CN218414682U - a pairing system - Google Patents
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- CN218414682U CN218414682U CN202222649373.4U CN202222649373U CN218414682U CN 218414682 U CN218414682 U CN 218414682U CN 202222649373 U CN202222649373 U CN 202222649373U CN 218414682 U CN218414682 U CN 218414682U
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Abstract
Description
技术领域technical field
本申请涉及电芯技术领域,更具体地说涉及一种配对系统。The present application relates to the technical field of batteries, and more specifically relates to a pairing system.
背景技术Background technique
锂电池是性能卓越的新一代绿色高能电池,因其具有高压、高容量、无记忆效应、无公害、体积小、内阻小、自放电少、循环次数多等特点。而广泛应用于汽车能源电池,移动电源、笔记本电脑、平板电脑等众多民用及军用领域。Lithium battery is a new generation of green high-energy battery with excellent performance, because it has the characteristics of high voltage, high capacity, no memory effect, no pollution, small size, small internal resistance, less self-discharge, and many cycles. It is widely used in many civilian and military fields such as automobile energy batteries, mobile power supplies, notebook computers, and tablet computers.
目前的电芯配对系统,A/B两种电芯是同时来料,两个机械手抓取两个A/B电芯到中间的移载部件,配对移载部件的两个机械手再分别抓取一个A/B电芯放到下料二次定位,下料移载部件再抓取下料完成配对。而针对A/B两种电芯不是同时来料的情况,使用上述方式对电芯配对,需要等待另一种电芯来料,配对效率低。In the current battery pairing system, the A/B batteries are supplied at the same time, and the two manipulators grab the two A/B batteries to the transfer part in the middle, and the two manipulators that match the transfer parts then grab them separately One A/B cell is put into the blanking material for secondary positioning, and the blanking material transfers the parts and then grabs the blanking material to complete the pairing. However, for the situation that the A/B batteries are not supplied at the same time, using the above method to pair batteries requires waiting for another battery to come in, and the pairing efficiency is low.
实用新型内容Utility model content
有鉴于此,本申请提供了一种配对系统。In view of this, the present application provides a pairing system.
本申请提供如下技术方案:This application provides the following technical solutions:
一种配对系统,用于配对第一电芯和第二电芯,包括:A pairing system for pairing a first battery cell with a second battery cell, comprising:
抓取组件,用于抓取所述第一电芯或所述第二电芯;a grabbing component, configured to grab the first cell or the second cell;
移动组件,与所述抓取组件连接,用于带动所述抓取组件移动;a moving component connected to the grabbing component and used to drive the grabbing component to move;
第一运输皮带,用于输送所述抓取组件抓取的所述第一电芯;a first transport belt, used to transport the first battery cells captured by the capture component;
第二运输皮带,用于输送所述抓取组件抓取的所述第二电芯;a second transport belt, used to transport the second cell captured by the grabbing assembly;
换向机构,用于对所述第一电芯或所述第二电芯进行换向,以使所述第一电芯和所述第二电芯的极耳相背;a reversing mechanism, configured to reversing the first battery cell or the second battery cell, so that the tabs of the first battery cell and the second battery cell face away from each other;
下料装置,靠近所述第一运输皮带和所述第二运输皮带的下料工位设置;The unloading device is arranged near the unloading station of the first conveyor belt and the second conveyor belt;
其中,在所述第一运输皮带和所述第二运输皮带的待下料工位处,所述第一电芯和所述第二电芯对齐配对;所述下料装置对位于待下料位置且对齐配对的所述第一电芯和所述第二电芯连续下料。Wherein, at the unloading station of the first conveyor belt and the second conveyor belt, the first battery cell and the second battery core are aligned and paired; the unloading device is located at the unloading station The position and alignment of the first battery cell and the second battery cell are continuously blanked.
下料装置,位于所述第一运输皮带和所述第二运输皮带的输出端,对位于待下料位置且对齐配对的所述第一电芯和所述第二电芯下料。The unloading device is located at the output end of the first conveying belt and the second conveying belt, and unloads the aligned and paired first battery cell and the second battery cell at the position to be unloaded.
优选的,preferred,
所述抓取组件包括连接架及抓取件,连接架与所述移动组件连接;抓取件设置在所述连接架上,且设置有至少一个,每个所述抓取件抓取一个所述第一电芯或一个所述第二电芯;The grabbing assembly includes a connecting frame and a grabbing piece, the connecting frame is connected to the moving assembly; the grabbing piece is arranged on the connecting frame, and at least one is provided, and each grabbing piece grabs a the first battery cell or one of the second battery cells;
所述换向机构包括旋转件,所述抓取件通过所述旋转件连接在所述连接架上,所述旋转件用于转动所述抓取件抓取的所述第一电芯或所述第二电芯,以使所述第一电芯和所述第二电芯的极耳相背。The reversing mechanism includes a rotating member, the grabbing member is connected to the connecting frame through the rotating member, and the rotating member is used to rotate the first cell or the the second battery cell, so that the tabs of the first battery cell and the second battery cell are facing away from each other.
优选的,所述配对系统包括容纳板,所述容纳板设置有多个,并设置在所述第一运输皮带和所述第二运输皮带上,每个所述容纳板都设有用于为所述第一电芯或所述第二电芯提供安装位置容纳槽;所述第一运输皮带用于移载多个所述容纳板上的多个所述第一电芯;所述第二运输皮带用于移载多个所述容纳板上的多个所述第二电芯。Preferably, the pairing system includes a plurality of receiving plates, and is provided on the first conveyor belt and the second conveyor belt, and each of the receiving plates is provided for The first electric core or the second electric core provides an installation position accommodation slot; the first transport belt is used to transfer a plurality of the first electric cores on the plurality of the accommodation plates; the second transport The belt is used for transferring a plurality of the second batteries on the plurality of receiving plates.
