CN218465013U - Stacking device - Google Patents
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- CN218465013U CN218465013U CN202221604719.2U CN202221604719U CN218465013U CN 218465013 U CN218465013 U CN 218465013U CN 202221604719 U CN202221604719 U CN 202221604719U CN 218465013 U CN218465013 U CN 218465013U
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G67/00—Loading or unloading vehicles
- B65G67/02—Loading or unloading land vehicles
- B65G67/04—Loading land vehicles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60B—VEHICLE WHEELS; CASTORS; AXLES FOR WHEELS OR CASTORS; INCREASING WHEEL ADHESION
- B60B33/00—Castors in general; Anti-clogging castors
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G57/00—Stacking of articles
- B65G57/02—Stacking of articles by adding to the top of the stack
- B65G57/03—Stacking of articles by adding to the top of the stack from above
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G57/00—Stacking of articles
- B65G57/02—Stacking of articles by adding to the top of the stack
- B65G57/09—Stacking of articles by adding to the top of the stack from alongside
- B65G57/10—Stacking of articles by adding to the top of the stack from alongside by devices, e.g. reciprocating, acting directly on articles for horizontal transport to the top of stack
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G57/00—Stacking of articles
- B65G57/02—Stacking of articles by adding to the top of the stack
- B65G57/11—Stacking of articles by adding to the top of the stack the articles being stacked by direct action of the feeding conveyor
- B65G57/112—Stacking of articles by adding to the top of the stack the articles being stacked by direct action of the feeding conveyor the conveyor being adjustable in height
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G69/00—Auxiliary measures taken, or devices used, in connection with loading or unloading
- B65G69/22—Horizontal loading or unloading platforms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66F—HOISTING, LIFTING, HAULING OR PUSHING, NOT OTHERWISE PROVIDED FOR, e.g. DEVICES WHICH APPLY A LIFTING OR PUSHING FORCE DIRECTLY TO THE SURFACE OF A LOAD
- B66F9/00—Devices for lifting or lowering bulky or heavy goods for loading or unloading purposes
- B66F9/06—Devices for lifting or lowering bulky or heavy goods for loading or unloading purposes movable, with their loads, on wheels or the like, e.g. fork-lift trucks
- B66F9/07—Floor-to-roof stacking devices, e.g. "stacker cranes", "retrievers"
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66F—HOISTING, LIFTING, HAULING OR PUSHING, NOT OTHERWISE PROVIDED FOR, e.g. DEVICES WHICH APPLY A LIFTING OR PUSHING FORCE DIRECTLY TO THE SURFACE OF A LOAD
- B66F9/00—Devices for lifting or lowering bulky or heavy goods for loading or unloading purposes
- B66F9/06—Devices for lifting or lowering bulky or heavy goods for loading or unloading purposes movable, with their loads, on wheels or the like, e.g. fork-lift trucks
- B66F9/075—Constructional features or details
- B66F9/12—Platforms; Forks; Other load supporting or gripping members
- B66F9/19—Additional means for facilitating unloading
- B66F9/195—Additional means for facilitating unloading for pushing the load
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66F—HOISTING, LIFTING, HAULING OR PUSHING, NOT OTHERWISE PROVIDED FOR, e.g. DEVICES WHICH APPLY A LIFTING OR PUSHING FORCE DIRECTLY TO THE SURFACE OF A LOAD
- B66F9/00—Devices for lifting or lowering bulky or heavy goods for loading or unloading purposes
- B66F9/06—Devices for lifting or lowering bulky or heavy goods for loading or unloading purposes movable, with their loads, on wheels or the like, e.g. fork-lift trucks
- B66F9/075—Constructional features or details
- B66F9/20—Means for actuating or controlling masts, platforms, or forks
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Transportation (AREA)
- Structural Engineering (AREA)
- Civil Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Geology (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Aviation & Aerospace Engineering (AREA)
- Reciprocating Conveyors (AREA)
Abstract
本实用新型公开了一种堆叠装置,包括移动式载物框、升降框、升降部件、平移框、一级平移部件、出料部件、二级平移部件、三级平移部件,升降框通过升降部件活动安装在移动式载物框上并且升降部件驱动升降框在竖直方向上运动,平移框通过一级平移部件活动安装在升降框上并且一级平移部件驱动平移框在水平方向上运动,二级平移部件上设有载物件,三级平移部件与载物件连接,出料部件通过三级平移部件连接二级平移部件的载物件,出料部件上设有笔直的输料通道。堆叠装置可替代人工完成厢内的大重量物品举升工作,降低工人劳动强度、提高作业安全性、也提高了作业量和作业效率;具有移动特征、移动自如,能够根据操作要求移动至理想位置。
The utility model discloses a stacking device, which comprises a movable loading frame, a lifting frame, a lifting part, a translation frame, a first-level translation part, a discharge part, a second-level translation part, and a third-level translation part. The lifting frame passes through the lifting part It is movably installed on the movable loading frame and the lifting part drives the lifting frame to move in the vertical direction. The translation frame is movably installed on the lifting frame through the first-level translation part and the first-level translation part drives the translation frame to move in the horizontal direction. The first-level translation part is provided with a loading object, the third-level translation part is connected with the loading object, the discharge part is connected to the second-level translation part through the third-level translation part, and a straight material delivery channel is provided on the discharge part. The stacking device can replace manual lifting of heavy items in the cabin, reducing labor intensity of workers, improving operation safety, and also improving work volume and work efficiency; it has the characteristics of movement, can move freely, and can be moved to the ideal position according to the operation requirements .
Description
技术领域technical field
本实用新型涉及一种堆叠装置。The utility model relates to a stacking device.
背景技术Background technique
车厢及集装箱内人工码放/堆叠物品的最大困难在于举升物品至高处,尤其是在码垛对象为外形规整且大尺寸的物品,此类物品重量已经达到或者超过国标双层瓦楞纸纸箱的最大承重负荷,单件物品搬运工作已经超出个人劳作能力、经常需要多人协同工作才能完成物品的码放。因此人工堆叠操作劳动强度极大且存在明显的作业隐患。The biggest difficulty in manually stacking/stacking items in carriages and containers lies in lifting the items to a high place, especially when the stacking objects are regular-shaped and large-sized items, and the weight of such items has reached or exceeded the maximum load-bearing capacity of the national standard double-layer corrugated cardboard box The load, the handling of a single item has exceeded the individual's working capacity, and it often requires multiple people to work together to complete the stacking of the items. Therefore, the manual stacking operation is labor-intensive and has obvious hidden dangers.
实用新型内容Utility model content
本实用新型要解决的技术问题是如何在厢内通过机械实现大重量物品举升,由此得到一种堆叠装置。The technical problem to be solved by the utility model is how to mechanically lift heavy items in the cabin, thereby obtaining a stacking device.
为解决上述技术问题,本实用新型采用如下技术方案:该堆叠装置包括移动式载物框、升降框、升降部件、平移框、一级平移部件、出料部件、二级平移部件、三级平移部件,所述移动式载物框底部设有行走组件,所述升降框通过升降部件活动安装在移动式载物框上并且升降部件驱动升降框在竖直方向上运动,所述平移框通过一级平移部件活动安装在升降框上并且一级平移部件驱动平移框在水平方向上运动,所述二级平移部件和三级平移部件都安装在平移框上,所述二级平移部件上设有载物件,所述三级平移部件与载物件连接,所述出料部件通过三级平移部件连接二级平移部件的载物件,所述出料部件上设有笔直的输料通道,所述二级平移部件驱动出料部件水平运动的方向平行于平移框相对于升降框水平运动的方向,所述三级平移部件驱动出料部件水平运动的方向和输料通道的延伸方向都垂直于平移框相对于升降框水平运动的方向。In order to solve the above technical problems, the utility model adopts the following technical scheme: the stacking device includes a mobile loading frame, a lifting frame, a lifting part, a translation frame, a first-level translation part, a discharge part, a second-level translation part, and a third-level translation components, the bottom of the mobile loading frame is equipped with a walking assembly, the lifting frame is movably installed on the mobile loading frame through the lifting part and the lifting part drives the lifting frame to move in the vertical direction, and the translation frame passes through a The first-level translation component is movably installed on the lifting frame and the first-level translation component drives the translation frame to move in the horizontal direction, and the second-level translation component and the third-level translation component are all installed on the translation frame. The object-carrying part, the three-stage translation part is connected with the object-carrying part, and the discharge part is connected to the object-carrying part of the second-stage translation part through the three-stage translation part, and a straight conveying channel is provided on the discharge part, and the two The direction in which the first-level translation component drives the horizontal movement of the discharge component is parallel to the direction in which the translation frame moves horizontally relative to the lifting frame, and the direction in which the third-level translation component drives the horizontal movement of the discharge component and the extension direction of the conveying channel are both perpendicular to the translation frame The direction of horizontal movement relative to the lifting frame.
