CN218468794U - Sealing structure and pressure-resistant non-repeated filling steel cylinder - Google Patents

Sealing structure and pressure-resistant non-repeated filling steel cylinder Download PDF

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CN218468794U
CN218468794U CN202222698173.8U CN202222698173U CN218468794U CN 218468794 U CN218468794 U CN 218468794U CN 202222698173 U CN202222698173 U CN 202222698173U CN 218468794 U CN218468794 U CN 218468794U
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bottle body
mounting
valve assembly
upper bottle
wall
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林康生
林星禺
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Zhejiang Ansheng Mechanical Manufacture Co ltd
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Zhejiang Ansheng Mechanical Manufacture Co ltd
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Abstract

The utility model relates to the technical field of air pressure containers, and discloses a sealing structure and a pressure-resistant non-repeated filling steel cylinder, wherein the sealing structure comprises an upper bottle body and a lower bottle body, the lower end part of the upper bottle body is contracted inwards to form a transition section with the outer side surface being a round table surface and a cylinder section with the outer side surface being a cylindrical surface in sequence, the outer diameter of the cylinder section is the same as the inner diameter of the lower bottle body, the outer side wall of the cylinder section forms a first welding part, the inner wall of the upper end part of the lower bottle body forms a second welding part, and a welding layer made of copper is formed between the first welding part and the second welding part through brazing of a copper ring; the upper top surface of the upper bottle body is a mounting surface which is a plane, the mounting surface is connected with the upper bottle body through an arc transition section, a first mounting hole and a second mounting hole are formed in the mounting surface, the first mounting hole is used for mounting a main valve assembly, the second mounting hole is used for mounting a safety needle valve assembly, and the main valve assembly and the safety needle valve assembly are brazed with a first mounting hole and a second mounting hole copper ring respectively to form a welding layer made of copper.

Description

密封结构及耐压式非重复充装钢瓶Sealed structure and pressure-resistant non-refillable steel cylinder

技术领域technical field

本实用新型涉及气压容器技术领域,具体地说,涉及一种密封结构及耐压式非重复充装钢瓶。The utility model relates to the technical field of air pressure containers, in particular to a sealed structure and a pressure-resistant non-refillable steel cylinder.

背景技术Background technique

目前的钢瓶通常包括上瓶体和下瓶体,上瓶体顶部通常用以设置阀门组件及阀门挡圈等组件,下瓶体底部通常用以设置底座挡圈等组件。Current steel cylinders usually include an upper cylinder body and a lower cylinder body. The top of the upper cylinder body is usually used to arrange components such as valve components and valve retaining rings, and the bottom of the lower cylinder body is usually used to arrange components such as base retaining rings.

目前钢瓶的上瓶体和下瓶体通常采用焊接连接,其焊点为上瓶体和下瓶体的接缝处;由于焊接区域(即焊接层)较小,为保证钢瓶的气密性及耐压强度,故对焊接工艺的要求较高;此外,为了保证成品钢品的表面光滑度,在上瓶体和下瓶体焊接完成后还需要对其进行打磨,故而会导致焊接区域(即焊接层)的厚度较薄,故而可能会对钢瓶的气密性及耐压强度造成影响。At present, the upper bottle body and the lower bottle body of the steel cylinder are usually connected by welding, and the welding point is the seam of the upper bottle body and the lower bottle body; Therefore, the requirements for the welding process are relatively high; in addition, in order to ensure the surface smoothness of the finished steel product, after the welding of the upper bottle body and the lower bottle body is completed, it needs to be polished, so the welding area (ie The thickness of the welding layer) is relatively thin, so it may affect the airtightness and compressive strength of the steel cylinder.

目前的充装钢瓶为保证其耐压性,上瓶体和下瓶体的端面均构造成圆拱面(类球形面);此种设置方式会使得上瓶体处的阀门组件(包括主阀和安全针阀)不便于安装,且下瓶体不便于竖立放置。此外,圆拱面(类球形面)的受压较为集中,现有技术中也存在将圆拱面(类球形面)设置为多个沿周向间隔设置的小球面的设计;考虑到阀门组件的安装便捷性及瓶体内部的较佳耐压性,能够将上瓶体的上顶面(即用于安装阀门组件的安装面)设置为平面,并将下瓶体的下底面设置为上述的花瓣形状。但是,此类花瓣形状的设计不得不考虑的一个问题在于,如何保证钢瓶竖直放置时的稳定性。尤其是对于非重复充装钢瓶,因需要考虑其制造成本,故难以设计较佳的底座结构。虽然现有技术中存在将此类花瓣形状的底部设置为平面的形式,以保证竖直放置时的稳定性;此种设计虽然成本得以较佳控制,但破坏了小球面的整体受力特性,故反而会给耐压性造成不良影响。In order to ensure the pressure resistance of the current filling steel cylinder, the end faces of the upper cylinder and the lower cylinder are all constructed as circular arch surfaces (spherical surfaces); this arrangement will make the valve components (including the main valve) at the upper cylinder and safety needle valve) are not easy to install, and the lower bottle body is not easy to stand upright. In addition, the pressure of the circular arch surface (spherical surface) is relatively concentrated. In the prior art, there is also a design of setting the circular arch surface (spherical surface) as a plurality of small spherical surfaces spaced along the circumferential direction; considering the valve assembly The convenience of installation and the better pressure resistance inside the bottle body can set the upper top surface of the upper bottle body (that is, the installation surface for installing the valve assembly) as a plane, and set the lower bottom surface of the lower bottle body as the above-mentioned petal shape. However, one problem that has to be considered in the design of this type of petal shape is how to ensure the stability of the steel cylinder when it is placed vertically. Especially for non-refillable steel cylinders, it is difficult to design a better base structure because of the need to consider its manufacturing cost. Although there is a form in which the bottom of this petal shape is set as a plane in the prior art to ensure the stability when placed vertically; although the cost of this design can be better controlled, it destroys the overall force characteristics of the small spherical surface, Therefore, it will adversely affect the pressure resistance.

实用新型内容Utility model content

针对现有技术中存在的钢瓶密封性和耐压性差的缺陷,本实用新型提供了一种密封结构及耐压式非重复充装钢瓶。其能够实现充装钢瓶连接处的密封和耐压效果,以便于提高充装钢瓶的生产效率、降低生产成本。Aiming at the defects of poor airtightness and pressure resistance of steel cylinders in the prior art, the utility model provides a sealed structure and a pressure-resistant non-refillable steel cylinder. The utility model can realize the sealing and pressure resistance effect of the joint of the filled steel cylinder, so as to improve the production efficiency of the filled steel cylinder and reduce the production cost.

