CN218478130U - An automatic start-stop device for a belt conveyor - Google Patents

An automatic start-stop device for a belt conveyor Download PDF

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CN218478130U
CN218478130U CN202222247614.2U CN202222247614U CN218478130U CN 218478130 U CN218478130 U CN 218478130U CN 202222247614 U CN202222247614 U CN 202222247614U CN 218478130 U CN218478130 U CN 218478130U
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belt
belt conveyor
strip
guide shaft
proximity switch
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胡运涛
刘鹏
董浩
于津伟
李高进
孟雨祥
徐德敏
李佳妮
芦帅
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Shanghai Shipbuilding Technology Research Institute
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Shanghai Shipbuilding Technology Research Institute
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Abstract

The utility model relates to a be used for automatic opening of belt feeder to stop device, its characterized in that: the belt conveyor comprises a frame and a belt strip arranged on the frame, a particulate matter collecting module is arranged above the belt conveyor, a discharge port of the particulate matter collecting module corresponds to the position of the belt strip, and a plurality of induction modules are uniformly distributed below the belt strip; the induction module comprises a guide shaft and a roller strip, a spring is arranged between the guide shaft and the roller strip, and a proximity switch is arranged on one side of the guide shaft; the particulate matter collecting module is composed of a group of funnels arranged in parallel, each 4-6 funnels are provided with a sensing module, and the sensing modules and the feed openings of the funnels are arranged in a staggered mode. During the use, the utility model discloses an automatic device that opens of belt feeder need not artificial intervention, and the deformation through the belt strip triggers the response module, can be timely transport away the particulate matter, has reduced equipment no-load operation to and the particulate matter piles up the damage that causes equipment, and then reduces the energy consumption, has prolonged equipment life.

Description

一种用于皮带机自动启停装置An automatic start-stop device for a belt conveyor

技术领域technical field

本实用新型涉及皮带机运输的技术领域,具体地说是一种用于皮带机自动启停装置,尤其涉及颗粒物在皮带机上运输的自动启停装置。The utility model relates to the technical field of belt conveyor transportation, in particular to an automatic start-stop device for belt conveyors, in particular to an automatic start-stop device for particulate matter transported on the belt conveyor.

背景技术Background technique

近年来,随着我国船舶喷砂除锈行业的发展,产生了大量磨料需要回收再利用,磨料的回收一般需要用到皮带机、斗提机等设备送到喷砂缸。传统的操作方式为,喷砂人员通知集控室打开皮带机,斗提机等设备,喷砂人员将磨料推入漏斗。由于现场工作环境恶劣,喷砂人员与集控室工作人员很难保证及时的沟通,易造成磨料堆积,损坏设备,或设备空运行浪费能源的问题,同时还存在一定的安全隐患。In recent years, with the development of my country's ship sandblasting and derusting industry, a large amount of abrasives have been produced that need to be recycled and reused. Generally, belt conveyors, bucket elevators and other equipment are used to send abrasives to the sandblasting cylinders. The traditional operation method is that the sandblasting personnel notify the central control room to open the belt conveyor, bucket elevator and other equipment, and the sandblasting personnel push the abrasive into the funnel. Due to the harsh working environment on site, it is difficult for sandblasting personnel to ensure timely communication with the staff in the centralized control room, which may easily cause abrasive accumulation, damage equipment, or waste energy when equipment runs dry. At the same time, there are certain safety hazards.

因此,目前急需要一种可以用于皮带机的自动启停装置。Therefore, be badly in need of a kind of automatic start-stop device that can be used for belt conveyor at present.

发明内容Contents of the invention

本实用新型的目的在于提供一种改进的用于皮带机自动启停装置,通过结构的改进,可以对皮带机上的物料进行感应,从而及时启动或者关闭皮带机运行,保证设备安全,省去人工操作的繁琐,改变人工操作不及时造成的问题。The purpose of this utility model is to provide an improved automatic start-stop device for belt conveyors. Through the improvement of the structure, the materials on the belt conveyor can be sensed, so as to start or shut down the operation of the belt conveyor in time to ensure the safety of the equipment and save labor. The operation is cumbersome, and the problem caused by untimely manual operation is changed.

