CN218403999U - Device for co-producing active lime by natural gas and biomass fuel - Google Patents
Device for co-producing active lime by natural gas and biomass fuel Download PDFInfo
- Publication number
- CN218403999U CN218403999U CN202220705366.9U CN202220705366U CN218403999U CN 218403999 U CN218403999 U CN 218403999U CN 202220705366 U CN202220705366 U CN 202220705366U CN 218403999 U CN218403999 U CN 218403999U
- Authority
- CN
- China
- Prior art keywords
- furnace
- biomass
- combustion
- natural gas
- fuel
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Images
Landscapes
- Combustion Of Fluid Fuel (AREA)
Abstract
本申请公开了一种天然气与生物质燃料联产活性石灰的装置,以解决现有技术存在的单膛竖炉生产石灰时不能使用高热值燃气和低热值燃气混合燃烧、不能喷吹固体粉料燃料的问题。本申请通过在炉体内部设置的炉内中心燃烧装置与炉体外部设置的炉外燃烧装置组合应用,实现了使用天然气燃料和生物质气燃料及生物质粉燃料三种清洁燃料在同一炉膛内燃烧生产活性石灰的目的,不但结构简单实用、紧凑,煅烧时间短、生产效率高,产量高、产品品质好、经济性好,生产成本低;而且实现了清洁能源替代矿物质燃料和对生物质燃料深层次利用的目的;同时大幅度降低了污染物和二氧化碳的排放,在减污降碳、改善生态环境、保障国家能源安全等方面具有重要意义。
This application discloses a device for co-producing active lime with natural gas and biomass fuel to solve the problem that the single-chamber shaft furnace in the prior art cannot use high-calorific-value gas and low-calorific-value gas for mixed combustion and cannot inject solid powder when producing lime. fuel problem. This application realizes the use of natural gas fuel, biomass gas fuel and biomass powder fuel in the same furnace through the combined application of the central combustion device inside the furnace and the external combustion device outside the furnace. The purpose of burning active lime is not only simple and practical, compact structure, short calcination time, high production efficiency, high output, good product quality, good economy and low production cost; but also realizes the replacement of mineral fuel by clean energy and the reduction of biomass The purpose of deep-level utilization of fuel; at the same time, it greatly reduces the emission of pollutants and carbon dioxide, which is of great significance in reducing pollution and reducing carbon, improving the ecological environment, and ensuring national energy security.
Description
技术领域technical field
本申请涉及石灰窑生产石灰技术领域,具体涉及一种天然气与生物质燃料联产活性石灰的装置。The application relates to the technical field of lime production by lime kilns, in particular to a device for co-producing active lime with natural gas and biomass fuel.
背景技术Background technique
我国传统的石灰烧制是使用煤、焦炭等固体燃料,目前我国80%左右的石灰产能还是采用煤炭等固体燃料生产。进入“十四五”时期,我国生态环境保护已经进入减污降碳协同治理的新阶段,在我国“双碳”背景下,采用煤炭生产石灰的工艺已经被严格限制和禁止,尤其是采用固体煤炭燃料的混料式竖窑已经不再允许建设。而且,重要的是,从我国目前的煤炭价格看,采用煤炭生产石灰也无成本优势了。所以,石灰生产企业如何选择能源结构已经制约企业的生存和发展的关键。The traditional lime firing in our country uses coal, coke and other solid fuels. At present, about 80% of our country's lime production capacity is still produced by coal and other solid fuels. Entering the "14th Five-Year Plan" period, my country's ecological environment protection has entered a new stage of coordinated pollution reduction and carbon reduction. Under the background of my country's "double carbon", the process of using coal to produce lime has been strictly restricted and prohibited, especially the use of solid Coal-fueled mixing shaft kilns are no longer allowed to be built. Moreover, the important thing is that from the current coal price in our country, there is no cost advantage in using coal to produce lime. Therefore, how to choose the energy structure of lime production enterprises has been the key to the survival and development of enterprises.
从目前石灰生产的燃料结构分析及从国家产业政策和行业发展远景来看,采用天然气生产石灰将是首选。天然气作为未来的主要能源,具有许多其他能源所不具备的优势:天然气是最清洁的燃料,天然气燃烧后生成二氧化碳和水,与煤炭和重油比较,燃烧天然气产生的有害物质大幅度减少,如以天然气代替燃煤,可减少氮氧化物排放量80%-90%,一氧化碳排放量可减少52%,并基本杜绝二氧化硫的排放和城市酸雨的产生。天然气还具有安全的特点,燃烧时不会产生一氧化碳等有毒气体,不会危害人体健康,密度比空气轻,即使泄露,也是往上空飘散,不易形成爆炸源。From the current fuel structure analysis of lime production and from the perspective of national industrial policy and industry development prospects, the use of natural gas to produce lime will be the first choice. As the main energy source in the future, natural gas has many advantages that other energy sources do not have: natural gas is the cleanest fuel, and it generates carbon dioxide and water after combustion. Compared with coal and heavy oil, the harmful substances produced by burning natural gas are greatly reduced, such as Natural gas instead of coal can reduce nitrogen oxide emissions by 80%-90%, carbon monoxide emissions by 52%, and basically eliminate sulfur dioxide emissions and urban acid rain. Natural gas is also safe. It will not produce toxic gases such as carbon monoxide during combustion, and will not endanger human health. The density is lighter than air. Even if it leaks, it will float upwards and is not easy to form an explosion source.
但是,由于我国的能源结构特点限制,我国大部分地区的天然气价格都非常昂贵,从其生产成本角度来看,天然气生产成本还远远高于煤炭生产石灰的成本,致使无法直接或全部使用天然气生产石灰。目前仅有新疆、四川、陕西等少数地区的天然气价格较低,其生产成本接近煤炭生产石灰的成本,但是由于传统石灰生产工艺装备及天然气燃烧特性的限制,绝大部分传统竖窑无法采用天然气生产石灰。所以,在优先选择天然气作为生产石灰燃料的前提下,如何选择新的可用能源和替代能源生产石灰是目前亟待解决的问题,如何选择可以采用新能源生产石灰的新工艺、新装备也是广大石灰行业从业者的期盼。However, due to the limitation of my country's energy structure, the price of natural gas in most areas of my country is very expensive. From the perspective of its production cost, the production cost of natural gas is far higher than the cost of coal production of lime, which makes it impossible to use natural gas directly or completely. Lime production. At present, the price of natural gas is relatively low in only a few areas such as Xinjiang, Sichuan, and Shaanxi, and its production cost is close to the cost of coal production of lime. However, due to the limitations of traditional lime production process equipment and natural gas combustion characteristics, most of the traditional shaft kilns cannot use natural gas. Lime production. Therefore, on the premise that natural gas is preferred as the fuel for lime production, how to choose new available energy and alternative energy to produce lime is an urgent problem to be solved. practitioners' expectations.
生物质被称为世界第四大能源,对于生物质的利用,人们往往倾向于将其进行气化处理来获得生物质燃气。在世界范围内,生物质气化主要用于供热/ 窑炉、热电联产(combined heat and power,CHP)、混燃应用和合成燃料,目前规模最大的应用是CHP.20世纪80年代起,生物质气化被美国、瑞典和芬兰等国用于水泥窑和造纸业的石灰窑,既能保证原料供给又能满足行业需求,具有较强的竞争力。20世纪90年代,生物质气化开始被应用于热电联产、多用柴油或燃气内燃机,生物质整体气化联合循环(biomass integratedgasification combined cycle,BIGCC)也成为研究热点,在瑞典、美国、巴西等国已经建成几个示范工程。1998年,生物质气化混合燃烧技术已被用于煤电厂,将生物质燃气输送至锅炉与煤混燃,目前已商业化运行。Biomass is known as the fourth largest energy source in the world. For the utilization of biomass, people tend to gasify it to obtain biomass gas. Worldwide, biomass gasification is mainly used for heating/kiln, combined heat and power (CHP), co-combustion applications and synthetic fuels, and the largest application currently is CHP. Since the 1980s , Biomass gasification is used in cement kilns and lime kilns in the paper industry in the United States, Sweden, Finland and other countries. It can not only ensure the supply of raw materials but also meet the needs of the industry, and has strong competitiveness. In the 1990s, biomass gasification began to be applied to cogeneration of heat and power, multi-purpose diesel or gas internal combustion engines, and biomass integrated gasification combined cycle (biomass integrated gasification combined cycle, BIGCC) has also become a research hotspot, in Sweden, the United States, Brazil, etc. China has built several demonstration projects. In 1998, biomass gasification mixed combustion technology has been used in coal power plants to transport biomass gas to boilers for co-combustion with coal, and it is now in commercial operation.