为了解决上述技术问题,本实用新型通过下述技术方案得以解决:In order to solve the above technical problems, the utility model is solved through the following technical solutions:

密封结构,包括直径相同的上瓶体及下瓶体,上瓶体的下端部向内周收缩依次形成外侧面为圆台面的过渡段和外侧面为柱面的圆筒段,圆筒段的外径与下瓶体的内径相同;圆筒段的外侧壁形成第一焊接部,下瓶体的上端部内壁处形成第二焊接部,第一焊接部与第二焊接部间通过铜环钎焊形成材质为铜的焊接层。The sealing structure includes an upper bottle body and a lower bottle body with the same diameter. The lower end of the upper bottle body shrinks toward the inner circumference in order to form a transition section with a circular table surface on the outer surface and a cylindrical section with a cylindrical surface on the outer surface. The outer diameter is the same as the inner diameter of the lower bottle body; the outer wall of the cylindrical section forms the first welded part, and the inner wall of the upper end of the lower bottle body forms the second welded part, and the first welded part and the second welded part are brazed through a copper ring Soldering forms a soldering layer made of copper.

本实用新型中,上瓶体下端圆筒段外侧壁的第一焊接部与下瓶体的上端部内壁处的第二焊接部通过铜环钎焊连接,连接处紧密贴合形成材质为铜的焊接层,不仅增大了第一焊接部与第二焊接部的接触面积,还增大了连接处的瓶壁厚度,提高了钢瓶的密封性和耐压性。In the utility model, the first welding part on the outer side wall of the lower end of the cylinder section of the upper bottle body is connected to the second welding part at the inner wall of the upper end part of the lower bottle body through copper ring brazing, and the connection part is closely fitted to form a copper joint. The welded layer not only increases the contact area between the first welded part and the second welded part, but also increases the thickness of the bottle wall at the joint, improving the tightness and pressure resistance of the steel cylinder.

作为优选,圆筒段长度为10mm,第一焊接部与第二焊接部所形成焊接层宽度为3.2-6.0mm。Preferably, the length of the cylindrical section is 10mm, and the width of the welding layer formed by the first welding part and the second welding part is 3.2-6.0mm.

本实用新型中,对第一焊接部与第二焊接部实现过盈焊接,增加焊接强度,提高了钢瓶的密封性和耐压性。In the utility model, the interference welding of the first welding part and the second welding part is realized, the welding strength is increased, and the tightness and pressure resistance of the steel cylinder are improved.

作为优选,上瓶体上顶面为安装面,安装面为平面,安装面与上瓶体通过圆弧过渡段连接,安装面上设有第一安装孔和第二安装孔,第一安装孔用于主阀组件安装,第二安装孔用于安全针阀组件安装。As preferably, the upper top surface of the upper bottle body is a mounting surface, the mounting surface is a plane, the mounting surface is connected with the upper bottle body through a circular arc transition section, the mounting surface is provided with a first mounting hole and a second mounting hole, and the first mounting hole It is used for the installation of the main valve assembly, and the second installation hole is used for the installation of the safety needle valve assembly.

本实用新型中,上瓶体上顶面的安装面为平面便于安装主阀与安全针阀,当向瓶体内充气时,圆弧过渡段使得钢瓶可以承受更大压力。In the utility model, the installation surface of the top surface of the upper bottle body is flat to facilitate the installation of the main valve and the safety needle valve. When the cylinder is inflated, the arc transition section enables the steel cylinder to withstand greater pressure.

作为优选,瓶体安装面中心为第一安装孔,第一安装孔设有垂直于上瓶体顶面并向上瓶体内延伸的第一安装孔孔壁,主阀组件安装座下水平面与上瓶体安装面贴合,中间通过铜环钎焊形成材质为铜的焊接层,主阀组件安装座外壁与第一安装孔孔壁贴合,中间通过铜环钎焊形成材质为铜的焊接层。As preferably, the center of the bottle body installation surface is the first installation hole, the first installation hole is provided with the first installation hole wall perpendicular to the top surface of the upper bottle body and extending upward in the bottle body, the lower horizontal plane of the main valve assembly mounting seat and the upper bottle body The mounting surface of the body is bonded, and the copper ring brazing is used to form a copper welding layer in the middle. The outer wall of the main valve assembly mounting seat is bonded to the first installation hole wall, and the copper ring brazing is used to form a copper welding layer in the middle.

本实用新型中,第一安装孔孔壁与上瓶体安装面垂直并与主阀组件安装座外壁相贴合,使得主阀安装座与第一安装孔存在两个接触面,接触面间通过铜环钎焊形成材质为铜的焊接层,提高了钢瓶的密封性和耐压性。In the utility model, the hole wall of the first installation hole is perpendicular to the installation surface of the upper bottle body and fits with the outer wall of the main valve assembly installation seat, so that there are two contact surfaces between the main valve installation seat and the first installation hole, and the contact surfaces pass through Copper ring brazing forms a brazing layer made of copper, which improves the tightness and pressure resistance of the cylinder.

作为优选,主阀组件安装孔,孔壁长度为5mm,主阀组件安装座下平面与上瓶体安装面焊接层宽度为4.2mm,主阀组件安装座外壁与上瓶体中心安装孔孔壁焊接层宽度为5mm。As a preference, the main valve assembly mounting hole has a hole wall length of 5 mm, the width of the welding layer between the lower plane of the main valve assembly mounting seat and the upper bottle body mounting surface is 4.2 mm, and the outer wall of the main valve assembly mounting seat and the upper bottle body center mounting hole wall The weld layer width is 5mm.

本实用新型中,主阀组件安装座下水平面与上瓶体安装面间和主阀组件安装座外壁与第一安装孔孔壁间均过盈焊接,增加焊接强度,提高了钢瓶的密封性和耐压性。In the utility model, interference welding is performed between the lower horizontal surface of the main valve assembly mounting seat and the upper bottle body mounting surface, and between the outer wall of the main valve assembly mounting seat and the wall of the first mounting hole, which increases the welding strength and improves the sealing performance of the steel cylinder. Pressure resistance.