优选的,所述配对系统包括协同机构,通过改变所述第一电芯在所述第一运输皮带上的位置和/或通过改变所述第二电芯在所述第二运输皮带上的位置,以使所述第一电芯和所述第二电芯移动至待下料位置。Preferably, the pairing system includes a coordination mechanism, by changing the position of the first cell on the first conveyor belt and/or by changing the position of the second cell on the second conveyor belt , so that the first battery cell and the second battery cell move to the position to be unloaded.
优选的,所述协同机构包括:Preferably, the coordination mechanism includes:
第一阻挡装置,一端与所述第一运输皮带连接,另一端为阻挡所述容纳板移动的阻挡端;A first blocking device, one end of which is connected to the first conveyor belt, and the other end is a blocking end that blocks the movement of the receiving plate;
第二阻挡装置,一端与所述第二运输皮带连接,另一端为阻挡所述容纳板移动的阻挡端。The second blocking device has one end connected to the second conveying belt, and the other end is a blocking end that blocks the movement of the receiving plate.
优选的,所述配对系统还包括:Preferably, the pairing system also includes:
第一回流皮带,与所述第一运输皮带平行设置并具有高度差;a first return belt, arranged parallel to the first conveying belt and having a height difference;
第二回流皮带,与所述第二运输皮带平行设置并具有高度差;a second return belt arranged parallel to the second transport belt and having a height difference;
升降装置,至少具有两个,并在所述第一回流皮带和所述第一运输皮带的两端分别设置,以及在所述第二回流皮带和所述第二运输皮带的两端分别设置,以配合所述第一回流皮带和/或所述第二回流皮带实现所述容纳板的回流。There are at least two lifting devices, which are respectively provided at both ends of the first return belt and the first conveying belt, and respectively provided at both ends of the second return belt and the second conveying belt, The backflow of the receiving plate is realized by cooperating with the first backflow belt and/or the second backflow belt.
优选的,所述配对系统还包括与所述安装架连接并靠近所述下料装置设置的检测组件,所述检测组件包括:Preferably, the pairing system further includes a detection component connected to the installation frame and arranged close to the unloading device, the detection component includes:
检测部件,用于识别不合格的所述第一电芯和所述第二电芯;a detection component, configured to identify the unqualified first battery cell and the second battery cell;
抓取部件,用于抓取所述检测部件检测出的不合格电芯;a grabbing component, configured to grab the unqualified batteries detected by the detection component;
存储部件,用于存储所述抓取部件抓取的所述不合格电芯。A storage component is used for storing the unqualified battery cells captured by the capturing component.
优选的,所述抓取组件每次抓取所述第一电芯和所述第二电芯中的一种。Preferably, the grasping component grasps one of the first battery cell and the second battery cell each time.
优选的,所述抓取组件每次抓取的所述第一电芯或所述第二电芯的数量为单次来料数量的二分之一。Preferably, the number of the first battery cell or the second battery cell that the grabbing component grabs each time is half of the quantity of a single incoming material.
优选的,所述旋转件为气缸结构、齿轮结构或丝杠结构。Preferably, the rotating member is a cylinder structure, a gear structure or a lead screw structure.
本申请提供的一种配对系统,用于配对第一电芯和第二电芯,在热压机来料时第一电芯与第二电芯不是同时来料的情况下,来料时多个第一电芯与多个第二电芯交替来料,抓取组件先抓取第一电芯,并通过换向机构对第一电芯旋转换向,再通过移动组件放置到第一运输皮带上,抓取组件再抓取第二电芯,并通过换向机构对第一电芯旋转换向,在通过移动组件放置到第二运输皮带上,通过换向机构,对第一电芯和第二电芯进行换向,以使第一电芯和第二电芯的极耳相背,在第一运输皮带和第二运输皮带的待下料工位处,第一电芯和第二电芯对齐配对,然后通过下料装置对待下料位置的第一电芯和第二电芯下料。实现对不同步来料的第一电芯和第二电芯同步连续下料,提升下料装置对第一电芯和第二电芯的下料效率,且保证对第一电芯和第二电芯下料的持续性。A pairing system provided by this application is used to match the first battery cell and the second battery cell. A first battery cell and a plurality of second battery cells come in alternately. The grabbing component first grabs the first battery cell, and rotates and reverses the first battery cell through the reversing mechanism, and then places it on the first transport through the moving component. On the belt, the grabbing component grabs the second cell again, and rotates and reverses the first cell through the reversing mechanism, and then places it on the second transport belt through the moving component, and then rotates the first cell through the reversing mechanism Reverse the direction with the second cell so that the tabs of the first cell and the second cell face away from each other. At the station to be unloaded on the first conveyor belt and the second conveyor belt, the first cell and the second cell The two batteries are aligned and paired, and then the first battery and the second battery at the unloading position are unloaded through the unloading device. Realize synchronous and continuous feeding of the first battery cell and the second battery cell with asynchronous incoming materials, improve the feeding efficiency of the feeding device for the first battery cell and the second battery cell, and ensure that the first battery cell and the second battery cell The continuity of cell blanking.
