CN218411000U - Inspection device - Google Patents
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Abstract
本公开涉及一种检验装置,用于检验待测产品的轮廓度,所述检验装置包括:工作台,具有用于放置待测产品的放置位,且所述放置位的表面轮廓与标准产品的下表面轮廓一致;和检测机构,包括沿第一方向可移动地设置在所述工作台上的检测件,所述检测件位于所述放置位上方且与所述放置位之间形成用于放置所述待测产品的放置空间,所述检测件的下表面具有检测部,该检测部在沿第一方向上的投影的轮廓线的延伸方向与所述标准产品放置在所述放置位时的上表面在沿第一方向上的投影的轮廓线的延伸方向平行,以通过所述检测件沿所述第一方向的移动检测所述待测产品的轮廓度。本公开提供的检验装置能够提高曲面盖板轮廓度的检验效率。
The disclosure relates to an inspection device for inspecting the profile of a product to be tested. The inspection device includes: a workbench with a place for placing the product to be tested, and the surface profile of the place is the same as that of a standard product. The contour of the lower surface is consistent; and the detection mechanism includes a detection piece that is movably arranged on the workbench along the first direction, and the detection piece is located above the placement position and formed between the placement position for placement. In the placement space of the product to be tested, the lower surface of the detection part has a detection part, and the extension direction of the contour line projected along the first direction is the same as that of the standard product when the standard product is placed in the placement position. The upper surface is parallel to the extension direction of the projected contour line along the first direction, so as to detect the contour degree of the product to be tested through the movement of the detection part along the first direction. The inspection device provided by the present disclosure can improve the inspection efficiency of the contour of the curved cover plate.
Description
技术领域technical field
本公开涉及曲面盖板轮廓度检验领域,具体地,涉及一种检验装置。The present disclosure relates to the field of profile inspection of curved cover plates, and in particular, to an inspection device.
背景技术Background technique
车载曲面屏应用发展过程中,为追求美观,设计形态越来越多样,大尺寸,大弧高,异形等产品陆续出现。现有的大尺寸曲面盖板加工多从3D手机盖板技术衍生发展,面对大尺寸曲面玻璃轮廓检测时,也面临新的困难,尺寸太大检测效率低,轮廓度又因为关联后续屏幕贴合,被视为重点管理项目。又受加工时热弯和强化影响,轮廓度不合格风险较大,对品质管理带来了难度;实际生产中,对于车载大尺寸曲面盖板,通常会在热弯后和强化后进行轮廓度检测,目前现有的检测手段是采用三次元测点位的方式管控面轮廓,三次元效率极低,单片在10-15分钟左右,随着产品尺寸增加,测量点增加,测量时间随之增加,且测量点位的方式无法覆盖整个面型,会有局部区域不合格漏检的风险,并且三座标设备昂贵,少则几十万,设备尺寸越大越贵,又因为检测效率问题,只能采用抽检,导致产品出货会有很大漏检风险。In the development process of automotive curved screen applications, in order to pursue aesthetics, the design forms are becoming more and more diverse, and products such as large sizes, large arc heights, and special shapes have emerged one after another. The existing large-size curved surface cover processing is mostly derived from the 3D mobile phone cover technology. When facing the contour detection of large-size curved surface glass, it also faces new difficulties. The detection efficiency is low if the size is too large, and the contour degree is related to the follow-up screen. Together, it is regarded as a key management project. Affected by hot bending and strengthening during processing, the risk of unqualified contour is high, which brings difficulties to quality management; Detection, the current existing detection method is to use the three-dimensional measuring point position to control the surface contour, the three-dimensional efficiency is extremely low, and the single chip takes about 10-15 minutes. As the product size increases, the measuring points increase, and the measuring time increases accordingly. increase, and the method of measuring points cannot cover the entire surface shape, there will be a risk of unqualified and missed detection in some areas, and the three-coordinate equipment is expensive, ranging from hundreds of thousands, the larger the equipment size, the more expensive it is, and because of the detection efficiency problem, Only random inspections can be used, resulting in a great risk of missing inspections in product shipments.
