CN218428988U - Extrusion forming device is used in brick production of permeating water - Google Patents
Extrusion forming device is used in brick production of permeating water Download PDFInfo
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Abstract
Description
技术领域technical field
本实用新型涉及透水砖领域,尤其涉及一种透水砖生产用挤压成形装置。The utility model relates to the field of permeable bricks, in particular to an extrusion forming device for producing permeable bricks.
背景技术Background technique
透水砖,也叫渗水砖、荷兰砖等,属于绿色环保新型建材,原材料多采用水泥、砂、矿渣、粉煤灰等环保材料为主高压成形,不可为高温烧制;整砖为一次性压缩而成,不得分层压制,形成上下一致不分层的同质砖,表面无龟裂、脱层现象;耐磨性好,挤压后不出现表面脱落,适合更高的负重使用环境;透水性好、防滑功能强;色泽自然、持久;使用寿命长;外表光滑,边角清晰,线条整齐。Permeable bricks, also known as permeable bricks, Dutch bricks, etc., are green and environmentally friendly new building materials. The raw materials are mainly made of cement, sand, slag, fly ash and other environmentally friendly materials. High-pressure forming is not allowed for high-temperature firing; the whole brick is one-time compression It is formed without layering and pressing, forming a homogeneous brick that is consistent from top to bottom without layering, without cracks or delamination on the surface; good wear resistance, no surface falling off after extrusion, suitable for higher load-bearing environments; water permeable Good durability, strong anti-skid function; natural and long-lasting color; long service life; smooth appearance, clear corners, and neat lines.
目前,在透水砖制作的过程中,需要对透水砖制作的原材料进行挤压,然后使得透水砖基本成型,但是现有的部分透水砖生产用挤压成形装置在进行透水砖填料的过程中,不便于工作人员观察填料的具体过程与填料是否合理,降低了透水砖的生产质量。At present, in the process of making permeable bricks, it is necessary to extrude the raw materials for making permeable bricks, and then make the permeable bricks basically formed. It is not convenient for the staff to observe the specific process of the filler and whether the filler is reasonable, which reduces the production quality of the permeable brick.
因此,有必要提供一种新的透水砖生产用挤压成形装置解决上述技术问题。Therefore, it is necessary to provide a new extrusion molding device for the production of permeable bricks to solve the above technical problems.
实用新型内容Utility model content
为解决上述技术问题,本实用新型提供一种具有便于工作人员对填料过程与挤压成形过程进行操控和观察的透水砖生产用挤压成形装置。In order to solve the above technical problems, the utility model provides an extrusion forming device for the production of permeable bricks, which is convenient for the staff to control and observe the filling process and the extrusion forming process.
本实用新型提供的透水砖生产用挤压成形装置,包括底座,所述底座的顶部固定连接有料仓,所述料仓内腔的底部固定连接有模具,所述模具的内部连通有进料管,所述底座的顶部固定连接有第一支撑板,所述第一支撑板的内部设置有调节组件,所述第一支撑板的一侧固定连接有顶板,所述底座的顶部固定连接有第二支撑板,所述第二支撑板的一侧与顶板的一侧固定连接。The extrusion forming device for producing permeable bricks provided by the utility model includes a base, the top of the base is fixedly connected with a silo, the bottom of the inner cavity of the silo is fixedly connected with a mold, and the inside of the mold is connected with a feed pipe , the top of the base is fixedly connected with a first support plate, the inside of the first support plate is provided with an adjustment assembly, one side of the first support plate is fixedly connected with a top plate, and the top of the base is fixedly connected with a second Two support plates, one side of the second support plate is fixedly connected to one side of the top plate.
为了达到启动电机,电机带动螺杆转动,进而可以通过第一调节板带动成形箱运动,对透水砖进行挤压制作的效果,作为本实用新型提供一种透水砖生产用挤压成形装置,优选的,所述调节组件包括空槽、电机、螺杆和第一调节板,所述第一支撑板的内部开设有空槽,所述空槽内腔的底部固定连接有电机,所述电机的输出端固定连接有螺杆,所述螺杆的外侧螺纹连接有第一调节板。In order to achieve the effect of starting the motor, the motor drives the screw to rotate, and then the forming box can be driven by the first adjusting plate to extrude the permeable brick. As the utility model, an extrusion forming device for the production of permeable brick is provided, preferably , the adjustment assembly includes a hollow slot, a motor, a screw and a first adjustment plate, the inside of the first support plate is provided with a hollow slot, the bottom of the cavity of the hollow slot is fixedly connected to a motor, and the output end of the motor A screw is fixedly connected, and the outer side of the screw is threaded with a first adjusting plate.