作为优选,上瓶体安装面中心旁侧为第二安装孔,第二安装孔设有垂直于上瓶体顶面并向上瓶体内延伸的第二安装孔孔壁,安全针阀组件安装座下水平面与上瓶体安装面贴合,中间通过铜环钎焊形成材质为铜的焊接层,安全针阀组件安装座外壁与第二安装孔孔壁贴合,中间通过铜环钎焊形成材质为铜的焊接层。As a preference, the side of the center of the upper bottle mounting surface is a second mounting hole, and the second mounting hole is provided with a second mounting hole wall perpendicular to the top surface of the upper bottle body and extending upward into the bottle body. The horizontal surface is attached to the mounting surface of the upper bottle body, and a copper welding layer is formed by copper ring brazing in the middle. Copper solder layer.

本实用新型中,第二安装孔孔壁与上瓶体安装面垂直并与安全针阀组件安装座外壁相贴合,使得安全针阀安装座与第二安装孔存在两个接触面,接触面间通过铜环钎焊形成材质为铜的焊接层,提高了钢瓶的密封性和耐压性。In the utility model, the hole wall of the second installation hole is perpendicular to the installation surface of the upper bottle body and fits with the outer wall of the safety needle valve assembly mounting seat, so that there are two contact surfaces between the safety needle valve assembly seat and the second installation hole. The welding layer made of copper is formed by copper ring brazing between the steel cylinders, which improves the tightness and pressure resistance of the steel cylinder.

作为优选,第二安装孔孔壁长度为3mm,安全针阀组件安装座下水平面与上瓶体安装面的焊接层宽度为2.5mm,安全针阀组件安装座外壁与上瓶体中心旁侧第二安装孔孔壁的焊接层宽度为3mm。As a preference, the length of the wall of the second installation hole is 3 mm, the width of the welding layer between the lower horizontal surface of the safety needle valve assembly mounting seat and the upper bottle body mounting surface is 2.5 mm, and the outer wall of the safety needle valve assembly mounting seat and the side of the center of the upper bottle body 2. The width of the welding layer on the wall of the mounting hole is 3mm.

本实用新型中,安全针阀组件安装座下水平面与上瓶体安装面间和主阀组件安装座外壁与第一安装孔孔壁间均过盈焊接,增加焊接强度,提高了钢瓶的密封性和耐压性。In the utility model, interference welding is performed between the lower horizontal surface of the safety needle valve assembly mounting seat and the upper bottle body mounting surface, and between the outer wall of the main valve assembly mounting seat and the first mounting hole wall, which increases the welding strength and improves the tightness of the steel cylinder and pressure resistance.

作为优选,上瓶体与下瓶体通过铜环钎焊连接后,上瓶体的外壁与下瓶体的外壁的保持在同一垂直线上。Preferably, after the upper bottle body and the lower bottle body are connected by brazing with copper rings, the outer wall of the upper bottle body and the outer wall of the lower bottle body are kept on the same vertical line.

本实用新型中,通过将上瓶体的外壁与下瓶体外壁的连接处保持在同一垂直线,不仅增加了第一连接区域焊缝厚度,提高了钢瓶的密封性和耐压性,同时使得钢瓶第一连接区域外表无需打磨,降低生产成本。In the utility model, by keeping the connection between the outer wall of the upper bottle body and the outer wall of the lower bottle body on the same vertical line, not only the thickness of the weld seam in the first connection area is increased, the tightness and pressure resistance of the steel cylinder are improved, and at the same time the The surface of the first connection area of the steel cylinder does not need to be polished, which reduces production costs.

本实用新型还提供了耐压式非重复充装钢瓶,其包括任一上述的密封结构。The utility model also provides a pressure-resistant non-refillable steel cylinder, which includes any one of the above-mentioned sealing structures.

附图说明Description of drawings

图1为实施例1中的一种耐压式非重复充装钢瓶的结构剖面的示意图。Fig. 1 is a schematic diagram of a structural section of a pressure-resistant non-refillable steel cylinder in Example 1.

图2为实施例2中的下瓶体的局部示意图。Fig. 2 is a partial schematic view of the lower bottle body in Example 2.

图3为实施例2中的钢瓶底座的示意图。3 is a schematic diagram of a steel cylinder base in Example 2.

图4为实施例2中的下瓶体的底部的示意图。Fig. 4 is a schematic diagram of the bottom of the lower bottle in embodiment 2.

图5为实施例3中的第一焊接部与第二焊接部的示意图。FIG. 5 is a schematic diagram of the first welding portion and the second welding portion in Embodiment 3. FIG.

图6为实施例1中的主阀安装座与第一安装孔孔壁的示意图。FIG. 6 is a schematic diagram of the main valve mounting seat and the wall of the first mounting hole in Embodiment 1. FIG.

图7为实施例1中的安全针阀安装座与第二安装孔孔壁的示意图。FIG. 7 is a schematic diagram of the safety needle valve installation seat and the second installation hole wall in Embodiment 1. FIG.

附图中各数字标号所指代的部位名称如下:The names of the parts indicated by the numerals in the accompanying drawings are as follows:

110、下瓶体;120、底座;130、球形凸起;140、安全针阀组件;150、主阀组件;160、上瓶体;161、圆弧过渡段;162、第一安装孔;163、第二安装孔;164、安装面;221、第一配合部;222、第二配合部;223、第三配合部;224、支撑部;225、第一配合间隙;226、第二配合间隙;227、第一连接部;228、第二连接部;231、第一配合区域;232、第二配合区域;233、第三配合区域;321、竖直环状部;322、水平环状部;323、环形支撑圈;324、环形过渡部;431、第一区域;432、第二区域;433、第三区域;510、第一焊接部;520、第二焊接部;610、第一安装孔孔壁;620、主阀组件安装座外壁;710、第二安装孔孔壁:720、安全针阀组件安装座外壁。110, lower bottle body; 120, base; 130, spherical protrusion; 140, safety needle valve assembly; 150, main valve assembly; 160, upper bottle body; 161, arc transition section; 162, first installation hole; 163 , the second mounting hole; 164, the mounting surface; 221, the first fitting part; 222, the second fitting part; 223, the third fitting part; 224, the supporting part; 225, the first fitting gap; 226, the second fitting gap ; 227, the first connecting portion; 228, the second connecting portion; 231, the first matching area; 232, the second matching area; 233, the third matching area; 321, the vertical annular portion; 322, the horizontal annular portion ; 323, annular support ring; 324, annular transition portion; 431, first area; 432, second area; 433, third area; 510, first welding portion; 520, second welding portion; 610, first installation Hole wall; 620, the outer wall of the main valve assembly mounting seat; 710, the second mounting hole wall: 720, the outer wall of the safety needle valve assembly mounting seat.