附图说明Description of drawings
为了更清楚地说明本申请实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请的实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据提供的附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only It is an embodiment of the present application, and those skilled in the art can also obtain other drawings according to the provided drawings without creative work.
图1为本申请实施例提供的配对系统的正视图;Fig. 1 is the front view of the pairing system provided by the embodiment of the present application;
图2为配对系统的俯视图;Figure 2 is a top view of the pairing system;
图3为配对系统的侧视图;Fig. 3 is a side view of the pairing system;
图4为配对系统的运输皮带、升降装置及安装架的正视图;Fig. 4 is the front view of the transport belt, lifting device and installation frame of the pairing system;
图5为配对系统的运输皮带、升降装置及安装架的俯视图;Fig. 5 is a top view of the transport belt, the lifting device and the mounting frame of the pairing system;
图6为配对系统的运输皮带、升降装置及安装架的侧视图;Fig. 6 is a side view of the transport belt, lifting device and mounting frame of the pairing system;
图7为配对系统的抓取装置及安装架的正视图;Fig. 7 is a front view of the grabbing device and the mounting frame of the pairing system;
图8为配对系统的抓取装置及安装架的侧视图;Fig. 8 is a side view of the grabbing device and the mounting frame of the pairing system;
图9为配对系统的抓取装置及安装架的透视图;Fig. 9 is a perspective view of a grabbing device and a mounting frame of the pairing system;
图10为配对系统的下料装置的透视图;Fig. 10 is the perspective view of the unloading device of pairing system;
图11为图5A处的放大图;Figure 11 is an enlarged view at Figure 5A;
图12为图7B处的放大图。Fig. 12 is an enlarged view of Fig. 7B.
在图1-图12中:In Figures 1-12:
1-抓取组件,101-连接架,102-抓取件,2-移动组件,3-第一运输皮带,4-第二运输皮带,5-换向机构,501-旋转件,6-下料装置,7-容纳板,8-第一回流皮带,9-第二回流皮带,10-升降装置,1001-第一下料抓手,1002-第二下料抓手,1003-抓手连接板,1004-移动件,11-检测组件,1101-检测部件,1102-抓取部件,1103-存储部件,12-协同机构,1201-第一阻挡装置,1202-第二阻挡装置,13-第一电芯运输皮带,14-第二电芯运输皮带,15-阻挡气缸,16-安装架。1-grabbing assembly, 101-connecting frame, 102-grabbing part, 2-moving component, 3-first conveying belt, 4-second conveying belt, 5-reversing mechanism, 501-rotating member, 6-bottom Material device, 7-accommodating plate, 8-first return belt, 9-second return belt, 10-lifting device, 1001-first unloading gripper, 1002-second unloading gripper, 1003-grip connection Board, 1004-moving part, 11-detection assembly, 1101-detection component, 1102-grabbing component, 1103-storage component, 12-cooperative mechanism, 1201-first blocking device, 1202-second blocking device, 13-the first One electric core transport belt, 14-the second electric core transport belt, 15-block cylinder, 16-installation frame.
具体实施方式Detailed ways
本申请提供了一种配对系统。The present application provides a pairing system.
下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本申请一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the application with reference to the drawings in the embodiments of the application. Apparently, the described embodiments are only some of the embodiments of the application, not all of them. Based on the embodiments in this application, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of this application.
如图1至图12所示,本申请提供的一种配对系统,用于配对第一电芯和第二电芯,包括抓取组件1、移动组件2、第一运输皮带3、第二运输皮带4、换向机构5及下料装置6,抓取组件1用于抓取第一电芯或第二电芯;移动组件2与抓取组件1连接,用于带动抓取组件1移动;第一运输皮带3用于输送抓取组件1抓取的第一电芯;第二运输皮带4用于输送抓取组件1抓取的第二电芯;换向机构5,用于对第一电芯或第二电芯进行换向,以使第一电芯和第二电芯的极耳相背;下料装置6,靠近第一运输皮带3和第二运输皮带4的下料工位设置;其中,在第一运输皮带3和第二运输皮带4的待下料工位处,第一电芯和第二电芯对齐配对;下料装置6对位于待下料位置且对齐配对的第一电芯和第二电芯连续下料。As shown in Figures 1 to 12, a pairing system provided by this application is used to pair a first cell with a second cell, including a grabbing component 1, a moving component 2, a first transport belt 3, a second transport The belt 4, the reversing mechanism 5 and the unloading device 6, the grabbing component 1 is used to grab the first cell or the second cell; the moving component 2 is connected to the grabbing component 1, and is used to drive the grabbing component 1 to move; The first conveying belt 3 is used to transport the first electric core captured by the grasping assembly 1; the second conveying belt 4 is used to transport the second electric core grasped by the grasping assembly 1; the reversing mechanism 5 is used for the first The battery cell or the second battery cell is reversed so that the tabs of the first battery cell and the second battery cell are facing away from each other; the unloading device 6 is close to the unloading station of the first conveyor belt 3 and the second conveyor belt 4 Setting; wherein, at the unloading station of the first conveying belt 3 and the second conveying belt 4, the first electric core and the second electric core are aligned and paired; the unloading device 6 is located at the unloading position and aligned and paired The first cell and the second cell are continuously fed.