移动式载物框为主体结构,其底部设有行走组件,该行走组件可采用滚轮、万向轮、履带,因而移动式载物框具有显著的可移动特征,堆叠装置可以被推动。移动式载物框提供了整个堆叠装置的支撑结构,其它部件都安装在移动式载物框上。升降框在移动式载物框上可以在竖直方向上做直线运动,进而形成升降框的升降动作,升降框的运动方向记为Y;平移框在升降框上可以在水平面内做直线运动,平移框的运动方向记为X;出料部件基于二级平移部件在平移框上可以在水平面内做直线运动,出料部件的运动方向记为X`;出料部件基于三级平移部件在平移框上还可以在水平面内做另一个方向的直线运动,出料部件的该运动方向记为Z。在本技术方案中,方向X和方向X`是平行且重合的,因而可视为一个坐标系中的同一坐标轴,方向Y、方向X、方向Z三者之间相互垂直,由此构建了出料部件可以在立体区域移动。简单而言,通过本技术方案工人只需要将物品在低工位置于输料通道内,稍后通过出料部件提升物品至目标位置,最后由工人将物品从输料通道内推出,在此过程中完全避免人工了举升物品的操作。The mobile load frame is the main structure, and its bottom is equipped with a walking component. The walking component can use rollers, universal wheels, and crawlers. Therefore, the mobile load frame has obvious movable features, and the stacking device can be pushed. The mobile loading frame provides the supporting structure of the entire stacking device, and other components are installed on the mobile loading frame. The lifting frame can move linearly in the vertical direction on the mobile loading frame, thereby forming the lifting action of the lifting frame. The moving direction of the lifting frame is marked as Y; the translation frame can move linearly in the horizontal plane on the lifting frame. The movement direction of the translation frame is marked as X; the output part can move linearly in the horizontal plane on the translation frame based on the second-level translation part, and the movement direction of the output part is marked as X`; the output part is based on the third-level translation part in translation The frame can also move linearly in another direction in the horizontal plane, and the moving direction of the discharge part is marked as Z. In this technical solution, direction X and direction X` are parallel and coincident, so they can be regarded as the same coordinate axis in a coordinate system, and direction Y, direction X, and direction Z are perpendicular to each other, thus constructing The discharge part can move in the three-dimensional area. In simple terms, through this technical solution, the workers only need to place the items in the conveying channel at the low working position, and later lift the items to the target position through the discharge parts, and finally the workers push the items out of the conveying channel. Completely avoid the manual operation of lifting items.
平移框担负着承载出料部件的全部重量以及二级平移部件的重量,由于二级平移部件可采用不同结构,使得平移框担负部分或者全部二级平移部件的重量。需要阐明,本技术方案中所述二级平移部件还包括导杆、动力组件Ⅱ,所述导杆固定安装在平移框上,所述载物件以滑动方式活动安装在导杆上,所述动力组件Ⅱ设有动力输出部位,所述动力输出部位与载物件连接并且动力组件Ⅱ驱动载物件运动。二级平移部件各个不同方案之间的差异主要来自于动力组件Ⅱ的结构,例如动力组件Ⅱ采用气缸、油缸、电缸、直线电机这些集成式部件时,动力组件Ⅱ的动力输出部件与本体紧挨着、所以需要将动力组件Ⅱ设置在平移框上,如此平移框担负全部二级平移部件的重量。The translation frame bears the entire weight of the discharging part and the weight of the secondary translation part. Since the secondary translation part can adopt different structures, the translation frame bears part or all of the weight of the secondary translation part. It needs to be clarified that the secondary translation component in this technical solution also includes a guide rod and a power assembly II, the guide rod is fixedly installed on the translation frame, and the object-carrying object is movably installed on the guide rod in a sliding manner. The component II is provided with a power output part, and the power output part is connected with the loaded object, and the power component II drives the loaded object to move. The difference between the different schemes of the secondary translation components mainly comes from the structure of the power assembly II. For example, when the power assembly II uses integrated components such as cylinders, oil cylinders, electric cylinders, and linear motors, the power output parts of the power assembly II are tightly connected to the main body. next to each other, so it is necessary to set the power assembly II on the translation frame, so that the translation frame bears the weight of all secondary translation components.
平移框在整个堆叠装置上呈现为向前凸出的结构,堆叠装置的重心设置是影响工位稳定性的重要因素,为了能让堆叠装置的重心更靠近移动式载物框,在本技术方案中优选平移框担负全部二级平移部件的重量的结构、二级平移部件平摊分布在二级平移部件上、而不是集中分布在二级平移部件的某个区域。在该结构中所述动力组件Ⅱ包括同步带、带轮、传动轴、电机、减速器,所述电机与减速器连接并且电机通过减速器安装在平移框上,所述同步带通过带轮安装在传动轴上,所述传动轴活动安装在安装框上,所述传动轴连接减速器,所述同步带与载物件固定连接,所述传动轴的延伸方向垂直于平移框相对于升降框水平运动的方向,所述电机和减速器都位于平移框上与升降框连接的该端。动力组件Ⅱ中重量最大的电机、减速器全部后置,便于维持堆叠装置的重心处于合理位置。另外,传动轴与减速器之间的连接关系可以基于直接连接的结构、也可以基于间接连接的结构,这取决于空间条件的充裕程度,如果空间充足的则传动轴直接连接减速器,如果空间条件有限的则传动轴与减速器之间可以增设辅助轴来建立连接关系,连接关系建立后必定会在电机的驱动下促使传动轴自转。The translation frame presents a forward protruding structure on the entire stacking device. The setting of the center of gravity of the stacking device is an important factor affecting the stability of the station. In order to make the center of gravity of the stacking device closer to the mobile loading frame, in this technical solution Among them, the structure in which the translation frame bears the weight of all the secondary translation components is preferred, and the secondary translation components are evenly distributed on the secondary translation components, rather than concentrated in a certain area of the secondary translation components. In this structure, the power assembly II includes a synchronous belt, a pulley, a drive shaft, a motor, and a reducer. The motor is connected to the reducer and the motor is installed on the translation frame through the reducer. The synchronous belt is installed through the pulley. On the transmission shaft, the transmission shaft is movably installed on the installation frame, the transmission shaft is connected to the reducer, the synchronous belt is fixedly connected to the loading object, and the extension direction of the transmission shaft is perpendicular to the translation frame and horizontal to the lifting frame The direction of motion, the motor and the reducer are located at the end of the translation frame connected to the lifting frame. The motor and reducer, which are the heaviest in the power unit II, are all placed at the rear, which is convenient for maintaining the center of gravity of the stacking device at a reasonable position. In addition, the connection relationship between the transmission shaft and the reducer can be based on a direct connection structure or an indirect connection structure, which depends on the adequacy of the space conditions. If the space is sufficient, the transmission shaft is directly connected to the reducer. If the space If the conditions are limited, an auxiliary shaft can be added between the transmission shaft and the reducer to establish a connection relationship. After the connection relationship is established, the transmission shaft must be driven to rotate by the motor.