为了达到便于对成形箱位置进行调节的效果,作为本实用新型提供一种透水砖生产用挤压成形装置,优选的,所述第一调节板的底部固定连接有底板,所述底板的底部固定连接有成形箱。In order to achieve the effect of conveniently adjusting the position of the forming box, as the utility model provides an extrusion forming device for the production of permeable bricks, preferably, the bottom of the first adjusting plate is fixedly connected with a bottom plate, and the bottom of the bottom plate is fixed A forming box is connected.
为了达到第一调节板运动时可以通过连接板带动第二调节板运动,使得第一调节板和第二调节板的运动可以保持稳定的效果,作为本实用新型提供一种透水砖生产用挤压成形装置,优选的,所述第一调节板的后表面固定连接有连接板,所述连接板的后表面固定连接有第二调节板。In order to achieve the effect that the first adjusting plate can drive the second adjusting plate to move through the connecting plate, so that the movement of the first adjusting plate and the second adjusting plate can maintain a stable effect, as the utility model provides an extrusion for the production of permeable bricks In the shaping device, preferably, a connecting plate is fixedly connected to the rear surface of the first adjusting plate, and a second adjusting plate is fixedly connected to the rear surface of the connecting plate.
为了达到第一调节板带动第二调节板运动时,第二调节板可以在固定杆的外侧滑动,使得第二调节板的运动保持稳定的效果,作为本实用新型提供一种透水砖生产用挤压成形装置,优选的,所述第二支撑板的内部固定连接有固定杆,所述第二调节板的内部与固定杆的外侧滑动连接。In order to achieve the effect that when the first adjusting plate drives the second adjusting plate to move, the second adjusting plate can slide on the outside of the fixed rod, so that the movement of the second adjusting plate remains stable. For the press-forming device, preferably, the inside of the second support plate is fixedly connected with a fixed rod, and the inside of the second adjusting plate is slidably connected with the outside of the fixed rod.
为了达到启动第一气缸,第一气缸带动压板运动,进而可以使得透水砖可以挤压成形的效果,作为本实用新型提供一种透水砖生产用挤压成形装置,优选的,所述成形箱内腔的顶部固定连接有第一气缸,所述第一气缸的活塞杆固定连接有压板。In order to achieve the effect of starting the first cylinder, the first cylinder drives the pressure plate to move, and then the permeable brick can be extruded. As the utility model, an extrusion forming device for the production of permeable brick is provided. Preferably, in the forming box A first cylinder is fixedly connected to the top of the cavity, and a piston rod of the first cylinder is fixedly connected to a pressure plate.
为了达到第二气缸可以对刮板的运动提供动力的效果,作为本实用新型提供一种透水砖生产用挤压成形装置,优选的,所述成形箱的两侧均固定连接有侧箱,所述侧箱内壁的一侧固定连接有第二气缸。In order to achieve the effect that the second cylinder can provide power to the movement of the scraper, the utility model provides an extrusion forming device for the production of permeable bricks. Preferably, both sides of the forming box are fixedly connected with side boxes, so A second cylinder is fixedly connected to one side of the inner wall of the side box.
为了达到启动第二气缸,第二气缸可以带动刮板运动,进而可以对压板底部粘附的原材料进行清理的效果,作为本实用新型提供一种透水砖生产用挤压成形装置,优选的,所述第二气缸的活塞杆固定连接有刮板,所述刮板的一侧固定连接有支撑杆,所述支撑杆的外侧滑动连接有支撑管,所述支撑管远离支撑杆的一端与侧箱的内壁固定连接。In order to achieve the effect of starting the second cylinder, the second cylinder can drive the scraper to move, and then can clean the raw materials adhered to the bottom of the pressing plate. As the utility model, an extrusion forming device for the production of permeable bricks is provided. Preferably, the The piston rod of the second cylinder is fixedly connected with a scraper, one side of the scraper is fixedly connected with a support rod, and the outer side of the support rod is slidably connected with a support tube, and the end of the support tube far away from the support rod is connected to the side box The inner wall is fixedly connected.