具体的,热压机用于生产第一电芯和第二电芯,当第一电芯和第二电芯不同时来料时,即第一电芯运输皮带13(下文会说明)运输多个第一电芯,第二电芯运输皮带14(下文会说明)运输多个第二电芯,第一电芯与的第二电芯交替来料,抓取组件1先抓取第一电芯,再通过换向机构5对第一电芯旋转换向,再通过移动组件2移动至第一运输皮带3;抓取组件1再抓取第二电芯,再通过换向机构5对第二电芯旋转换向,再通过移动组件2移动至第二运输皮带4,此时使第一电芯与第二电芯的极耳相背。进而使第一电芯和第二电芯在第一运输皮带3和第二运输皮带4的待下料工位处对齐配对,然后下料装置对对齐配对的第一电芯和第二电芯连续下料。Specifically, the hot press is used to produce the first battery core and the second battery core. When the first battery core and the second battery core are not supplied at the same time, that is, the first battery core transport belt 13 (described below) transports more A first cell, a second cell transport belt 14 (described below) transports a plurality of second cells, the first cell and the second cell are supplied alternately, and the grabbing
需要说明的是,根据卷绕或者叠片的电芯配对方式不同,电芯的极耳需要调整不同的方向,换向机构5用于对第一电芯和第二电芯进行换向,以使第一电芯和第二电芯的极耳相背,指的是,当第一电芯运输皮带13输送第一电芯及第二电芯运输皮带14输送第二电芯时,第一电芯与第二电芯的所处的角度并不能满足对电芯配对时的角度,通过换向机构5对第一电芯与第二电芯转动,使第一电芯和第二电芯的极耳相背,以使对其配对时第一电芯和第二电芯的极耳处于的方向正确。It should be noted that, according to the different pairing methods of winding or stacked cells, the tabs of the cells need to be adjusted in different directions. The reversing
上述结构的配对系统,用于配对第一电芯和第二电芯,在热压机来料时第一电芯与第二电芯不是同时来料的情况下,来料时多个第一电芯与多个第二电芯交替来料,抓取组件1先抓取第一电芯,并通过换向机构5对第一电芯旋转换向,再通过移动组件2放置到第一运输皮带3上,抓取组件1再抓取第二电芯,并通过换向机构5对第一电芯旋转换向,在通过移动组件2放置到第二运输皮带4上,通过换向机构5,对第一电芯和第二电芯进行换向,以使第一电芯和第二电芯的极耳相背,在第一运输皮带3和第二运输皮带4的待下料工位处,第一电芯和第二电芯对齐配对,然后通过下料装置6对待下料位置的第一电芯和第二电芯下料。实现对不同步来料的第一电芯和第二电芯同步连续下料,提升下料装置6对第一电芯和第二电芯的下料效率,且保证对第一电芯和第二电芯下料的持续性。The pairing system of the above structure is used to pair the first battery cell and the second battery cell. When the first battery cell and the second battery cell are not supplied at the same time when the heat press machine is supplied, multiple first batteries are supplied. The battery cell and multiple second battery cells are supplied alternately. The grabbing
在本申请某些实施例中,请一并参阅图5及图11,配对系统包括协同机构12,通过改变第一电芯在第一运输皮带3上的位置和/或通过改变第二电芯在第二运输皮带4上的位置,以使第一电芯和第二电芯移动至待下料位置。In some embodiments of the present application, please refer to FIG. 5 and FIG. 11 together. The pairing system includes a
具体的,热压机用于生产第一电芯和第二电芯,当第一电芯和第二电芯不同时来料时,即第一电芯运输皮带13运输多个第一电芯,第二电芯运输皮带14运输多个第二电芯,第一电芯与的第二电芯交替来料,抓取组件1先抓取第一电芯通过移动组件2移动至第一运输皮带3,抓取组件1再抓取第二电芯通过移动组件2移动至第二运输皮带4,由于在第一电芯运输皮带13上的第一电芯与在第二电芯运输皮带14上的第二电芯最开始就不是同时来料,抓取组件1对第一电芯和第二电芯也是不同时抓取,所以位于第一运输皮带3上的第一电芯与位于第二运输皮带4上的第二电芯也是不同步的,此时通过协同机构12调节第一电芯在第一运输皮带3上的位置、调节第二电芯在第二运输皮带4上的位置、或者对上述两个位置均进行调节,以使第一电芯与第二电芯位置同步,从而使下料机构6对第一电芯和第二电芯下料。Specifically, the hot press is used to produce the first battery cell and the second battery cell. When the first battery cell and the second battery cell are not supplied at the same time, that is, the first battery
在本实施例中提供一种可选方式,协同机构12为阻挡装置,阻挡装置为一端与皮带连接的气缸,阻挡装置的另一端为阻挡端,阻挡装置分别设置在第一运输皮带3及设置在第二运输皮带4上,阻挡端对位于第一运输皮带3上的第一电芯进行阻挡,此时第一运输皮带3继续移动而第一电芯并不会随第一运输皮带3一同移动,而位于第二运输皮带4上的第二电芯随第二运输皮带4一同移动,第二电芯相对于第一电芯的距离越来越小,直至第一电芯与第二电芯处于同一水平位置时,此时解除第一阻挡装置1201对第一电芯的阻挡,第一电芯随第一运输皮带3移动,第一电芯和第二电芯同步移动。在此种实施方式下,优选的在第一运输皮带3和第二运输皮带4上均设置阻挡装置,以实现对第一电芯和第二电芯在运输皮带上的缓存,且保证后续抓取组件1抓取的第一电芯和第二电芯持续供料,以保证下料装置6下料的持续性。In this embodiment, an optional mode is provided. The