平移框还担负着承载三级平移部件的重量。同样,三级平移部件可采用不同方案,平移框担负全部三级平移部件的重量。需要阐明,本技术方案中所述三级平移部件包括导轨、动力组件Ⅲ,所述出料部件通过导轨安装在载物件上,所述动力组件Ⅲ设有动力输出部位,所述动力输出部位与出料部件连接并且动力组件Ⅲ驱动出料部件运动。三级平移部件各个不同方案之间的差异主要来自于动力组件Ⅲ的结构,例如动力组件Ⅲ采用气缸、油缸、电缸、直线电机这些集成式部件时,动力组件Ⅱ的动力输出部件与本体紧挨着、所以需要将动力组件Ⅲ设置在平移框上,如此平移框担负全部三级平移部件的重量。The translation frame is also responsible for carrying the weight of the tertiary translation components. Similarly, different schemes can be adopted for the three-stage translation parts, and the translation frame bears the weight of all three-stage translation parts. It needs to be clarified that the three-stage translation component in this technical solution includes a guide rail and a power assembly III, the discharge component is installed on the loading object through the guide rail, the power assembly III is provided with a power output part, and the power output part is connected to the The discharge part is connected and the power assembly III drives the discharge part to move. The difference between the different schemes of the three-stage translation components mainly comes from the structure of the power assembly III. next to each other, so it is necessary to set the power assembly III on the translation frame, so that the translation frame bears the weight of all three stages of translation components.
为了保持堆叠装置的重心更靠近移动式载物框,在本技术方案中优选平移框担负部分三级平移部件的重量的结构。在该结构中动力组件Ⅲ包括同步带、带轮、花键轴、电机、减速器,所述电机与减速器连接并且电机通过减速器安装在平移框上,所述花键轴活动安装在平移框上,所述同步带通过带轮安装在载物件上,其中一个带轮与花键轴活动连接,所述同步带与出料部件固定连接,所述花键轴与减速器连接,所述电机和减速器都位于平移框上与升降框连接的该端。动力组件Ⅲ中重量最大的电机、减速器全部后置,便于维持堆叠装置的重心处于合理位置。In order to keep the center of gravity of the stacking device closer to the movable loading frame, in this technical solution, it is preferred that the translation frame bear part of the weight of the three-stage translation component. In this structure, the power assembly III includes a synchronous belt, a pulley, a spline shaft, a motor, and a reducer. The motor is connected to the reducer and the motor is installed on the translation frame through the reducer. On the frame, the synchronous belt is installed on the load through pulleys, one of the pulleys is movably connected to the spline shaft, the synchronous belt is fixedly connected to the discharge part, and the spline shaft is connected to the reducer. Both the motor and the reducer are located at the end of the translation frame that is connected with the lift frame. The motor and reducer, which are the heaviest in the power unit III, are all placed at the rear, which is convenient for maintaining the center of gravity of the stacking device at a reasonable position.
物品置于输料通道内,在到达预定位置后需要脱离输料通道,前述方案中需要通过人工推动物品才能脱离输料通道,这种操作灵活度高,基于人工操作可以获得理想的堆叠效果,尤其是当物品与预定位置配对关系不到位的则可以通过人工方式人为地做出调整。这样的方式依旧给工人带来一定的劳动强度,在进一步降低工人劳动强度的技术要求下,本实用新型在物品脱离输料通道阶段提供了机械式辅助结构。具体的,所述堆叠装置包括单向推送部件,所述单向推送部件安装在二级平移部件的载物件上,所述单向推送部件包括动力组件Ⅰ、直线推送单元,所述直线推送单元包括引导板、滑台、推板,所述引导板固定安装在载物件上,所述滑台以直线滑动方式活动安装在载物件上,所述滑台在载物件上的运动方向平行于输料通道的延伸方向,所述推板活动安装在滑台上并且推板可在滑台上摆动,所述引导板上设有引导槽,所述推板的一端嵌入在引导槽,所述引导槽设有推送保持部分和升降引导部分,所述推送保持部分和升降引导部分连通,所述推送保持部分呈笔直状并且推送保持部分延伸方向平行于输料通道的延伸方向,所述升降引导部分偏离于推送保持部分的延伸方向,所述推送保持部分到升降框的距离大于升降引导部分到升降框的距离,所述动力组件Ⅰ上设有动力输出部位,所述动力输出部位与滑台连接并且动力组件Ⅰ驱动推板运动,所述推板的另一端的运动范围与输料通道相交。单向推送部件的推板可以在不同行进位置保持不同的空间姿态,在输料通道内推板保持竖直姿态、脱离输料通道后保持水平姿态。推板的姿态变化依靠直线凸轮结构的设计,即直线推送单元整体为一个直线凸轮结构,推板的行进变化与其姿态变化同步。推板的灵活特征,可以非常好的配合产品推入输料通道的操作阶段;当产品向预定位置运动而脱离输料通道的阶段,就不需要人工推动物品,只需要推板限制住物品、同时出料部件脱离预定位置,这样推板在输料通道内相对于出料部件运动,最终物品脱离输料通道。Items are placed in the conveying channel and need to be separated from the conveying channel after reaching the predetermined position. In the previous scheme, the items need to be manually pushed to leave the conveying channel. This kind of operation is highly flexible, and the ideal stacking effect can be obtained based on manual operation. Especially when the matching relationship between the item and the predetermined position is not in place, adjustments can be made manually. Such a method still brings a certain amount of labor intensity to the workers. Under the technical requirement of further reducing the labor intensity of the workers, the utility model provides a mechanical auxiliary structure when the items are separated from the conveying channel. Specifically, the stacking device includes a one-way pushing part, and the one-way pushing part is installed on the object carrier of the secondary translation part, and the one-way pushing part includes a power assembly I, a linear pushing unit, and the linear pushing unit It includes a guide plate, a slide table, and a push plate. The guide plate is fixedly installed on the object-loaded object, and the slide table is movably installed on the object-loaded object in a linear sliding manner. The moving direction of the slide table on the object-loaded object is parallel to the conveying The extension direction of the material channel, the push plate is movably installed on the slide table and the push plate can swing on the slide table, the guide plate is provided with a guide groove, one end of the push plate is embedded in the guide groove, the guide The groove is provided with a push holding part and a lift guide part, the push hold part communicates with the lift guide part, the push hold part is straight and the extension direction of the push hold part is parallel to the extension direction of the conveying channel, and the lift guide part Deviating from the extension direction of the push and hold part, the distance from the push and hold part to the lift frame is greater than the distance from the lift guide part to the lift frame, and the power component I is provided with a power output part, which is connected to the slide table And the power assembly I drives the push plate to move, and the movement range of the other end of the push plate intersects with the material conveying channel. The push plate of the one-way pushing component can maintain different spatial postures in different travel positions, the push plate maintains a vertical posture in the material conveying channel, and maintains a horizontal posture after leaving the material conveying channel. The attitude change of the push plate depends on the design of the linear cam structure, that is, the linear push unit is a linear cam structure as a whole, and the movement change of the push plate is synchronized with the change of its attitude. The flexible feature of the push plate can be very well matched with the operation stage when the product is pushed into the conveying channel; when the product moves to the predetermined position and leaves the conveying channel, there is no need to manually push the item, only the push plate is required to restrict the item, At the same time, the discharge part is separated from the predetermined position, so that the push plate moves relative to the discharge part in the material conveying channel, and finally the articles are separated from the material conveying channel.