具体实施方式Detailed ways

为进一步了解本实用新型的内容,结合附图和实施例对本实用新型作详细描述。应当理解的是,实施例仅仅是对本实用新型进行解释而并非限定。In order to further understand the content of the utility model, the utility model is described in detail in conjunction with the accompanying drawings and embodiments. It should be understood that the embodiments are only for explaining the present utility model rather than limiting it.

实施例1Example 1

如图1-7所示,本实施例提供了一种耐压式非重复充装钢瓶,其包括上瓶体160、主阀组件150、安全针阀组件140、下瓶体110和卡设于下瓶体110处的底座120。As shown in Figures 1-7, this embodiment provides a pressure-resistant non-refillable steel cylinder, which includes an upper cylinder body 160, a main valve assembly 150, a safety needle valve assembly 140, a lower cylinder body 110 and a The base 120 at the lower bottle body 110 .

其中,下瓶体110的底部沿周向间隔形成多个球形凸起130;故而能够较佳地提升钢瓶的耐压性能。Wherein, a plurality of spherical protrusions 130 are formed at intervals along the circumferential direction on the bottom of the lower bottle body 110; therefore, the pressure resistance performance of the steel cylinder can be better improved.

本实施例中,上瓶体160上顶面为安装面164,安装面164为平面,安装面164与上瓶体160通过圆弧过渡段161连接,安装面164上设有第一安装孔162和第二安装孔163,第一安装孔162用于主阀组件150安装,第二安装163孔用于安全针阀组件140安装。In this embodiment, the top surface of the upper bottle body 160 is a mounting surface 164, and the mounting surface 164 is a plane. The mounting surface 164 is connected to the upper bottle body 160 through a circular arc transition section 161, and the mounting surface 164 is provided with a first mounting hole 162. And the second installation hole 163 , the first installation hole 162 is used for installing the main valve assembly 150 , and the second installation hole 163 is used for installing the safety needle valve assembly 140 .

通过上述,上瓶体160上顶面的安装面为平面,安装主阀组件150和安全针阀组件140时,主阀组件150和安全针阀组件140与安装面164的接触面完全贴合,更便于主阀组件150与安全针阀组件140的安装;圆弧过渡段161增大了钢瓶的耐压性。Through the above, the installation surface of the top surface of the upper bottle body 160 is a plane, and when the main valve assembly 150 and the safety needle valve assembly 140 are installed, the contact surfaces of the main valve assembly 150 and the safety needle valve assembly 140 and the installation surface 164 are completely attached, It is more convenient to install the main valve assembly 150 and the safety needle valve assembly 140; the arc transition section 161 increases the pressure resistance of the cylinder.

本实施例中,上瓶体160安装面164中心为第一安装孔162,第一安装孔162设有垂直于上瓶体160安装面164并向上瓶体内延伸的第一安装孔孔壁610,主阀组件150安装座下水平面与上瓶体160安装面164贴合,中间通过铜环钎焊形成材质为铜的焊接层,主阀组件150安装座外壁620与第一安装孔孔壁610贴合,中间通过铜环钎焊形成材质为铜的焊接层。In this embodiment, the center of the mounting surface 164 of the upper bottle body 160 is a first mounting hole 162, and the first mounting hole 162 is provided with a first mounting hole wall 610 perpendicular to the mounting surface 164 of the upper bottle body 160 and extending upward into the bottle body. The lower horizontal surface of the mounting seat of the main valve assembly 150 is bonded to the mounting surface 164 of the upper bottle body 160, and a copper welding layer is formed in the middle by copper ring brazing. The outer wall 620 of the mounting seat of the main valve assembly 150 is attached to the wall 610 of the first mounting hole. In the middle, a brazing layer made of copper is formed by copper ring brazing.

通过上述,主阀组件150安装座下水平面与上瓶体160安装面164贴合,第一安装孔孔壁610与主阀组件150安装座外壁620完全贴合,增大了主阀组件150与上瓶体160安装面164的接触面积,从而增大了安装强度,当向瓶内冲入气体时,钢瓶可以承受更大压力。Through the above, the lower horizontal surface of the mounting seat of the main valve assembly 150 is attached to the mounting surface 164 of the upper bottle body 160, and the first mounting hole wall 610 is completely attached to the outer wall 620 of the mounting seat of the main valve assembly 150, which increases the distance between the main valve assembly 150 and the mounting surface 164 of the upper bottle body 160. The contact area of the mounting surface 164 of the upper bottle body 160 increases the mounting strength, and when gas is charged into the bottle, the steel cylinder can withstand greater pressure.

本实施例中,第一安装孔孔壁610长度为5mm,主阀组件150安装座下平面与上瓶体160安装面164焊接层宽度为4.2mm,主阀组件150安装座外壁620与上瓶体160第一安装孔孔壁610焊接层宽度为5mm。In this embodiment, the length of the first mounting hole wall 610 is 5 mm, the width of the welding layer between the lower plane of the mounting seat of the main valve assembly 150 and the mounting surface 164 of the upper bottle body 160 is 4.2 mm, and the outer wall 620 of the mounting seat of the main valve assembly 150 is in contact with the upper bottle body. The width of the welding layer of the first installation hole wall 610 of the body 160 is 5mm.

通过上述,主阀组件150安装座下平面与上瓶体160安装面164和主阀组件150安装座外壁620与上瓶体160第一安装孔孔壁610间过盈焊接,增强了焊接强度,当向瓶内充入气体时,钢瓶能承受更大的压力。Through the above, the interference welding between the lower plane of the mounting seat of the main valve assembly 150 and the mounting surface 164 of the upper bottle body 160 and the outer wall 620 of the mounting seat of the main valve assembly 150 and the first mounting hole wall 610 of the upper bottle body 160 enhances the welding strength. When the cylinder is filled with gas, the cylinder can withstand greater pressure.