为了达到水箱内部水分可以在水泵的作用下进入出水管内部的效果,作为本实用新型提供一种透水砖生产用挤压成形装置,优选的,所述成形箱的顶部固定连接有水箱,所述水箱内腔的底部固定连接有水泵,所述水泵的出水口连通有出水管。In order to achieve the effect that the water in the water tank can enter the water outlet pipe under the action of the water pump, as the utility model, an extrusion forming device for the production of permeable bricks is provided. Preferably, the top of the forming box is fixedly connected with a water tank. The bottom of the inner chamber of the water tank is fixedly connected with a water pump, and the water outlet of the water pump is connected with a water outlet pipe.
为了达到水分通过清洗头喷出,进而可以对压板的底部进行清洗的效果,作为本实用新型提供一种透水砖生产用挤压成形装置,优选的,所述出水管远离水泵的一端连通有连接管,所述连接管远离出水管的一端连通有固定管,所述固定管的一侧连通有清洗头。In order to achieve the effect of spraying water through the cleaning head, and then cleaning the bottom of the pressing plate, the utility model provides an extrusion forming device for the production of permeable bricks. Preferably, the end of the water outlet pipe far away from the water pump is connected with a The end of the connecting pipe away from the water outlet pipe is connected with a fixed pipe, and one side of the fixed pipe is connected with a cleaning head.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the utility model are:
该透水砖生产用挤压成形装置,通过设置调节组件,工作人员需要对透水砖成形过程进行调控时,首先确定电机,电机带动螺杆转动,进而螺杆带动第一调节板运动,在第一调节板运动时可以通过连接板带动第二调节板运动,从而在第一调节板和第二调节板的作用下带动成形箱运动,便于工作人员观察原材料进入模具中,从而便于工作人员对原材料的数量进行控制,提高透水砖成形质量,解决了现有的部分透水砖生产用挤压成形装置在进行透水砖填料的过程中,不便于工作人员观察填料的具体过程与填料是否合理,降低透水砖生产质量的问题。The extrusion molding device for the production of permeable bricks, by setting the adjustment components, when the staff needs to regulate the forming process of the permeable bricks, first determine the motor, the motor drives the screw to rotate, and then the screw drives the first adjustment plate to move, and the first adjustment plate When moving, the connecting plate can drive the second adjusting plate to move, so that the forming box can be driven to move under the action of the first adjusting plate and the second adjusting plate, which is convenient for the staff to observe the raw materials entering the mold, so that the staff can check the quantity of raw materials. Control, improve the forming quality of permeable bricks, and solve the problem that some existing extrusion forming devices for permeable brick production are in the process of filling permeable bricks. It is not convenient for the staff to observe the specific process of filling and whether the filling is reasonable, which reduces the production quality of permeable bricks The problem.
附图说明Description of drawings
图1为本实用新型提供的透水砖生产用挤压成形装置的一种较佳实施例的结构示意图;Fig. 1 is a structural schematic diagram of a preferred embodiment of the permeable brick production extrusion device provided by the utility model;
图2为本实用新型调节组件和第一支撑板的结构连接示意图;Fig. 2 is a schematic diagram of the structural connection between the adjustment assembly of the present invention and the first support plate;
图3为本实用新型挤压箱的内部结构示意图;Fig. 3 is a schematic diagram of the internal structure of the utility model extrusion box;
图4为本实用新型侧箱的内部结构示意图;Fig. 4 is a schematic diagram of the internal structure of the utility model side box;
图5为本实用新型水箱的结构示意图。Fig. 5 is a structural schematic diagram of the utility model water tank.
图中标号:1、底座;2、料仓;3、模具;4、进料管;5、第一支撑板;6、调节组件;61、空槽;62、电机;63、螺杆;64、第一调节板;7、顶板;8、第二支撑板;9、底板;10、成形箱;11、连接板;12、第二调节板;13、固定杆;14、第一气缸;15、压板;16、侧箱;17、第二气缸;18、刮板;19、支撑管;20、支撑杆;21、水箱;22、水泵;23、出水管;24、连接管;25、固定管;26、清洗头。Labels in the figure: 1, base; 2, silo; 3, mold; 4, feed pipe; 5, first support plate; 6, adjustment assembly; 61, empty slot; 62, motor; 63, screw; 64, 7, top plate; 8, second support plate; 9, bottom plate; 10, forming box; 11, connecting plate; 12, second adjusting plate; 13, fixed rod; 14, first cylinder; 15, Pressure plate; 16, side box; 17, second cylinder; 18, scraper; 19, support pipe; 20, support rod; 21, water tank; 22, water pump; 23, outlet pipe; 24, connecting pipe; 25,
具体实施方式Detailed ways
下面结合附图和实施方式对本实用新型作进一步说明。Below in conjunction with accompanying drawing and embodiment the utility model is further described.
