CN218465195U - A double-sided linkage winding and winding device for plastic flat yarn - Google Patents
A double-sided linkage winding and winding device for plastic flat yarn Download PDFInfo
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Abstract
本实用新型公开了一种用于塑料扁丝的双面联动收卷绕丝装置,涉及扁丝生产技术领域。本实用新型包括机架,机架的内部安装有若干规则分布且通过负压联管而相互串联的卷绕机构,卷绕机构包括与机架转动连接的传动轴、与机架固定连接的电机和分别安装于机架两侧面的绕丝组件,传动轴的两端均与绕丝组件固定连接,电机的输出轴端与传动轴传动连接,绕丝组件分别包括与机架固定连接的机壳和导丝弧杆、与机架转动连接的卷辊。本实用新型通过绕丝组件的设置,使本装置能够高效完成塑料扁丝的联动式收卷绕制作业,且本装置在扁丝的收卷绕制作业时,通过轴式联动绕制结构的实现,便于实现成组绕丝组件的批量联动控制和批量联动组装。
The utility model discloses a double-sided linkage winding and winding device for plastic flat yarn, which relates to the technical field of flat yarn production. The utility model comprises a frame, and a number of regularly distributed winding mechanisms connected in series through negative pressure pipes are installed inside the frame. The winding mechanism includes a transmission shaft connected to the frame in rotation and a motor fixedly connected to the frame. and the wire winding assemblies respectively installed on both sides of the frame, both ends of the transmission shaft are fixedly connected with the wire winding assemblies, the output shaft end of the motor is connected with the transmission shaft, and the wire winding assemblies respectively include casings fixedly connected with the frame And guide wire arc rod, the winding roller that is connected with frame rotation. The utility model enables the device to efficiently complete the linked winding and winding operation of the plastic flat wire through the setting of the wire winding assembly, and the device can use the axial linkage winding structure during the winding and winding of the flat wire. It is easy to realize batch linkage control and batch linkage assembly of groups of wire winding components.
Description
技术领域technical field
本实用新型属于扁丝生产技术领域,特别是涉及一种用于塑料扁丝的双面联动收卷绕丝装置。The utility model belongs to the technical field of flat yarn production, in particular to a double-sided linkage winding and winding device for plastic flat yarn.
背景技术Background technique
塑料扁丝,截面呈扁平形的化学纤维单丝,塑编行业的简称,也有称为切割纤维,它是生产塑料编织物的基本材料,扁丝由特定品种的聚丙烯,聚乙烯树脂经熔融挤出成膜,然后,纵向分切成条,诸条同时加热牵伸取向后定型,最终卷绕成扁丝纱锭。Plastic flat wire, chemical fiber monofilament with a flat cross section, short for the plastic weaving industry, also known as cut fiber, it is the basic material for the production of plastic braids, the flat wire is made of specific varieties of polypropylene, polyethylene resin after melting It is extruded into a film, then cut into strips longitudinally, all the strips are heated, stretched and oriented at the same time, then shaped, and finally wound into a flat yarn spindle.
