CN218481618U - Echelon battery cell testing tool - Google Patents
Echelon battery cell testing tool Download PDFInfo
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- CN218481618U CN218481618U CN202222268709.2U CN202222268709U CN218481618U CN 218481618 U CN218481618 U CN 218481618U CN 202222268709 U CN202222268709 U CN 202222268709U CN 218481618 U CN218481618 U CN 218481618U
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Abstract
本实用新型提供了一种梯次电芯测试工装,包括定位机构和导电机构,所述定位机构用于对梯次电芯进行定位,所述导电机构用于将所述梯次电芯与外部供电设备连接,所述导电机构包括测试支架和导电部,所述测试支架与所述定位机构固定连接,所述导电部安装于所述测试支架,所述梯次电芯在定位后与所述导电部连接进行测试。本实用新型提供的梯次电芯测试工装,能够在测试时自动定位和通电,无需人工锁紧固定和接线通电,测试效率高且节约人工成本。
The utility model provides an echelon cell testing tool, which includes a positioning mechanism and a conductive mechanism, the positioning mechanism is used for positioning the echelon cell, and the conductive mechanism is used for connecting the echelon cell with external power supply equipment , the conductive mechanism includes a test bracket and a conductive part, the test bracket is fixedly connected to the positioning mechanism, the conductive part is installed on the test bracket, and the ladder cell is connected to the conductive part after positioning. test. The echelon cell testing tool provided by the utility model can be automatically positioned and energized during the test, without manual locking and fixing and wiring energization, with high testing efficiency and labor cost savings.
Description
技术领域technical field
本实用新型涉及电池技术领域,尤其涉及梯次电芯测试工装。The utility model relates to the technical field of batteries, in particular to a test tool for cascaded battery cells.
背景技术Background technique
电动车上的动力电池,通常是由多个单体电芯串联或并联组成,当动力电池退役后,这些单体电芯还可以拆解下来,经过筛选后,作为梯次电芯,然后再经过性能测试后,重新配组作为梯次利用电池使用。The power battery on an electric vehicle is usually composed of multiple single cells connected in series or in parallel. When the power battery is decommissioned, these single cells can be disassembled, and after screening, they are used as echelon cells, and then passed through After the performance test, reconfigure the battery and use it as a cascade utilization battery.
现有对梯次电芯的测试方式,是将梯次电芯放置在测试工装上,通过人工锁紧固定,然后再通过人工将梯次电芯的正极和负极连接外部供电设备的通电导线,再通电进行性能测试。The existing test method for cascade batteries is to place the cascade batteries on the test tool, manually lock and fix them, and then manually connect the positive and negative electrodes of the cascade batteries to the energized wires of the external power supply equipment, and then energize. Performance Testing.
退役下来的动力电池,一般是批量进入梯次利用厂家进行拆解筛选,然后进行重组,拆解下来的梯次电芯数量大,如果都是通过人工锁紧,人工接线通电的测试工装进行测试,耗费工时多、测试效率低且人工成本高。The decommissioned power batteries are usually dismantled and screened by the manufacturer in batches, and then reorganized. The number of dismantled battery cells is large. If they are all tested by manual locking, manual wiring and electrification test equipment, it will cost a lot of money. Many working hours, low testing efficiency and high labor costs.
实用新型内容Utility model content
有鉴于此,本实用新型的目的是提供一种梯次电芯测试工装,可以提高测试效率,降低人工成本。In view of this, the purpose of this utility model is to provide a cascade cell testing tool, which can improve testing efficiency and reduce labor costs.