中国的生物质气化主要用于发电/CHP、供热/窑炉和集中供气,已建成了从200kWe~20MWe不同规格的气化发电装置,气化发电正向产业规模化方向发展,是国际上中小型生物质气化发电应用最多的国家之一。Biomass gasification in China is mainly used for power generation/CHP, heat supply/kiln and centralized gas supply. Gasification power generation devices with different specifications from 200kWe to 20MWe have been built. Gasification power generation is developing in the direction of industrial scale. One of the countries with the most applications of small and medium-sized biomass gasification power generation in the world.
热化学能转化有4种形式:燃烧、热解、气化和液化。生物质气化作为一种高效洁净的使用方法,在提高生物质利用率及减少污染方面有重要作用,它是生物质热化学能转化中最重要的一种形式,生物质气化后利用率是直接燃烧的3~5倍。生物质作为气化原料和煤相比,具有更好的反应性、其挥发成分含量高、H/C和O/C比高、灰分含量较低、空隙率大、孔径大。这些性质使生物质成为气化的理想原料。There are four forms of thermochemical energy conversion: combustion, pyrolysis, gasification and liquefaction. As an efficient and clean method of use, biomass gasification plays an important role in improving biomass utilization and reducing pollution. It is the most important form of biomass thermochemical energy conversion. The utilization rate of biomass after gasification It is 3 to 5 times that of direct combustion. Compared with coal, biomass has better reactivity, high volatile content, high H/C and O/C ratio, low ash content, large porosity and large pore size. These properties make biomass an ideal feedstock for gasification.
在生物质燃料中,不同秸秆的热值是3000~3800大卡/公斤,不同木屑的热值是4200~4500大卡/公斤。以上两种燃料虽然相对于煤粉、天然气等燃料的单位质量热值明显偏低,但是工业制备石灰的温度相对于水泥生产、烧结等反应的温度要低很多,一般在950~1250℃,因此采用秸秆粉料和木屑粉料作为燃料制备石灰是可行的。In biomass fuel, the calorific value of different straws is 3000-3800 kcal/kg, and the calorific value of different wood chips is 4200-4500 kcal/kg. Although the calorific value per unit mass of the above two fuels is obviously lower than that of pulverized coal, natural gas and other fuels, the temperature of industrial lime production is much lower than that of cement production, sintering and other reactions, generally at 950-1250 °C, so It is feasible to use straw powder and sawdust powder as fuel to prepare lime.
目前,采用煤、焦炭等固体燃料进行石灰烧制时,安全性低,燃烧产生的一氧化碳等有毒气体含量高,会危害到人体健康,严重情况下,有毒气体泄漏,易形成爆炸源和污染源。而且,目前还没有使用生物质气和生物质固体粉料燃料生产石灰的技术和案例,尤其是单膛竖窑生产石灰的技术和装备无法使用天然气等高热值燃气与生物质气等低热值燃气混合燃烧生产,尤其是传统周边式烧嘴式燃气竖窑因天然气和生物质气燃烧火焰短,当窑体直径过大时热能无法达到炉中心而造成的产量低、石灰生烧率高的问题。同时存在煅烧时间长、耗能高、投资成本高的缺点。At present, when coal, coke and other solid fuels are used for lime burning, the safety is low, and the content of toxic gases such as carbon monoxide produced by combustion is high, which will endanger human health. In severe cases, toxic gases leak and easily form sources of explosion and pollution. Moreover, there is no technology and case for using biomass gas and biomass solid powder fuel to produce lime, especially the technology and equipment for producing lime in a single-chamber shaft kiln cannot use high calorific value gas such as natural gas and low calorific value gas such as biomass gas. Mixed combustion production, especially the traditional peripheral burner gas shaft kiln, due to the short combustion flame of natural gas and biomass gas, when the diameter of the kiln body is too large, the heat energy cannot reach the center of the furnace, resulting in low output and high lime burning rate . At the same time, it has the disadvantages of long calcination time, high energy consumption and high investment cost.
发明内容Contents of the invention
为此,本申请提供一种天然气与生物质燃料联产活性石灰的装置,以解决现有技术存在的单膛竖炉生产石灰时不能使用高热值燃气和低热值燃气混合燃烧、不能喷吹固体粉料燃料,以及安全性低、煅烧时间长、产量低及耗能高的问题。For this reason, the application provides a device for co-producing active lime with natural gas and biomass fuel to solve the problem that the single-chamber shaft furnace in the prior art cannot use high-calorific-value gas and low-calorific-value gas for mixed combustion and cannot inject solids when producing lime. Powdered fuel, and the problems of low safety, long calcination time, low output and high energy consumption.
为了实现上述目的,本申请提供如下技术方案:In order to achieve the above object, the application provides the following technical solutions:
第一方面,一种天然气与生物质燃料联产活性石灰的装置,包括:In the first aspect, a device for co-producing active lime with natural gas and biomass fuel, including:
竖炉炉体焙烧系统,包括炉体、炉内中心燃烧装置和炉外燃烧装置,所述炉内中心燃烧装置为所述炉体的中心部位提供热能,所述炉外燃烧装置为所述炉体的外部空间提供热能;石料供应系统,包括石料仓、上料小车,所述上料小车的末端设有出料口,石料仓内的石料进入上料小车后,通过所述出料口进入所述炉体内;供风系统,为所述炉内中心燃烧装置和炉外燃烧装置提供助燃风;燃料供应系统,所述燃料供应系统包括天然气供热装置、生物质气供热装置;出料系统,用于对经所述竖炉炉体焙烧系统煅烧后冷却的石灰进行卸料;The furnace body roasting system of the shaft furnace includes a furnace body, a central combustion device in the furnace and an external combustion device. The central combustion device in the furnace provides heat energy for the central part of the furnace body, and the external combustion device is the The external space of the body provides heat energy; the stone material supply system includes a stone silo and a loading trolley, and the end of the loading trolley is provided with a discharge port. After the stone in the stone silo enters the loading trolley, it enters through the discharge port In the furnace body; an air supply system, which provides combustion-supporting air for the central combustion device in the furnace and the external combustion device; a fuel supply system, which includes a natural gas heating device and a biomass gas heating device; A system for unloading the lime that has been calcined and cooled by the shaft furnace body roasting system;
所述炉体的外壁设有燃气燃料围管,所述燃气燃料围管包括天然气燃料围管和生物质气燃料围管;所述天然气供热装置通过管道与所述天然气燃料围管连接,且天然气燃料围管具有若干天然气燃料围管支管管道,所述天然气燃料围管支管管道与所述炉内中心燃烧装置、炉外燃烧装置连通;所述生物质气供热装置通过管道与所述生物质气燃料围管连接,且生物质气燃料围管具有若干生物质气燃料围管支管管道,若干生物质气燃料围管支管管道与所述炉内中心燃烧装置、炉外燃烧装置连通。The outer wall of the furnace body is provided with gas fuel surrounding pipes, and the gas fuel surrounding pipes include natural gas fuel surrounding pipes and biomass gas fuel surrounding pipes; the natural gas heating device is connected to the natural gas fuel surrounding pipes through pipelines, and The natural gas fuel surrounding pipe has several natural gas fuel surrounding pipe branch pipes, and the natural gas fuel surrounding pipe branch pipes communicate with the furnace central combustion device and the furnace external combustion device; the biomass gas heating device communicates with the biomass gas heating device through pipes The material gas fuel surrounding pipe is connected, and the biomass gas fuel surrounding pipe has several biomass gas fuel surrounding pipe branch pipes, and the several biomass gas fuel surrounding pipe branch pipes communicate with the central combustion device in the furnace and the external combustion device.
可选地,所述石料供应系统还包括石料称量装置、电动皮带机和卷扬机,所述石料称量装置设置于所述石料仓的下方,所述石料仓内的石料经所述石料称量装置称量后经所述电动皮带机传输至上料小车,并通过卷扬机将所述上料小车上的石料提升至所述炉体。Optionally, the stone supply system also includes a stone weighing device, an electric belt conveyor and a hoist, the stone weighing device is arranged below the stone silo, and the stone in the stone silo is weighed by the stone. After the device is weighed, it is transported to the loading trolley through the electric belt conveyor, and the stones on the loading trolley are lifted to the furnace body by a winch.