上述单向推送部件在直线凸轮的结构基础上实现推送功能,除此之外,可以基于限位结构挡住推板的思路设计推送结构。在该结构中,同样堆叠装置包括单向推送部件,所述单向推送部件安装在二级平移部件的载物件上,所述单向推送部件包括动力组件Ⅰ、直线推送单元,所述直线推送单元包括引导板、滑台、推板,所述引导板固定安装在载物件上,所述滑台以直线滑动方式活动安装在载物件上,所述推板活动安装在滑台上并且推板可在滑台上摆动,所述滑台上设有限位凸起,所述限位凸起位于推板的一端的运动范围内,所述滑台在载物件上的运动方向平行于输料通道的延伸方向,所述动力组件Ⅰ上设有动力输出部位,所述动力输出部位与滑台连接并且动力组件Ⅰ驱动推板运动,所述推板的另一端的运动范围与输料通道相交。The above-mentioned one-way pushing component realizes the pushing function on the basis of the structure of the linear cam. In addition, the pushing structure can be designed based on the idea that the limiting structure blocks the pushing plate. In this structure, the stacking device also includes a one-way pushing part, and the one-way pushing part is installed on the loading object of the secondary translation part, and the one-way pushing part includes a power assembly I, a linear pushing unit, and the linear pushing The unit includes a guide plate, a slide table, and a push plate. The guide plate is fixedly installed on the object carrier, the slide table is movably installed on the object load in a linear sliding manner, the push plate is movably installed on the slide table and the push plate Can swing on the slide table, the slide table is provided with a limit protrusion, the limit protrusion is located within the movement range of one end of the push plate, and the movement direction of the slide table on the loading object is parallel to the material delivery channel The extension direction of the power assembly I is provided with a power output part, the power output part is connected with the slide table and the power assembly I drives the push plate to move, and the movement range of the other end of the push plate intersects with the material delivery channel.
推板在滑台上相对于滑台摆动时,其空间姿态会受到限位凸起的约束,该约束状态与推板的摆动方向有关。在本实用新型中推板向着输料通道内摆动的,推板的一端会与限位凸起越来越远,推板伸入输料通道的该端的空间姿态会从竖直姿态改变为水平姿态、这其中还包括了鉴于竖直姿态和水平姿态两者之间的倾斜姿态;当推板背向输料通道摆动的,推板的一端会与限位凸起接触并受到限位凸起的阻挡,推板最终只能呈现为竖直姿态。由此,物品朝着输料通道内部塞入后不受推板的阻碍,此后在物品与推板之间相对的做相向运动时推板会始终保持竖直姿态,这样单向推送部件实现了单向输送的功能。When the push plate swings on the sliding platform relative to the sliding platform, its spatial attitude will be constrained by the limit protrusion, and the constraint state is related to the swing direction of the push plate. In the utility model, when the push plate swings into the feeding channel, one end of the pushing plate will be farther and farther away from the limit protrusion, and the space posture of the end where the push plate extends into the feeding channel will change from a vertical posture to a horizontal position. Attitude, which also includes the inclined attitude between the vertical attitude and the horizontal attitude; when the push plate swings away from the feeding channel, one end of the push plate will be in contact with the limit protrusion and be received by the limit protrusion. In the end, the push plate can only be presented as a vertical posture. Thus, the article will not be hindered by the push plate after being stuffed into the inside of the conveying channel, and the push plate will always maintain a vertical posture when the article and the push plate move relative to each other afterwards, so that the one-way push component realizes One-way transport function.
上述单向推送部件还可以以下结构实施,所述堆叠装置包括单向推送部件,所述单向推送部件安装在二级平移部件的载物件上,所述单向推送部件包括动力组件Ⅰ、直线推送单元,所述直线推送单元包括引导板、滑台、推板,所述引导板固定安装在载物件上,所述滑台以直线滑动方式活动安装在载物件上,所述推板以竖直姿态固定安装在滑台上,所述滑台在载物件上的运动方向平行于输料通道的延伸方向,所述动力组件Ⅰ上设有动力输出部位,所述动力输出部位与滑台连接并且动力组件Ⅰ驱动推板运动,所述推板的运动范围与输料通道相交。The above-mentioned one-way pushing part can also be implemented in the following structure, the stacking device includes a one-way pushing part, and the one-way pushing part is installed on the loading object of the secondary translation part, and the one-way pushing part includes a power assembly I, a linear The push unit, the linear push unit includes a guide plate, a slide table, and a push plate, the guide plate is fixedly installed on the object-carrying object, the slide table is movably installed on the object-carrying object in a linear sliding manner, and the push plate is vertically The straight posture is fixedly installed on the slide table, and the moving direction of the slide table on the loading object is parallel to the extension direction of the material conveying channel. The power assembly I is provided with a power output part, and the power output part is connected with the slide table. And the power assembly I drives the push plate to move, and the movement range of the push plate intersects with the material conveying channel.
动力组件Ⅰ也遵循维持堆叠装置的重心处于合理位置的设计原则,故采用以下方案,所述动力组件Ⅰ包括同步带、带轮、花键轴、电机、减速器,所述电机与减速器连接并且电机通过减速器安装在平移框上,所述花键轴活动安装在平移框上,所述同步带通过带轮安装在载物件上,其中一个带轮与花键轴活动连接,所述同步带与滑台固定连接,所述花键轴与减速器连接,所述电机和减速器都位于平移框上与升降框连接的该端。The power assembly I also follows the design principle of maintaining the center of gravity of the stacking device at a reasonable position, so the following scheme is adopted. The power assembly I includes a synchronous belt, a pulley, a spline shaft, a motor, and a reducer. The motor is connected to the reducer And the motor is installed on the translation frame through the reducer, the spline shaft is movably installed on the translation frame, the synchronous belt is installed on the loading object through the pulley, one of the pulleys is movably connected with the spline shaft, and the synchronous The belt is fixedly connected with the slide table, the spline shaft is connected with the reducer, and both the motor and the reducer are located at the end of the translation frame connected with the lift frame.
为了减少物品在输料通道内受到的摩擦力,使得物品容易被推动,所述出料部件上设有滚动件,所述滚动件位于输料通道的底部。滚动件可以采用滚筒和万向滚珠。In order to reduce the frictional force on the articles in the conveying channel so that the articles can be pushed easily, the discharge member is provided with a rolling member, and the rolling member is located at the bottom of the conveying passage. Rollers and universal balls can be used as rolling parts.
本实用新型采用上述技术方案:堆叠装置可替代人工完成厢内的大重量物品举升工作,降低工人劳动强度、提高作业安全性、也提高了作业量和作业效率;具有移动特征、移动自如,能够根据操作要求移动至理想位置。The utility model adopts the above-mentioned technical scheme: the stacking device can replace the manual lifting of heavy items in the cabin, reduce the labor intensity of workers, improve the safety of work, and also improve the workload and work efficiency; Can be moved to the ideal position according to the operation requirements.
附图说明Description of drawings
下面结合附图和具体实施方式对本实用新型作进一步具体说明。Below in conjunction with accompanying drawing and specific embodiment, the utility model is described further in detail.
图1为本实用新型一种堆叠装置的第一种实施例的主视图;Fig. 1 is the front view of the first embodiment of a stacking device of the present invention;
图2为本实用新型一种堆叠装置的第一种实施例的俯视图;Fig. 2 is a top view of a first embodiment of a stacking device of the present invention;
图3为本实用新型一种堆叠装置的第一种实施例的右视图;Fig. 3 is a right view of the first embodiment of a stacking device of the present invention;
图4为本实用新型一种堆叠装置的第一种实施例的立体图Ⅰ;Fig. 4 is a perspective view I of a first embodiment of a stacking device of the present invention;
图5为本实用新型一种堆叠装置的第一种实施例的立体图Ⅱ;Fig. 5 is a perspective view II of the first embodiment of a stacking device of the present invention;
图6为本实用新型一种堆叠装置的第一种实施例的移动式载物框、升降框、升降部件的组合示意图;Fig. 6 is a schematic diagram of the combination of the mobile loading frame, lifting frame, and lifting components of the first embodiment of a stacking device of the present invention;
图7为本实用新型一种堆叠装置的第一种实施例的二级平移部件与三级平移部件的组合示意图;Fig. 7 is a schematic diagram of the combination of the secondary translation component and the tertiary translation component of the first embodiment of a stacking device of the present invention;
图8为本实用新型一种堆叠装置的第二种实施例的立体图;Fig. 8 is a perspective view of a second embodiment of a stacking device of the present invention;
图9为本实用新型一种堆叠装置的第二种实施例的使用示意图;Fig. 9 is a schematic diagram of the use of the second embodiment of a stacking device of the present invention;
图10为本实用新型一种堆叠装置的第二种实施例的二级平移部件、三级平移部件以及单向推送部件的组合示意图Ⅰ;Fig. 10 is a combined schematic diagram I of the secondary translation component, the tertiary translation component and the one-way pushing component of the second embodiment of a stacking device of the present invention;
图11为本实用新型一种堆叠装置的第二种实施例的二级平移部件、三级平移部件以及单向推送部件的组合示意图Ⅱ;Fig. 11 is a schematic diagram II of the combination of the secondary translation component, the tertiary translation component and the one-way pushing component of the second embodiment of a stacking device of the present invention;
图12为本实用新型一种堆叠装置的第二种实施例的二级平移部件、三级平移部件以及单向推送部件的组合示意图Ⅲ;Fig. 12 is a combined schematic diagram III of the second embodiment of a stacking device of the present invention, the secondary translation component, the tertiary translation component and the one-way pushing component;
图13为本实用新型一种堆叠装置的第三种实施例的单向推送部件的使用示意图。Fig. 13 is a schematic diagram of the use of the one-way pushing component of the third embodiment of a stacking device of the present invention.