为实现上述目的,本实用新型提供了一种梯次电芯测试工装,包括定位机构和导电机构,所述定位机构用于对梯次电芯进行定位,所述导电机构用于将所述梯次电芯与外部供电设备连接,所述导电机构包括测试支架和导电部,所述测试支架与所述定位机构固定连接,所述导电部安装于所述测试支架,所述梯次电芯在定位后与所述导电部连接进行测试。In order to achieve the above purpose, the utility model provides a ladder battery test tool, including a positioning mechanism and a conductive mechanism, the positioning mechanism is used to position the ladder battery, and the conductive mechanism is used to place the ladder battery Connected with external power supply equipment, the conductive mechanism includes a test bracket and a conductive part, the test bracket is fixedly connected to the positioning mechanism, the conductive part is installed on the test bracket, and the ladder cells are connected to the The above-mentioned conductive part connection is tested.
可选的,所述导电部包括正极测试针和负极测试针,所述测试支架设有第一安装孔和第二安装孔,所述正极测试针穿设于所述第一安装孔,所述负极测试针穿设于所述第二安装孔。Optionally, the conductive part includes a positive test pin and a negative test pin, the test bracket is provided with a first mounting hole and a second mounting hole, the positive test pin is passed through the first mounting hole, the The negative test pin is passed through the second installation hole.
可选的,所述正极测试针和负极测试针的一端包括针头和弹簧,所述针头用于连接所述梯次电芯,所述正极测试针和负极测试针的另一端用于连接所述外部供电设备。Optionally, one end of the positive test needle and the negative test needle includes a needle and a spring, the needle is used to connect the ladder cell, and the other end of the positive test needle and the negative test needle is used to connect the external power supply equipment.
可选的,所述导电部包括第一绝缘套和第二绝缘套,所述第一绝缘套设于所述正极测试针与所述第一安装孔之间,所述第二绝缘套设于所述负极测试针与所述第二安装孔之间,所述正极测试针贯穿于所述第一绝缘套,所述负极测试针贯穿于所述第二绝缘套。Optionally, the conductive part includes a first insulating sleeve and a second insulating sleeve, the first insulating sleeve is disposed between the positive test pin and the first installation hole, and the second insulating sleeve is disposed between the positive electrode test pin and the first installation hole. Between the negative test pin and the second installation hole, the positive test pin penetrates the first insulating sleeve, and the negative test pin penetrates the second insulating sleeve.
可选的,所述定位机构包括底板,所述底板用于支撑所述梯次电芯,所述测试支架连接于所述底板的一端。Optionally, the positioning mechanism includes a bottom plate for supporting the ladder cells, and the test bracket is connected to one end of the bottom plate.
可选的,所述定位机构还包括移动定位部,所述移动定位部连接于所述底板的另一端,并可朝远离或靠近所述测试支架的方向移动,所述移动定位部用于移动所述梯次电芯与所述导电部连接,并进行定位。Optionally, the positioning mechanism further includes a mobile positioning part, the mobile positioning part is connected to the other end of the bottom plate, and can move in a direction away from or close to the test stand, and the mobile positioning part is used to move The ladder cell is connected to the conductive part and positioned.
可选的,所述移动定位部包括气缸和推板,所述气缸的伸缩杆与所述推板连接,所述气缸通过推动所述推板将所述梯次电芯移动至与所述导电部连接并进行定位。Optionally, the mobile positioning part includes a cylinder and a push plate, the telescoping rod of the cylinder is connected to the push plate, and the cylinder moves the ladder cell to the conductive part by pushing the push plate. Connect and locate.
可选的,所述推板设有凹槽,所述凹槽的槽口朝向所述导电部,所述凹槽用于卡合所述梯次电芯的尾部。Optionally, the push plate is provided with a groove, the notch of the groove faces the conductive part, and the groove is used for engaging the tail of the ladder cell.
可选的,所述定位机构还包括夹持部,所述夹持部与所述底板连接,并位于靠近所述测试支架的一端,所述夹持部用于夹持所述梯次电芯的端部。Optionally, the positioning mechanism further includes a clamping part, the clamping part is connected to the bottom plate and is located near one end of the test bracket, and the clamping part is used to clamp the ladder cell Ends.