在本实施例中还提供另一种可选方式,协同机构12为抓取机械手,由于第一电芯相对于第二电芯位置靠前,此时使用抓取机械手将第一运输皮带3上的第一电芯抓取起来,当第二运输皮带4上的第二电芯移动至快要与第一电芯平行时,将第一电芯放置于第一运输皮带3上,使第一电芯与第二电芯同步移动。In this embodiment, another optional mode is provided. The
需要说明的是,第一电芯在第一运输皮带3上的位置及第二电芯在第二运输皮带4上的位置,指的是第一电芯会不会继续随第一运输皮带3一同移动,及第二电芯会不会继续随第二运输皮带4一同移动,指的是第一运输皮带3与第一电芯的相对位置关系,以及第二运输皮带4与第二电芯的相对位置关系。It should be noted that the position of the first cell on the
通过设置协同机构12,使第一电芯在第一运输皮带3上移动,及第二电芯在第二运输皮带4上移动时,在第一运输皮带3和第二运输皮带4的待下料工位处对齐配对,实现下料装置6对位于待下料工位处的第一电芯和第二电芯下料。By arranging the
在本申请某些实施例中,请一并参阅图1至图3、图7至图9及图12,抓取组件1包括连接架101及抓取件102,连接架101与移动组件2连接;抓取件102设置在连接架101上,且设置有至少一个,每个抓取件102抓取一个第一电芯或一个第二电芯;换向机构5包括旋转件501,抓取件102通过旋转件501连接在连接架101上,旋转件501用于转动抓取件102抓取的第一电芯或第二电芯,以使第一电芯和第二电芯的极耳相背。In some embodiments of the present application, please refer to FIG. 1 to FIG. 3 , FIG. 7 to FIG. 9 and FIG. 12 , the grabbing
在本实施例中提供一种可选方式,抓取件102设置有多个,且每个抓取件102抓取一个第一电芯或一个第二电芯,多个抓取件102以实现对多个第一电芯或多个第二电芯的抓取,而将多个抓取件102设置在连接架101上,连接架101与移动组件2连接,移动组件2带动连接架101移动,以实现移动组件2带动抓取件102抓取的第一电芯或第二电芯移动,从而实现第一电芯和第二电芯的移动。In this embodiment, an optional method is provided. There are
在本实施例中还提供另一种可选方式,与上述实施方式基本相同,其不同之处在于,抓取件102设置有一个,此时提高抓取件102的抓取速率,也是实现对第一电芯和第二电芯的抓取,以保证在第一运输皮带3和第二运输皮带4上的供料速率,以保证下料装置6对第一电芯和第二电芯的持续下料。In this embodiment, another optional mode is provided, which is basically the same as the above-mentioned embodiment, the difference is that there is one grabbing
还需要说明的是,抓取件102通过旋转件501连接在连接架101上,在抓取件102抓取第一电芯将其从第一电芯运输皮带13移动至第一运输皮带3的过程中,旋转件501通过旋转带动抓取件102抓取的第一电芯转动第一角度,以适应第一电芯的安装角度。抓取件102抓取第二电芯将其从第二电芯运输皮带14移动至第二运输皮带4的过程中,旋转件501通过旋转带动抓取件102抓取的第二电芯转动第二角度,以适应第二电芯的安装角度。It should also be noted that the grabbing
在对卷绕和叠片电芯配对时,卷绕电芯和叠片电芯电芯极耳的角度是不同的,需要转动电芯的角度以适应不同的配对方式;通过设置与抓取件102连接的旋转件501,旋转件501通过转动抓取件102对第一电芯和第二电芯的角度进行调节,以适应不同的电芯配对方式,使该配对系统能够配对多种类型的电芯。When pairing winding and laminated cells, the angles of the tabs of the wound cells and laminated cells are different, and the angle of the cells needs to be rotated to adapt to different pairing methods; by setting and grabbing
在本申请某些实施例中,上述配重系统包括安装架16,安装架16为抓取组件1、移动组件2、第一运输皮带3、第二运输皮带4、下料装置6、第一回流皮带8、第二回流皮带9、升降装置10、检测组件11、第一电芯运输皮带13及第二电芯运输皮带14提供支撑。In some embodiments of the present application, the above-mentioned counterweight system includes a mounting
在本申请某些实施例中,请一并参阅图1至图6及图11,上述配对系统包括容纳板7;容纳板7设置有多个,并设置在第一运输皮带3和第二运输皮带4上,每个容纳板7都设有用于为第一电芯和第二电芯提供安装位置容纳槽;第一运输皮带3用于移载多个容纳板7上的多个第一电芯;第二运输皮带4用于移载多个容纳板7上的多个第二电芯。In some embodiments of the present application, please refer to Fig. 1 to Fig. 6 and Fig. 11 together, the above-mentioned pairing system includes
具体的,第一运输皮带3及第二运输皮带4均与安装架16连接,第一运输皮带3通过容纳板7移载第一电芯,第二运输皮带4通过容纳板7移载第二电芯,容纳板7上设置有用于为第一电芯和第二电芯提供安装位置的容纳槽;第一运输皮带3和第二运输皮带4上均设置有多个容纳板7,抓取组件1从第一电芯运输皮带13上抓取多个第一电芯放置到第一运输皮带3的多个容纳板7上,抓取组件1从第二电芯运输皮带14上抓取多个第二电芯放置到第二运输皮带4的多个容纳板7上,以实现对第一电芯和第二电芯的移动和运输。Specifically, both the