可选地,还包括多功能布料器,所述多功能布料器设置于所述炉体的顶部;所述多功能布料器为筛分倾动旋转布料器,所述石料经筛分倾动旋转布料器后进入所述炉体。Optionally, it also includes a multifunctional distributor, which is arranged on the top of the furnace body; the multifunctional distributor is a screening tilting rotary distributor, and the stone is screened and tilted by the rotary distributor Then enter the furnace body.
可选地,所述炉体的内部空间从上至下分为预热带、煅烧带和冷却带三个区域;所述炉体的外壁对应于煅烧带的下部区域设置有一级炉风座、二级炉风座,所述二级炉风座位于一级炉风座的下部;Optionally, the inner space of the furnace body is divided into three zones from top to bottom: a preheating zone, a calcination zone and a cooling zone; the outer wall of the furnace body is provided with a first-stage furnace air seat, The secondary furnace air seat, the secondary furnace air seat is located at the lower part of the primary furnace air seat;
所述炉内中心燃烧装置位于所述煅烧带的下部,炉内中心燃烧装置的顶部设有第一喷口、第二喷口,所述第一喷口用于喷出提供天然气或生物质气,所述第二喷口用于喷出生物质粉料;炉内中心燃烧装置的底部设有第一管道,所述第一管道与所述一级炉风座连通,所述第一管道对炉内中心燃烧装置起到支撑作用,并提供一次助燃风的通道;The central combustion device in the furnace is located at the lower part of the calcination zone, and the top of the central combustion device in the furnace is provided with a first nozzle and a second nozzle, and the first nozzle is used to inject natural gas or biomass gas. The second nozzle is used for spraying biomass powder; the bottom of the central combustion device in the furnace is provided with a first pipeline, and the first pipeline communicates with the first-stage furnace air seat, and the first pipeline is connected to the central combustion chamber in the furnace. The device plays a supporting role and provides a channel for the primary combustion air;
所述炉外燃烧装置位于炉体的外壁、对应于煅烧带的上部,炉外燃烧装置包括长焰燃烧器、短焰燃烧器,所述长焰燃烧器位于所述短焰燃烧器的上部;所述炉体的外壁对应于煅烧带的上部区域从上之下依次设有助燃风围管、燃气燃料围管;所述助燃风围管位于所述短焰燃烧器的下部。The combustion device outside the furnace is located on the outer wall of the furnace body and corresponds to the upper part of the calcination zone. The combustion device outside the furnace includes a long-flame burner and a short-flame burner, and the long-flame burner is located on the top of the short-flame burner; The outer wall of the furnace body corresponds to the upper area of the calcination zone and is provided with a combustion-supporting air surrounding pipe and a gas fuel surrounding pipe sequentially from top to bottom; the combustion-supporting air surrounding pipe is located at the lower part of the short-flame burner.
可选地,所述供风系统包括一次助燃风机、二次助燃风机和助燃风风帽;所述助燃风风帽位于炉内中心燃烧装置的下方;Optionally, the air supply system includes a primary combustion-supporting fan, a secondary combustion-supporting fan and a combustion-supporting wind cap; the combustion-supporting wind cap is located below the central combustion device in the furnace;
所述一次助燃风机与一级炉风座之间通过一次助燃风机管道连接,所述一级炉风座的外壁通过第二管道与所述助燃风围管连通,所述助燃风围管分别通过第一支管管道、第二支管管道与长焰燃烧器、短焰燃烧器连接,为长焰燃烧器、短焰燃烧器提供一次助燃风;The primary combustion-supporting fan is connected to the first-stage furnace air seat through a primary combustion-supporting fan pipe, and the outer wall of the first-stage furnace air seat communicates with the combustion-supporting air surrounding pipe through the second pipe, and the combustion-supporting air surrounding pipe passes through the The first branch pipe and the second branch pipe are connected with the long-flame burner and the short-flame burner to provide primary combustion-supporting air for the long-flame burner and the short-flame burner;
所述二次助燃风机与二级炉风座之间通过二次助燃风机管道连接,所述二级炉风座与通过第三管道与所述助燃风风帽连通,为炉内中心燃烧装置、炉外燃烧装置提供二次助燃风。The secondary combustion-supporting fan is connected to the secondary combustion-supporting fan seat through the secondary combustion-supporting fan pipe, and the secondary combustion-supporting fan seat is connected to the combustion-supporting air cap through the third pipe, which is the central combustion device in the furnace, the furnace The external combustion device provides secondary combustion air.
可选地,所述天然气供热装置包括天然气气源、天然气供气调压装置和天然气供热管道,所述天然气气源经所述天然气供气调压装置后进入天然气供热管道,所述天然气供热管道与所述天然气燃料围管相接;所述天然气燃料围管分别通过第三支管管道、第四支管管道、第五支管管道与所述长焰燃烧器、短焰燃烧器、炉内中心燃烧装置连接;所述天然气供热管道上依次设置有第一流量计、第一压力表、第一阀门、第一安全装置。Optionally, the natural gas heating device includes a natural gas source, a natural gas supply pressure regulating device and a natural gas heating pipeline, the natural gas source enters the natural gas heating pipeline after passing through the natural gas supply pressure regulating device, the The natural gas heating pipeline is connected with the natural gas fuel surrounding pipe; the natural gas fuel surrounding pipe is respectively connected to the long flame burner, short flame burner, furnace through the third branch pipe, the fourth branch pipe, and the fifth branch pipe. The inner center combustion device is connected; the natural gas heating pipeline is sequentially provided with a first flow meter, a first pressure gauge, a first valve, and a first safety device.
所述生物质气供热装置包括生物质气气源、生物质气供气装置、生物质气加压装置、生物质气供热管道,所述生物质气气源依次经所述生物质气供气装置、生物质气加压装置后进入生物质气供热管道,所述生物质气供热管道与所述生物质气燃料围管相接;所述生物质气燃料围管分别通过第六支管管道、第七支管管道、第八支管管道与所述长焰燃烧器、短焰燃烧器、炉内中心燃烧装置连接;所述生物质气供热管道上依次设置有第二流量计、第二压力表、第二阀门、第二安全装置。The biomass gas heating device includes a biomass gas source, a biomass gas supply device, a biomass gas pressurization device, and a biomass gas heating pipeline, and the biomass gas source passes through the biomass gas successively. After the gas supply device and the biomass gas pressurization device enter the biomass gas heating pipeline, the biomass gas heating pipeline is connected with the biomass gas fuel surrounding pipe; the biomass gas fuel surrounding pipe respectively passes through the second The six branch pipes, the seventh branch pipe, and the eighth branch pipe are connected to the long flame burner, short flame burner, and central combustion device in the furnace; the biomass gas heating pipe is sequentially provided with a second flow meter, The second pressure gauge, the second valve, and the second safety device.
可选地,还包括生物质固体粉料供热装置;所述生物质固体粉料供热装置包括生物质粉料、生物质粉料供热装置和生物质粉料供热管道;所述生物质粉料经生物质粉料供热装置后进入生物质粉料供热管道,所述生物质粉料供热管道贯穿炉体的外壁,并与炉内中心燃烧装置连接;所述生物质粉料供热管道上依次设置有第三流量计、第三压力表、第三阀门、第三安全装置。Optionally, it also includes a biomass solid powder heating device; the biomass solid powder heating device includes a biomass powder, a biomass powder heating device and a biomass powder heating pipeline; the biomass The material powder enters the biomass powder heating pipeline through the biomass powder heating device, and the biomass powder heating pipeline runs through the outer wall of the furnace body and is connected with the central combustion device in the furnace; the biomass powder A third flowmeter, a third pressure gauge, a third valve, and a third safety device are sequentially arranged on the material heating pipeline.
可选地,所述炉体预热带的上部设置有二氧化碳气体回收装置和二氧化碳循环阻燃风机,所述二氧化碳气体回收装置连接二氧化碳气体内循环管网,所述二氧化碳气体内循环管网经二氧化碳循环阻燃风机后与分别通过第九支管管道、第十支管管道分别与长焰燃烧器、短焰燃烧器连接。Optionally, the upper part of the furnace preheating zone is provided with a carbon dioxide gas recovery device and a carbon dioxide circulation flame-retardant fan, and the carbon dioxide gas recovery device is connected to the carbon dioxide gas internal circulation pipe network, and the carbon dioxide gas internal circulation pipe network passes through the carbon dioxide gas The circulation flame-retardant fan is connected to the long-flame burner and the short-flame burner through the ninth branch pipe and the tenth branch pipe respectively.