实用新型内容Utility model content
本公开的目的是提供一种检验装置,该检验装置能够提高曲面盖板轮廓度的检验效率,以至少部分地解决上述技术问题。The purpose of the present disclosure is to provide an inspection device, which can improve the inspection efficiency of the contour of a curved cover plate, so as to at least partly solve the above technical problems.
为了实现上述目的,本公开提供一种检验装置,用于检验待测产品的轮廓度,所述检验装置包括:In order to achieve the above object, the present disclosure provides a testing device for testing the profile of a product to be tested, the testing device comprising:
工作台,具有用于放置待测产品的放置位,且所述放置位的表面轮廓与标准产品的下表面轮廓一致;和检测机构,包括沿第一方向可移动地设置在所述工作台上的检测件,所述检测件位于所述放置位上方且与所述放置位之间形成用于放置所述待测产品的放置空间,所述检测件的下表面具有检测部,该检测部在沿第一方向上的投影的轮廓线的延伸方向与所述标准产品放置在所述放置位时的上表面在沿第一方向上的投影的轮廓线的延伸方向平行,以通过所述检测件沿所述第一方向的移动检测所述待测产品的轮廓度。The workbench has a place for placing the product to be tested, and the surface profile of the place is consistent with the lower surface contour of the standard product; The detection part is located above the placement position and forms a placement space for placing the product to be tested between the placement position. The lower surface of the detection part has a detection part. The extension direction of the projected contour line along the first direction is parallel to the extension direction of the projected contour line along the first direction of the upper surface of the standard product when it is placed in the placement position, so as to pass through the detection part The movement along the first direction detects the profile of the product under test.
可选地,所述工作台包括底座和主台面;Optionally, the workbench includes a base and a main table;
所述底座可拆卸地连接在所述主台面上,所述放置位形成在所述底座的上表面;The base is detachably connected to the main platform, and the placement position is formed on the upper surface of the base;
所述主台面上设置有引导机构,该引导机构与所述检测件可拆卸地连接,以用于引导所述检测件沿所述第一方向移动。A guide mechanism is provided on the main table, and the guide mechanism is detachably connected with the detection part for guiding the detection part to move along the first direction.
可选地,所述放置位具有沿第一方向相对的第一侧和第二侧以及沿第二方向相对的第三侧和第四侧,所述第一方向与所述第二方向垂直且两者均平行于水平方向,所述底座上设置有位于所述第一侧的第一定位结构以及位于所述第三侧和/或第四侧的第二定位结构。Optionally, the placement position has a first side and a second side opposite along a first direction and a third side and a fourth side opposite along a second direction, the first direction is perpendicular to the second direction and Both are parallel to the horizontal direction, and the base is provided with a first positioning structure on the first side and a second positioning structure on the third side and/or fourth side.
可选地,所述第一定位结构和/或所述第二定位结构包括至少一个定位销。Optionally, the first positioning structure and/or the second positioning structure includes at least one positioning pin.
可选地,所述底座上设置有参考部,以用于在所述检测件沿第一方向移动时,检测位于所述放置位上的待测产品相对于所述参考部的位移。Optionally, a reference part is provided on the base, for detecting the displacement of the product to be tested on the placement position relative to the reference part when the detection part moves along the first direction.
可选地,所述参考部构造为参考线,所述放置位位于所述参考线与所述第一定位结构之间,所述参考线的延伸方向平行于所述标准产品放置在所述放置位时靠近所述第二侧的下侧边缘的轮廓线;或者,Optionally, the reference part is configured as a reference line, the placement position is located between the reference line and the first positioning structure, and the extension direction of the reference line is parallel to the standard product placed on the placement position. the outline of the underside edge adjacent to said second side when positioned; or,
所述参考部构造为内凹于所述底座的凹槽,所述放置位位于所述凹槽与所述第一定位结构之间,所述凹槽的延伸方向平行于所述标准产品放置在所述放置位时靠近所述第二侧的下侧边缘的轮廓线。The reference part is configured as a groove recessed in the base, the placement position is located between the groove and the first positioning structure, the extension direction of the groove is parallel to the standard product placed on The placement position is close to the contour line of the lower side edge of the second side.
