳定性的同时,下夹紧机构及时回位等待下一次输送,活动座的下降驱动力由上模通过受压杆传导,合理利用上模驱动力使驱动结构进一步简化。By adopting the above technical scheme, when the movable seat returns upwards, the upper clamping mechanism releases the wire material, and the lower clamping mechanism clamps the wire material and drives the wire material to rise, so that the wire material extends into the rivet positioning hole set by the stamping part, and moves When the seat descends, the upper clamping mechanism clamps the wire, and the lower clamping mechanism releases the wire and descends to ensure the stability of the riveting. At the same time, the lower clamping mechanism returns in time to wait for the next delivery. The driving force for the lowering of the movable seat is determined by The upper mold is conducted through the pressure rod, and the driving force of the upper mold is rationally used to further simplify the driving structure.
本实用新型进一步设置为:所述的上夹紧机构包括上钢珠和上夹紧杆,所述的下模沿竖向设置有供上夹紧杆竖向移动的上夹紧通道,所述的上夹紧杆沿竖向贯穿设置有作为供丝材穿过的上内孔,所述的上夹紧杆上端设置有上大下小的上夹紧块,所述的上夹紧通道上端与上夹紧块对应设置有上大下小的上夹紧部,所述的上夹紧块沿横向设置有将上内孔和上夹紧部联通的上钢珠通道,所述的上钢珠位于上钢珠通道内并在上夹紧部内侧壁挤压下将丝材夹紧,所述的上夹紧杆下端设置有延伸至上夹紧通道下方的上复位块,所述的上复位块与下模下方压缩设置有将上夹紧杆向下复位的上夹紧弹簧,所述的下夹紧机构包括下钢珠和下夹紧杆,所述的活动座沿竖向设置有供下夹紧杆竖向移动的下夹紧通道,所述的下夹紧杆沿竖向贯穿设置有作为供丝材穿过的下内孔,所述的下夹紧杆上端设置有上大下小的下夹紧块,所述的下夹紧通道上端与下夹紧块对应设置有上大下小的下夹紧部,所述的下夹紧块沿横向设置有将下内孔和下夹紧部联通的下钢珠通道,所述的下钢珠位于下钢珠通道内并在下夹紧部内侧壁挤压下将丝材夹紧,所述的下夹紧杆下端设置有延伸至下夹紧通道下方的下复位块,所述的下复位块与活动座下方压缩设置有将下夹紧杆向下复位的下夹紧弹簧。The utility model is further configured as follows: the upper clamping mechanism includes an upper steel ball and an upper clamping rod, and the lower mold is vertically provided with an upper clamping passage for the upper clamping rod to move vertically, and the The upper clamping rod is vertically penetrated with an upper inner hole for the wire to pass through. The upper end of the upper clamping rod is provided with an upper clamping block with a large upper part and a smaller lower part. The upper end of the upper clamping channel is connected to the The upper clamping block is correspondingly provided with an upper clamping part with a large upper part and a smaller lower part. The upper clamping block is provided with an upper steel ball channel connecting the upper inner hole and the upper clamping part along the transverse direction. The upper steel ball is located on the upper The wire is clamped in the steel ball channel and under the pressure of the inner side wall of the upper clamping part. The lower end of the upper clamping rod is provided with an upper reset block extending below the upper clamping channel. The upper reset block and the lower die The lower part is compressed with an upper clamping spring that resets the upper clamping rod downward. The lower clamping mechanism includes a lower steel ball and a lower clamping rod. The movable seat is vertically provided with a vertical spring for the lower clamping rod The lower clamping channel moves toward the lower clamping rod. The lower clamping rod is vertically penetrated with a lower inner hole for the wire to pass through. Block, the upper end of the lower clamping channel and the lower clamping block are provided with a lower clamping part with a large upper part and a smaller lower part. The lower steel ball channel, the lower steel ball is located in the lower steel ball channel and clamps the wire under the pressure of the inner wall of the lower clamping part, and the lower end of the lower clamping rod is provided with a lower reset that extends below the lower clamping channel block, the lower reset block and the movable seat are compressed and provided with a lower clamping spring that resets the lower clamping rod downward.