塑料扁丝一般采用收卷的方式收纳;目前,国内外各种可变绕卷塑料扁丝收卷机排线机构,一般由旋转电机、滚动丝杆、直线导轨、同步带轮、同步带、滚珠丝杆支撑架、蝴蝶片、光电开关等部件组装而成;其机械结构复杂、排线精度低、响应慢、噪音大、故障率高,影响收卷的最终成型效果和收卷机的使用寿命,为解决上述背景技术中提出的问题,公开号为CN211687743U的专利文件公开了一种塑料扁丝收卷机,该收卷机系统本身的结构大为简化,重量和体积也相对下降,上述装置在排线作业时采用了磁驱动式结构,但是磁驱动式结构并不利用多组绕丝装置的联动式控制作业,因而适用范围较小不利于联动组装及运行,且现有的绕丝装置在绕丝时容易产生断丝和丝屑,继而影响作业环境的环保性,基于此,本实用新型提供了一种用于塑料扁丝的双面联动收卷绕丝装置,以解决上述背景技术中提出的问题。Plastic flat wire is generally stored by winding; at present, various variable winding plastic flat wire winding mechanisms at home and abroad generally consist of a rotating motor, a rolling screw, a linear guide, a timing pulley, a timing belt, The ball screw support frame, butterfly piece, photoelectric switch and other components are assembled; its mechanical structure is complex, the wiring accuracy is low, the response is slow, the noise is large, and the failure rate is high, which affects the final forming effect of the winding and the use of the winding machine Lifespan, in order to solve the problem that proposes in the above-mentioned background technology, publication number is that the patent document of CN211687743U discloses a kind of plastic flat wire winding machine, and the structure of this winding machine system itself is greatly simplified, and weight and volume are also relatively reduced, and above-mentioned The device adopts a magnetic drive structure in the wiring operation, but the magnetic drive structure does not use the linkage control operation of multiple groups of wire winding devices, so the scope of application is small, which is not conducive to linkage assembly and operation, and the existing wire winding The device tends to produce broken wires and wire scraps during wire winding, which in turn affects the environmental protection of the working environment. Based on this, the utility model provides a double-sided linkage winding wire device for plastic flat wires to solve the above background Questions raised in technology.
实用新型内容Utility model content
本实用新型的目的在于提供一种用于塑料扁丝的双面联动收卷绕丝装置,通过绕丝组件的设计,解决了现有的绕丝装置中的排线驱动结构不便于实现联动控制及联动组装及现有绕丝装置在绕丝时容易产生丝屑的问题。The purpose of this utility model is to provide a double-sided linkage rewinding and winding device for plastic flat filaments. Through the design of the winding component, it solves the problem that the driving structure of the existing winding device is not easy to realize linkage control. And linkage assembly and the problem that the existing wire winding device is easy to produce wire dust when winding the wire.
为解决上述技术问题,本实用新型是通过以下技术方案实现的:In order to solve the problems of the technologies described above, the utility model is achieved through the following technical solutions:
本实用新型为一种用于塑料扁丝的双面联动收卷绕丝装置,包括机架,所述机架的内部安装有若干规则分布且通过负压联管而相互串联的卷绕机构;The utility model relates to a double-sided linkage winding and winding device for plastic flat yarn, which includes a frame, and a number of winding mechanisms that are regularly distributed and connected in series through negative pressure pipes are installed inside the frame;
所述卷绕机构包括与机架转动连接的传动轴、与机架固定连接的电机和分别安装于机架两侧面的绕丝组件,所述传动轴的两端均与绕丝组件固定连接,所述电机的输出轴端与传动轴传动连接;The winding mechanism includes a transmission shaft rotatably connected to the frame, a motor fixedly connected to the frame, and wire winding assemblies respectively installed on both sides of the frame, both ends of the transmission shaft are fixedly connected to the wire winding assembly, The output shaft end of the motor is connected to the drive shaft through transmission;
所述绕丝组件分别包括与机架固定连接的机壳和导丝弧杆、与机架转动连接的卷辊,所述卷辊的尾端与传动轴固定连接,所述机壳的顶面固定安装有与负压联管连通的负压吸管,所述机壳的内部安设有与传动轴联动的排线模组,所述机壳的内壁铰接有压架,所述压架的内壁转动连接有压丝辊,所述压架与机壳的铰接处固定设置有扭簧。The wire winding assembly respectively includes a casing fixedly connected to the frame, a guide wire arc rod, and a winding roller rotatably connected to the frame, the tail end of the winding roller is fixedly connected to the drive shaft, and the top surface of the casing The negative pressure suction pipe connected with the negative pressure pipe is fixedly installed, the inside of the casing is equipped with a cable module linked with the transmission shaft, the inner wall of the casing is hinged with a pressure frame, and the inner wall of the pressure frame A pressing roller is rotatably connected, and a torsion spring is fixedly arranged at the hinge of the pressing frame and the casing.