可选地,所述底座上设有定位部,所述检测件上设有与定位部相适配的定位配合部,所述定位部和定位配合部构造为用于定位所述检测件在所述第二方向上相对于所述底座的位置。Optionally, a positioning part is provided on the base, and a positioning matching part adapted to the positioning part is provided on the detection part, and the positioning part and the positioning matching part are configured to position the detection part on the The position relative to the base in the second direction.
可选地,所述底座的沿第二方向相对的两端均形成有台肩,所述放置位位于两个所述台肩之间,两个所述台肩为所述定位部;Optionally, shoulders are formed at opposite ends of the base along the second direction, the placement position is located between the two shoulders, and the two shoulders are the positioning parts;
所述检测件构造为沿竖直方向延伸的检测板,所述检测板的沿第二方向相对的两端均形成有与所述台肩相适配的倒L型定位槽,所述检测部位于两个所述定位槽之间,两个所述定位槽为所述定位配合部。The detection part is configured as a detection plate extending in the vertical direction, and the opposite ends of the detection plate along the second direction are formed with inverted L-shaped positioning grooves that match the shoulders, and the detection part Located between the two positioning grooves, the two positioning grooves are the positioning matching parts.
可选地,所述引导机构包括滑杆和安装架,所述滑杆设置在所述主台面上且沿第一方向延伸,所述安装架可滑动地连接于所述滑杆,所述检测件可拆卸地连接于所述安装架。Optionally, the guide mechanism includes a slide bar and a mounting frame, the slide bar is arranged on the main platform and extends along the first direction, the mounting frame is slidably connected to the slide bar, and the detection A piece is detachably connected to the mounting frame.
可选地,所述滑杆的数量为两个且分别位于所述底座的两侧,所述安装架可滑动地连接于两个所述滑杆。Optionally, there are two sliding bars and they are respectively located on two sides of the base, and the installation frame is slidably connected to the two sliding bars.
通过上述技术方案,即本公开提供的检验装置,通过观察检测件沿第一方向移动时,是否碰触摩擦待测产品或者甚至带动待测产品移动,能够直观地检测出该待测产品的轮廓度是否合格。这样,通过检测机构进行快速高效的轮廓度检验,高效的检测效率能够实现对待出厂的产品做到全部检测,而不是部分产品的抽检,极大程度上降低了产品出厂时的不合格率,并且本公开中的检测机构结构简单,采用此检测机构对产品进行检测,检测流程便捷,在满足高效检测的同时,也降低了检测机构的生产成本。Through the above technical solution, that is, the inspection device provided by the present disclosure, by observing whether the detection part touches and rubs against the product to be tested or even drives the product to be tested to move when the detection part moves along the first direction, the contour of the product to be tested can be intuitively detected degree is qualified. In this way, through the fast and efficient contour inspection by the inspection mechanism, the efficient inspection efficiency can realize the inspection of all the products to be shipped, instead of the random inspection of some products, which greatly reduces the failure rate of the products when they leave the factory, and The detection mechanism in the present disclosure has a simple structure, and the detection mechanism is used to detect products, and the detection process is convenient, and while meeting high-efficiency detection, the production cost of the detection mechanism is also reduced.
本公开的其他特征和优点将在随后的具体实施方式部分予以详细说明。Other features and advantages of the present disclosure will be described in detail in the detailed description that follows.