通过采用上述技术方案,活动座向上回位时,上夹紧杆具有将上夹紧块远离上夹紧部的趋势,故将丝材松开,而下降杆则具有下夹紧部靠近下夹紧块的趋势,故将丝材夹紧并由活动座将丝材向上输送;活动座下降时,上夹紧杆具有将上夹紧块靠近上夹紧部的趋势,故将丝材夹紧,保证压铆的稳定进行,而下降杆则具有下夹紧部远离下夹紧块的趋势,故将丝材松开并相对丝材向下移动,等待下一次输送,合理利用上模驱动力,无需提供额外驱动源即可实现上夹紧机构和下夹紧机构夹紧及松开的动作,使驱动结构进一步简化。By adopting the above technical solution, when the movable seat returns upward, the upper clamping rod has a tendency to move the upper clamping block away from the upper clamping part, so the wire is loosened, and the lowering rod has a lower clamping part close to the lower clamping part. Tendency to tighten the block, so the wire is clamped and the wire is conveyed upward by the movable seat; when the movable seat is lowered, the upper clamping rod has a tendency to bring the upper clamping block closer to the upper clamping part, so the wire is clamped , to ensure the stability of riveting, and the descending rod has a tendency that the lower clamping part is far away from the lower clamping block, so the wire is loosened and moved downward relative to the wire, waiting for the next conveying, and the driving force of the upper die is reasonably used , the clamping and loosening actions of the upper clamping mechanism and the lower clamping mechanism can be realized without providing an additional driving source, which further simplifies the driving structure.
本实用新型进一步设置为:所述的上复位块为与上夹紧杆螺纹配合的螺母,所述的下复位块为与下夹紧杆螺纹配合的螺母。The utility model is further configured as follows: the upper reset block is a nut threaded with the upper clamping rod, and the lower reset block is a nut threaded with the lower clamping rod.
通过采用上述技术方案,上复位块和下复位块均为螺母,根据需求调节夹紧力的大小,提高适用范围。By adopting the above technical solution, both the upper reset block and the lower reset block are nuts, and the magnitude of the clamping force can be adjusted according to the demand, thereby improving the scope of application.
本实用新型进一步设置为:所述的丝材压铆装置包括压铆杆和调节压杆,所述的压铆杆安装于上模并随上模升降,所述的压铆杆竖向移动于上模,所述的压铆杆下端作为丝材的压铆端,上端作为调节端,所述的调节压杆横向移动于上模,所述的调节压杆一端作为限位端且下方与调节端楔形配合,另一端延伸至上模外作为操作端,所述的操作端设置有横向穿过操作端并构成调节压杆横向移动导向的导向螺栓和竖向穿过操作端并将调节压杆与上模固定的锁定螺栓,所述的导向螺栓设置有将操作端向上模外侧复位并与导向螺栓头部相抵的限位弹簧。The utility model is further configured as follows: the wire riveting device includes a riveting rod and an adjusting pressure rod, the riveting rod is installed on the upper die and moves up and down with the upper die, and the riveting rod moves vertically The upper die, the lower end of the pressure riveting rod is used as the riveting end of the wire, and the upper end is used as the adjustment end. The end is wedge-shaped fit, and the other end is extended to the outside of the upper die as the operating end. The operating end is provided with a guide bolt that passes through the operating end transversely and constitutes a guide for the lateral movement of the adjusting pressure rod, and vertically passes through the operating end and connects the adjusting pressure rod with the The upper mold is fixed with a locking bolt, and the guide bolt is provided with a limit spring that resets the operating end to the outside of the upper mold and abuts against the head of the guide bolt.
通过采用上述技术方案,压铆杆的压铆端在下降时对丝材进行压铆,而调节压杆在横向移动时则限制压铆杆的最高位置,从而适配不同的产品的压铆需求,提高加工范围。By adopting the above technical scheme, the riveting end of the riveting rod can be used for riveting the wire when it is lowered, and the adjusting rod can limit the highest position of the riveting rod when it moves laterally, so as to adapt to the riveting requirements of different products , Improve the processing range.