为了实现上述目的,本实用新型的技术方案是:一种用于皮带机自动启停装置,包括皮带机,其特征在于:皮带机包括机架和设在机架上的皮带条,皮带机的上方设有颗粒物收集物模块,颗粒物收集模块的出料口与皮带条的位置相对应,皮带条的下方均布有若干个感应模块;感应模块包括导向轴和滚轮条,导向轴和滚轮条之间设有弹簧,导向轴的一侧设有接近开关。In order to achieve the above object, the technical solution of the utility model is: an automatic start-stop device for a belt conveyor, comprising a belt conveyor, characterized in that: the belt conveyor includes a frame and a belt strip arranged on the frame, the belt conveyor There is a particle collection module on the top, and the outlet of the particle collection module corresponds to the position of the belt strip. There are several induction modules evenly distributed under the belt strip; the induction module includes a guide shaft and a roller strip. A spring is arranged between them, and a proximity switch is arranged on one side of the guide shaft.

优选的,感应模块通过支架与皮带轮的机架相连,支架呈“门”字形,支架的两侧边上分别设有一组腰型孔。Preferably, the induction module is connected to the frame of the pulley through a bracket, the bracket is in the shape of a "door", and a group of waist-shaped holes are respectively provided on both sides of the bracket.

进一步,支架上设有接近开关支架,接近开关固定在接近开关支架上;导向轴上设有导向轴衬套,导向轴的上部连接有滚轮条底板,滚轮条设置在滚轮条底板上,滚轮条由并列的两个滚轮组成。Further, the bracket is provided with a proximity switch bracket, and the proximity switch is fixed on the proximity switch bracket; the guide shaft is provided with a guide shaft bushing, and the upper part of the guide shaft is connected with a roller strip bottom plate, and the roller strip is arranged on the roller strip bottom plate, and the roller strip It consists of two rollers side by side.

相对于现有技术,本实用新型的技术方案除了整体技术方案的改进,还包括很多细节方面的改进,具体而言,具有以下有益效果:Compared with the prior art, in addition to the improvement of the overall technical solution, the technical solution of the utility model also includes improvements in many details. Specifically, it has the following beneficial effects:

1、本实用新型所述的改进方案,皮带机的上方设有颗粒物收集物模块,皮带条的下方均布有若干个感应模块,通过感应模块可以及时感应皮带机上磨料的有无,继而启动皮带机设备,减少了设备空行带来的能源浪费,保证了设备的使用安全,延长了设备的使用寿命;1. In the improvement scheme described in this utility model, a particle collection module is arranged above the belt conveyor, and several induction modules are uniformly distributed under the belt strip, through which the presence or absence of abrasive materials on the belt conveyor can be sensed in time, and then the belt is started machine equipment, reducing the energy waste caused by empty equipment, ensuring the safety of equipment and prolonging the service life of equipment;

2、本实用新型的技术方案的中,感应模块包括导向轴和滚轮条,导向轴和滚轮条之间设有弹簧,导向轴的一侧设有接近开关,这里感应模块可以及时感受到皮带条受压后的位置变化,从而来判断磨料堆积的情况,及时开启皮带机运转,保证设备的安全使用;2. In the technical solution of the present utility model, the induction module includes a guide shaft and a roller strip, a spring is arranged between the guide shaft and the roller strip, and a proximity switch is provided on one side of the guide shaft, where the induction module can sense the belt strip in time. The position changes after being pressed, so as to judge the accumulation of abrasives, and start the belt conveyor in time to ensure the safe use of the equipment;

3、本实用新型结果简单、便于安装和拆卸,后续维护费用低,便于推广和利用。3. The utility model has the advantages of simple structure, convenient installation and disassembly, low follow-up maintenance cost, and convenient popularization and utilization.

附图说明Description of drawings

图1为本实用新型的结构示意图。Fig. 1 is the structural representation of the utility model.

图2为本实用新型的感应模块与支架的结构示意图。Fig. 2 is a schematic structural diagram of the sensing module and the bracket of the present invention.

附图标记:Reference signs:

1漏斗、2皮带机、3感应模块、4支架;1 funnel, 2 belt conveyor, 3 induction module, 4 bracket;

31滚轮条底板、32滚轮条、33导向轴衬套、34导向轴、35弹簧、36接近开关支架、37接近开关。31 roller bar bottom plate, 32 roller bars, 33 guide shaft bushings, 34 guide shafts, 35 springs, 36 proximity switch brackets, 37 proximity switches.