可选的,所述夹持部包括第一夹持板和第二夹持板,所述第一夹持板包括顶板和侧板,所述侧板的一端与所述底板连接,另一端与所述顶板连接;所述第二夹持板与所述第一夹持板的结构相同,并与所述第一夹持板对称设置。Optionally, the clamping portion includes a first clamping plate and a second clamping plate, the first clamping plate includes a top plate and a side plate, one end of the side plate is connected to the bottom plate, and the other end is connected to the bottom plate. The top plate is connected; the second clamping plate has the same structure as the first clamping plate, and is arranged symmetrically with the first clamping plate.
与现有技术相比,本实用新型之技术方案具有以下优点:通过设置定位机构和导电机构,使梯次电芯在测试时自动定位和通电,无需人工锁紧固定和接线通电;通过在正负极测试针的针头处设置弹簧,可以适配不同膨胀系数的梯次电芯的安装测试。本实用新型测试安装耗时少,测试效率高且节约人工成本。Compared with the prior art, the technical solution of the utility model has the following advantages: by setting the positioning mechanism and the conductive mechanism, the cascade battery can be automatically positioned and energized during the test, without manual locking and fixing and wiring energization; A spring is set at the needle head of the pole test needle, which can adapt to the installation test of the ladder cells with different expansion coefficients. The utility model consumes less time for testing and installation, has high testing efficiency and saves labor costs.
附图说明Description of drawings
图1为本实用新型实施例梯次电芯测试工装的立体图;Fig. 1 is the three-dimensional view of the utility model embodiment cascade cell testing tool;
图2为本实用新型实施例梯次电芯测试工装的俯视图;Fig. 2 is a top view of the echelon cell test tooling of the embodiment of the present invention;
图3为本实用新型实施例梯次电芯测试工装的测试图。Fig. 3 is a test diagram of the echelon cell test tooling of the embodiment of the present invention.
图中:In the picture:
1、测试支架;12、第二安装孔;2、导电部;21、正极测试件;211、第一弹簧;22、负极测试件;221、第二弹簧;23、第一绝缘套;24、第二绝缘套;3、底板;4、移动定位部;41、气缸;42、推板;421、凹槽;5、夹持部;51、第一夹持板;511、顶板;512、侧板;52、第二夹持板;6、梯次电芯。1. Test bracket; 12. Second mounting hole; 2. Conductive part; 21. Positive test piece; 211. First spring; 22. Negative test piece; 221. Second spring; 23. First insulating sleeve; 24. 2nd insulating sleeve; 3, bottom plate; 4, mobile positioning part; 41, cylinder; 42, push plate; 421, groove; 5, clamping part; 51, first clamping plate; 511, top plate; plate; 52, the second clamping plate; 6, the ladder cell.
具体实施方式Detailed ways
以下结合附图对本实用新型的优选实施例进行详细描述,但本实用新型并不仅仅限于这些实施例。本实用新型涵盖任何在本实用新型的精神和范围上做的替代、修改、等效方法以及方案。Preferred embodiments of the utility model are described in detail below in conjunction with the accompanying drawings, but the utility model is not limited to these embodiments. The utility model covers any replacement, modification, equivalent method and scheme made on the spirit and scope of the utility model.
为了使公众对本实用新型有彻底的了解,在以下本实用新型优选实施例中详细说明了具体的细节,而对本领域技术人员来说没有这些细节的描述也可以完全理解本实用新型。In order to make the public have a thorough understanding of the utility model, specific details are described in the following preferred embodiments of the utility model, and those skilled in the art can fully understand the utility model without the description of these details.
在下列段落中参照附图以举例方式更具体地描述本实用新型。需说明的是,附图均采用较为简化的形式且均使用非精准的比例,仅用以方便、明晰地辅助说明本实用新型实施例的目的。In the following paragraphs, the present utility model is described more specifically by way of example with reference to the accompanying drawings. It should be noted that all the drawings are in a relatively simplified form and use inaccurate proportions, which are only used to facilitate and clearly illustrate the purpose of the embodiment of the present utility model.