进一步的,所述排线模组分别包括丝杆、与机壳滑动连接的牵引板、一组导向杆、传动齿板和与机架转动连接的联轴,所述丝杆的周侧面分别与机壳和机架转动连接,所述丝杆的周侧面与牵引板传动连接,所述丝杆的尾端固定安装有从动齿轮,所述联轴的周侧面固定安装有半齿轮,所述半齿轮和从动齿轮的周侧面均与传动齿板啮合,所述联轴的周侧面通过皮带与传动轴传动连接,所述传动齿板的内壁与导向杆滑动连接,所述导向杆的周侧面套设有与传动齿板配合的抗压弹簧,所述导向杆的底端与机架固定连接。Further, the cable arrangement module includes a screw rod, a traction plate slidingly connected with the casing, a set of guide rods, a transmission gear plate and a coupling shaft connected to the frame in rotation, and the peripheral sides of the screw rod are respectively connected to the The casing and the frame are rotatably connected, the peripheral side of the screw rod is in transmission connection with the traction plate, the tail end of the screw rod is fixedly mounted with a driven gear, and the peripheral side of the shaft coupling is fixedly mounted with a half gear. The peripheral sides of the half gear and the driven gear are all meshed with the transmission tooth plate, the peripheral side of the coupling shaft is connected to the transmission shaft through a belt, the inner wall of the transmission tooth plate is slidingly connected with the guide rod, and the circumference of the guide rod The side is sheathed with a compression spring matched with the transmission tooth plate, and the bottom end of the guide rod is fixedly connected with the frame.
进一步的,所述半齿轮的周侧面固定设置有半齿面,所述半齿面的整弧度为180°,所述半齿面的表面均布有齿牙。Further, the peripheral side of the half gear is fixedly provided with a half tooth surface, the entire arc of the half tooth surface is 180°, and teeth are evenly distributed on the surface of the half tooth surface.
进一步的,所述导丝弧杆的表面光滑,所述导丝弧杆包括弧形凸起部,所述弧形凸起部的两侧均设置有弧形勾角,所述弧形凸起部呈外弓状结构,所述弧形勾角呈内凹状结构。Further, the surface of the guide wire arc rod is smooth, and the guide wire arc rod includes an arc-shaped protrusion, and both sides of the arc-shaped protrusion are provided with arc-shaped hook angles, and the arc-shaped protrusion The part is in the shape of an outer arc, and the hook angle of the arc is in a concave shape.
进一步的,所述绕丝组件还包括两对称设置的导辊,两个所述导辊的周侧面均与机架转动连接,两个所述导辊的周侧面均固定安装有束线轮,所述束线轮为“工”形结构。Further, the wire winding assembly also includes two symmetrically arranged guide rollers, the peripheral sides of the two guide rollers are rotatably connected with the frame, and the peripheral sides of the two guide rollers are fixedly equipped with wire pulleys, The wire harness wheel is an "I" shaped structure.
进一步的,所述负压吸管的顶面固定开设有一组呈线性阵列分布的负压吸孔,所述负压吸孔的轴线与水平线垂直。Further, a set of negative pressure suction holes distributed in a linear array is fixedly provided on the top surface of the negative pressure suction pipe, and the axes of the negative pressure suction holes are perpendicular to the horizontal line.
本实用新型具有以下有益效果:The utility model has the following beneficial effects:
1、本实用新型通过绕丝组件的设置,使本装置能够高效完成塑料扁丝的联动式收卷绕制作业,且本装置在扁丝的收卷绕制作业时,通过轴式联动绕制结构的实现,便于实现成组绕丝组件的批量联动控制和批量联动组装,且本种绕丝组件中的排线驱动结构组装简单,易于拆卸,继而便于维护从而有效降低本装置的使用成本。1. The utility model enables the device to efficiently complete the linkage winding and winding operation of the plastic flat yarn through the setting of the wire winding assembly, and the device can be wound through the shaft linkage during the winding and winding operation of the flat yarn. The realization of the structure facilitates the batch linkage control and batch linkage assembly of groups of wire winding assemblies, and the wiring driving structure in this wire winding assembly is simple to assemble, easy to disassemble, and then easy to maintain, thereby effectively reducing the use cost of the device.