请结合参阅图1、图2、图3、图4和图5,其中图1为本实用新型提供的透水砖生产用挤压成形装置的一种较佳实施例的结构示意图;图2为本实用新型调节组件和第一支撑板的结构连接示意图;图3为本实用新型挤压箱的内部结构示意图;图4为本实用新型侧箱的内部结构示意图;图5为本实用新型水箱的结构示意图。Please refer to Fig. 1, Fig. 2, Fig. 3, Fig. 4 and Fig. 5 in conjunction, wherein Fig. 1 is a structural schematic diagram of a preferred embodiment of the permeable brick production extrusion device provided by the utility model; Fig. 2 is the present invention Schematic diagram of the structural connection between the adjustment assembly and the first support plate of the utility model; Figure 3 is a schematic diagram of the internal structure of the squeeze box of the utility model; Figure 4 is a schematic diagram of the internal structure of the side box of the utility model; Figure 5 is the structure of the water tank of the utility model schematic diagram.
本公开实施例提供一种透水砖生产用挤压成形装置,包括底座1,底座1的顶部固定连接有料仓2,料仓2内腔的底部固定连接有模具3,模具3的内部连通有进料管4,底座1的顶部固定连接有第一支撑板5,第一支撑板5的内部设置有调节组件6,第一支撑板5的一侧固定连接有顶板7,底座1的顶部固定连接有第二支撑板8,第二支撑板8的一侧与顶板7的一侧固定连接。The embodiment of the present disclosure provides an extrusion forming device for the production of permeable bricks, which includes a
采用本公开实施例,利用底座1和第一支撑板5和第二支撑板8以及顶板7能够提供稳定的安装结构,用于容纳模具3以及调节组件6,其中调节组件6可升降调节,能够便于用户观察模具3内的情况以及控制透水砖挤压成型的厚度。Adopting the embodiment of the present disclosure, the
在具体实施过程中,如图1、图2和图3所示,调节组件6包括空槽61、电机62、螺杆63和第一调节板64,第一支撑板5的内部开设有空槽61,空槽61内腔的底部固定连接有电机62,电机62的输出端固定连接有螺杆63,螺杆63的外侧螺纹连接有第一调节板64。这样,通过螺杆结构能够更稳定的驱动底板9移动,结构稳定高效。In the specific implementation process, as shown in Figure 1, Figure 2 and Figure 3, the
可选地,第一调节板64的底部固定连接有底板9,底板9的底部固定连接有成形箱10。这样,利用成形箱10可将透水砖挤压成型,且成形箱10内部集成安装其他部件,节约空间,使结构更加紧凑,有利于缩小装置整体的体积。Optionally, the bottom of the first
可选地,第一调节板64的后表面固定连接有连接板11,连接板11的后表面固定连接有第二调节板12。这样,第二调节板12水平延伸一段距离后通过底板9与成形箱10连接,可使成形箱10两端距离第一支撑板5和第二支撑板8保持一定距离,防止相互直接距离过近影响运行。Optionally, the connecting
可选地,第二支撑板8的内部固定连接有固定杆13,第二调节板12的内部与固定杆13的外侧滑动连接。这样,使第二调节板12能够更加顺畅地沿着固定杆13滑动,对成形箱10调整时的稳定性。Optionally, the inside of the second support plate 8 is fixedly connected with the
可选地,成形箱10内腔的顶部固定连接有第一气缸14,第一气缸14的活塞杆固定连接有压板15。这样,将压板15集成安装在成形箱10内,避免压板15外漏影响整体的美观,防止其上粘附的原料等散落,可保持整体的洁净。Optionally, a
需要说明的是:工作人员需要对原材料进入模具3内部的数量及质量进行观察时,启动电机62,电机62带动螺杆63转动,在螺杆63的作用下带动第一调节板64运动,在第一调节板64运动时通过连接板11带动第二调节板12运动,进而使得成形箱10运动,便于工作人员对进入模具3中的原材料进行观察,在观察完毕后,再次启动电机62,使得成形箱10进入料仓2的内部,在成形箱10到达指定位置后,启动第一气缸14,第一气缸14带动压板15运动,进而在压板15的作用下,使得透水砖被挤压成形。It should be noted that: when the staff needs to observe the quantity and quality of the raw materials entering the