具体实施方式Detailed ways
如图1、2、3、4、5、6、7所示,本实用新型第一种实施例。As shown in Figures 1, 2, 3, 4, 5, 6, and 7, the first embodiment of the utility model.
堆叠装置包括移动式载物框1、升降框2、升降部件3、平移框4、一级平移部件24、出料部件5、二级平移部件、三级平移部件。The stacking device includes a
移动式载物框1为框架结构,其底部设有行走组件6,本实施例中行走组件6采用滚轮。The
升降框2也为框架结构,升降框2通过升降部件3活动安装在移动式载物框1上。该升降部件3包括导轨、丝杆、丝杆套、电机和减速器。电机和减速器组合后安装在移动式载物框1上,丝杆以竖直方式活动安装在移动式载物框1上,减速器与丝杆之间通过同步带连接。导轨包括直线滑轨和滑套,直线滑轨以竖直方式固定安装在移动式载物框1上、滑套固定安装在升降框2上,升降框2通过直线滑轨嵌入滑套与移动式载物框1活动连接。丝杆套固定在升降框2上,丝杆与丝杆套螺纹配合。丝杆自转带动升降框2在移动式载物框1上做竖直方向的直线运动,进而升降部件3驱动升降框2在竖直方向上运动、获得升降的效果。The
平移框4也为框架结构。平移框4通过一级平移部件24活动安装在升降框2上。一级平移部件24包括导轨、同步带、带轮、电机和减速器。电机和减速器组合安装在升降框2上,同步带通过带轮安装在升降框2上并且其中一个带轮安装在减速器上,同步带安装后展开形成两端呈弧形、中间呈笔直状的结构。导轨包括直线滑轨和滑套,直线滑轨以水平方式固定安装在升降框2上,滑套固定安装在平移框4上,平移框4通过直线滑轨嵌入滑套与升降框2活动连接。同步带与平移框4固定连接,电机驱动同步带运转后带动平移框4运动,进而一级平移部件24驱动平移框4在水平方向上运动。平移框4在整个堆叠装置上获得大幅度左右平移的效果。The
二级平移部件还包括导杆7、动力组件Ⅱ8、载物件9。平移框4内部固定设置分开分布的导杆7,导杆7之间相互平行,导杆7的中心线平行于平移框4相对于升降框2水平运动的方向。The secondary translation component also includes a
动力组件Ⅱ8包括同步带、带轮、传动轴10、辅助轴11、电机、减速器。平移框4上设有两根传动轴10,传动轴10以活动方式安装在平移框4的两侧,传动轴10的中心线垂直于导杆7的中心线,传动轴10可做自转运动,电机和减速器组合安装在平移框4上、并且电机和减速器都位于平移框4上与升降框2连接的该端。The power assembly II8 includes a synchronous belt, a pulley, a
辅助轴11长度大于传动轴10的长度,它们都活动安装在平移框4上且相互之间平行,辅助轴11一端与减速器的输出轴固定连接。动力组件Ⅱ8中只有一根传动轴10配置了辅助轴11,也就是动力组件Ⅱ8上只设置了一根辅助轴11。电机和减速器的安装位置受到空间限制,使得减速器与传动轴10之间不能直接连接,辅助轴11上设有带轮、传动轴10上设有带轮,辅助轴11与传动轴10之间通过在带轮上安装传动带而建立连接关系,辅助轴11转动时传动轴10同步自转。这样传动轴10与减速器之间间接连接,电机启动后可以驱动传动轴10转动。传动轴10上安装有带轮,同步带安装在带轮上,同步带展开形成两端呈弧形、中间呈笔直状的结构。同步带可受电机驱动而运动,同步带上呈笔直状的部位作为动力组件Ⅱ8的动力输出部位与载物件9固定连接,载物件9还以滑动方式安装在导杆7上,导杆7穿过载物件9,所以同步带可以驱动载物件9运动。二级平移部件包括两个载物件9,两个载物件9在平移框4上沿着导轨做直线运动且间距固定,其运动方向平行于平移框4相对于升降框2水平运动的方向。
三级平移部件包括导轨、动力组件Ⅲ12。导轨包括直线滑轨和滑套,直线滑轨固定安装在载物件9上;出料部件5为半封闭式结构,其横截面呈“凹”形,出料部件5由板材弯折而成,滑套固定在出料部件5上。安装后,出料部件5位于平移框4的下方。出料部件5可以在载物件9上直线滑动,出料部件5相对于载物件9滑动的运动方向垂直于平移框4相对于升降框2水平运动的方向。出料部件5内部中空区域为输料通道,输料通道的延伸方向也垂直于平移框4相对于升降框2水平运动的方向。The three-level translation components include guide rails and power components III12. The guide rail includes a linear slide rail and a sliding sleeve, and the linear slide rail is fixedly installed on the
动力组件Ⅲ12包括同步带、带轮、花键轴13、电机、减速器。电机和减速器组合安装在平移框4上、并且电机和减速器都位于平移框4上与升降框2连接的该端,花键轴13活动安装在平移框4上,花键轴13上设有带轮、减速器的输出轴上也设有带轮,花键轴13与减速器之间通过在带轮上安装传动带连接在一起;同步带通过带轮安装在载物件9上,安装同步带的其中一个带轮与花键轴13活动连接、该带轮可以在花键轴13上延着花键轴13的中心线滑动。当电机启动后,动力通过传动带传递至花键轴13,花键轴13转动而带动同步带运动。同步带在载物件9上展开后形成笔直状的部位,该部位作为整个动力组件Ⅲ12的动力输出部位与出料部件5固定连接,动力组件Ⅲ12就能驱动出料部位运动。三级平移部件中导轨安装在载物件9上、动力组件Ⅲ12都安装在平移框4上,该结构可以确保平移框4能够将有效的负荷用于承载物品、而不是过多的用于承载整机的部件。The power assembly III12 includes a synchronous belt, a pulley, a
初始状态下,升降框2位于移动式载物框1的下部,升降框2的高度较低、使得平移框4和出料部件5也位于较低的工位;出料部件5被置于平移框4的中间位置并且处于靠近升降框2的位置,也就是出料部件5紧挨着移动式载物框1。In the initial state, the elevating
使用时,工人用力推动堆叠装置至作业区域,接着工人从移动式载物框1的一侧将承重的物品塞入输料通道内,位于移动式载物框1另一侧的平移框4、出料部件5担负承载任务。首先,将物品置于设定高度,由升降部件3驱动升降框2做上升运动;接着,物品处于设定高度后调整物品在该高度下的水平位置,先由一级平移部件24驱动平移框4做平移运动,以到达大致范围,再由二级平移部件驱动出料部件5平移运动,以到达精准位置;再接着,三级平移部件驱动出料部件5平移运动,出料部件5载着物品开始向远离移动式载物框1的方向运动,直至出料部件5进入指定位置,此时物品刚好处于指定位置、但还在输料通道内;最后,工人只需要用工件顶住物品,出料部件5朝着移动式载物框1所在位置运动,促使出料部件5与物品之间产生相对运动,那样物品就从输料通道内脱离、直接落入指定位置。出料部件5与物品脱离后就恢复至初始状态。When in use, the worker pushes the stacking device to the work area, and then the worker stuffs the load-bearing items into the feeding channel from one side of the
在上述过程中,堆叠装置很好地起到了替代人工搬运物品的作用。In the above process, the stacking device has played a good role in replacing the manual handling of items.