本实施例中,上瓶体160安装面164中心旁侧为第二安装孔163,第二安装孔163设有垂直于上瓶体160安装面164并向上瓶160体内延伸的第二安装孔孔壁710,安全针阀组件140安装座下水平面与上瓶体160安装面164贴合,中间通过铜环钎焊形成材质为铜的焊接层,安全针阀组件150安装座外壁720与第二安装孔孔壁710贴合,中间通过铜环钎焊形成材质为铜的焊接层。In this embodiment, there is a second installation hole 163 next to the center of the installation surface 164 of the upper bottle body 160, and the second installation hole 163 is provided with a second installation hole perpendicular to the installation surface 164 of the upper bottle body 160 and extending into the upper body of the bottle 160. Wall 710, the lower horizontal surface of the mounting seat of the safety needle valve assembly 140 is bonded to the mounting surface 164 of the upper bottle body 160, and a welding layer made of copper is formed by copper ring brazing in the middle. The outer wall 720 of the mounting seat of the safety needle valve assembly 150 is connected to the second mounting surface. The hole walls 710 are bonded together, and a brazing layer made of copper is formed in the middle by copper ring brazing.

通过上述,安全针阀组件140安装座下水平面与上瓶体160安装面164贴合,第二安装孔孔壁710与安全针阀组件140安装座外壁720完全贴合,增大了安全针阀组件140与上瓶体160安装面164的接触面积,从而增大了安装强度,当向瓶内冲入气体时,钢瓶可以承受更大压力。Through the above, the lower horizontal surface of the mounting seat of the safety needle valve assembly 140 is attached to the mounting surface 164 of the upper bottle body 160, and the second mounting hole wall 710 is completely attached to the outer wall 720 of the mounting seat of the safety needle valve assembly 140, increasing the safety needle valve. The contact area between the component 140 and the installation surface 164 of the upper bottle body 160 increases the installation strength, and when gas is injected into the bottle, the steel cylinder can withstand greater pressure.

本实施例中,第二安装孔孔壁长度为3mm,安全针阀组件140安装座下水平面与上瓶体160安装面164的焊接层宽度为2.5mm,安全针阀组件140安装座外壁720与上瓶体160中心旁侧第二安装孔孔壁710的焊接层宽度为3mm。In this embodiment, the length of the wall of the second installation hole is 3 mm, the width of the welding layer between the lower horizontal surface of the safety needle valve assembly 140 mounting seat and the mounting surface 164 of the upper bottle body 160 is 2.5 mm, and the outer wall 720 of the safety needle valve assembly 140 mounting seat and the The width of the welding layer of the second installation hole wall 710 beside the center of the upper bottle body 160 is 3 mm.

通过上述,安全针阀组件140安装座下平面与上瓶体160安装面164和安全针阀组件140安装座外壁720与上瓶体160第二安装孔孔壁710间过盈焊接,增强了焊接强度,当向瓶内充入气体时,钢瓶能承受更大的压力。Through the above, the interference welding between the lower plane of the mounting seat of the safety needle valve assembly 140 and the mounting surface 164 of the upper bottle body 160 and the outer wall 720 of the mounting seat of the safety needle valve assembly 140 and the second mounting hole wall 710 of the upper bottle body 160 strengthens the welding Strength, when the cylinder is filled with gas, the cylinder can withstand greater pressure.

实施例2Example 2

结合图2-4所示,本实施例提供了一种能够用于实施例1中的支撑组件,其包括下瓶体110和卡设于下瓶体110处的底座120,下瓶体110的底部沿周向间隔形成多个球形凸起130,球形凸起130具有依次形成于下瓶体110侧壁与底壁之间的第一区域431、第二区域432和第三区域433;As shown in Figures 2-4, this embodiment provides a support assembly that can be used in Embodiment 1, which includes a lower bottle body 110 and a base 120 clamped at the lower bottle body 110, the lower bottle body 110 A plurality of spherical protrusions 130 are formed at intervals along the circumference of the bottom, and the spherical protrusions 130 have a first area 431, a second area 432 and a third area 433 sequentially formed between the side wall and the bottom wall of the lower bottle body 110;

第一区域431与下瓶体110侧壁齐平且底端高于下瓶体110底壁,所述多个球形凸起130的第一区域431共同形成第一配合区域231;第二区域432自第一区域431底端向下瓶体110中心弯曲且底端低于下瓶体110底壁,所述多个球形凸起130的第二区域432共同形成第二配合区域232;第三区域433呈曲面弯曲地连接第二区域432底端与下瓶体110底壁,所述多个球形凸起130的第三区域433共同形成第三配合区域233。The first area 431 is flush with the side wall of the lower bottle body 110 and the bottom end is higher than the bottom wall of the lower bottle body 110. The first area 431 of the plurality of spherical protrusions 130 together form the first matching area 231; the second area 432 From the bottom end of the first area 431, the center of the bottle body 110 is bent and the bottom end is lower than the bottom wall of the lower bottle body 110. The second area 432 of the plurality of spherical protrusions 130 together form the second matching area 232; the third area 433 is curved to connect the bottom end of the second area 432 and the bottom wall of the lower bottle body 110 , and the third areas 433 of the plurality of spherical protrusions 130 jointly form the third matching area 233 .

底座120具有用于与第一配合区域231配合的第一配合部221、用于与第二配合区域232配合的第二配合部222以及用于与第三配合区域233配合的第三配合部223,第二配合部222与第三配合部223间形成支撑部224,第一配合部221、第二配合部222、第三配合部223及支撑部224均呈圆环状。The base 120 has a first mating portion 221 for mating with the first mating area 231 , a second mating portion 222 for mating with the second mating area 232 , and a third mating portion 223 for mating with the third mating area 233 A support portion 224 is formed between the second matching portion 222 and the third matching portion 223 , and the first matching portion 221 , the second matching portion 222 , the third matching portion 223 and the supporting portion 224 are all annular.