2、本实用新型通过负压吸管的设置,在传统绕丝装置的基础上增加了对丝屑和断丝的负压吸除结构,通过上述负压吸除结构的增加,从而有效提高本装置作业时的环保性。2. Through the setting of the negative pressure suction tube, the utility model adds a negative pressure suction structure for wire scraps and broken wires on the basis of the traditional wire winding device. Through the increase of the above negative pressure suction structure, the device can effectively improve Environmental protection during operation.
当然,实施本实用新型的任一产品并不一定需要同时达到以上所述的所有优点。Of course, any product implementing the present utility model does not necessarily need to achieve all the above-mentioned advantages at the same time.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例的技术方案,下面将对实施例描述所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following will briefly introduce the accompanying drawings required for the description of the embodiments. Obviously, the accompanying drawings in the following description are only some embodiments of the present invention. For those skilled in the art, other drawings can also be obtained based on these drawings without creative effort.
图1为一种用于塑料扁丝的双面联动收卷绕丝装置的结构示意图;Fig. 1 is a structural schematic diagram of a double-sided linkage winding and winding device for plastic flat yarn;
图2为导向杆、半齿轮和牵引板的结构示意图;Fig. 2 is the structural representation of guide rod, semi-gear and traction plate;
图3为抗压弹簧和压丝辊的结构示意图;Fig. 3 is the structural representation of anti-compressive spring and pressing roller;
图4为图3中A处的局部放大结构示意图;Fig. 4 is a schematic diagram of a partially enlarged structure at A in Fig. 3;
图5为导丝弧杆的结构示意图。Fig. 5 is a schematic diagram of the structure of the guide wire arc rod.
附图中,各标号所代表的部件列表如下:In the accompanying drawings, the list of parts represented by each label is as follows:
1-机架,2-传动轴,3-电机,4-机壳,5-导丝弧杆,6-卷辊,7-束线轮,8-负压吸管,9-压架,10-压丝辊,11-丝杆,12-牵引板,13-导向杆,14-传动齿板,15-联轴,16-从动齿轮,17-半齿轮,18-抗压弹簧,19-弧形凸起部,20-弧形勾角。1-frame, 2-drive shaft, 3-motor, 4-casing, 5-guide wire arc rod, 6-roller, 7-beam wheel, 8-negative pressure suction tube, 9-pressure frame, 10- Press roller, 11- screw rod, 12- traction plate, 13- guide rod, 14- transmission gear plate, 15- coupling shaft, 16- driven gear, 17- half gear, 18- compression spring, 19- arc Shaped raised portion, 20-curved hook angle.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其它实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without creative efforts belong to the scope of protection of the present utility model.
请参阅图1-5,本实用新型为一种用于塑料扁丝的双面联动收卷绕丝装置,包括机架1,机架1的内部安装有若干规则分布且通过负压联管而相互串联的卷绕机构,使用时,负压联管的端口与外部负压吸尘设备连通;Please refer to Figures 1-5. The utility model is a double-sided linkage winding and winding device for plastic flat wire, including a
卷绕机构包括与机架1转动连接的传动轴2、与机架1固定连接的电机3和分别安装于机架1两侧面的绕丝组件,传动轴2的两端均与绕丝组件固定连接,电机3的输出轴端与传动轴2传动连接,传动轴2的周侧面固定安装有从动锥齿轮,电机3的输出轴端固定安装有从动锥齿轮啮合的主动锥齿轮;The winding mechanism includes a transmission shaft 2 that is rotatably connected to the
绕丝组件分别包括与机架1固定连接的机壳4和导丝弧杆5、与机架1转动连接的卷辊6,卷辊6的尾端与传动轴2固定连接;The wire winding assembly respectively includes a