如图8、9、10、11、12所示,本实用新型第二种实施例。本实施例与第一种实施例的不同之处在于堆叠装置还包括单向推送部件,该单向推送部件的功能在于以机械方式替代人工顶住物品。可基于第一种实施例中的部件名称及标号来理解本实施例。As shown in Figures 8, 9, 10, 11 and 12, the second embodiment of the utility model. The difference between this embodiment and the first embodiment is that the stacking device further includes a one-way pushing component, and the function of the one-way pushing component is to mechanically replace the manual support of the items. This embodiment can be understood based on the part names and symbols in the first embodiment.
单向推送部件包括动力组件Ⅰ14、直线推送单元,其中直线推送单元包括引导板16、滑台17、推板18。引导板16固定安装在其中一个载物件9上。滑台17以滑动方式安装在载物件9上,滑台17可以在载物件9上做直线滑动运动,滑台17在载物件9上的运动方向平行于输料通道的延伸方向。推板18活动安装在滑台17上并且推板18可在滑台17上摆动,推板18与滑台17的结合部位偏向于推板18的一端,这使得滑台17上的推板18在基于滑台17获得的支点的两侧的长度不相同即一侧长、一侧短。引导板16上设有引导槽19,引导槽19由推送保持部分20和升降引导部分21组成,推送保持部分20呈笔直状并且推送保持部分20延伸方向平行于输料通道的延伸方向,推送保持部分20和升降引导部分21两者连通、升降引导部分21位于推送保持部分20的一端,由于升降引导部分21呈弧状,使得升降引导部分21偏离于推送保持部分20的延伸方向,推送保持部分20到升降框2的距离大于升降引导部分21到升降框2的距离。推板18位于支点一侧较短的该端设有轴承22,轴承22的中心线垂直于推板18的延伸方向,轴承22嵌入在引导槽19内。推板18在引导板16上行进后,推板18的一端处于推送保持部分20内时推板18的另一端保持竖直姿态,推板18的一端进入升降引导部分21后推板18的另一端即位于支点另一侧较长的该端会保从竖直姿态变为倾斜姿态、最终变为水平姿态。The one-way pushing component includes a power assembly I14 and a linear pushing unit, wherein the linear pushing unit includes a
动力组件Ⅰ14包括同步带、带轮、花键轴15、电机、减速器。电机和减速器组合后安装在平移框4上,电机通过减速器安装在平移框4上并且电机和减速器都位于平移框4上与升降框2连接的该端,减速器的输出轴上安装有带轮。花键轴15活动安装在平移框4上,花键轴15的中心线平行于平移框4相对于升降框2水平运动的方向;花键轴15可以在平移框4上做自转运动,花键轴15上也安装有带轮,花键轴15与减速器之间通过传动带连接,传动带安装在带轮上。同步带通过带轮安装在载物件9上,安装该同步带的其中一个带轮与花键轴15活动连接,带轮可以在花键轴15上延着花键轴15的中心线平移,当花键轴15自转后可以带动同步带运转;同步带安装在带轮上,同步带由此在载物件9上展开形成笔直状部位,该笔直状部位作为动力输出部位与滑台17固定连接。动力组件Ⅰ14驱动滑台17运动的,则推板18也受到驱动作用。The power assembly I14 includes a synchronous belt, a pulley, a
直线推送单元为直线凸轮结构,推板18在引导板16上会受到来自滑台17以及引导板16在引导槽19处的限制作用,促使推板18随着引导槽19的结构而变化其空间姿态。推板18的运动范围与输料通道相交,推板18上能够伸入输料通道内的该端即为推板18位于支点另一侧较长的该端,推板18被驱动后沿着引导板16运动、其能够伸入输料通道的该端获得的姿态包括竖直姿态、倾斜姿态、水平姿态。推板18伸入输料通道的该端处于输料通道内只呈现为竖直姿态、当处于脱离输料通道时呈现为倾斜姿态和水平姿态。初始状态下,推板18脱离输料通道且处于水平姿态。使用时,物品刚好处于指定位置、但还在输料通道内,推板18朝着物品所在位置运动;推板18从水平姿态变为倾斜姿态、再变为竖直姿态,同时空间位置持续不断地朝着物品所在位置靠近;直至推板18顶住物品,此时推板18对物品的操作相当于替代了实施例一中人工顶住物品的操作。出料部件5朝着脱离物品的方向运动,推板18在动力组件Ⅰ14驱动下继续维持顶住物品的状态,直至物品完全脱离输料通道。The linear push unit is a linear cam structure, and the
本实用新型第三种实施例。本实施例与第一种实施例的不同之处在于堆叠装置还包括单向推送部件,该单向推送部件的功能在于以机械方式替代人工顶住物品。可基于第一种实施例和第二种实施例中的部件名称及标号来理解本实施例。The third embodiment of the utility model. The difference between this embodiment and the first embodiment is that the stacking device further includes a one-way pushing component, and the function of the one-way pushing component is to mechanically replace the manual support of the items. This embodiment can be understood based on the part names and symbols in the first embodiment and the second embodiment.
单向推送部件包括动力组件Ⅰ14、直线推送单元,其中直线推送单元包括引导板16、滑台17、推板18。引导板16固定安装在其中一个载物件9上。滑台17以滑动方式安装在载物件9上,滑台17可以在载物件9上做直线滑动运动,滑台17在载物件9上的运动方向平行于输料通道的延伸方向。如图13所示,推板18活动安装在滑台17上并且推板18可在滑台17上摆动,推板18与滑台17的结合部位偏向于推板18的一端,这使得滑台17上的推板18在基于滑台17获得的支点的两侧的长度不相同即一侧长、一侧短。滑台17设有限位凸起23,限位凸起23所在位置刚好处于推板18在滑台17上做摆动运动的范围内,当推板18摆动后推板18在支点一侧较短的该端会受到限位凸起23的阻挡作用、此时推板18在支点一侧较长的该端处于竖直姿态并且具有朝着远离输料通道的趋势,推板18反向运动后推板18在支点一侧较短的该端不受限位凸起23的限制、推板18在支点一侧较长的该端会顺应外力摆动而从竖直姿态变化为倾斜姿态或者水平姿态;如此推板18摆动的动作存在运动区域受限的情况,宏观上表现为直线推送单元在推板18处具有单向通过的特征。初始状态下推板18受自重影响而处于其在支点一侧较长的该端为竖直姿态的状态中。The one-way pushing component includes a power assembly I14 and a linear pushing unit, wherein the linear pushing unit includes a
动力组件Ⅰ14包括同步带、带轮、花键轴15、电机、减速器。电机和减速器组合后安装在平移框4上,电机通过减速器安装在平移框4上并且电机和减速器都位于平移框4上与升降框2连接的该端,减速器的输出轴上安装有带轮。花键轴15活动安装在平移框4上,花键轴15的中心线平行于平移框4相对于升降框2水平运动的方向;花键轴15可以在平移框4上做自转运动,花键轴15上也安装有带轮,花键轴15与减速器之间通过传动带连接,传动带安装在带轮上。同步带通过带轮安装在载物件9上,安装该同步带的其中一个带轮与花键轴15活动连接,带轮可以在花键轴15上延着花键轴15的中心线平移,当花键轴15自转后可以带动同步带运转;同步带安装在带轮上,同步带由此在载物件9上展开形成笔直状部位,该笔直状部位作为动力输出部位与滑台17固定连接。动力组件Ⅰ14驱动滑台17运动的,则推板18也受到驱动作用。The power assembly I14 includes a synchronous belt, a pulley, a
推板18的运动范围与输料通道相交。初始状态下,推板18脱离输料通道、并且推板18与出料部件5之间间隔较大的距离,这样便于物品塞入输料通道内。塞入物品时,物品先触碰推板18,将推板18在支点一侧较长的该端朝着输料通道所在位置推动,逐渐使推板18从竖直姿态变为倾斜姿态,若物品高度较大的则推板18最终会经历水平姿态。使用时,物品刚好处于指定位置、但还在输料通道内,推板18朝着物品所在位置运动;推板18一直保持竖直姿态,同时空间位置持续不断地朝着物品所在位置靠近;直至推板18顶住物品,此时推板18对物品的操作相当于替代了实施例一中人工顶住物品的操作。出料部件5朝着脱离物品的方向运动,推板18在动力组件Ⅰ14驱动下继续维持顶住物品的状态,直至物品完全脱离输料通道。The range of motion of the
本实用新型第四种实施例。本实施例与第一种实施例的不同之处在于堆叠装置还包括单向推送部件,该单向推送部件的功能在于以机械方式替代人工顶住物品。The fourth embodiment of the utility model. The difference between this embodiment and the first embodiment is that the stacking device further includes a one-way pushing component, and the function of the one-way pushing component is to mechanically replace the manual support of the items.