附图说明Description of drawings
附图是用来提供对本公开的进一步理解,并且构成说明书的一部分,与下面的具体实施方式一起用于解释本公开,但并不构成对本公开的限制。在附图中:The accompanying drawings are used to provide a further understanding of the present disclosure, and constitute a part of the description, together with the following specific embodiments, are used to explain the present disclosure, but do not constitute a limitation to the present disclosure. In the attached picture:
图1是本公开示例性实施方式中提供的测试装置的整体结构示意图;FIG. 1 is a schematic diagram of the overall structure of a testing device provided in an exemplary embodiment of the present disclosure;
图2是本公开示例性实施方式中提供的测试装置上放置有待测产品时的结构示意图;Fig. 2 is a structural schematic diagram when a product to be tested is placed on the testing device provided in an exemplary embodiment of the present disclosure;
图3是本公开示例性实施方式中提供的标准产品与检测件之间的位置关系示意图;Fig. 3 is a schematic diagram of the positional relationship between standard products and test pieces provided in an exemplary embodiment of the present disclosure;
图4是本公开示例性实施方式中提供的合格产品与检测件之间的位置关系示意图;4 is a schematic diagram of the positional relationship between qualified products and test pieces provided in an exemplary embodiment of the present disclosure;
图5是本公开示例性实施方式中提供的不合格产品与检测件之间的第一种位置关系示意图;Fig. 5 is a schematic diagram of a first positional relationship between a substandard product and a test piece provided in an exemplary embodiment of the present disclosure;
图6是本公开示例性实施方式中提供的不合格产品与检测件之间的第二种位置关系示意图;Fig. 6 is a schematic diagram of a second positional relationship between a substandard product and a test piece provided in an exemplary embodiment of the present disclosure;
图7是本公开示例性实施方式中提供的不合格产品与检测件之间的第三种位置关系示意图。Fig. 7 is a schematic diagram of a third positional relationship between a non-conforming product and a test piece provided in an exemplary embodiment of the present disclosure.
附图标记说明Explanation of reference signs
1-工作台;101-底座;1011-放置位;1012-参考部;1013-定位部;102- 主台面;2-检测件;201-定位配合部;202-检测部;3-第一定位结构;4-第二定位结构;5-待测产品;6-标准产品;7-引导机构;701-滑杆;702-安装架。1-workbench; 101-base; 1011-placement position; 1012-reference part; 1013-positioning part; 102-main table; Structure; 4-second positioning structure; 5-product to be tested; 6-standard product; 7-guiding mechanism; 701-sliding rod; 702-installation frame.
具体实施方式Detailed ways
以下结合附图对本公开的具体实施方式进行详细说明。应当理解的是,此处所描述的具体实施方式仅用于说明和解释本公开,并不用于限制本公开。Specific embodiments of the present disclosure will be described in detail below in conjunction with the accompanying drawings. It should be understood that the specific embodiments described here are only used to illustrate and explain the present disclosure, and are not intended to limit the present disclosure.
在本公开中,在未作相反说明的情况下,使用的方位词如“上、下”通常是指相应部件处于使用状态时在重力方向上相对的“上、下”,可参考图1 至图2中图面的上、下。“内、外”是指相对于部件或结构本身轮廓的内、外。此外,需要说明的是,所使用的术语如“第一、第二”等是为了区别一个要素和另一个要素,不具有顺序性和重要性。此外,在下面的描述中,当涉及到附图时,除非另有解释,不同的附图中相同的附图标记表示相同或相似的要素。上述定义仅用于解释和说明本公开,不应当理解为对本公开的限制。In this disclosure, unless stated otherwise, the used orientation words such as "up and down" usually refer to the relative "up and down" in the direction of gravity when the corresponding parts are in use, and reference can be made to Figs. The top and bottom of the drawing in Figure 2. "Inside and outside" refer to inside and outside relative to the outline of the part or structure itself. In addition, it should be noted that the terms used, such as "first, second", etc., are used to distinguish one element from another, and do not have sequence or importance. Furthermore, in the following description, when referring to the drawings, the same reference numerals in different drawings denote the same or similar elements unless otherwise explained. The above definitions are only used to explain and illustrate the present disclosure, and should not be construed as limiting the present disclosure.