参考图4和图5所示,可选地,成形箱10的两侧均固定连接有侧箱16,侧箱16内壁的一侧固定连接有第二气缸17。这样,在成形箱10的两侧额外安装侧箱16用于拓展安装其他部件。As shown in FIG. 4 and FIG. 5 , optionally,
可选地,第二气缸17的活塞杆固定连接有刮板18,刮板18的一侧固定连接有支撑杆20,支撑杆20的外侧滑动连接有支撑管19,支撑管19远离支撑杆20的一端与侧箱16的内壁固定连接。这样,通过设置刮板18可以更好地将压板15上粘附的原料等清理掉,保持压板15的洁净,防止过多残留物影响压板15的正常使用。Optionally, the piston rod of the
可选地,成形箱10的顶部固定连接有水箱21,水箱21内腔的底部固定连接有水泵22,水泵22的出水口连通有出水管23。这样,通过水泵22产生高压水流,能够更好地对成形箱10内部的压板15进行清理。Optionally, a
可选地,出水管23远离水泵22的一端连通有连接管24,连接管24远离出水管23的一端连通有固定管25,固定管25的一侧连通有清洗头26。这样,通过清洗头26对压板15进行清理,可提高水压,使清洗更加充分。Optionally, the end of the
需要说明的是:在压板15工作完毕后,压板15的底部可能会粘附部分原材料,这时,启动第一气缸14,第一气缸14带动压板15运动,在压板15运动至指定位置后,启动第二气缸17,第二气缸17带动刮板18在压板15的底部运动,从而可以将压板15底部粘附的原材料清理,在清理完毕后,启动水泵22,水泵22抽取水箱21内部水分,水分通过出水管23进入连接管24的内部,然后通过固定管25在清洗头26处喷出,从而可以对压板15的底部进行冲洗,使得压板15的底部不会附着原材料,不会影响压板15的下次使用。It should be noted that after the work of the
本实用新型提供的一种透水砖生产用挤压成形装置的工作原理如下:The working principle of an extrusion forming device for the production of permeable bricks provided by the utility model is as follows:
工作人员需要对原材料进入模具3内部的数量及质量进行观察时,启动电机62,电机62带动螺杆63转动,在螺杆63的作用下带动第一调节板64运动,在第一调节板64运动时通过连接板11带动第二调节板12运动,进而使得成形箱10运动,便于工作人员对进入模具3中的原材料进行观察,在观察完毕后,再次启动电机62,使得成形箱10进入料仓2的内部,在成形箱10到达指定位置后,启动第一气缸14,第一气缸14带动压板15运动,进而在压板15的作用下,使得透水砖被挤压成形,在压板15工作完毕后,压板15的底部可能会粘附部分原材料,这时,启动第一气缸14,第一气缸14带动压板15运动,在压板15运动至指定位置后,启动第二气缸17,第二气缸17带动刮板18在压板15的底部运动,从而可以将压板15底部粘附的原材料清理,在清理完毕后,启动水泵22,水泵22抽取水箱21内部水分,水分通过出水管23进入连接管24的内部,然后通过固定管25在清洗头26处喷出,从而可以对压板15的底部进行冲洗,使得压板15的底部不会附着原材料,不会影响压板15的下次使用。When the staff needs to observe the quantity and quality of the raw materials entering the
以上所述仅为本实用新型的实施例,并非因此限制本实用新型的专利范围,凡是利用本实用新型说明书及附图内容所作的等效结构或等效流程变换,或直接或间接运用在其它相关的技术领域,均同理包括在本实用新型的专利保护范围内。The above descriptions are only examples of the utility model, and are not intended to limit the patent scope of the utility model. Any equivalent structure or equivalent process transformation made by using the utility model specification and accompanying drawings may be directly or indirectly used in other applications. Related technical fields are all included in the patent protection scope of the present utility model in the same way.
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