可选地,所述出料系统包括分料仓、分料仓溜管、中心下料仓和旋转出灰装置,所述分料仓溜管、中心下料仓位于所述旋转出灰装置的上部,所述中心下料仓、多个分料仓设置于炉底,并沿着窑壁周边均匀分布,所述分料仓、中心下料仓内的氧化钙分别通过分料仓溜管、中心物料下降管下降至旋转出灰装置的上面,通过旋转把氧化钙下料至多个炉内称量装置中,称量后的氧化钙通过卸料阀下料至排灰斗中,并由密封出灰机把氧化钙排出炉外。Optionally, the discharge system includes a distribution bin, a distribution bin chute, a central lower bin and a rotary ash discharge device, and the distribution bin chute and the central lower feed bin are located In the upper part, the central lower hopper and a plurality of distribution bins are arranged at the bottom of the furnace, and are evenly distributed along the periphery of the kiln wall. The center material descending pipe descends to the top of the rotary ash discharge device, and the calcium oxide is discharged into multiple weighing devices in the furnace through rotation, and the weighed calcium oxide is discharged into the ash discharge hopper through the discharge valve, and is sealed by the The ash discharge machine discharges the calcium oxide out of the furnace.
第二方面,一种天然气与生物质燃料联产活性石灰的工艺,包括上述天然气与生物质燃料联产活性石灰的装置,在煅烧带的热交换过程中,使用天然气与生物质气燃烧混合供热生产的供热方式的步骤如下:In the second aspect, a process for co-producing active lime with natural gas and biomass fuel includes the above-mentioned device for co-producing active lime with natural gas and biomass fuel. The steps of heating mode of heat production are as follows:
S1、石料仓内的石料进入所述上料小车后,通过所述出料口进入所述炉体内;S1. After the stone in the stone bin enters the feeding trolley, it enters the furnace body through the discharge port;
S2、在石料向所述炉体内部输送的同时,所述天然气供热装置通过管道进入所述天然气燃料围管中,并通过所述天然气燃料围管的支管管道为所述炉外燃烧装置提供天然气燃料;S2. While the stone material is transported to the inside of the furnace body, the natural gas heating device enters the natural gas fuel surrounding pipe through the pipeline, and provides the combustion device outside the furnace through the branch pipe of the natural gas fuel surrounding pipe. natural gas fuel;
所述生物质气供热装置通过管道进入所述生物质气燃料围管中,并通过所述生物质气燃料围管的支管管道为所述炉内中心燃烧装置提供生物质气燃料;The biomass gas heating device enters the biomass gas fuel surrounding pipe through a pipeline, and provides biomass gas fuel for the central combustion device in the furnace through the branch pipe of the biomass gas fuel surrounding pipe;
S3、在石料向所述炉体内部输送的同时,所述供风系统中的助燃风依次进入所述炉内中心燃烧装置、炉外燃烧装置,为所述炉内中心燃烧装置和炉外燃烧装置的生物质气燃料提供助燃风;S3. While the stone material is transported to the inside of the furnace body, the combustion-supporting air in the air supply system enters the central combustion device in the furnace and the combustion device outside the furnace in sequence, and is used for the central combustion device in the furnace and the combustion device outside the furnace. The biomass gas fuel of the device provides combustion-supporting air;
S4、在石料进入所述炉体后,所述炉外燃烧装置内的天然气燃料与助燃风汇合形成天然气燃烧放热区域,所述炉内中心燃烧装置内的生物质气燃料与助燃风汇合形成生物质气燃烧放热区域,天然气燃烧放热区域与生物质气燃烧放热区域共同进行煅烧石灰;S4. After the stone material enters the furnace body, the natural gas fuel in the external combustion device of the furnace merges with the combustion-supporting air to form a natural gas combustion heat release area, and the biomass gas fuel in the central combustion device in the furnace merges with the combustion-supporting air to form a Biomass gas combustion heat release area, natural gas combustion heat release area and biomass gas combustion heat release area are jointly calcined lime;
S5、在所述炉体内部石灰经煅烧后,通过出料系统进行卸料。S5. After the lime inside the furnace body is calcined, it is discharged through the discharge system.
第三方面,一种基于天然气燃料生产活性石灰的工艺,包括上述天然气与生物质燃料联产活性石灰的装置,在煅烧带的热交换过程中,单独使用天然气燃料生产的供热方式的步骤如下:In the third aspect, a process for producing active lime based on natural gas fuel, including the above-mentioned device for co-producing active lime with natural gas and biomass fuel, in the heat exchange process of the calcination zone, the steps of the heating method produced by using natural gas fuel alone are as follows :
S1、石料仓内的石料进入所述上料小车后,通过所述出料口进入所述炉体内;S1. After the stone in the stone bin enters the feeding trolley, it enters the furnace body through the discharge port;
S2、在石料向所述炉体内部输送的同时,所述天然气供热装置通过管道进入所述天然气燃料围管中,并通过所述天然气燃料围管的支管管道为所述炉内中心燃烧装置、炉外燃烧装置提供天然气燃料;S2. While the stone material is transported to the inside of the furnace body, the natural gas heating device enters the natural gas fuel surrounding pipe through the pipeline, and the branch pipe passing through the natural gas fuel surrounding pipe is the central combustion device in the furnace , The combustion device outside the furnace provides natural gas fuel;
S3、在石料向所述炉体内部输送的同时,所述供风系统中的助燃风依次进入所述炉内中心燃烧装置、炉外燃烧装置,为所述炉内中心燃烧装置和炉外燃烧装置的天然气燃料提供助燃风;S3. While the stone material is transported to the inside of the furnace body, the combustion-supporting air in the air supply system enters the central combustion device in the furnace and the combustion device outside the furnace in sequence, and is used for the central combustion device in the furnace and the combustion device outside the furnace. The natural gas fuel of the device provides combustion-supporting air;
S4、在石料进入所述炉体后,所述炉内中心燃烧装置、炉外燃烧装置内部的天然气燃料与助燃风汇合共同形成燃烧放热区域进行煅烧石灰;S4. After the stone material enters the furnace body, the natural gas fuel in the central combustion device in the furnace and the combustion device outside the furnace and the combustion-supporting air merge together to form a combustion exothermic area for calcining lime;
S5、在所述炉体内部石灰经煅烧后,通过出料系统进行卸料。S5. After the lime inside the furnace body is calcined, it is discharged through the discharge system.
第四方面,一种基于生物质燃料生产活性石灰的工艺,包括上述天然气与生物质燃料联产活性石灰的装置,在煅烧带的热交换过程中,单独使用生物质气燃料生产的供热方式的步骤如下:In the fourth aspect, a process for producing active lime based on biomass fuel, including the above-mentioned device for co-producing active lime with natural gas and biomass fuel, in the heat exchange process of the calcination zone, the heating method produced by using biomass gas fuel alone The steps are as follows:
S1、石料仓内的石料进入所述上料小车后,通过所述出料口进入所述炉体内;S1. After the stone in the stone bin enters the feeding trolley, it enters the furnace body through the discharge port;
S2、在石料向所述炉体内部输送的同时,所述生物质气供热装置通过管道进入所述生物质气燃料围管中,并通过所述生物质气燃料围管的支管管道为所述炉内中心燃烧装置、炉外燃烧装置提供生物质气燃料;S2. While the stone material is transported to the interior of the furnace body, the biomass gas heating device enters the biomass gas fuel surrounding pipe through the pipeline, and the branch pipe passing through the biomass gas fuel surrounding pipe is the The central combustion device in the furnace and the combustion device outside the furnace provide biomass gas fuel;
S3、在石料向所述炉体内部输送的同时,所述供风系统中的助燃风依次进入所述炉内中心燃烧装置、炉外燃烧装置,为所述炉内中心燃烧装置和炉外燃烧装置的生物质气燃料提供助燃风;S3. While the stone material is transported to the inside of the furnace body, the combustion-supporting air in the air supply system enters the central combustion device in the furnace and the combustion device outside the furnace in sequence, and is used for the central combustion device in the furnace and the combustion device outside the furnace. The biomass gas fuel of the device provides combustion-supporting air;
S4、在石料进入所述炉体后,所述炉内中心燃烧装置、炉外燃烧装置内部的生物质气燃料与助燃风汇合共同形成燃烧放热区域进行煅烧石灰;S4. After the stone material enters the furnace body, the biomass gas fuel inside the central combustion device in the furnace and the external combustion device and the combustion-supporting air merge together to form a combustion exothermic area for calcining lime;
S5、在所述炉体内部石灰经煅烧后,通过出料系统进行卸料。S5. After the lime inside the furnace body is calcined, it is discharged through the discharge system.