需要说明的是,对于容纳板7上设置的为第一电芯和第二电芯提供安装位置的容纳槽,指的是容纳板7会对第一电芯和第二电芯提供安装位置,并不影响抓取组件1对第一电芯和第二电芯的抓取效率。It should be noted that, for the accommodating groove provided on the
通过在第一运输皮带3和第二运输皮带4上设置多个为第一电芯和第二电芯提供安装位置的容纳板7,通过第一运输皮带3和第二运输皮带4带动容纳板7移动,实现第一运输皮带3带动第一电芯的移动,以及实现第二运输皮带4带动第二电芯的移动。By setting a plurality of receiving
在本申请某些实施例中,请一并参阅图4至图6及图11,协同机构12包括第一阻挡装置1201和第二阻挡装置1202;第一阻挡装置1201一端与第一运输皮带3连接,另一端为阻挡容纳板7移动的阻挡端;第二阻挡装置1202一端与第二运输皮带4连接,另一端为阻挡容纳板7移动的阻挡端。In some embodiments of the present application, please refer to FIG. 4 to FIG. 6 and FIG. 11 together. The
具体的,第一阻挡装置1201一端与第一运输皮带3连接,另一端为能够对容纳板7形成阻挡的阻挡端;第二阻挡装置1202与第二运输皮带4连接,另一端为能够对容纳板7形成阻挡的阻挡端;当抓取组件1将第一电芯放置于第一运输皮带3上,将第二电芯放置于第二运输皮带4上后,通过第一阻挡装置1201对第一运输皮带3上的容纳板7进行阻挡,此时第二电芯继续随着第二运输皮带4继续移动,直至第二电芯与第一电芯位于同一水平面上时,此时打开第二阻挡装置1202对第二运输皮带4上的第二电芯进行阻挡,保证第一电芯与第二电芯位于同一水平面,且后续的第一电芯和第二电芯在上述两个电芯后面一次对正,以实现对多个第一电芯和第二电芯进行缓存,后续第一电芯与第二电芯持续供料,当缓存第一电芯和第二电芯到一定组数后,然后下料装置6对第一电芯和第二电芯下料,由于第一阻挡装置1201和第二阻挡装置1202会对第一电芯和第二电芯持续缓存,能保证下料装置6对配对好第一电芯和第二电芯持续下料。Specifically, one end of the
通过在第一运输皮带3上设置第一阻挡装置1201,以及在第二运输皮带4上设置第二阻挡装置1202,实现对第一电芯和第二电芯的阻挡,对第一电芯和第二电芯持续缓存,使协同机构12实现对下料装置6对配对好的第一电芯和第二电芯的持续下料;通过设置协同机构12保证对配对好的第一电芯和第二电芯下料的持续性。By setting the
在本申请某些实施例中,第一运输皮带3和第二运输皮带4上设置有阻挡气缸15,阻挡气缸15用于调节容纳板7在第一运输皮带3和第二运输皮带4上的位置。In some embodiments of the present application, the
需要说明的是,容纳板7在第一运输皮带3和第二运输皮带4上移动,当抓取组件1抓取多个第一电芯或多个第二电芯放置到容纳板7上时,需要使位于第一运输皮带3或第二运输皮带4上的容纳板7相对于抓取组件1停止,以使第一电芯安装到第一运输皮带3上的容纳板7上,或,使第二电芯安装到第二运输皮带4上的容纳板7上,而通过设置阻挡气缸15对位于第一运输皮带3上的容纳板7阻挡,以及设置阻挡气缸15对位于第二运输皮带4上的容纳板7阻挡,以实现将第一电芯安装到第一运输皮带3上的容纳板7,以及实现将第二电芯安装到第二运输皮带4上的容纳板7。It should be noted that the receiving
还需要说明的是,阻挡气缸15和阻挡气缸15能够实现对容纳板7的阻挡及接触阻挡即可,可以通过气缸收缩、液压缸收缩或者弹性杆收缩实现对容纳板7的阻挡或接触阻挡。It should also be noted that the blocking
通过在第一运输皮带3上设置能够阻挡容纳板7的阻挡气缸15,以及在第二运输皮带4上设置能够阻挡容纳板7的阻挡气缸15,提升抓取组件1放置电芯的稳定性,以及提升下料装置6下料的稳定性。By setting the blocking
在本申请某些实施例中,请一并参阅图1至图6,上述配对系统还包括第一回流皮带8、第二回流皮带9及升降装置10,第一回流皮带8与第一运输皮带3平行设置并具有高度差;第二回流皮带9与第二运输皮带4平行设置并具有高度差;升降装置10至少具有两个,并在第一回流皮带8和第一运输皮带3的两端分别设置,以及在第二回流皮带9和第二运输皮带4的两端分别设置,以配合第一回流皮带8和/或第二回流皮带9实现容纳板7的回流。In some embodiments of the present application, please refer to FIGS. 1 to 6 together. The above-mentioned pairing system also includes a
在本实施例中提供一种可选方式,第一回流皮带8位于第一运输皮带3的正下方,第二回流皮带9位于第二运输皮带4的正下方,升降装置10设置有四个,第一回流皮带8和第一运输皮带3的两端各设置一个升降装置10,第二回流皮带9和第二运输皮带4的两端各设置一个升降装置10;位于第一回流皮带8和第一运输皮带3两端的升降装置10和第一回流皮带8配合实现对第一运输皮带3上的容纳板7的回流,位于第二回流皮带9和第二运输皮带4两端的升降装置10与第二回流皮带9配合实现对第二运输皮带4上的容纳板7的回流。An optional mode is provided in this embodiment, the
在本实施例中还提供另一种可选方式,与上述实施方式基本相同,其不同之处在于,升降装置10设置有两个,且第一运输皮带3与第二运输皮带4并排设置,两个升降装置10设置在第一回流皮带8和第一运输皮带3的两端,且设置在第二回流皮带9和第二运输皮带4的两端;此时,两个升降装置10与第一回流皮带8配合实现对第一运输皮带3上的容纳板7的回流,且两个升降装置10与第二回流皮带9配合实现对第二运输皮带4上的容纳板7的回流。Another optional mode is provided in this embodiment, which is basically the same as the above-mentioned embodiment, except that two
需要说明的是,升降装置10还可以设置3个,此时一端的第一回流皮带8和第二回流皮带9共用一个升降装置10,另一端的第一回流皮带8和第二回流皮带9各自独自使用一个升降装置10。It should be noted that three elevating
还需要说明的是,第一回流皮带8和第一运输皮带3可以倾斜设置,相应的,第二回流皮带9和第二运输皮带4也可以倾斜设置。It should also be noted that the