本实用新型进一步设置为:所述的活动座两侧分别设置有沿竖向穿过活动座且上端与下模固定的回位螺栓,所述的回位螺栓下端延伸至活动座下方并设置有回位块,所述的回位块与活动座之间压缩设置有将活动座向上回位的回位弹簧。The utility model is further set as follows: the two sides of the movable seat are respectively provided with return bolts which pass through the movable seat vertically and the upper end is fixed to the lower mold, and the lower ends of the return bolts extend to the bottom of the movable seat and are provided with A return block, a return spring for upwardly returning the movable seat is arranged between the return block and the movable seat.
通过采用上述技术方案,两侧的回位弹簧为提供活动座稳定的上升回位力,使活动座动作更为平稳。By adopting the above technical scheme, the return springs on both sides provide a stable upward return force of the movable seat, so that the movement of the movable seat is more stable.
本实用新型进一步设置为:所述的丝材切断装置包括切断压杆、滑块和切刀,所述的滑块沿横向滑移于下模上方,所述的切刀安装于滑块,所述的滑块沿竖向贯穿设置有供丝材穿过的滑块内孔,所述的滑块内孔与冲压件所开设的铆钉定位孔错位时由切刀将丝材切断,所述的下模设置有将滑块内孔与冲压件所开设的铆钉定位孔错位后将两者恢复对位的切断复位弹簧,所述的滑块与切断压杆对应设置有侧移坡面,所述的切断压杆安装于上模并随上模升降,所述的切断压杆挤压侧移坡面时使滑块横向滑移。The utility model is further configured as follows: the wire cutting device includes a cutting bar, a slider and a cutter, the slider slides horizontally above the lower die, the cutter is installed on the slider, and The slider described above is provided with an inner hole of the slider vertically through which the wire passes. The lower mold is provided with a cut-off return spring that displaces the inner hole of the slider and the rivet positioning hole opened by the stamping part to restore the alignment of the two. The cut-off pressure rod is installed on the upper die and rises and falls with the upper die, and the slide block laterally slides when the cut-off pressure rod squeezes the sideways slope.
通过采用上述技术方案,合模时,切断压杆安装于上模并随上模下降,挤压侧移坡面时使滑块横向滑移,滑块内孔与冲压件所开设的铆钉定位孔错位,切刀将丝材切断,分模时,切断压杆随上模上升,切断复位弹簧将滑块内孔与冲压件所开设的铆钉定位孔恢复对位,等待下一次丝材的切断。By adopting the above technical scheme, when the mold is closed, the cut-off pressure bar is installed on the upper mold and descends with the upper mold, and when the sideways slope is squeezed, the slider slides laterally, and the inner hole of the slider and the rivet positioning hole opened by the stamping part Misalignment, the cutter cuts off the wire, and when the mold is split, the cut-off lever rises with the upper die, and the cut-off return spring restores the alignment between the inner hole of the slider and the rivet positioning hole opened by the stamping part, waiting for the next wire cut.
附图说明Description of drawings
图1为冲压铆接件的立体图;Figure 1 is a perspective view of a stamped riveted part;
图2为本实用新型具体实施方式的工作状态一;Fig. 2 is working state one of the specific embodiment of the present utility model;
图3为图2中A的放大图;Figure 3 is an enlarged view of A in Figure 2;
图4为图2中B的放大图;Figure 4 is an enlarged view of B in Figure 2;
图5为本实用新型具体实施方式的工作状态二;Fig. 5 is the working state two of the specific embodiment of the present invention;
图6为本实用新型具体实施方式的工作状态三;Fig. 6 is the working state three of the specific embodiment of the utility model;
图7为冲压件料带的加工步骤示意图。Fig. 7 is a schematic diagram of the processing steps of the stamping strip.