导丝弧杆5的表面光滑,导丝弧杆5包括弧形凸起部19,弧形凸起部19的两侧均设置有弧形勾角20,弧形凸起部19呈外弓状结构,弧形勾角20呈内凹状结构;The surface of the guide
通过导丝弧杆5的设置,从而对待绕制的扁丝进行有效限位与导向;Through the setting of the guide
机壳4的顶面固定安装有与负压联管连通的负压吸管8,负压吸管8的顶面固定开设有一组呈线性阵列分布的负压吸孔,负压吸孔的轴线与水平线垂直,负压吸管8设置的作用在于对杂丝和丝屑进行负压吸除作业;The top surface of the
机壳4的内部安设有与传动轴2联动的排线模组,机壳4的内壁铰接有压架9,压架9的内壁转动连接有压丝辊10,压架9与机壳4的铰接处固定设置有扭簧,扭簧设置的作用在于使压丝辊10均有向卷辊6方向压紧的趋势。The inside of the
排线模组分别包括丝杆11、与机壳4滑动连接的牵引板12、一组导向杆13、传动齿板14和与机架1转动连接的联轴15,丝杆11的周侧面分别与机壳4和机架1转动连接,丝杆11的周侧面与牵引板12传动连接,丝杆11的尾端固定安装有从动齿轮16,联轴15的周侧面固定安装有半齿轮17,半齿轮17的周侧面固定设置有半齿面,半齿面的整弧度为180°,半齿面的表面均布有齿牙;The cable module includes a
半齿轮17和从动齿轮16的周侧面均与传动齿板14啮合,联轴15的周侧面通过皮带与传动轴2传动连接,传动齿板14的内壁与导向杆13滑动连接,导向杆13的周侧面套设有与传动齿板14配合的抗压弹簧18,导向杆13的底端与机架1固定连接。The peripheral sides of the
绕丝组件还包括两对称设置的导辊,两个导辊的周侧面均与机架1转动连接,两个导辊的周侧面均固定安装有束线轮7,束线轮7为“工”形结构。The wire winding assembly also includes two symmetrically arranged guide rollers, the peripheral sides of the two guide rollers are all connected to the
本实施例的一个具体应用为:本装置主要适用于扁丝生产时的扁丝绕制作业,使用时,各个绕丝机构中的电机3以设定状态工作,电机3工作后,继而驱动卷辊6进行扁丝的收卷作业,传动轴2工作时,丝杆11正反往复旋动,在丝杆11正反往复旋动的过程中,牵引板12继而对扁丝进行左右往复牵引,通过扁丝的左右往复牵引,以使扁丝在卷辊6上均匀绕制,扁丝绕制过程中,导丝弧杆5对扁丝进行限位与导向。A specific application of this embodiment is: the device is mainly suitable for the flat wire winding operation during flat wire production. When in use, the
在本说明书的描述中,参考术语“一个实施例”、“示例”、“具体示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本实用新型的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the description of this specification, descriptions referring to the terms "one embodiment", "example", "specific example" and the like mean that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in the description of the present invention. In at least one embodiment or example. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
以上公开的本实用新型优选实施例只是用于帮助阐述本实用新型。优选实施例并没有详尽叙述所有的细节,也不限制该实用新型仅为所述的具体实施方式。显然,根据本说明书的内容,可作很多的修改和变化。本说明书选取并具体描述这些实施例,是为了更好地解释本实用新型的原理和实际应用,从而使所属技术领域技术人员能很好地理解和利用本实用新型。本实用新型仅受权利要求书及其全部范围和等效物的限制。The preferred embodiments of the present invention disclosed above are only used to help explain the present invention. The preferred embodiments do not exhaust all details, nor do they limit the utility model to the specific implementations described. Obviously, many modifications and variations can be made based on the contents of this specification. This specification selects and specifically describes these embodiments in order to better explain the principle and practical application of the utility model, so that those skilled in the art can well understand and utilize the utility model. The invention is to be limited only by the claims and their full scope and equivalents.
Claims (6)
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Denomination of utility model: A double-sided interlocked winding and spooling device for plastic flat yarn Granted publication date: 20230210 Pledgee: Jieshou Sub-branch of Postal Savings Bank of China Co.,Ltd. Pledgor: Jieshou hilfa New Material Technology Co.,Ltd. Registration number: Y2025980037763 |
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