单向推送部件包括动力组件Ⅰ、直线推送单元,其中直线推送单元包括引导板、滑台、推板。引导板固定安装在其中一个载物件上。滑台以滑动方式安装在载物件上,滑台可以在载物件上做直线滑动运动,滑台在载物件上的运动方向平行于输料通道的延伸方向。推板固定安装在滑台上,推板始终保持竖直姿态。The one-way pushing components include power assembly I and a linear pushing unit, wherein the linear pushing unit includes a guide plate, a sliding table, and a pushing plate. The guide plate is fixedly mounted on one of the loading objects. The sliding table is installed on the loading object in a sliding manner, and the sliding table can perform linear sliding motion on the loading object, and the moving direction of the sliding table on the loading object is parallel to the extending direction of the conveying channel. The push plate is fixedly installed on the slide table, and the push plate always maintains a vertical posture.
动力组件Ⅰ包括同步带、带轮、花键轴、电机、减速器。电机和减速器组合后安装在平移框上,电机通过减速器安装在平移框上并且电机和减速器都位于平移框上与升降框连接的该端,减速器的输出轴上安装有带轮。花键轴活动安装在平移框上,花键轴的中心线平行于平移框相对于升降框水平运动的方向;花键轴可以在平移框上做自转运动,花键轴上也安装有带轮,花键轴与减速器之间通过传动带连接,传动带安装在带轮上。同步带通过带轮安装在载物件上,安装该同步带的其中一个带轮与花键轴活动连接,带轮可以在花键轴上延着花键轴的中心线平移,当花键轴自转后可以带动同步带运转;同步带安装在带轮上,同步带由此在载物件上展开形成笔直状部位,该笔直状部位作为动力输出部位与滑台固定连接。动力组件Ⅰ驱动滑台运动的,则推板也受到驱动作用。Power assembly Ⅰ includes synchronous belt, pulley, spline shaft, motor and reducer. The motor and the reducer are combined and installed on the translation frame, the motor is installed on the translation frame through the reducer and both the motor and the reducer are located at the end connected to the lifting frame on the translation frame, and a pulley is installed on the output shaft of the reducer. The spline shaft is movably installed on the translation frame, and the centerline of the spline shaft is parallel to the horizontal movement direction of the translation frame relative to the lifting frame; the spline shaft can rotate on the translation frame, and a pulley is also installed on the spline shaft , The spline shaft and the reducer are connected by a transmission belt, and the transmission belt is installed on the pulley. The synchronous belt is installed on the load through the pulley, and one of the pulleys on which the synchronous belt is installed is movably connected with the spline shaft. The pulley can translate along the center line of the spline shaft on the spline shaft. When the spline shaft rotates It can drive the synchronous belt to run; the synchronous belt is installed on the pulley, and the synchronous belt is thus unfolded on the load to form a straight part, which is used as a power output part and fixedly connected with the slide table. If the power component I drives the sliding table to move, the push plate is also driven.
推板的运动范围与输料通道相交。初始状态下,推板脱离输料通道、并且推板与出料部件之间间隔较大的距离,这样便于物品塞入输料通道内。使用时,物品刚好处于指定位置、但还在输料通道内,推板朝着物品所在位置运动;推板一直保持竖直姿态,同时空间位置持续不断地朝着物品所在位置靠近;直至推板顶住物品,此时推板对物品的操作相当于替代了实施例一中人工顶住物品的操作。出料部件朝着脱离物品的方向运动,推板在动力组件Ⅰ驱动下继续维持顶住物品的状态,直至物品完全脱离输料通道。The range of motion of the push plate intersects with the conveying channel. In the initial state, the push plate is separated from the material conveying channel, and there is a large distance between the push plate and the discharge member, which facilitates stuffing of articles into the material conveying channel. When in use, the item is just at the specified position but still in the conveying channel, and the push plate moves towards the position of the item; the push plate keeps a vertical posture, and at the same time, the spatial position continues to approach the position of the item; until the push plate To withstand the object, at this time, the operation of the push plate on the object is equivalent to replacing the manual operation of the object in the first embodiment. The discharge part moves in the direction of leaving the article, and the push plate continues to hold the article under the drive of the power unit I until the article is completely out of the conveying channel.
本实用新型第五种实施例。本实施例与第一种实施例的不同之处在于出料部件5上设有滚动件,该滚动件采用滚筒,滚筒位于输料通道的底部。The fifth embodiment of the utility model. The difference between this embodiment and the first embodiment is that a rolling member is provided on the
本实用新型第六种实施例。本实施例与第二种实施例的不同之处在于出料部件5上设有滚动件,该滚动件采用滚筒,滚筒位于输料通道的底部。The sixth embodiment of the utility model. The difference between this embodiment and the second embodiment is that a rolling member is provided on the
本实用新型第七种实施例。本实施例与第三种实施例的不同之处在于出料部件5上设有滚动件,该滚动件采用滚筒,滚筒位于输料通道的底部。The seventh embodiment of the utility model. The difference between this embodiment and the third embodiment is that a rolling member is provided on the
本实用新型第八种实施例。本实施例与第四种实施例的不同之处在于出料部件5上设有滚动件,该滚动件采用滚筒,滚筒位于输料通道的底部。The eighth embodiment of the utility model. The difference between this embodiment and the fourth embodiment is that a rolling member is provided on the
本实用新型第九种实施例。本实施例与第五种实施例的不同之处在于滚动件采用万向滚珠。The ninth embodiment of the utility model. The difference between this embodiment and the fifth embodiment is that the rolling element adopts universal balls.
本实用新型第十种实施例。本实施例与第六种实施例的不同之处在于滚动件采用万向滚珠。The tenth embodiment of the utility model. The difference between this embodiment and the sixth embodiment is that the rolling element adopts universal balls.
本实用新型第十一种实施例。本实施例与第七种实施例的不同之处在于滚动件采用万向滚珠。The eleventh embodiment of the utility model. The difference between this embodiment and the seventh embodiment is that the rolling element adopts universal balls.
本实用新型第十二种实施例。本实施例与第八种实施例的不同之处在于滚动件采用万向滚珠。The twelfth embodiment of the utility model. The difference between this embodiment and the eighth embodiment is that the rolling element adopts universal balls.
本实用新型第十三种实施例。本实施例与第一种实施例的不同之处在于动力组件Ⅱ中传动轴的一端与减速器的输出轴通过传动带固定连接,传动轴直接连接减速器的结构、规避了辅助轴的结构因素。The thirteenth embodiment of the utility model. The difference between this embodiment and the first embodiment is that one end of the transmission shaft in the power assembly II is fixedly connected with the output shaft of the reducer through a transmission belt, and the structure in which the transmission shaft is directly connected to the reducer avoids the structural factors of the auxiliary shaft.
本实用新型第十四种实施例。本实施例与第二种实施例的不同之处在于动力组件Ⅱ中传动轴的一端与减速器的输出轴通过传动带固定连接,传动轴直接连接减速器的结构、规避了辅助轴的结构因素。The fourteenth embodiment of the utility model. The difference between this embodiment and the second embodiment is that one end of the transmission shaft in the power assembly II is fixedly connected with the output shaft of the reducer through a transmission belt, and the structure in which the transmission shaft is directly connected to the reducer avoids the structural factors of the auxiliary shaft.