又需要说明的是,在图1及图4中并未体现出第一回流皮带8,是由于第一回流皮带8与第二回流皮带9并排设置,第二回流皮带9对第一回流皮带8完全遮挡。It should be noted that the
通过设置于与第一运输皮带3平行且有高度差设置的第一回流皮带8、与第二运输皮带4平行且有高度差设置的第二回流皮带9以及升降装置10,上述装置共同配合实现对容纳板7的回流,使配对系统循环往复对电芯配对。By setting the
在本申请某些实施例中,请参阅图10,上述配料系统包括与安装架16连接的下料装置6,下料装置6用于对第一电芯和第二电芯移载下料。In some embodiments of the present application, please refer to FIG. 10 , the above batching system includes an unloading device 6 connected to a mounting
具体的,下料装置6包括第一下料抓手1001、第二下料抓手1002、抓手连接板1003及移动件1004,其中第一下料抓手1001用于抓取第一电芯,第二下料抓手1002用于抓取第二电芯,抓手连接板1003上设置有第一下料抓手1001和第二下料抓手1002,抓手连接板1003与移动件1004连接,移动件1004带动抓手连接板1003移动,以实现移动件1004带动第一下料抓手1001抓取的第一电芯及第二下料抓手1002抓取的第二电芯移动。Specifically, the blanking device 6 includes a first blanking gripper 1001, a
在本申请某些实施例中,请一并参阅图1至图3及图10,上述配料系统还包括与安装架16连接并靠近下料装置6设置的检测组件11,检测组件11包括检测部件1101、抓取部件1102及存储部件1103,检测部件1101用于识别不合格的第一电芯和第二电芯;抓取部件1102用于抓取检测部件1101检测出的不合格电芯;存储部件1103用于存储抓取部件1102抓取的不合格电芯。In some embodiments of the present application, please refer to Fig. 1 to Fig. 3 and Fig. 10 together, the above batching system also includes a
需要说明的是,检测组件11与安装架16连接,检测组件11靠近下料装置6设置,检测组件11在下料装置6对第一电芯和第二电芯下料前对第一电芯和第二电芯进行检测。检测部件1101位于抓取部件1102上侧,用于检测第一电芯和第二电芯中外观尺寸不合格的电芯,然后抓取部件1102抓取检测到的不合格电芯,最后将不合格的电芯放置到存储部件1103上。It should be noted that the
需要说明的是,检测组件11并不只检测外观尺寸不合格的电芯,还对电芯的结构、处于的位置、角度是否合适等进行检测。It should be noted that the
通过设置检测组件11,检测第一电芯和第二电芯中不合格电芯,然后将不合格的电芯抓取并存储,从而提升第一电芯和第二电芯的配对质量。By setting the
在本申请某些实施例中,抓取组件1每次抓取第一电芯和第二电芯中的一种。In some embodiments of the present application, the grasping
在本实施例中提供一种可选方式,抓取组件1每次抓取第一电芯和第二电芯中的一种。An optional manner is provided in this embodiment, the grasping
在本实施例中还提供另一种可选方式,抓取组件1每次均抓取第一电芯和第二电芯。Another optional way is provided in this embodiment, the grasping
需要说明的是,当每次抓取的第一电芯和第二电芯数量不同,即抓取组件1通过移动组件2将第一电芯放到第一运输皮带3上或将第二电芯放到第二运输皮带4上,只要位于第一运输皮带3上的第一电芯与位于第二运输皮带4上的第二电芯未处于同一水平面,均可以使用协同机构12对电芯进行调节缓存,使下料装置6对配对好的电芯持续下料。It should be noted that when the number of the first battery cell and the second battery cell are different each time, that is, the grabbing
在本申请某些实施例中,抓取组件1每次抓取的第一电芯或第二电芯的数量为单次来料数量的二分之一。In some embodiments of the present application, the quantity of the first cell or the second cell grasped by the grasping
在本实施例中提供一种可选方式,热压机下料时第一电芯与第二电芯不是同时来料,热压机在第一电芯运输皮带13上下料10个第一电芯,在第二电芯运输皮带14上下料10个第二电芯,抓取组件1先抓取5个第一电芯,再抓取5个第二电芯,然后抓取组件1对第一电芯和第二电芯交替抓取。In this embodiment, an optional method is provided. When the hot press is unloading, the first battery and the second battery are not supplied at the same time. The hot press loads and unloads 10 first batteries on the first
需要说明的是,抓取的第一电芯或第二电芯的数量为单次来料数量的二分之一,指的是如单次来料十个第一电芯和十个第二电芯,每次抓取五个第一电芯或五个第二电芯。It should be noted that the quantity of the first battery cell or the second battery cell grabbed is one-half of the quantity of a single incoming material, which refers to ten first battery cells and ten second battery cells for a single incoming material. Cells, grab five first cells or five second cells each time.