车载大尺寸曲面盖板的轮廓度检测,现有的检测方式是采用三次元测点位的方式,三次元效率极低,单片曲面盖板的检测时间在10-15分钟左右,随着曲面盖板尺寸增加,测量点增加,测量时间随之增加,且测量点位的方式无法覆盖整个面型,会有局部区域不合格漏检的风险,因此本公开旨在提供一种能够快速、高效、全面的测试曲面盖板的检验装置;For the contour detection of large-sized curved surface covers on vehicles, the existing detection method is to use three-dimensional measuring points, and the three-dimensional efficiency is extremely low. The detection time of a single curved surface cover is about 10-15 minutes. As the size of the cover plate increases, the measurement points increase, and the measurement time increases accordingly, and the method of measuring points cannot cover the entire surface shape, and there is a risk of unqualified and missed detection in some areas. Therefore, the present disclosure aims to provide a fast and efficient method. , A comprehensive test device for testing curved cover plates;
在本公开的具体实施方式中提供一种检验装置,如图1和图2所示,该检验装置用于检验待测产品5的轮廓度,检验装置包括:工作台1,具有用于放置待测产品5的放置位1011,且放置位1011的表面轮廓与标准产品6 的下表面轮廓一致;和检测机构,包括沿第一方向可移动地设置在工作台1 上的检测件2,检测件2位于放置位1011上方且与放置位1011之间形成用于放置待测产品5的放置空间,检测件2的下表面具有检测部202,该检测部202在沿第一方向上的投影的轮廓线的延伸方向与标准产品6放置在放置位1011时的上表面在沿第一方向上的投影的轮廓线的延伸方向平行,以通过检测件2沿第一方向的移动检测待测产品5的轮廓度。In a specific embodiment of the present disclosure, a test device is provided, as shown in Figure 1 and Figure 2, the test device is used to test the profile of the
本公开中轮廓度检测是指对待测产品5上表面以及下表面轮廓度的检测。In the present disclosure, the profile detection refers to the detection of the profile of the upper surface and the lower surface of the
通过上述技术方案,即本公开提供的检验装置,通过观察检测件2沿第一方向移动时,是否碰触摩擦待测产品5或者甚至带动待测产品5移动,能够直观地检测出该待测产品5的轮廓度是否合格。这样,通过检测机构进行快速高效的轮廓度检验,高效的检测效率能够实现对待出厂的产品做到全部检测,而不是部分产品的抽检,极大程度上降低了产品出厂时的不合格率,并且本公开中的检测机构结构简单,采用此检测机构对产品进行检测,检测流程便捷,在满足高效检测的同时,也降低了检测机构的生产成本。Through the above technical solution, that is, the inspection device provided by the present disclosure, by observing whether the
检测件2选用不易变形的结构,如不锈钢,选用不锈钢材质通过线切割加工而成,能够保证检测件2下表面的高精度。The
针对于本公开中检测件2的实施方式说明:针对于曲面盖板轮廓度的检测,将待测产品5放置在放置位1011上时,如待测产品5为标准产品,那么待测产品5的下表面应贴合在放置位1011的上表面,为了进一步的确保待测产品5为合格产品,还需要通过检测件2的检测,通过检测即为合格产品,反之不合格;Description for the implementation of the
标准产品6放置在放置位1011之后,检测件2位于标准产品6上方,检测件2的下表面与标准产品6的上表面之间存在有一个间隙,此间隙即为产品的轮廓度公差范围,如果待测产品的轮廓度远超过合格产品的轮廓度公差范围,那么在待测产品放置到放置位1011上以后,检测人员通过肉眼观察即可挑选出不合格产品,当待测产品的轮廓度并没有远超过合格产品的轮廓度公差范围,检测人员肉眼无法观察出待测产品5是否合格,需要通过检测件2来对待测产品5进行进一步的检测;After the
当检测件2沿第一方向移动时,能够保证检测件2的移动,可以覆盖待测产品5整个上表面,即能够完整的检测到待测产品5的整个上表面。即,参考图3和图4所示,在检测件2沿第一方向移动,而不触碰到待测产品5,表明待测产品5的轮廓度符合要求。参考图5至图7所示,当检测件2沿第一方向移动,触碰到待测产品5带动待测产品5移动时,表明待测产品5的轮廓度不符合要求。When the
例如,图3为标准产品6放置在放置位上时的剖面示意图;图4中示出的待测样品,相比于标准产品6的轮廓度存在偏差,但该偏差在允许的公差范围内,该待测产品属于合格产品;图5至图7示出了多种不合格产品放置在放置位1011上时各个部位导致的产品不合格的剖视示意图,通过图5至图7能够看出,不合格产品会与检测件2发生接触。For example, Fig. 3 is a schematic cross-sectional view of the
需要说明的是,本公开中的待测产品5包括但不限于曲面盖板,只要是待测产品有检测轮廓度需求的,并且是单轴向弯曲的产品均可通过本公开中的检测装置进行轮廓度检测。It should be noted that the product to be tested 5 in the present disclosure includes but is not limited to a curved cover plate, as long as the product to be tested has the requirement of detecting the profile and is uniaxially curved, the detection device in the present disclosure can pass Perform profile detection.