相比现有技术,本申请至少具有以下有益效果:Compared with the prior art, the present application has at least the following beneficial effects:
1、本申请通过在炉体内部设置炉内中心燃烧装置,炉体外部设置炉外燃烧装置,炉体外壁设有燃气燃料围管,燃气燃料围管包括天然气燃料围管和生物质气燃料围管,天然气供热装置通过管道与天然气燃料围管连接,天然气燃料围管支管管道与炉内中心燃烧装置、炉外燃烧装置连通;生物质气供热装置通过管道与生物质气燃料围管连接,生物质气燃料围管支管管道与炉内中心燃烧装置、炉外燃烧装置连通;采用天然气燃料和生物质气燃料两种为炉体内的石料提供燃料,并通过供风系统为生产过程提供助燃风,再通过出料系统进行卸料;在煅烧带的热交换过程中,包括:单独使用天然气燃料生产、单独使用生物质气燃料生产和天然气与生物质气燃烧混合供热生产的供热方式;本申请结构简单实用、紧凑,煅烧时间短、生产效率高,产量高、经济性好,生产成本低,适用范围广,安全性高,有害物质含量很低,生产工艺方法多样;通过在炉体内部设置炉内中心燃烧装置,使炉内中心热能供应更加均衡,产量成倍增长;通过天然气和生物质气等洁净燃料的组合,达到了减碳、降碳的效益,并通过在炉外燃烧装置使用天然气燃料和在炉内中心燃烧装置使用生物质气燃料生产,实现了两种不同热值的燃料在不同装置中燃烧在同一区域内供热的混合燃烧供热方式;生产的石灰活性度提高,石灰生过烧率降低,石灰钙点提高。1. In this application, a central combustion device in the furnace is installed inside the furnace body, an external combustion device is arranged outside the furnace body, and a gas fuel surrounding pipe is provided on the outer wall of the furnace. The gas fuel surrounding pipe includes a natural gas fuel surrounding pipe and a biomass gas fuel surrounding pipe. The natural gas heating device is connected to the surrounding pipe of natural gas fuel through pipelines, and the branch pipe of natural gas fuel surrounding pipe is connected to the central combustion device in the furnace and the combustion device outside the furnace; the biomass gas heating device is connected to the surrounding pipe of biomass gas fuel through pipelines , the biomass gas fuel surround pipe branch pipe is connected with the central combustion device in the furnace and the combustion device outside the furnace; natural gas fuel and biomass gas fuel are used to provide fuel for the stone in the furnace body, and provide combustion support for the production process through the air supply system Wind, and then unloading through the discharge system; in the heat exchange process of the calcination zone, including: the production of natural gas fuel alone, the production of biomass gas fuel alone, and the heating mode of natural gas and biomass gas combustion mixed heating production The present application has simple, practical and compact structure, short calcination time, high production efficiency, high output, good economy, low production cost, wide application range, high safety, low content of harmful substances, and various production techniques; The central combustion device in the furnace is installed inside the body to make the central heat supply in the furnace more balanced and the output doubled; through the combination of clean fuels such as natural gas and biomass gas, the benefits of carbon reduction and carbon reduction are achieved, and through the The combustion device uses natural gas fuel and the central combustion device in the furnace uses biomass gas fuel to produce, realizing the mixed combustion heating mode in which two fuels with different calorific values are burned in different devices to provide heat in the same area; the lime produced is active The temperature increases, the rate of overburning of lime decreases, and the calcium point of lime increases.
2、本申请还包括生物质固体粉料供热装置,能够实现助燃和降低燃料成本。2. The application also includes a biomass solid powder heating device, which can support combustion and reduce fuel costs.
3、本申请在炉体顶部设置筛分倾动旋转布料器,实现了燃气燃料生产和固体燃料生产时两种不同工艺的布料要求。3. In this application, a screening, tilting and rotating distributor is installed on the top of the furnace body, which realizes the requirements of distributing materials in two different processes of gas fuel production and solid fuel production.
4、本申请在炉体预热带的上部设置有二氧化碳气体回收装置,对二氧化碳气体循环利用,利用二氧化碳灭火阻燃原理达到当使用天然气等高热值燃料时降低其燃烧反应速度,使二氧化碳气体回收、捕集成本进一步降低。4. This application is equipped with a carbon dioxide gas recovery device on the upper part of the furnace preheating zone, which can recycle carbon dioxide gas, and use the principle of carbon dioxide fire extinguishing and flame retardancy to reduce its combustion reaction speed when using high calorific value fuels such as natural gas, so that carbon dioxide gas can be recovered , The capture cost is further reduced.
附图说明Description of drawings
为了更直观地说明现有技术以及本申请,下面给出几个示例性的附图。应当理解,附图中所示的具体形状、构造,通常不应视为实现本申请时的限定条件;例如,本领域技术人员基于本申请揭示的技术构思和示例性的附图,有能力对某些单元(部件)的增/减/归属划分、具体形状、位置关系、连接方式、尺寸比例关系等容易作出常规的调整或进一步的优化。In order to illustrate the prior art and the present application more intuitively, several exemplary drawings are given below. It should be understood that the specific shapes and structures shown in the accompanying drawings should generally not be regarded as limiting conditions for the implementation of the present application; for example, those skilled in the art are able to The increase/decrease/attribution division, specific shape, positional relationship, connection mode, size ratio relationship, etc. of some units (parts) are easy to make conventional adjustments or further optimization.
图1为本申请一个实施例提供的一种天然气与生物质燃料联产活性石灰的装置的结构示意图;Fig. 1 is the structural representation of the device of a kind of natural gas and biomass fuel coproduction active lime that one embodiment of the present application provides;
图2为本申请一个实施例的天然气供热装置的结构示意图;Fig. 2 is a schematic structural view of a natural gas heating device according to an embodiment of the present application;
图3为本申请一个实施例的生物质气供热装置的结构示意图;Fig. 3 is a schematic structural view of a biomass gas heating device according to an embodiment of the present application;
图4为本申请一个实施例的生物质固体粉料供热装置的结构示意图;Fig. 4 is a schematic structural view of a biomass solid powder heating device according to an embodiment of the present application;
图5为图1所示实施例的局部示意图一(石料供应系统处);Fig. 5 is a partial schematic diagram one (stone material supply system place) of the embodiment shown in Fig. 1;
图6为图1所示实施例的局部示意图二(二氧化碳气体回收装置处);Fig. 6 is a partial schematic diagram two (at the carbon dioxide gas recovery device) of the embodiment shown in Fig. 1;
图7为图1所示实施例的局部示意图三(炉内中心燃烧装置处);Fig. 7 is a partial schematic diagram three of the embodiment shown in Fig. 1 (central combustion device in the furnace);
图8为图1所示实施例的局部示意图四(出料系统处)。Fig. 8 is a partial schematic diagram IV (at the discharge system) of the embodiment shown in Fig. 1 .