通过上述,当瓶内压力增大时,球形凸起130能有效的改变瓶体内部的压力,防止瓶体往外变形故障,压力继续增大时,再通过安全针阀组件140来进行泄压,多个球形凸起130进一步提高了钢瓶的耐压性,而当钢瓶竖直放置时,通过设置的底座120,就无需将钢瓶底部磨平放置,减少了制造成本,而底座120上具有与下瓶体110底部相配合的多个配合部,使得钢瓶能够放置的更加稳定。Through the above, when the pressure inside the bottle increases, the spherical protrusion 130 can effectively change the pressure inside the bottle, preventing the bottle from deforming and malfunctioning. When the pressure continues to increase, the safety needle valve assembly 140 is used to release the pressure. A plurality of spherical projections 130 further improves the pressure resistance of the steel cylinder, and when the steel cylinder is placed vertically, the base 120 provided eliminates the need to ground the bottom of the steel cylinder, which reduces the manufacturing cost. The multiple matching parts on the bottom of the bottle body 110 enable the steel cylinder to be placed more stably.

本实施例中,第一区域431在竖直方向上具有同等宽度,第二区域432的宽度在远离第一区域431的方向上逐渐缩小,第三区域433的宽度在远离第二区域432的方向上逐渐缩小,第三区域433与下瓶体110底壁连接的一端形成弧形。In this embodiment, the first area 431 has the same width in the vertical direction, the width of the second area 432 gradually decreases in the direction away from the first area 431, and the width of the third area 433 in the direction away from the second area 432 The top gradually narrows, and the end of the third area 433 connected to the bottom wall of the lower bottle body 110 forms an arc.

通过上述,当钢瓶瓶底受到的压力增大时,第一区域431、第二区域432、第三区域433之间相互配合,使得集中在瓶底的压力得以分散,从而提高了钢瓶的耐压性。Through the above, when the pressure on the bottom of the steel cylinder increases, the first area 431, the second area 432, and the third area 433 cooperate with each other, so that the pressure concentrated at the bottom of the bottle can be dispersed, thereby improving the pressure resistance of the steel cylinder sex.

本实施例中,第一配合部221顶端形成第一连接部227,第一连接部227用于与下瓶体110侧壁配合。In this embodiment, a first connecting portion 227 is formed at the top of the first matching portion 221 , and the first connecting portion 227 is used for matching with the side wall of the lower bottle body 110 .

通过上述,在钢瓶放置在底座120上时,第一连接部227能够有效的夹紧钢瓶,使得钢瓶在放置时卡接的更加牢固。Through the above, when the steel cylinder is placed on the base 120 , the first connecting portion 227 can effectively clamp the steel cylinder, so that the steel cylinder is clamped more firmly when placed.

本实施例中,支撑部224具有依次设于第二配合部222与第三配合部223之间的竖直环状部321和水平环状部322,第二配合部222内壁用于贴合第二配合区域232上部,第三配合部223呈曲面自水平环状部322向下瓶体110中心弯曲。In this embodiment, the support portion 224 has a vertical annular portion 321 and a horizontal annular portion 322 arranged between the second matching portion 222 and the third matching portion 223 in sequence, and the inner wall of the second matching portion 222 is used to fit the second matching portion 222. On the upper part of the second matching area 232 , the third matching portion 223 is curved from the horizontal ring portion 322 to the center of the bottle body 110 .

通过上述,竖直环状部321和水平环状部322较好的形成了支撑结构,从而能够稳定的支撑起钢瓶。Through the above, the vertical ring portion 321 and the horizontal ring portion 322 preferably form a supporting structure, so that the steel cylinder can be stably supported.

本实施例中,支撑部224与第二配合区域232下部形成第一配合间隙225,第三配合部223与第三配合区域233间通过相切形成环形接触面,第一配合部221与第二配合部222间形成水平设置的环形过渡部324,环形过渡部324与第二配合区域232间形成第二配合间隙226。In this embodiment, the supporting part 224 and the lower part of the second matching area 232 form a first matching gap 225, and the third matching part 223 and the third matching area 233 form an annular contact surface through tangency, and the first matching part 221 and the second A horizontal annular transition portion 324 is formed between the matching portions 222 , and a second matching gap 226 is formed between the annular transition portion 324 and the second matching area 232 .

通过上述,当钢瓶放置在底座120上时,第三配合部223受到来自第三配合区域233的压力而向下挤压,此时支撑部224受到水平方向的作用力会带动着第二配合部222以及第一配合部221压向瓶体,使得第一连接部227能够更牢固卡住瓶体。Through the above, when the steel cylinder is placed on the base 120, the third matching part 223 is pressed downward by the pressure from the third matching area 233, and at this time, the supporting part 224 is driven by the force in the horizontal direction to drive the second matching part. 222 and the first fitting part 221 are pressed against the bottle body, so that the first connecting part 227 can hold the bottle body more firmly.

本实施例中,第一配合间隙225内形成至少一个环形支撑圈323,环形支撑圈323用于对第二配合区域232下部形成支撑。In this embodiment, at least one annular support ring 323 is formed in the first matching gap 225 , and the annular support ring 323 is used to support the lower part of the second matching area 232 .

通过上述,当钢瓶在竖直放置时,环形支撑圈323能够有效的分担钢瓶对底座120其余部件的支撑力,从而提供更好的支撑。Through the above, when the steel cylinder is placed vertically, the annular support ring 323 can effectively share the support force of the steel cylinder to the rest of the base 120, thereby providing better support.

本实施例中,第三配合部223内部对应下瓶体110底壁处形成第二连接部228。In this embodiment, a second connecting portion 228 is formed inside the third matching portion 223 corresponding to the bottom wall of the lower bottle body 110 .

通过上述,当第三配合部223在承受钢瓶的压力向中心处挤压时,第二连接部228能够有效的抵挡住来自第三配合部223的压力,从而保证了底座120的完好性。Through the above, when the third matching portion 223 is pressed toward the center under the pressure of the steel cylinder, the second connecting portion 228 can effectively resist the pressure from the third matching portion 223 , thereby ensuring the integrity of the base 120 .

本实施例提供的一种带底座的耐压式非重复充装钢瓶,在实际使用过程中,只需将钢瓶放置在底座120上,当瓶内压力增大时,球形凸起130能有效的改变瓶体内部的压力,防止瓶体往外变形故障,压力继续增大时,再通过安全针阀组件140来进行泄压,此时,底座120的第三配合部223因受力会挤压支撑部224,从而会促使第一连接部227能够更牢固卡住瓶体。由于钢瓶是直接卡接在底座120上,所以钢瓶的存放以及运输也更加的方便。The present embodiment provides a pressure-resistant non-refillable steel cylinder with a base. In actual use, the steel cylinder only needs to be placed on the base 120. When the pressure inside the cylinder increases, the spherical protrusion 130 can effectively Change the pressure inside the bottle body to prevent the bottle body from deforming outward. When the pressure continues to increase, the safety needle valve assembly 140 is used to release the pressure. At this time, the third matching part 223 of the base 120 will squeeze the support due to the force part 224, so as to promote the first connecting part 227 to clamp the bottle body more firmly. Since the steel cylinder is directly clamped on the base 120, the storage and transportation of the steel cylinder are also more convenient.