单轴向弯曲的产品可以理解为沿第一方向的投影面轮廓重合为一条曲线的产品。A uniaxially curved product can be understood as a product in which the contours of the projected surface along the first direction superimpose into a curve.
在本公开提供的具体实施方式中,参考图1和图2所示,放置位1011 具有沿第一方向相对的第一侧和第二侧以及沿第二方向相对的第三侧和第四侧,第一方向与第二方向垂直且两者均平行于水平方向,工作台1上设置有位于第一侧的第一定位结构3以及位于第三侧和/或第四侧的第二定位结构4。In the specific embodiment provided by the present disclosure, as shown in FIG. 1 and FIG. 2 , the
工作台1上设有的第一定位结构3和第二定位结构4,目的在于更加方便快捷的将待测产品5放置在放置位1011上,并且在满足方便快捷放置的同时,做到待测产品5能够精准的放置在放置位1011上,不会出现因待测产品5因摆放位置不精准导致的检测结果不准确的情况出现。The
图1示例性地示出了在第一侧设置有第一定位结构3,在第三侧设置有第二定位结构4的实施方式。Fig. 1 exemplarily shows an embodiment in which a
第一方向可以参考图1中的X向,第二可以参考图1中的Y向。The first direction may refer to the X direction in FIG. 1 , and the second direction may refer to the Y direction in FIG. 1 .
第一定位结构3和第二定位结构4可以以任意合适的方式构造,例如,第一定位结构3和/或第二定位结构4可以包括至少一个定位销,以通过将待测产品5的边缘接触相应侧的定位销来实现快速定位。The
此外,本公开中的第一定位结构3和第二定位结构4包括但不限于定位销,能够起到限位作用的物件均可当做是第一定位结构3和第二定位结构4,例如螺纹杆、定位凸起等。In addition, the
在本公开提供的具体实施方式中,参考图1和图2所示,工作台1包括底座101和主台面102;底座101可拆卸地连接在主台面102上,放置位1011 形成在底座101的上表面,第一定位结构3和第二定位结构4设置在底座101 上;主台面102上设置有引导机构7,该引导机构7与检测件2可拆卸地连接,以用于引导检测件2沿第一方向移动。In the specific embodiment provided by the present disclosure, as shown in FIG. 1 and FIG. 2 , the workbench 1 includes a
本公开中的主台面102选用不易变形的结构,表面平整度较高,如大理石或不锈钢板或铝合金板,主台面102四角具有连接轴支架(将在下文描述) 的螺纹孔,中部具有连接底座101的螺纹孔,本结构主要保证上表面平面度,确保安装精度,当然实际应用中可以用不同厚度的垫片调整装配后的水平精度,确保两个滑杆(将在下文描述)在同一水平高度,底座101安装后的平整度,不被螺钉拧紧形变,导致仿形面面型变化。The main table 102 in the present disclosure is made of a structure that is not easily deformed, and has a high surface flatness, such as marble or stainless steel plate or aluminum alloy plate. The threaded hole of the
本公开中的工作台1包括可拆卸连接的底座101和主台面102,底座101 的上表面设有用于放置待测产品5的放置位1011,底座101和主台面102 可拆卸连接的目的在于,能够适用于多种需要检测轮廓度的产品;The workbench 1 in the present disclosure includes a
需要说明的是,当对不同的待测产品5进行轮廓度检测时,需要在主台面102上安装好与待测产品5相对应的底座101和检测件2,并且待测产品 5需要是单轴向弯曲的产品。It should be noted that when testing the profile of
在本公开提供的具体实施方式中,参考图1和图2所示,底座101上设置有参考部1012,以用于在检测件2沿第一方向移动时,检测位于放置位 1011上的待测产品5相对于参考部1012的位移。In the specific embodiment provided by the present disclosure, as shown in FIG. 1 and FIG. 2 , a
参考部1012的作用是,便于测试人员观察待测产品5经过检测件2的检测后,是否为合格产品,当检测件2沿第一方向移动并经过整个待测产品 5上表面后,即为完成一次检测,如待测产品5为不合格产品,那么待测产品5会与检测件2发生接触,随着检测件2的移动,检测件2会带动待测产品5一起移动,此时,通过观察待测产品5是否相对于参考部1012发生了移动,即可判断待测产品5是否为合格产品。The function of the