具体实施方式Detailed ways
下面将结合附图对本发明的技术方案进行清楚、完整地描述, 显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。 基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。 The technical solutions of the present invention will be clearly and completely described below in conjunction with the accompanying drawings. Apparently, the described embodiments are some of the embodiments of the present invention, but not all of them. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
在本发明的描述中,需要说明的是,术语“中心”、“上” 、“下” 、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系, 仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语 “第一”、“第二”、“第三” 仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" etc. The indicated orientation or positional relationship is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, or in a specific orientation. construction and operation, therefore, should not be construed as limiting the invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
如图2至图4所示,本实用新型公开了一种连续高速模内丝材冲压穿铆模具,包括位于连续模内的其中一套上模1和下模2,还包括丝材输送装置3、丝材切断装置4和丝材压铆装置5,丝材输送装置3从下模2向上输送并穿过冲压件料带上冲压件所开设的铆钉定位孔,上模1向下移动并靠近下模2时,丝材切断装置4将位于冲压件下方的丝材切断后丝材压铆装置5将丝材压铆至冲压件上,将丝材从下模2上方送入上模1和下模2的开合处,在合模时同时实现丝材的输送、切断及将丝材压铆至冲压件的铆钉定位孔处,取消了银铆钉的铸造工序和模具,减少了人力和物力的浪费,将冲压成型模、银铆钉铸造模和铆合模集成在一个模具上,在不增加新设备的前提下,使用传统的冲压设备和送料机构,设计和使用新的模具结构,在几乎模具成本0增长的情况下将原本的3道工序减少至1道工序,提高了生产效率,降低了成本,增加了产品效益,为企业的发展增加的新的动力。As shown in Figures 2 to 4, the utility model discloses a continuous high-speed in-mold wire stamping and riveting die, including a set of upper die 1 and
丝材输送装置3包括上夹紧机构32和下夹紧机构33,下模2下方设置有相对下模2竖向移动且可向上自动回位的活动座34,活动座34沿竖向设置有穿过且局部伸出下模2上方的受压杆341,上夹紧机构32和下夹紧机构33自上而下排布,上夹紧机构32安装于下模2,下夹紧机构33安装于活动座34,受压杆341受到上模1挤压时活动座34下降,上夹紧机构32夹紧丝材,下夹紧机构33松开丝材并下降;活动座34向上回位时上夹紧机构32松开丝材,下夹紧机构33夹紧丝材并带动丝材上升,活动座34向上回位时上夹紧机构32松开丝材,下夹紧机构33夹紧丝材并带动丝材上升,使丝材伸入冲压件所开设的铆钉定位孔,活动座34下降时上夹紧机构32夹紧丝材,下夹紧机构33松开丝材并下降,保证压铆稳定性的同时,下夹紧机构33及时回位等待下一次输送,活动座34的下降驱动力由上模1通过受压杆341传导,合理利用上模1驱动力使驱动结构进一步简化。The wire conveying device 3 includes an
上夹紧机构32包括上钢珠321和上夹紧杆322,下模2沿竖向设置有供上夹紧杆322竖向移动的上夹紧通道323,上夹紧杆322沿竖向贯穿设置有作为供丝材穿过的上内孔324,上夹紧杆322上端设置有上大下小的上夹紧块325,上夹紧通道323上端与上夹紧块325对应设置有上大下小的上夹紧部326,上夹紧块325沿横向设置有将上内孔324和上夹紧部326联通的上钢珠通道327,上钢珠321位于上钢珠通道327内并在上夹紧部326内侧壁挤压下将丝材夹紧,上夹紧杆322下端设置有延伸至上夹紧通道323下方的上复位块328,上复位块328与下模2下方压缩设置有将上夹紧杆322向下复位的上夹紧弹簧329,下夹紧机构33包括下钢珠331和下夹紧杆332,活动座34沿竖向设置有供下夹紧杆332竖向移动的下夹紧通道333,下夹紧杆332沿竖向贯穿设置有作为供丝材穿过的下内孔334,下夹紧杆332上端设置有上大下小的下夹紧块335,下夹紧通道333上端与下夹紧块335对应设置有上大下小的下夹紧部336,下夹紧块335沿横向设置有将下内孔334和下夹紧部336