具体实施方式Detailed ways

下面将结合附图对本实用新型的技术方案进行清楚、完整地描述,显然,所描述的实施例是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions of the utility model will be clearly and completely described below in conjunction with the accompanying drawings. Apparently, the described embodiments are part of the embodiments of the utility model, but not all of them. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.

本实用新型提供了一种用于皮带机自动启停装置,包括皮带机,具体参见图1,其与现有技术的区别在于:皮带机2包括机架和设在机架上的皮带条,皮带条在驱动装置的带动下可以转动,皮带机的上方设有颗粒物收集物模块,颗粒物收集模块的出料口与皮带条的位置相对应,以便颗粒物可以准确落在皮带条上,皮带条的下方均布有若干个感应模块3;感应模块包括导向轴34和滚轮条32,导向轴和滚轮条之间设有弹簧35,导向轴34的一侧设有接近开关37;颗粒物收集物模块由一组并列设置的漏斗1构成,每间隔4-6个漏斗设置一个感应模块,感应模块与漏斗的下料口位置错开设置。The utility model provides an automatic start-stop device for a belt conveyor, including a belt conveyor, specifically referring to Fig. 1, the difference between it and the prior art is that the belt conveyor 2 includes a frame and a belt strip arranged on the frame, The belt can rotate under the drive of the driving device. There is a particle collection module on the top of the belt conveyor. The outlet of the particle collection module corresponds to the position of the belt so that the particles can accurately fall on the belt. There are several induction modules 3 evenly distributed below; the induction module includes guide shaft 34 and roller bar 32, is provided with spring 35 between guide shaft and the roller bar, and one side of guide shaft 34 is provided with proximity switch 37; A group of funnels 1 arranged side by side are formed, and an induction module is arranged at intervals of 4-6 funnels, and the positions of the induction modules and the feeding ports of the funnels are staggered and arranged.

实施中,颗粒物通过漏斗进行收集,落在皮带机上,由于重力原因,上层皮带会发生形变,进而触发位于上层皮带下方的感应模块。感应模块给出信号,使得皮带机启动,颗粒物传输完成之后,皮带恢复原有状态,感应模块给出信号,延时3分钟以内,皮带机关闭。本装置稳定性高,成本低,易维护,减少了人员配置,节约用电,在实际工程中具有较好的经济效益和广阔的工程应用前景。In the implementation, the particles are collected through the funnel and fall on the belt conveyor. Due to the gravity, the upper belt will be deformed, which will trigger the sensor module located under the upper belt. The sensing module sends a signal to start the belt conveyor. After the particle transmission is completed, the belt returns to its original state, the sensing module sends a signal, and the belt conveyor shuts down within 3 minutes of delay. The device has the advantages of high stability, low cost, easy maintenance, reduced staffing, energy saving, good economic benefits and broad engineering application prospects in actual engineering.

实施例1Example 1

本实用新型的皮带机包括机架和设在机架上的皮带条,皮带机的上方设有颗粒物收集物模块,颗粒物收集模块的出料口与皮带条的位置相对应,皮带条的下方均布有若干个感应模块,优选的需要布置3个及以上感应模块;感应模块包括导向轴和滚轮条,导向轴和滚轮条之间设有弹簧,导向轴的一侧设有接近开关;颗粒物收集物模块由一组并列设置的漏斗构成,每间隔4-6个漏斗设置一个感应模块,感应模块与漏斗的下料口位置错开设置。The belt conveyor of the present utility model comprises a frame and a belt strip arranged on the frame. A particle collection module is arranged above the belt conveyor. The discharge port of the particle collection module corresponds to the position of the belt strip. There are several sensing modules, preferably 3 or more sensing modules need to be arranged; the sensing module includes a guide shaft and a roller bar, a spring is provided between the guide shaft and the roller bar, and a proximity switch is provided on one side of the guide shaft; particle collection The material module is composed of a group of hoppers arranged side by side, and an induction module is arranged at intervals of 4-6 hoppers, and the position of the induction module and the feeding port of the hopper is staggered.