参考部1012可以根据实际应用需求以任意合适的方式构造,例如,在一些实施方式中,参考图2所示,参考部1012构造为参考线,放置位1011 位于参考线与第一定位结构3之间,参考线的延伸方向平行于标准产品6放置在放置位1011时靠近第二侧的下侧边缘的轮廓线。这样,当待测产品5 与检测件2碰触后,通过观察待测产品5与参考线之间的位置关系,即可得出该待测产品5是否为合格产品。The
在另一些实施方式中,参考部1012也可以构造为内凹于底座101的凹槽,放置位1011位于凹槽与第一定位结构3之间,凹槽的延伸方向平行于标准产品6放置在放置位1011时靠近第二侧的边缘的轮廓线。这样,当待测产品5与检测件2碰触后,通过观察待测产品5与凹槽之间的位置关系,即可得出该待测产品5是否为合格产品。In other embodiments, the
在本公开提供的具体实施方式中,参考图3所示,底座101上设有定位部1013,检测件2上设有与定位部1013相适配的定位配合部201,定位部 1013和定位配合部201构造为用于定位检测件2在第二方向上相对于底座 101的位置。In the specific embodiment provided by the present disclosure, as shown in FIG. 3 , the
底座101上设有的定位部1013与检测件2上设有与定位部1013相适配的定位配合部201作用在于,因本公开中的检验装置能够对多种形状的单轴向弯曲产品进行轮廓度检测,当需要对不同的单轴向弯曲产品进行检测时,在上一种待测产品5检测完毕后,需要对检测件2和底座101进行更换,在更换完毕后,检测件2与底座101之间的距离难免会出现装配误差,影响到后续的待测产品5轮廓度的检测,此时,就可以通过定位部1013和定位配合部201实现检测件2和底座101的快速定位。The
定位部1013和定位配合部201可以根据实际应用需求以任意合适的方式构造,例如,底座101的沿第二方向相对的两端均形成有台肩,放置位1011 位于两个台肩之间,两个台肩为定位部1013;检测件2构造为沿竖直方向延伸的检测板,检测板的沿第二方向相对的两端均形成有与台肩相适配的倒L 型定位槽,检测部202位于两个定位槽之间,两个定位槽为定位配合部201。The
检测板的沿第二方向相对的两端均形成有与台肩相适配的倒L型定位槽,检测件2与底座101安装完毕后需要保证安装后间隙0.01-0.03mm,可以将塞规插入定位部1013与定位配合部201之间的缝隙中,以通过塞规确认检测件2与底座101处于预期的装配位置,更是确保安装后的检测件2与放置位1011之间的间隙精度,保证检验的精确度。The opposite ends of the test plate along the second direction are formed with inverted L-shaped positioning grooves that match the shoulders. After the
在本公开提供的具体实施方式中,参考图1和图2所示,引导机构7包括滑杆701和安装架702,滑杆701设置在主台面102上且沿第一方向延伸,安装架702可滑动地连接于滑杆701,检测件2可拆卸地连接于安装架702;In the specific embodiment provided by the present disclosure, as shown in FIG. 1 and FIG. 2 , the guide mechanism 7 includes a
引导机构7用于引导检测件2沿第一方向检测待测产品5,其中,为了更够更好地滑动连接安装有检测件2的安装架702,滑杆701的数量为两个且分别位于底座101的两侧,安装架702可滑动地连接于两个滑杆701,两个滑杆701能够更好地引导安装架702在滑杆701上沿第一方向移动,使得安装架702更加稳定的带动检测件2移动。The guide mechanism 7 is used to guide the
参考图1和图2能够看出,本公开针对于用于支撑引导机构7的一种支撑结构为采用的是轴支架的支撑方式,轴支架采用4个相同型号,选用强度较高不易变形的材质,如不锈钢,铝合金,轴支架带有与主台面102固定的螺钉孔,带有夹紧固定滑杆701的结构,轴支架高度精度要求较高,需要保证装配后高度一致,即保证整体装配后两个轴在同一平面,当然装配后也可以通过垫片微调位置。Referring to Fig. 1 and Fig. 2, it can be seen that a support structure for supporting and guiding mechanism 7 in the present disclosure adopts a shaft bracket support mode, and the shaft brackets adopt 4 identical models, and the ones with higher strength and less deformation are selected. Material, such as stainless steel, aluminum alloy, the shaft bracket has screw holes fixed to the main table 102, and has a structure for clamping and fixing the
安装架702与滑杆701之间采用可滑动的间隙配合,同时又能保证位置精度,平稳的单向运动,安装架702中固定有轴套结构,轴套采用铜材质,耐磨性能更佳。安装架702带螺钉孔能与检测件2通过螺钉紧固。A slidable clearance fit is adopted between the mounting