附图标记说明:Explanation of reference signs:
1、竖炉炉体焙烧系统;11、炉体;111、护栏;112、二氧化碳气体回收装置;113、二氧化碳循环阻燃风机;114、二氧化碳气体内循环管网;115、二氧化碳外部输送管网接口;12、炉内中心燃烧装置;121、第一喷口;122、第二喷口;123、第一管道;124、第二管道;13、炉外燃烧装置;131、长焰燃烧器;132、短焰燃烧器;14、一级炉风座;15、二级炉风座;16、燃气燃料围管;2、石料供应系统;21、石料仓;22、石料称量装置;23、电动皮带机;24、上料小车;25、卷扬机;26、框架;27、拉绳;1. Shaft furnace body roasting system; 11. Furnace body; 111. Guardrail; 112. Carbon dioxide gas recovery device; 113. Carbon dioxide circulation flame-retardant fan; 114. Carbon dioxide gas internal circulation pipe network; 115. Carbon dioxide external transmission pipe network interface ; 12, central combustion device in the furnace; 121, the first nozzle; 122, the second nozzle; 123, the first pipeline; 124, the second pipeline; 13, the combustion device outside the furnace; Flame burner; 14. Primary furnace air seat; 15. Secondary furnace air seat; 16. Gas fuel surrounding pipe; 2. Stone material supply system; 21. Stone material bin; 22. Stone material weighing device; 23. Electric belt conveyor ; 24, feeding trolley; 25, hoist; 26, frame; 27, pull rope;
3、天然气供热装置;31、天然气供气调压装置;32、天然气供热管道; 33、第一流量计;34、第一压力表;35、第一阀门;36、第一安全装置;4、生物质气供热装置;41、生物质气供气装置;42、生物质气加压装置;43、生物质气供热管道;44、第二流量计;45、第二压力表;46、第二阀门;47、第二安全装置;5、生物质固体粉料供热装置;51、生物质粉料供热装置;52、生物质粉料供热管道;53、第三流量计;54、第三压力表;55、第三阀门;56、第三安全装置;3. Natural gas heating device; 31. Natural gas supply pressure regulating device; 32. Natural gas heating pipeline; 33. The first flow meter; 34. The first pressure gauge; 35. The first valve; 36. The first safety device; 4. Biomass gas heating device; 41. Biomass gas supply device; 42. Biomass gas pressurization device; 43. Biomass gas heating pipeline; 44. Second flow meter; 45. Second pressure gauge; 46. The second valve; 47. The second safety device; 5. The biomass solid powder heating device; 51. The biomass powder heating device; 52. The biomass powder heating pipeline; 53. The third flowmeter ; 54, the third pressure gauge; 55, the third valve; 56, the third safety device;
6、供风系统;61、一次助燃风机;62、二次助燃风机;63、助燃风风帽; 64、一次助燃风机管道;65、二次助燃风机管道;66、助燃风围管;7、出料系统;71、分料仓;72、分料仓溜管;73、中心下料仓;74、旋转出灰装置;75、炉内称量装置;76、卸料阀;77、排灰斗;78、密封出灰机;79、料流控制及除瘤装置;710、中心下料仓料流控制及除瘤装置;8、筛分倾动旋转布料器。6. Air supply system; 61. Primary combustion fan; 62. Secondary combustion fan; 63. Combustion wind cap; 64. Primary combustion fan duct; 65. Secondary combustion fan duct; 66. Combustion air enclosure; 7. Outlet Material system; 71, distribution bin; 72, distribution bin chute; 73, center lower bin; 74, rotating ash device; 75, furnace weighing device; 76, unloading valve; 77, ash hopper ; 78. Sealed ash discharger; 79. Material flow control and tumor removal device; 710. Material flow control and tumor removal device in the central lower silo; 8. Screening tilting rotary distributor.
具体实施方式Detailed ways
以下结合附图,通过具体实施例对本申请作进一步详述。The present application will be further described in detail through specific embodiments below in conjunction with the accompanying drawings.
在本申请的描述中:除非另有说明,“多个”的含义是两个或两个以上。本申请中的术语“第一”、“第二”、“第三”等旨在区别指代的对象,而不具有技术内涵方面的特别意义(例如,不应理解为对重要程度或次序等的强调)。“包括”、“包含”、“具有”等表述方式,同时还意味着“不限于”(某些单元、部件、材料、步骤等)。In the description of this application: unless otherwise specified, "plurality" means two or more. The terms "first", "second", and "third" in this application are intended to distinguish the referred objects, and have no special meaning in terms of technical connotation (for example, it should not be understood as a reference to the degree of importance or order, etc. emphasis). Expressions such as "comprising", "including", and "having" also mean "not limited to" (certain elements, components, materials, steps, etc.).
本申请中所引用的如“上”、“下”、“左”、“右”、“中间”等的用语,通常是为了便于对照附图直观理解,而并非对实际产品中位置关系的绝对限定。在未脱离本申请揭示的技术构思的情况下,这些相对位置关系的改变,当亦视为本申请表述的范畴。Terms such as "upper", "lower", "left", "right", "middle", etc. quoted in this application are usually for the convenience of intuitive understanding with reference to the drawings, rather than absolute terms for the positional relationship in the actual product limited. Without departing from the technical concept disclosed in this application, changes in these relative positional relationships should also be regarded as the scope of this application.
一种天然气与生物质燃料联产活性石灰的装置,如图1-图8所示,包括:A device for co-producing active lime with natural gas and biomass fuel, as shown in Figure 1-Figure 8, comprising:
竖炉炉体焙烧系统1包括炉体11、炉内中心燃烧装置12和炉外燃烧装置 13,炉内中心燃烧装置12为炉体11的中心部位提供热能,炉外燃烧装置13 为炉体11的外部空间提供热能;炉体11的外壁设有护栏111;炉外燃烧装置 13包括长焰燃烧器131、短焰燃烧器132;炉体11的外壁设有燃气燃料围管 16,燃气燃料围管16包括天然气燃料围管和生物质气燃料围管。Shaft furnace body roasting system 1 includes a
石料供应系统2,包括石料仓21、上料小车24,上料小车24的末端设有出料口,石料仓21内的石料进入上料小车24后,通过出料口进入所述炉体 11内。The
优选地,如图1、图5所示,石料供应系统2还包括石料称量装置22、电动皮带机23和卷扬机25,石料称量装置22设置于石料仓21的下方,石料仓 21内的石料经石料称量装置22称量后经电动皮带机23传输至上料小车24,并通过卷扬机25将上料小车24上的石料提升至炉体11。Preferably, as shown in Fig. 1 and Fig. 5, the stone
进一步优选地,石料仓21、石料称量装置22在框架26上,石料仓21下部具有下料口,并位于石料称量装置22的上方,石料称量装置22的下方是电动皮带机23,电动皮带机23将称量后的石料传输至上料小车24,框架26上设置有卷扬机25,上料小车24设置有轨道,卷扬机25通过拉绳27将石料传输至炉体11顶部的筛分倾动旋转布料器8中,上料小车24的末端设有出料口,通过出料口将石料直接倾倒至筛分倾动旋转布料器8中;电动皮带机23的末端连接有第一储料箱,第一储料箱与上料小车24上的第二储料箱相配合,使得当电动皮带机23将石料传输至第一储料箱后,直接倾倒至第二储料箱,然后通过卷扬机25将石料传输至上料小车24的末端,再通过出料口倾倒至筛分倾动旋转布料器8内。Further preferably, the stone silo 21 and the stone weighing device 22 are on the frame 26, the bottom of the stone silo 21 has a discharge port, and is located above the stone weighing device 22, and the below of the stone weighing device 22 is an electric belt conveyor 23, The electric belt conveyor 23 transfers the weighed stones to the feeding trolley 24, the frame 26 is provided with a hoist 25, the feeding trolley 24 is provided with a track, and the hoist 25 transmits the stones to the screening and tilting at the top of the furnace body 11 through the pull rope 27 In the rotary distributor 8, the end of the feeding trolley 24 is provided with a discharge port, through which the stones are directly poured into the screening tilting rotary distributor 8; the end of the electric belt conveyor 23 is connected with a first material storage box, The first material storage box cooperates with the second material storage box on the feeding trolley 24, so that after the electric belt conveyor 23 transfers the stone material to the first material storage box, it is directly poured into the second material storage box, and then passes through the hoist 25 The stone material is transported to the end of the feeding trolley 24, and then poured into the screening and tilting rotary distributor 8 through the discharge port.