本实用新型中有涉及“第一”、“第二”等的描述,则该“第一”、“第二”等的描述仅用于描述目的,并非特别指称次序或顺位的意思,亦非用以限定本实用新型,其仅仅是为了区别以相同技术用语描述的组件或操作而已,而不能理解为指示或暗示其相对重要性或者隐含指明所指示的技术特征的数量。In the utility model, there are descriptions involving "first", "second", etc., and the descriptions of "first", "second", etc. are only for description purposes, not specifically referring to the order or order, nor It is not intended to limit the present utility model, but only to distinguish components or operations described with the same technical terms, and should not be understood as indicating or implying their relative importance or implicitly indicating the number of indicated technical features.
请参考图1和图2,是本实用新型实施例梯次电芯测试工装的立体图和俯视图。梯次电芯测试工装包括定位机构和导电机构,导电机构用于将梯次电芯6与外部供电设备连接,其包括测试支架1和导电部2,测试支架1与定位机构连接固定,导电部2安装在测试支架1上。定位机构用来将被测试的梯次电芯6进行定位,防止在测试过程中松动,以及使梯次电芯6的正负极准确与导电部2的正负极接触通电进行测试,从而无需人工固定和人工接线通电即可对梯次电芯6进行性能测试,测试效率高,人工成本低。Please refer to FIG. 1 and FIG. 2 , which are perspective views and top views of the cascade cell testing tooling of the embodiment of the present invention. The ladder battery test tool includes a positioning mechanism and a conductive mechanism. The conductive mechanism is used to connect the
如图1和图2所示,导电部2包括正极测试针21和负极测试针22,本实施例中,正极测试针21和负极测试针22的结构和尺寸相同,分别位于测试支架1的左右两侧,在测试支架1的左右两侧分别上设有第一安装孔(图中未示出)和第二安装孔12,正极测试针21穿设于第一安装孔,负极测试针22穿设于第二安装孔12。正极测试针21和负极测试针22的一端位于测试支架1的前侧,即靠近定位机构的一侧,另一端位于测试支架1的后侧,其中,位于测试支架1前侧的一端包括弹簧和针头,如图2和图3所示,弹簧分别为第一弹簧211和第二弹簧221,弹簧连接的针头与梯次电芯6连接。从退役动力电池中拆解出来的梯次电芯6,部分会存在膨胀现象,且膨胀系数各不相同,在正极测试针21和负极测试针22与梯次电芯6连接导电的那一端设置弹簧,可以形成可调节的安装空间,以缓解膨胀系数不同的状况,让不同膨胀系统的梯次电芯6都可以进行安装测试。As shown in Figures 1 and 2, the
具体的,如图2和图3所示,在正极测试针21和第一安装孔之间设有第一绝缘套23,负极测试针22和第二安装孔12之间设有第二绝缘套24;正极测试针21、第一安装孔与第一绝缘套23三者同轴,第一绝缘套23套设在正极测试针21的外表面,正极测试针21的两端贯穿第一绝缘套23;负极测试针22、第二安装孔12与第二绝缘套24三者同轴,第二绝缘套24套设在负极测试针22的外表面,负极测试针22的两端贯穿第二绝缘套24。本实施例中,第一绝缘套23和第二绝缘套24的结构和尺寸相同,如图3所示,两个绝缘套的一端分别嵌入在第一安装孔和第二安装孔12内,另一端延伸出所在的安装孔。在测试针和安装孔之间增加绝缘套,防止测试支架1过电而影响测试结果,以及防止人员触碰到测试支架1而触电,提高测试安全性和可靠性。Specifically, as shown in Figures 2 and 3, a first insulating