本公开中检验装置的具体实施流程:首先将检测件2推动至放置位的第一侧,待测产品5放置在放置位1011上,待测产品5放置完毕后,检测人员肉眼观察进行判定,是否为明显不合格产品,判定后进行分类,将明显的不合格产品单独放置,此时无需使用检测件2进行检测;The specific implementation process of the inspection device in the present disclosure: firstly, the
当无法通过肉眼进行判定,使用检测件2进行检测,检测人员拉动检测件2,使得检测件2朝向参考部1012移动,也就是将滑动连接在滑杆701 上的安装架702从滑杆701一端移动至另一端,随着检测件2的移动,检测件2的下表面逐步的经过待测产品5的上表面,当待测产品5发生移动,就表明了待测产品5为不合格产品;When it cannot be judged by the naked eye, the
当检测件2的整个移动过程结束后,待测产品5与参考部1012之间的位置相对于未检测前的位置未发生变化,就表明了待测产品5为合格产品。When the entire moving process of the
以上结合附图详细描述了本公开的优选实施方式,但是,本公开并不限于上述实施方式中的具体细节,在本公开的技术构思范围内,可以对本公开的技术方案进行多种简单变型,这些简单变型均属于本公开的保护范围。The preferred embodiments of the present disclosure have been described in detail above in conjunction with the accompanying drawings. However, the present disclosure is not limited to the specific details of the above embodiments. Within the scope of the technical concept of the present disclosure, various simple modifications can be made to the technical solutions of the present disclosure. These simple modifications all belong to the protection scope of the present disclosure.
另外需要说明的是,在上述具体实施方式中所描述的各个具体技术特征,在不矛盾的情况下,可以通过任何合适的方式进行组合,为了避免不必要的重复,本公开对各种可能的组合方式不再另行说明。In addition, it should be noted that the various specific technical features described in the above specific embodiments can be combined in any suitable manner if there is no contradiction. The combination method will not be described separately.
此外,本公开的各种不同的实施方式之间也可以进行任意组合,只要其不违背本公开的思想,其同样应当视为本公开所公开的内容。In addition, various implementations of the present disclosure can be combined arbitrarily, as long as they do not violate the idea of the present disclosure, they should also be regarded as the content disclosed in the present disclosure.
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Effective date of registration: 20251021 Address after: 618000 Sichuan Province, Deyang City, Luojiang Economic Development Zone, Jinshan Industrial Park, Qinghong Road No. 105 land plot Patentee after: Sichuan Hongji optical glass new material technology Co.,Ltd. Country or region after: China Address before: 618500 Sichuan Province, Deyang City, Luojiang Economic Development Zone, Jinshan Industrial Park, Qinghong Road No. 105 land plot Patentee before: Sichuan Hongji optical glass new material technology Co.,Ltd. Country or region before: China Patentee before: Beijing Yuanda Xinda Technology Co.,Ltd. |