优选地,还包括多功能布料器,多功能布料器设置于炉体11的顶部;多功能布料器为筛分倾动旋转布料器8(参见图1),石料经筛分倾动旋转布料器 8分后进入炉体11,石料更均匀地进入炉体11内进行燃烧。筛分倾动旋转布料器8实现了燃气燃料生产和固体燃料生产两种不同工艺的布料要求,通过调节及更换不同角度的布料钟,可在使用燃气燃料生产时把大颗粒石料布置在窑壁周边,在使用固体燃料生产时可以把小颗粒石料布置在窑壁周边,有效降低了窑壁效应。Preferably, it also includes a multifunctional distributor, which is arranged on the top of the
供风系统6,为炉内中心燃烧装置12和炉外燃烧装置13提供助燃风。The
优选地,如图1、图7和图8所示,供风系统6包括一次助燃风机61、二次助燃风机62和助燃风风帽63,助燃风风帽63位于炉内中心燃烧装置12的下方;一次助燃风机61与一级炉风座14之间通过一次助燃风机管道64连接,一级炉风座14的外壁通过第二管道124与助燃风围管66连通;助燃风围管 66分别通过第一支管管道、第二支管管道与长焰燃烧器131、短焰燃烧器132 连接;一次助燃风机61通过一次助燃风机管道64进入一级炉风座14的冷风区域进行初步预热,进入炉内中心燃烧装置12进行再预热;预热后的一次助燃风再进入热风区域,并通过第二管道124进入助燃风围管66,助燃风围管 66分别通过第一支管管道、第二支管管道为长焰燃烧器131、短焰燃烧器132 提供预热后的一次助燃风;Preferably, as shown in Fig. 1, Fig. 7 and Fig. 8, the air supply system 6 includes a primary combustion-supporting blower 61, a secondary combustion-supporting blower 62 and a combustion-supporting wind cap 63, and the combustion-supporting wind cap 63 is located below the central combustion device 12 in the furnace; The primary combustion-supporting fan 61 is connected to the primary combustion-supporting air seat 14 through the primary combustion-supporting fan pipe 64, and the outer wall of the primary furnace air seat 14 communicates with the combustion-supporting air surrounding pipe 66 through the second pipe 124; the combustion-supporting air surrounding pipe 66 passes through the first One pipe and the second branch pipe are connected with the long-flame burner 131 and the short-flame burner 132; the primary combustion-supporting fan 61 enters the cold air area of the first-stage furnace air seat 14 through the primary combustion-supporting fan pipe 64 for preliminary preheating, and enters the furnace The central combustion device 12 is preheated again; the preheated primary combustion-supporting air enters the hot air area again, and enters the combustion-supporting air surrounding pipe 66 through the second pipe 124, and the combustion-supporting air surrounding pipe 66 passes through the first branch pipe and the second branch pipe respectively Provide preheated primary combustion-supporting air for long flame burner 131 and short flame burner 132;
二次助燃风机62与二级炉风座15之间通过二次助燃风机管道65连接,二级炉风座15的内壁与通过第三管道与所述助燃风风帽63连接,第三管道起到分料仓的作用,并为炉内中心燃烧装置12、炉外燃烧装置13提供二次助燃风,助燃风风帽63达到助燃风和冷却炉内中心燃烧装置12的目的。The secondary combustion-supporting
优选地,炉内中心燃烧装置12中还设置有环管式预热回收利用装置,提高一级助燃风、二级助燃风的温度,通过吸收竖炉冷却带的石灰余热把使助燃风温度提高至150℃以上,即达到了对炉内中心燃烧装置12的冷却降温的目的,也达到了提高助燃风温度降低能耗的目的。Preferably, the
燃料供应系统,包括天然气供热装置3、生物质气供热装置4,天然气供热装置3、生物质气供热装置4分别与炉体11连通,为炉体11内部的石料提供天然气燃料、生物质气燃料。The fuel supply system includes a natural
优选地,如图2所示,天然气供热装置3包括天然气气源、天然气供气调压装置31和天然气供热管道32,天然气气源经天然气供气调压装置31后进入天然气供热管道32,天然气供热管道32与天然气燃料围管相接;天然气燃料围管分别通过第三支管管道、第四支管管道、第五支管管道与长焰燃烧器 131、短焰燃烧器132、炉内中心燃烧装置12连接;天然气供热管道32上依次设置有第一流量计33、第一压力表34、第一阀门35、第一安全装置36。Preferably, as shown in Figure 2, the natural
优选地,如图3所示,生物质气供热装置4包括生物质气气源、生物质气供气装置41、生物质气加压装置42、生物质气供热管道43,生物质气气源依次经生物质气供气装置41、生物质气加压装置42后进入生物质气供热管道43,生物质气供热管道43与生物质气燃料围管相接;生物质气燃料围管分别通过第六支管管道、第七支管管道、第八支管管道与长焰燃烧器131、短焰燃烧器 132、炉内中心燃烧装置12连接;生物质气供热管道43上依次设置有第二流量计44、第二压力表45、第二阀门46、第二安全装置47。Preferably, as shown in Figure 3, the biomass
优选地,如图4所示,还包括生物质固体粉料供热装置5,包括生物质粉料、生物质粉料供热装置51和生物质粉料供热管道52;生物质粉料经生物质粉料供热装置51后进入生物质粉料供热管道52,生物质粉料供热管道52贯穿炉体11的外壁,并与炉内中心燃烧装置12连接;生物质粉料供热管道52 上依次设置有第三流量计53、第三压力表54、第三阀门55、第三安全装置56。Preferably, as shown in Figure 4, it also includes a biomass solid
在竖炉炉体焙烧系统1中,炉体11的内部空间从上至下分为预热带、煅烧带和冷却带三个区域;炉体11的外壁对应于煅烧带的下部区域设置有一级炉风座14、二级炉风座15,二级炉风座15位于一级炉风座14的下部;炉内中心燃烧装置12位于煅烧带的下部,炉内中心燃烧装置12的顶部设有第一喷口121、第二喷口122,第一喷口121用于喷出提供天然气或生物质气,第二喷口122用于喷出生物质粉料;炉内中心燃烧装置12的底部设有第一管道123,第一管道123与一级炉风座14连通,第一管道123对炉内中心燃烧装置 12起到支撑作用,并提供一次助燃风的通道;长焰燃烧器131、短焰燃烧器 132位于炉体11的外壁、对应于煅烧带的上部,且长焰燃烧器131位于短焰燃烧器132的上部;炉体11的外壁对应于煅烧带的上部区域从上之下依次设有助燃风围管66、燃气燃料围管16,所述燃气燃料围管16包括天然气燃料围管和生物质气燃料围管,助燃风围管66位于短焰燃烧器132的下部。In the shaft furnace body roasting system 1, the inner space of the furnace body 11 is divided into three areas from top to bottom: the preheating zone, the calcination zone and the cooling zone; the outer wall of the furnace body 11 is provided with a first-level The furnace air seat 14, the secondary furnace air seat 15, the secondary furnace air seat 15 is located at the lower part of the primary furnace air seat 14; The first spout 121, the second spout 122, the first spout 121 is used for ejecting and providing natural gas or biomass gas, and the second spout 122 is used for ejecting biomass powder; the bottom of the central combustion device 12 in the furnace is provided with a first The pipeline 123, the first pipeline 123 communicates with the first-stage furnace air seat 14, the first pipeline 123 supports the central combustion device 12 in the furnace, and provides a passage for the primary combustion-supporting air; the long-flame burner 131, the short-flame burner 132 is located on the outer wall of the furnace body 11, corresponding to the upper part of the calcination zone, and the long-flame burner 131 is located on the upper part of the short-flame burner 132; Air surrounding pipe 66 , gas fuel surrounding pipe 16 , the gas fuel surrounding pipe 16 includes natural gas fuel surrounding pipe and biomass gas fuel surrounding pipe, and the combustion-supporting air surrounding pipe 66 is located at the lower part of the short flame burner 132 .