实施例3Example 3

结合图5所示,本实施例提供了一种能够用于实施例1中的密封结构。其中,上瓶体160的下端部向内周收缩依次形成外侧面为圆台面的过渡段和外侧面为柱面的圆筒段,圆筒段的外径与下瓶体的内径相同;圆筒段的外侧壁形成第一焊接部510,下瓶体160的上端部内壁处形成第二焊接部520,第一焊接部510与第二焊接部520间通过铜环钎焊形成材质为铜的焊接层。As shown in FIG. 5 , this embodiment provides a sealing structure that can be used in Embodiment 1. Wherein, the lower end of the upper bottle body 160 shrinks to the inner circumference to form a transition section whose outer surface is a circular table surface and a cylindrical section whose outer surface is a cylindrical surface. The outer diameter of the cylindrical section is the same as the inner diameter of the lower bottle body; The outer side wall of the section forms a first welding portion 510, and the upper end inner wall of the lower bottle body 160 forms a second welding portion 520, and the first welding portion 510 and the second welding portion 520 are formed by brazing with a copper ring to form a welding of copper. layer.

通过上述,上瓶体160与下瓶体110通过第一焊接部510与第二焊接部520铜环钎焊连接,避免产生气孔、夹渣且增大了连接处的接触面和厚度,当向钢瓶内冲入气体时,钢瓶能承受更大的压力。Through the above, the upper bottle body 160 and the lower bottle body 110 are soldered to the copper ring of the first welding part 510 and the second welding part 520 to avoid air holes and slag inclusions and increase the contact surface and thickness of the joint. When gas is flushed into the cylinder, the cylinder can withstand greater pressure.

本实施例中,圆筒段长度为10mm,第一焊接部510与第二焊接部520所形成焊接层宽度为3.2-6.0mm。In this embodiment, the length of the cylindrical section is 10 mm, and the width of the welding layer formed by the first welding part 510 and the second welding part 520 is 3.2-6.0 mm.

通过上述,第一焊接部510与第二焊接部520间过盈焊接,增强了焊接强度,当向瓶内充入气体时,钢瓶能承受更大的压力。Through the above, the interference welding between the first welding portion 510 and the second welding portion 520 enhances the welding strength, and when the gas is filled into the cylinder, the steel cylinder can withstand greater pressure.

本实施例中,上瓶体与下瓶体连接后,上瓶体的外壁与下瓶体的外壁的保持在同一垂直线上。In this embodiment, after the upper bottle body and the lower bottle body are connected, the outer wall of the upper bottle body and the outer wall of the lower bottle body are kept on the same vertical line.

通过上述,上瓶体160的外壁与下瓶体110的外壁的保持在同一垂直线上,保持了钢瓶的外表面光滑,无需打磨处理,降低了生产成本且避免了减小钢瓶的壁厚,维持了钢瓶的密封性和耐压性。Through the above, the outer wall of the upper bottle body 160 and the outer wall of the lower bottle body 110 are maintained on the same vertical line, the outer surface of the steel cylinder is kept smooth, no grinding is required, the production cost is reduced and the wall thickness of the steel cylinder is avoided. The tightness and pressure resistance of the cylinder are maintained.

本实施例提供的密封结构及耐压式非重复充装钢瓶,通过上瓶体160与下瓶体110间的连接方式、主阀组件150与上瓶体160安装面164的连接方式、安全针阀组件140与上瓶体160安装面164的连接方式,增大了各个焊接层的接触面积,进而增强了钢瓶的密封性和耐压性。The sealing structure and the pressure-resistant non-refillable steel cylinder provided in this embodiment, through the connection between the upper bottle body 160 and the lower bottle body 110, the connection method between the main valve assembly 150 and the mounting surface 164 of the upper bottle body 160, and the safety pin The connection method between the valve assembly 140 and the mounting surface 164 of the upper cylinder body 160 increases the contact area of each welding layer, thereby enhancing the tightness and pressure resistance of the steel cylinder.

总之,以上所述仅为本实用新型的较佳实施例,凡依本实用新型申请专利范围所作的均等变化与修饰,皆应属本实用新型专利的涵盖范围。In a word, the above descriptions are only preferred embodiments of the present utility model, and all equal changes and modifications made according to the patent scope of the utility model should fall within the scope of the utility model patent.

Claims (9)