联通的下钢珠通道337,下钢珠331位于下钢珠通道337内并在下夹紧部336内侧壁挤压下将丝材夹紧,下夹紧杆332下端设置有延伸至下夹紧通道333下方的下复位块338,下复位块338与活动座34下方压缩设置有将下夹紧杆332向下复位的下夹紧弹簧339,活动座34向上回位时,上夹紧杆322具有将上夹紧块325远离上夹紧部326的趋势,故将丝材松开,而下降杆则具有下夹紧部336靠近下夹紧块335的趋势,故将丝材夹紧并由活动座34将丝材向上输送;活动座34下降时,上夹紧杆322具有将上夹紧块325靠近上夹紧部326的趋势,故将丝材夹紧,保证压铆的稳定进行,而下降杆则具有下夹紧部336远离下夹紧块335的趋势,故将丝材松开并相对丝材向下移动,等待下一次输送,合理利用上模1驱动力,无需提供额外驱动源即可实现上夹紧机构32和下夹紧机构33夹紧及松开的动作,使驱动结构进一步简化。The
上复位块328为与上夹紧杆322螺纹配合的螺母,下复位块338为与下夹紧杆332螺纹配合的螺母,上复位块328和下复位块338均为螺母,根据需求调节夹紧力的大小,提高适用范围。The
丝材压铆装置5包括压铆杆51和调节压杆52,压铆杆51安装于上模1并随上模1升降,压铆杆51竖向移动于上模1,压铆杆51下端作为丝材的压铆端511,上端作为调节端512,调节压杆52横向移动于上模1,调节压杆52一端作为限位端521且下方与调节端512楔形配合,另一端延伸至上模1外作为操作端522,操作端522设置有横向穿过操作端522并构成调节压杆52横向移动导向的导向螺栓523和竖向穿过操作端522并将调节压杆52与上模1固定的锁定螺栓524,导向螺栓523设置有将操作端522向上模1外侧复位并与导向螺栓523头部相抵的限位弹簧525,压铆杆51的压铆端511在下降时对丝材进行压铆,而调节压杆52在横向移动时则限制压铆杆51的最高位置,从而适配不同的产品的压铆需求,提高加工范围。The wire
活动座34两侧分别设置有沿竖向穿过活动座34且上端与下模2固定的回位螺栓341,回位螺栓341下端延伸至活动座34下方并设置有回位块342,回位块342与活动座34之间压缩设置有将活动座34向上回位的回位弹簧343,两侧的回位弹簧343为提供活动座34稳定的上升回位力,使活动座34动作更为平稳。Both sides of the
丝材切断装置4包括切断压杆41、滑块42和切刀43,滑块42沿横向滑移于下模2上方,切刀43安装于滑块42,滑块42 沿竖向贯穿设置有供丝材穿过的滑块内孔421,滑块内孔421与冲压件所开设的铆钉定位孔错位时由切刀43将丝材切断,下模2设置有将滑块内孔421与冲压件所开设的铆钉定位孔错位后将两者恢复对位的切断复位弹簧44,滑块42与切断压杆41对应设置有侧移坡面422,切断压杆41安装于上模1并随上模1升降,切断压杆41挤压侧移坡面422时使滑块42横向滑移,合模时,切断压杆41安装于上模1并随上模1下降,挤压侧移坡面422时使滑块42横向滑移,滑块内孔421与冲压件所开设的铆钉定位孔错位,切刀43将丝材切断,分模时,切断压杆41随上模1上升,切断复位弹簧44将滑块内孔421与冲压件所开设的铆钉定位孔恢复对位,等待下一次丝材的切断。The wire material cutting device 4 includes a cutting
上模1自上而下依次包括上盖板11、上模座12、上垫板13、上夹板14、止挡板15、脱料板16,下模2自上而下依次包括下模板21、下垫板22、下模座23、下垫脚24,上夹板14下方设置有供脱料板16和止挡板15退位的退位空间17,调节压杆位于上垫板13和上夹板14之间,上夹板14设置有与脱料板16固定并可上下活动的导杆18及将导杆18向下复位的导杆弹簧19,导杆弹簧正常伸展长度时切断压杆41下端位于脱料板16下方,压铆杆51的压铆端511隐藏于脱料板16内,滑块42和切刀43位于下模板21,上夹紧机构32位于下模座23。The upper mold 1 includes an
丝材冲压穿铆模具进行加工时,冲压件料带沿模具排布方向步进传输,丝材从下模送入,如图5所示,上模1逐渐下降,上模1的脱料板16与下模2上端面贴合,受压杆341受到上模1挤压,活动座34下降,上夹紧机构32夹紧丝材,下夹紧机构33松开丝材并下降,等待下一次输送;如图6所示,上模1继续下降到最低位置,切断压杆41随上模1下降,挤压侧移坡面422时使滑块42横向滑移,滑块内孔421与冲压件所开设的铆钉定位孔错位,切刀43将丝材切断,同时,压铆杆51对丝材进行压铆,形成压铆结构;如图1所示,上模1上升,切断压杆41随上模1上升,切断复位弹簧44将滑块内孔421与冲压件所开设的铆钉定位孔恢复对位,等待下一次丝材的切断,同时,活动座34向上回位,上夹紧机构32松开丝材,下夹紧机构33夹紧丝材并带动丝材上升,实现丝材的输送。When the wire stamping and riveting die is processed, the material belt of the stamping part is transmitted step by step along the direction of the die arrangement, and the wire is fed in from the lower die. As shown in Figure 5, the upper die 1 gradually descends, and the stripping plate of the upper die 1 16 is attached to the upper end surface of the