通过抓取组件1抓取单次来料二分之一的第一电芯,再抓取单次来料二分之一的第二电芯,能够在减少抓取组件1的抓取件102的个数的前提下,保证第一电芯与第二电芯的配对效率。By grabbing
在本申请某些实施例中,第一阻挡装置1201和第二阻挡装置1202为气缸或液压缸。In some embodiments of the present application, the
需要说明的是,当第一阻挡装置1201和第二阻挡装置1202的阻挡杆伸出时,对容纳板7形成阻挡;当第一阻挡装置1201和第二阻挡装置1202的阻挡杆缩回时,解除对容纳板7的阻挡。It should be noted that when the blocking rods of the
在本申请某些实施例中,旋转件501为气缸结构、齿轮结构或丝杠结构。In some embodiments of the present application, the rotating
旋转件501带动抓取件102转动的方式不唯一,例如:旋转件501为旋转气缸,通过旋转气缸的活塞杆推动与收缩实现抓取件102转动;通过齿条移动带动齿轮转动,进而带动抓取件102转动;通过滑块滑动实现丝杠转动,以实现抓取件102转动。抓取件102为机械抓手。The way that the
本申请中涉及的部件、装置仅作为例示性的例子并且不意图要求或暗示必须按照附图示出的方式进行连接、布置、配置。如本领域技术人员将认识到的,可以按任意方式连接、布置、配置这些部件、装置。诸如“包括”、“包含”、“具有”等等的词语是开放性词汇,指“包括但不限于”,且可与其互换使用。这里所使用的词汇“或”和“和”指词汇“和/或”,且可与其互换使用,除非上下文明确指示不是如此。这里所使用的词汇“诸如”指词组“诸如但不限于”,且可与其互换使用。The components and devices involved in this application are only illustrative examples and are not intended to require or imply that they must be connected, arranged, and configured in the manner shown in the drawings. As will be appreciated by those skilled in the art, these components, devices may be connected, arranged, configured in any manner. Words such as "including", "comprising", "having" and the like are open-ended words meaning "including but not limited to" and may be used interchangeably therewith. As used herein, the words "or" and "and" refer to the word "and/or" and are used interchangeably therewith, unless the context clearly dictates otherwise. As used herein, the word "such as" refers to the phrase "such as but not limited to" and can be used interchangeably therewith.
还需要指出的是,在本申请的装置中,各部件是可以分解和/或重新组合的。这些分解和/或重新组合应视为本申请的等效方案。It should also be pointed out that in the device of the present application, each component can be decomposed and/or reassembled. These decompositions and/or recombinations should be considered equivalents of this application.
提供所公开的方面的以上描述以使本领域的任何技术人员能够做出或者使用本申请。对这些方面的各种修改对于本领域技术人员而言是非常显而易见的,并且在此定义的一般原理可以应用于其他方面而不脱离本申请的范围。因此,本申请不意图被限制到在此示出的方面,而是按照与在此公开的原理和新颖的特征一致的最宽范围。The above description of the disclosed aspects is provided to enable any person skilled in the art to make or use the present application. Various modifications to these aspects will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other aspects without departing from the scope of the application. Thus, the present application is not intended to be limited to the aspects shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
为了例示和描述的目的已经给出了以上描述。此外,此描述不意图将本申请的实施例限制到在此公开的形式。尽管以上已经讨论了多个示例方面和实施例,但是本领域技术人员将认识到其某些变型、修改、改变、添加和子组合。The foregoing description has been presented for purposes of illustration and description. Furthermore, this description is not intended to limit the embodiments of the application to the forms disclosed herein. Although a number of example aspects and embodiments have been discussed above, those skilled in the art will recognize certain variations, modifications, changes, additions and sub-combinations thereof.
以上所述仅为本申请的较佳实施例而已,并不用以限制本申请,凡在本申请的精神和原则之内,所作的任何修改、等同替换等,均应包含在本申请的保护范围之内。The above is only a preferred embodiment of the application, and is not intended to limit the application. Any modifications, equivalent replacements, etc. made within the spirit and principles of the application shall be included in the protection scope of the application. within.
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117142107A (en) * | 2023-08-30 | 2023-12-01 | 广东贝导智能科技有限公司 | Battery core pairing system and pairing method |
| CN117895092A (en) * | 2024-03-15 | 2024-04-16 | 宁德时代新能源科技股份有限公司 | Method and system for pairing bare cells |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117142107A (en) * | 2023-08-30 | 2023-12-01 | 广东贝导智能科技有限公司 | Battery core pairing system and pairing method |
| CN117142107B (en) * | 2023-08-30 | 2025-11-07 | 广东贝导智能科技有限公司 | Battery cell pairing system and pairing method |
| CN117895092A (en) * | 2024-03-15 | 2024-04-16 | 宁德时代新能源科技股份有限公司 | Method and system for pairing bare cells |
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