具体的,如图3所示,定位机构包括底板3、移动定位部4和夹持部5。底板3用于支撑被测试的梯次电芯6的底部,本实施例中,底板3可为电木板,在进行支撑的同时,还对梯次电芯6隔电绝缘,提高测试安全性和测试工装的耐磨性。本实例中,移动定位部4用于将梯次电芯6移动到与导电部2接触的位置,并对其进行定位,防止在测试过程中松动。如图3所示,测试支架1连接在底板3的一端,移动定位部4连接于所述底板3的另一端,并可朝远离或靠近测试支架1的方向移动,移动定位部4用于移动梯次电芯6与导电部2连接,并进行定位。如图1所示,移动定位部4包括气缸41和推板42,气缸41的伸缩杆端与推板42连接,测试时,梯次电芯6先放置在底板3上,然后由气缸41的伸缩杆将推板42伸出,推动梯次电芯6往导电部2的方向移动,将梯次电芯6端部的正负极抵接正极测试针21和负极测试针22,在测试过程中,气缸41的伸缩杆也可以保持伸出的状态,使梯次电芯6在前后方向得以定位不松动,提高测试的稳定性。如图2所示,在推板42上设有凹槽421,凹槽421的开口朝向导电部2的位置,凹槽421的开口尺寸与被测试的梯次电芯6的外形尺寸适配,可以与被测试的梯次电芯6的尾部卡合,对梯次电芯6尾部的两侧方向也进行定向,使梯次电芯6的正负极与正极测试针21和负极测试针22更准确的对应连接,提高定位的可靠性。如图3所示,夹持部5设置底板3靠近测试支架1的一端,用于夹持梯次电芯6的端部,从而对梯次电芯6进一步夹紧定位。具体的,如图1所示,夹持部5包括第一夹持板51和第二夹持板52,分别位于底板3的两侧,可以对梯次电芯6端部的两侧进行夹紧,其中第一夹持板51包括顶板511和侧边512,侧边512与底板3连接,顶板511与侧边512连接形成倒L形状,第二夹持板52与第一夹持板51的结构和尺寸相同,且第二夹持板52与第一夹持板51对称设置,两者的侧边夹持梯次电芯6端部的两侧,同时还在梯次电芯6移动靠近导电部2的过程中起导向作用,两者的顶板位于梯次电芯6的顶部,对梯次电芯6的顶部进行限位。Specifically, as shown in FIG. 3 , the positioning mechanism includes a
本实用新型实施例提供的梯次电芯测试工装,在使用时,可以先根据待测试的梯次电芯6尺寸和正负极间距,挑选与之匹配的测试工装进行测试,通过将梯次电芯6放置在测试工装上,利用气缸41推动伸缩杆抵顶梯次电芯6的尾部,令待检测的梯次电芯6的端部接触到正负极测试针,使得正极测试针21和负极测试针22能够分别抵接梯次电芯6的正极和负极,然后外部供电装置(图中未画出),通过正极测试针21和负极测试针22为梯次电芯6供电,通过供电电压和电流的变化情况测试梯次电芯6内的容量、内阻、电压。完成测试后,气缸41的伸缩杆往回缩,即完成一个测试循环。The step cell test tool provided by the embodiment of the present invention, when in use, can first select the matching test tool for testing according to the size of the
虽然以上将实施例分开说明和阐述,但涉及部分共通之技术,在本领域普通技术人员看来,可以在实施例之间进行替换和整合,涉及其中一个实施例未明确记载的内容,则可参考有记载的另一个实施例。Although the above embodiments are described and illustrated separately, some common technologies are involved, and in the eyes of those of ordinary skill in the art, the embodiments can be replaced and integrated, and the content that is not clearly recorded in one of the embodiments can be Reference is made to another example documented.
以上所述的实施方式,并不构成对该技术方案保护范围的限定。任何在上述实施方式的精神和原则之内所作的修改、等同替换和改进等,均应包含在该技术方案的保护范围之内。The implementation methods described above do not constitute a limitation to the scope of protection of the technical solution. Any modifications, equivalent replacements and improvements made within the spirit and principles of the above implementation methods shall be included in the protection scope of the technical solution.
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