如图7所示,需要进行冲压铆接件的连续模加工时,冲压件料带通过滚轮式送料机送入连续冲压模内并沿模具排布方向步进传输,丝材通过丝材送料机构从预铆工位送入下模;冲压件料带可采用黄铜料带,丝材可采用银丝;As shown in Figure 7, when the continuous die processing of stamping and riveting parts is required, the stamping parts strip is fed into the continuous stamping die through the roller feeder and is transported step by step along the direction of the die arrangement, and the wire material passes through the wire feeding mechanism from The pre-riveting station is sent to the lower mold; the stamping part material belt can be brass material belt, and the wire material can be silver wire;
步骤一、冲压件料带到达冲定位孔工位,冲制定位孔;Step 1. The stamping part material strip arrives at the punching positioning hole station, and the positioning hole is punched out;
步骤二、冲压件料带到达去废工位一,将部分边缘废料冲除;Step 2: The strip of stamping parts arrives at the waste removal station 1, and part of the edge waste is washed away;
步骤三、冲压件料带到达冲铆钉定位孔工位,冲制铆钉定位孔;Step 3: The stamping parts material strip arrives at the punching rivet positioning hole station, and the rivet positioning hole is punched;
步骤四、冲压件料带到达预铆工位,采用上述丝材冲压穿铆模具将丝材穿入铆钉定位孔后,将其切断并预压铆;Step 4: The stamping part strip arrives at the pre-riveting station, and the above-mentioned wire stamping and riveting die is used to penetrate the wire into the rivet positioning hole, then cut off and pre-rivet;
步骤五、冲压件料带到达铆钉精铆工位一,继续对预压铆钉进行第一次精铆;
步骤六、冲压件料带到达铆钉精铆工位二,继续对预压铆钉进行第二次精铆;Step 6: The stamping part material strip reaches the rivet finish
步骤七、冲压件料带到达去废工位二,将部分边缘废料冲除;Step 7. The stamping part material belt reaches the
步骤八、冲压件料带到达去废工位三,将边缘废料完全冲除;Step 8: The strip of stamping parts arrives at the waste removal station 3, and the edge waste is completely washed away;
步骤九、冲压件料带到达向下预折工位,对冲压件两侧进行第一次预折弯;Step 9: The stamping part strip reaches the downward pre-folding station, and the first pre-bending is performed on both sides of the stamping part;
步骤十、冲压件料带到达向下折弯工位,对冲压件两侧的预折弯折弯到位;Step 10. The material belt of the stamping part reaches the downward bending station, and the pre-bending on both sides of the stamping part is bent in place;
步骤十一、冲压件料带到达落料工位,将冲压件从冲压件料带上冲下,得到成品;
步骤十二、冲压件料带到达尾料切除工位,将尾料从冲压件料带上冲压切除。
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| CN114406146B (en) * | 2022-02-08 | 2024-12-17 | 浙江福达合金材料科技有限公司 | Continuous high-speed in-mold wire punching and riveting die and continuous die processing method |
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