本实用新型第十五种实施例。本实施例与第三种实施例的不同之处在于动力组件Ⅱ中传动轴的一端与减速器的输出轴通过传动带固定连接,传动轴直接连接减速器的结构、规避了辅助轴的结构因素。The fifteenth embodiment of the utility model. The difference between this embodiment and the third embodiment is that one end of the transmission shaft in the power assembly II is fixedly connected with the output shaft of the reducer through a transmission belt, and the structure in which the transmission shaft is directly connected to the reducer avoids the structural factors of the auxiliary shaft.
本实用新型第十六种实施例。本实施例与第四种实施例的不同之处在于动力组件Ⅱ中传动轴的一端与减速器的输出轴通过传动带固定连接,传动轴直接连接减速器的结构、规避了辅助轴的结构因素。The sixteenth embodiment of the utility model. The difference between this embodiment and the fourth embodiment is that one end of the transmission shaft in the power assembly II is fixedly connected with the output shaft of the reducer through a transmission belt, and the structure in which the transmission shaft is directly connected to the reducer avoids the structural factors of the auxiliary shaft.
本实用新型第十七种实施例。本实施例与第五种实施例的不同之处在于动力组件Ⅱ中传动轴的一端与减速器的输出轴通过传动带固定连接,传动轴直接连接减速器的结构、规避了辅助轴的结构因素。The seventeenth embodiment of the utility model. The difference between this embodiment and the fifth embodiment is that one end of the transmission shaft in the power assembly II is fixedly connected with the output shaft of the reducer through a transmission belt, and the structure in which the transmission shaft is directly connected to the reducer avoids the structural factors of the auxiliary shaft.
本实用新型第十八种实施例。本实施例与第六种实施例的不同之处在于动力组件Ⅱ中传动轴的一端与减速器的输出轴通过传动带固定连接,传动轴直接连接减速器的结构、规避了辅助轴的结构因素。The eighteenth embodiment of the utility model. The difference between this embodiment and the sixth embodiment is that one end of the transmission shaft in the power assembly II is fixedly connected with the output shaft of the reducer through a transmission belt, and the structure in which the transmission shaft is directly connected to the reducer avoids the structural factors of the auxiliary shaft.
本实用新型第十九种实施例。本实施例与第七种实施例的不同之处在于动力组件Ⅱ中传动轴的一端与减速器的输出轴通过传动带固定连接,传动轴直接连接减速器的结构、规避了辅助轴的结构因素。The nineteenth embodiment of the utility model. The difference between this embodiment and the seventh embodiment is that one end of the transmission shaft in the power assembly II is fixedly connected to the output shaft of the reducer through a transmission belt, and the structure in which the transmission shaft is directly connected to the reducer avoids the structural factors of the auxiliary shaft.
本实用新型第二十种实施例。本实施例与第八种实施例的不同之处在于动力组件Ⅱ中传动轴的一端与减速器的输出轴通过传动带固定连接,传动轴直接连接减速器的结构、规避了辅助轴的结构因素。The twentieth embodiment of the utility model. The difference between this embodiment and the eighth embodiment is that one end of the transmission shaft in the power assembly II is fixedly connected with the output shaft of the reducer through a transmission belt, and the structure in which the transmission shaft is directly connected to the reducer avoids the structural factors of the auxiliary shaft.
本实用新型第二十一种实施例。本实施例与第九种实施例的不同之处在于动力组件Ⅱ中传动轴的一端与减速器的输出轴通过传动带固定连接,传动轴直接连接减速器的结构、规避了辅助轴的结构因素。The twenty-first embodiment of the utility model. The difference between this embodiment and the ninth embodiment is that one end of the transmission shaft in the power assembly II is fixedly connected with the output shaft of the reducer through a transmission belt, and the transmission shaft is directly connected to the structure of the reducer, avoiding the structural factors of the auxiliary shaft.
本实用新型第二十二种实施例。本实施例与第十种实施例的不同之处在于动力组件Ⅱ中传动轴的一端与减速器的输出轴通过传动带固定连接,传动轴直接连接减速器的结构、规避了辅助轴的结构因素。The twenty-second embodiment of the utility model. The difference between this embodiment and the tenth embodiment is that one end of the transmission shaft in the power assembly II is fixedly connected with the output shaft of the reducer through a transmission belt, and the structure in which the transmission shaft is directly connected to the reducer avoids the structural factors of the auxiliary shaft.
本实用新型第二十三种实施例。本实施例与第十一种实施例的不同之处在于动力组件Ⅱ中传动轴的一端与减速器的输出轴通过传动带固定连接,传动轴直接连接减速器的结构、规避了辅助轴的结构因素。The twenty-third embodiment of the utility model. The difference between this embodiment and the eleventh embodiment is that one end of the transmission shaft in the power assembly II is fixedly connected with the output shaft of the reducer through a transmission belt, and the transmission shaft is directly connected to the structure of the reducer, avoiding the structural factors of the auxiliary shaft .
本实用新型第二十四种实施例。本实施例与第十二种实施例的不同之处在于动力组件Ⅱ中传动轴的一端与减速器的输出轴通过传动带固定连接,传动轴直接连接减速器的结构、规避了辅助轴的结构因素。The twenty-fourth embodiment of the utility model. The difference between this embodiment and the twelfth embodiment is that one end of the transmission shaft in the power assembly II is fixedly connected with the output shaft of the reducer through a transmission belt, and the structure in which the transmission shaft is directly connected to the reducer avoids the structural factors of the auxiliary shaft .
上述任意一个实施例中的出料部件可采用两块弯折呈L形的板材构建、从而得到新的实施例,一块板材安装在其中一个载物件上、另一块板材安装在另一个载物件上。两块板材之间相向而对,由此在两块板材之间形成输料通道。The discharge part in any one of the above embodiments can be constructed by using two plates bent into an L shape, so as to obtain a new embodiment, one plate is installed on one of the loading objects, and the other plate is installed on the other object loading . The two boards face each other, thus forming a material delivery channel between the two boards.
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN108820668A (en) * | 2018-07-03 | 2018-11-16 | 上海诺力智能科技有限公司 | A kind of storage automatic material fetching machine |
| CN115285716A (en) * | 2021-11-10 | 2022-11-04 | 杭州中水机器人制造有限公司 | Stacking device |
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| JP2995152B2 (en) * | 1995-11-09 | 1999-12-27 | オークラ輸送機株式会社 | Stacking device |
| KR101474762B1 (en) * | 2014-04-11 | 2014-12-22 | 김재석 | Automatic stacking apparatus |
| CN206939925U (en) * | 2017-06-30 | 2018-01-30 | 河南小大机器人股份公司 | Automatic stacking machine |
| CN109178950B (en) * | 2018-06-29 | 2020-02-07 | 浙江大学 | Automatic material stacking device |
| CN109019076B (en) * | 2018-08-09 | 2023-03-28 | 芜湖达成储运有限公司 | Box stacking device, stacking system and stacking method |
| CN211338032U (en) * | 2019-12-31 | 2020-08-25 | 石家庄博德宁机械设备有限公司 | Novel automatic loading system |
| CN218465013U (en) * | 2021-11-10 | 2023-02-10 | 杭州中水机器人制造有限公司 | Stacking device |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108820668A (en) * | 2018-07-03 | 2018-11-16 | 上海诺力智能科技有限公司 | A kind of storage automatic material fetching machine |
| CN108820668B (en) * | 2018-07-03 | 2023-11-28 | 上海诺力智能科技有限公司 | Automatic reclaimer of storage |
| CN115285716A (en) * | 2021-11-10 | 2022-11-04 | 杭州中水机器人制造有限公司 | Stacking device |
| CN115285716B (en) * | 2021-11-10 | 2025-12-02 | 杭州中水机器人制造有限公司 | A stacking device |
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