优选的,感应模块通过支架4与皮带轮的机架相连,支架呈“门”字形,支架的两侧边分别设有一组腰型孔,可以通过腰型孔来调节支架的合适高度,可以使得感应模块能够灵敏的发出信号又不会超出弹簧的压缩行程。同时,导向轴34上设有导向轴衬套33,导向轴的上部连接有滚轮条底板31,滚轮条设置在滚轮条底板上,滚轮条由并列的两个滚轮组成;支架上设有接近开关支架36,接近开关支架上设有供接近开关穿过并固定的连接孔,接近开关的一端穿过连接孔后与涤纶条底板位置相对应,当皮带条下压时,弹簧压缩,使得涤纶条底板与接近开关缩短,使得接近开关开启,这里的涤纶条底板采用金属底板制成,这里的接近开关为电感式接近开关,可以根据与涤纶条底板的距离来发出开闭信号。颗粒物收集物模块由一组并列设置的漏斗构成,皮带机的两端分别设有支撑滚轮,皮带条环绕在两个支撑滚轮之间形成闭环,也就形成上层皮带条和下层皮带条,所述感应模块设置在上层皮带条下方,支撑滚轮的外表面设有齿轮状结构,便于增加摩擦力。Preferably, the induction module is connected to the frame of the belt pulley through the support 4, the support is in the shape of a "door", and a group of waist-shaped holes are respectively provided on both sides of the support, and the suitable height of the support can be adjusted through the waist-shaped holes, which can make the induction The module can send out the signal sensitively without exceeding the compression stroke of the spring. Simultaneously, guide shaft 34 is provided with guide shaft bushing 33, and the top of guide shaft is connected with roller bar bottom plate 31, and roller bar is arranged on the roller bar bottom plate, and roller bar is made up of two rollers side by side; Proximity switch is provided on the support Bracket 36, the proximity switch bracket is provided with a connection hole for the proximity switch to pass through and fix. One end of the proximity switch passes through the connection hole and corresponds to the position of the bottom plate of the polyester strip. When the belt strip is pressed down, the spring is compressed, so that the polyester strip The bottom plate and the proximity switch are shortened, so that the proximity switch is turned on. The polyester strip bottom plate here is made of a metal bottom plate. The proximity switch here is an inductive proximity switch, which can send an opening and closing signal according to the distance from the polyester strip bottom plate. The particulate matter collection module is composed of a group of funnels arranged side by side. The two ends of the belt conveyor are respectively equipped with support rollers. The belt strips are wrapped around the two support rollers to form a closed loop, which also forms the upper belt strip and the lower belt strip. The induction module is arranged under the upper belt strip, and the outer surface of the supporting roller is provided with a gear-shaped structure, which is convenient for increasing friction.

具体来说,这里感应模块可以及时感受到皮带条受压后的位置变化,从而来判断磨料堆积的情况,及时开启皮带机运转,保证设备的安全使用。Specifically, the sensor module here can sense the position change of the belt after being pressed in time, so as to judge the accumulation of abrasives, and start the belt conveyor in time to ensure the safe use of the equipment.

实施例2Example 2

漏斗将磨料流向皮带机,皮带机的支撑滚轮是V字型,磨料堆积在皮带上,皮带会发生形变下垂。然后弹簧受到压缩,进而触发接近开关,感应模块给出信号,使得皮带机启动,颗粒物传输完成之后,皮带恢复原有状态,感应器给出信号,延时3分钟以内,皮带机关闭。滚轮条的一组滚轮可有效避免了接近传感器与皮带的直接接触。感应模块的支架带有腰型孔可调整至合适的高度,技能让传感器能灵敏的发出信号又不会超出弹簧的压缩行程。The funnel flows the abrasives to the belt conveyor. The supporting rollers of the belt conveyor are V-shaped, and the abrasives accumulate on the belt, causing the belt to deform and sag. Then the spring is compressed, which triggers the proximity switch, and the sensing module sends a signal to start the belt conveyor. After the particle transmission is completed, the belt returns to its original state, and the sensor sends a signal. The belt conveyor is turned off within 3 minutes of delay. A set of rollers of the roller bar can effectively avoid direct contact between the proximity sensor and the belt. The bracket of the sensing module has waist-shaped holes to adjust to a suitable height, so that the sensor can send out signals sensitively without exceeding the compression stroke of the spring.