1.密封结构,其特征在于:包括直径相同的上瓶体(160)及下瓶体(110),上瓶体(160)的下端部向内周收缩依次形成外侧面为圆台面的过渡段和外侧面为柱面的圆筒段,圆筒段的外径与下瓶体(110)的内径相同;圆筒段的外侧壁形成第一焊接部(510),下瓶体(110)的上端部内壁处形成第二焊接部(520),第一焊接部(510)与第二焊接部(520)间通过铜环钎焊形成材质为铜的焊接层。1. The sealing structure is characterized in that: it includes an upper bottle body (160) and a lower bottle body (110) with the same diameter, and the lower end of the upper bottle body (160) shrinks toward the inner circumference in order to form a transition section whose outer surface is a circular table surface And the outer surface is the cylindrical section of cylindrical surface, and the external diameter of cylindrical section is identical with the inner diameter of lower bottle body (110); A second welding part (520) is formed on the inner wall of the upper end part, and a welding layer made of copper is formed by copper ring brazing between the first welding part (510) and the second welding part (520). 2.根据权利要求1所述的密封结构,其特征在于:圆筒段长度为10mm,第一焊接部(510)与第二焊接部(520)所形成焊接层宽度为3.2-6.0mm。2. The sealing structure according to claim 1, characterized in that: the length of the cylindrical section is 10 mm, and the width of the weld layer formed by the first welding part (510) and the second welding part (520) is 3.2-6.0 mm. 3.根据权利要求1所述的密封结构,其特征在于:上瓶体(160)上顶面为安装面(164),安装面(164)为平面,安装面(164)与上瓶体(160)通过圆弧过渡段连接,安装面(164)上设有第一安装孔(162)和第二安装孔(163),第一安装孔(162)用于主阀组件(150)安装,第二安装孔(163)用于安全针阀组件(140)安装。3. The sealing structure according to claim 1, characterized in that: the top surface of the upper bottle body (160) is a mounting surface (164), the mounting surface (164) is a plane, and the mounting surface (164) is in contact with the upper bottle body (164). 160) are connected by a circular arc transition section, the installation surface (164) is provided with a first installation hole (162) and a second installation hole (163), the first installation hole (162) is used for the installation of the main valve assembly (150), The second installation hole (163) is used for installation of the safety needle valve assembly (140). 4.根据权利要求3所述的密封结构,其特征在于:上瓶体(160)安装面(164)中心为第一安装孔(162),第一安装孔(162)设有垂直于上瓶体(160)安装面(164)并向上瓶体(160)内延伸的第一安装孔孔壁(610),主阀组件(150)安装座下水平面与上瓶体(160)安装面(164)贴合,中间通过铜环钎焊形成材质为铜的焊接层,主阀组件(150)安装座外壁与第一安装孔孔壁(610)贴合,中间通过铜环钎焊形成材质为铜的焊接层。4. The sealing structure according to claim 3, characterized in that: the center of the mounting surface (164) of the upper bottle body (160) is a first mounting hole (162), and the first mounting hole (162) is provided with body (160) installation surface (164) and the first installation hole wall (610) extending in the upper bottle body (160), the lower horizontal surface of the main valve assembly (150) installation seat and the upper bottle body (160) installation surface (164 ) fit, and braze the copper ring in the middle to form a copper welding layer, the outer wall of the mounting seat of the main valve assembly (150) is bonded to the first installation hole wall (610), and braze the copper ring to form a copper brazing layer in the middle. the welding layer. 5.根据权利要求4所述的密封结构,其特征在于:第一安装孔孔壁(610)长度为5mm,主阀组件(150)安装座下平面与上瓶体安装面(164)焊接层宽度为4.2mm,主阀组件(150)安装座外壁与上瓶体(160)中心第一安装孔孔壁(610)焊接层宽度为5mm。5. The sealing structure according to claim 4, characterized in that: the length of the first installation hole wall (610) is 5mm, and the lower plane of the main valve assembly (150) mounting seat is welded to the upper bottle body mounting surface (164) The width is 4.2mm, and the width of the welding layer between the outer wall of the mounting seat of the main valve assembly (150) and the first mounting hole wall (610) in the center of the upper bottle body (160) is 5mm. 6.根据权利要求3所述的密封结构,其特征在于:上瓶体(160)安装面(164)中心旁侧为第二安装孔(163),第二安装孔(163)设有垂直于上瓶体(160)安装面(164)并向上瓶体(160)内延伸的第二安装孔孔壁(710),安全针阀组件(140)安装座下水平面与上瓶体(160)安装面(164)贴合,中间通过铜环钎焊形成材质为铜的焊接层,安全针阀组件(140)安装座外壁与第二安装孔孔壁(710)贴合,中间通过铜环钎焊形成材质为铜的焊接层。6. The sealing structure according to claim 3, characterized in that: the center side of the upper bottle body (160) mounting surface (164) is a second mounting hole (163), and the second mounting hole (163) is provided with The mounting surface (164) of the upper bottle body (160) and the second mounting hole wall (710) extending into the upper bottle body (160), the lower horizontal surface of the safety needle valve assembly (140) mounting seat and the upper bottle body (160) are installed The surface (164) is bonded, and the middle is brazed with a copper ring to form a copper welding layer. The outer wall of the safety needle valve assembly (140) mounting seat is bonded to the second mounting hole wall (710), and the middle is brazed with a copper ring. A solder layer made of copper is formed. 7.根据权利要求6所述的密封结构,其特征在于:第二安装孔孔壁(710)长度为3mm,安全针阀组件(140)安装座下水平面与上瓶体(160)安装面(164)的焊接层宽度为2.5mm,安全针阀组件(140)安装座外壁与上瓶体(160)中心旁侧第二安装孔孔壁(710)的焊接层宽度为3mm。7. The sealing structure according to claim 6, characterized in that: the length of the second installation hole wall (710) is 3mm, and the lower horizontal plane of the safety needle valve assembly (140) mounting seat and the upper bottle body (160) mounting surface ( 164) the welding layer width is 2.5mm, and the welding layer width of the safety needle valve assembly (140) mounting seat outer wall and the second mounting hole wall (710) on the side of the upper bottle body (160) center is 3mm. 8.根据权利要求1所述的密封结构,其特征在于:上瓶体(160)与下瓶体(110)连接后,上瓶体(160)的外壁与下瓶体(110)的外壁的保持在同一垂直线上。8. The sealing structure according to claim 1, characterized in that: after the upper bottle (160) is connected with the lower bottle (110), the outer wall of the upper bottle (160) and the outer wall of the lower bottle (110) stay on the same vertical line. 9.耐压式非重复充装钢瓶,其特征在于:包括上瓶体(160)和下瓶体(110),上瓶体(160)和下瓶体(110)间设置权利要求1-8中任一所述的密封结构。9. A pressure-resistant non-refillable steel cylinder, characterized in that it includes an upper bottle body (160) and a lower bottle body (110), and claims 1-8 are set between the upper bottle body (160) and the lower bottle body (110) Any of the sealing structures described above.
CN202222698173.8U 2022-10-13 2022-10-13 Sealing structure and pressure-resistant non-repeated filling steel cylinder Active CN218468794U (en)

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CN202222698173.8U CN218468794U (en) 2022-10-13 2022-10-13 Sealing structure and pressure-resistant non-repeated filling steel cylinder

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CN202222698173.8U CN218468794U (en) 2022-10-13 2022-10-13 Sealing structure and pressure-resistant non-repeated filling steel cylinder

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Denomination of utility model: Sealed structure and pressure-resistant non-refillable steel cylinder Pressure-resistant non-refillable steel cylinder Non-refillable steel cylinder with sealed structure

Granted publication date: 20230210

Pledgee: Industrial and Commercial Bank of China Limited Jinhua Wucheng sub branch

Pledgor: ZHEJIANG ANSHENG MECHANICAL MANUFACTURE Co.,Ltd.

Registration number: Y2025980034519