本实用新型的皮带机自动启停装置,无需人工干预,可以及时的将颗粒物运走,减少了设备空载运行,以及颗粒物堆积对设备造成的损坏。进而减少能耗,延长了设备使用寿命。本发明提供的皮带机自动启停装置,自动化程度高,简单易于操作,在实际工程中具有较好的经济效益和广阔的工程应用前景。The automatic start-stop device of the belt conveyor of the utility model can remove the particles in time without manual intervention, thereby reducing the damage caused by the no-load operation of the equipment and the accumulation of the particles. This reduces energy consumption and prolongs the service life of the equipment. The belt conveyor automatic start-stop device provided by the invention has a high degree of automation, is simple and easy to operate, and has better economic benefits and broad engineering application prospects in actual engineering.

以上内容是结合具体的优选实施方式对本实用新型所作的进一步详细说明,不能认定本实用新型具体实施只局限于上述这些说明。对于本实用新型所属技术领域的普通技术人员来说,在不脱离本实用新型构思的前提下,还可以做出若干简单推演或替换,都应当视为属于本实用新型的保护范围。The above content is a further detailed description of the utility model in combination with specific preferred embodiments, and it cannot be assumed that the specific implementation of the utility model is limited to the above descriptions. For a person of ordinary skill in the technical field to which the utility model belongs, without departing from the concept of the utility model, some simple deduction or substitutions can also be made, which should be regarded as belonging to the protection scope of the utility model.

Claims (4)

1.一种用于皮带机自动启停装置,包括皮带机,其特征在于:皮带机包括机架和设在机架上的皮带条,皮带机的上方设有颗粒物收集物模块,颗粒物收集模块的出料口与皮带条的位置相对应,皮带条的下方均布有若干个感应模块;感应模块包括导向轴和滚轮条,导向轴和滚轮条之间设有弹簧,导向轴的一侧设有接近开关;颗粒物收集物模块由一组并列设置的漏斗构成,每间隔4-6个漏斗设置一个感应模块,感应模块与漏斗的下料口位置错开设置。1. An automatic start-stop device for a belt conveyor, comprising a belt conveyor, characterized in that: the belt conveyor comprises a frame and a belt strip arranged on the frame, the top of the belt conveyor is provided with a particle collection module, a particle collection module The outlet of the belt corresponds to the position of the belt strip, and there are several induction modules evenly distributed under the belt strip; the induction module includes a guide shaft and a roller strip, a spring is arranged between the guide shaft and the roller strip, and a spring is arranged on one side of the guide shaft. There is a proximity switch; the particulate matter collection module is composed of a group of hoppers arranged side by side, and an induction module is installed at intervals of 4-6 hoppers, and the positions of the induction modules and the discharge ports of the hoppers are staggered. 2.根据权利要求1所述的一种用于皮带机自动启停装置,其特征在于: 感应模块通过支架与皮带轮的机架相连,支架呈“门”字形,支架的两侧边分别设有一组腰型孔。2. A kind of automatic start-stop device for belt conveyor according to claim 1, characterized in that: the induction module is connected to the frame of the belt pulley through the bracket, the bracket is in the shape of a "door", and the two sides of the bracket are respectively provided with a Group waist holes. 3.根据权利要求2所述的一种用于皮带机自动启停装置,其特征在于:导向轴上设有导向轴衬套,导向轴的上部连接有滚轮条底板,滚轮条设置在滚轮条底板上,滚轮条由并列的两个滚轮组成;支架上设有接近开关支架,接近开关支架上设有供接近开关穿过并固定的连接孔,接近开关的一端穿过连接孔后与涤纶条底板位置相对应。3. A kind of automatic start-stop device for belt conveyor according to claim 2, characterized in that: the guide shaft is provided with a guide shaft bushing, the upper part of the guide shaft is connected with a bottom plate of a roller bar, and the roller bar is arranged on the roller bar On the bottom plate, the roller bar is composed of two parallel rollers; the bracket is provided with a proximity switch bracket, and the proximity switch bracket is provided with a connection hole for the proximity switch to pass through and be fixed. One end of the proximity switch passes through the connection hole and connects with the polyester strip. Corresponds to the position of the bottom plate. 4.根据权利要求1所述的一种用于皮带机自动启停装置,其特征在于:皮带机的支撑滚轮外表面设有齿轮状结构。4. An automatic start-stop device for a belt conveyor according to claim 1, characterized in that: the outer surface of the supporting roller of the belt conveyor is provided with a gear-shaped structure.
CN202222247614.2U 2022-08-25 2022-08-25 An automatic start-stop device for a belt conveyor Active CN218478130U (en)

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