出料系统7,如图8所示,用于对经竖炉炉体焙烧系统1煅烧后冷却的石灰进行卸料,包括分料仓71、分料仓溜管72、中心下料仓73和旋转出灰装置 74,分料仓溜管72、中心下料仓73位于旋转出灰装置74的上部,中心下料仓73和多个分料仓71设置于炉底,并沿着窑壁周边均匀分布,分料仓71、中心下料仓73内的氧化钙分别通过分料仓溜管72、中心物料下降管下降至旋转出灰装置74的上面,通过旋转把氧化钙下料至多个炉内称量装置75中,称量后的氧化钙通过卸料阀76下料至排灰斗77中由密封出灰机78把氧化钙排出炉外。The
优选地,还包括料流控制及除瘤装置79、中心下料仓料流控制及除瘤装置710。Preferably, a material flow control and
优选地,如图6所示,炉体11预热带的上部设置有二氧化碳气体回收装置112和二氧化碳循环阻燃风机113,二氧化碳气体回收装置112连接二氧化碳气体内循环管网114,二氧化碳气体内循环管网114经二氧化碳循环阻燃风机113后与分别通过第九支管管道、第十支管管道分别与长焰燃烧器131、短焰燃烧器132连接。二氧化碳气体内循环管网114上设有二氧化碳外部输送管网接口115,二氧化碳气体回收装置112中含量在37-41%范围的二氧化碳气体依次经二氧化碳气体内循环管网114输送至长焰燃烧器131和短焰燃烧器132,用于当使用天然气等高热值燃料时的阻燃和使用固体燃料生产时调整煅烧带下移。Preferably, as shown in Figure 6, the upper part of the preheating zone of the
设置二氧化碳气体回收装置112,进行二氧化碳气体循环利用,利用二氧化碳灭火阻燃原理达到当使用天然气等高热值燃料时降低其燃烧反应速度的目的,达到当使用固体燃料生产时能够调整煅烧带下移问题。通过对炉内二氧化碳气体的循环利用,达到了二氧化碳气体增加浓度的目的,使二氧化碳气体回收、捕集成本进一步降低。Set up a carbon dioxide
生产流程:石料进入炉体11内部时,预热带的烟气余热约150-350℃范围对石料进行预热,当石料预热至450℃以上时,缓缓下降至煅烧带,煅烧带内的长焰燃烧器131、短焰燃烧器132、炉内中心燃烧装置12和一次助燃风机 61、二次助燃风机62共同发出的火焰与石料进行热交换,石料在热交换过程中完成二氧化碳的分解,变成氧化钙(石灰);分解后的氧化钙下降至冷却带。Production process: When the stone enters the
当石料缓缓下降至炉内煅烧带上部时与长焰燃烧器131喷出的火焰进行热交换,使石料达到890℃以上的初始分解温度;初始分解后的石料缓缓下降至炉内煅烧带中部时与炉外短焰燃烧器132喷出的火焰进行热交换,使石料达到1100℃以上的能够完全分解的温度,在此区域内的石灰石中的二氧化碳能够充分分解释放,约80%以上的石灰石分解成氧化钙(石灰)。这是因为天然气及生物质气的燃烧特性及炉内石料阻力的原因,炉外燃烧装置13的火焰无法穿透至炉体11内部中心区域,此时炉内中心部位约有20%左右的石灰石还无法完全分解,与其它分解后的氧化钙缓缓下降至炉内煅烧带下部,与炉内中心燃烧装置12释放出的火焰再次进行热交换,使得炉内石灰石能够全部分解。分解后的氧化钙缓缓下降至炉体11内部的冷却带。When the stone slowly descends to the upper part of the calcining zone in the furnace, it exchanges heat with the flame ejected from the long-
在整个煅烧过程中,炉内冷却带的助燃风风帽63吹出的二次助燃风(冷风)与冷却带下降的750-950℃高温炽热的氧化钙(石灰)逆流进行热交换,交换后的同等温度高温空气继续上行至炉内煅烧带参与煅烧,使煅烧带温度稳定在1250℃的最佳石灰石分解温度,完全分解和冷却的氧化钙缓缓将至炉内助燃风风帽63装置下部区域时,氧化钙温度降至50-150℃范围,达到了氧化钙冷却和热交换的目的。During the entire calcination process, the secondary combustion-supporting air (cold air) blown out by the combustion-supporting
冷却后的氧化钙进入设置于炉底的多个按照窑壁周边均分的分料仓71和中心下料仓73中,分料仓71、中心下料仓73内的氧化钙通过分料仓溜管72、中心物料下降管下降至旋转出灰装置74的上面,通过旋转把氧化钙下料至多个炉内称量装置75中,称量后的氧化钙通过卸料阀76下料至排灰斗77中由密封出灰机78把氧化钙排出炉外。Calcium oxide after cooling enters a plurality of distributing
一种天然气与生物质燃料联产活性石灰的装置的方法,当石料仓21内的石料经石料称量装置22进入上料小车24中并提升至炉体11顶部的筛分倾动旋转布料器8中,当石料进入炉体11内部时,与炉内预热带约150-350℃范围烟气余热进行石料预热,当预热的石料达到450℃以上时缓缓下降至煅烧带,煅烧带中的长焰燃烧器131、短焰燃烧器132、炉内中心燃烧装置12和一次助燃风机61共同发出炽热的火焰与煅烧带区域的石料进行热交换,石料在热交换过程中完成二氧化碳的分解形成氧化钙。A method for a device for co-producing active lime with natural gas and biomass fuel. When the stone in the
在煅烧带的热交换过程中,主要由四个不同的供热方式完成,即:天然气与生物质气燃烧混合供热生产、单独使用天然气燃料生产、单独使用生物质气燃料生产、生物质粉料辅助供热生产。In the heat exchange process of the calcination zone, it is mainly completed by four different heating methods, namely: natural gas and biomass gas combustion mixed heating production, natural gas fuel production alone, biomass gas fuel production alone, biomass powder Material auxiliary heating production.
当使用天然气燃料和生物质气燃料共同生产时,具体步骤如下:When using natural gas fuel and biomass gas fuel for co-production, the specific steps are as follows:
S1、石料仓21内的石料经石料称量装置22后,通过电动皮带机23传输至上料小车24,并通过卷扬机25将上料小车24上的石料提升至筛分倾动旋转布料器8内,经过筛分倾动旋转布料器8筛分后进入炉体11;S1. After passing through the stone weighing device 22, the stone in the
S2、天然气气源经天然气供气调压装置31进入天然气供热管道32中,天然气供热管道32上依次设置有第一流量计33、第一压力表34、第一阀门35、第一安全装置36,天然气供热管道32的末端与天然气燃料围管相接;天然气燃料围管分别通过第三支管管道、第四支管管道为长焰燃烧器131、短焰燃烧器132分配燃气,形成独立的天然气燃烧放热区域进行煅烧石灰;S2. The natural gas source enters the natural
同时,生物质气气源依次经生物质气供气装置41、生物质气加压装置42 进入生物质气供热管道43中,生物质气供热管道43上依次设置有第二流量计 44、第二压力表45、第二阀门46、第二安全装置47,生物质气供热管道43 的末端与生物质气燃料围管相接;生物质气燃料围管通过第八支管管道与炉内中心燃烧装置12连接,完成向炉内中心燃烧装置12的燃气供应;At the same time, the biomass gas source enters the biomass
S3、生产过程中,一次助燃风机61通过一次助燃风机管道64进入一级炉风座14的冷风区域进行初步预热,再进入炉内中心燃烧装置12进行再预热;预热后的一次助燃风再进入一级炉风座14的热风区域,并通过第二管道124 进入助燃风围管66,助燃风围管66分别通过第一支管管道、第二支管管道为长焰燃烧器131、短焰燃烧器132提供预热后的一次助燃风;二次助燃风机62 产生的二次助燃风通过二次助燃风机管道65进入二级炉风座15,并通过第三管道进入助燃风风帽63,为炉内中心燃烧装置12、炉外燃烧装置13提供二次助燃风;S3. During the production process, the primary combustion-supporting
S4、石料进入炉体11内部,缓慢下降至炉体11内部的预热带时,预热带的烟气余热对石料进行预热;当石料缓慢下降至煅烧带时,长焰燃烧器131、短焰燃烧器132的天然气燃料通过一次助燃风机61供应的一次助燃风、二次助燃风机62供应的二次助燃风形成炉外燃烧火焰向煅烧带供热,炉内中心燃烧装置12的生物质气燃料在第一喷口121处喷出,与一次助燃风机61供应的一次助燃风、二次助燃风机62供应的二次助燃风汇合形成炉内燃烧火焰向煅烧带供热,炉外燃烧火焰与炉内燃烧火焰共同形成燃烧放热区域进行煅烧石灰,使得石灰能够全部分解;分解后的氧化钙缓缓下降至炉体11内部的冷却带;S4. When the stone enters the
S5、冷却后的氧化钙进入分料仓71和中心下料仓73中,分料仓71和中心下料仓73内的氧化钙分别通过分料仓溜管72、中心物料下降管下降至旋转出灰装置74的上面,通过旋转把氧化钙下料至多个炉内称量装置75中,称量后的氧化钙通过卸料阀76下料至排灰斗77中由密封出灰机78把物料排出炉体11外部。S5. Calcium oxide after cooling enters the
当单独使用天然气燃料生产时,具体步骤如下:When using natural gas fuel alone for production, the specific steps are as follows:
S1、石料仓21内的石料经石料称量装置22后,通过电动皮带机23传输至上料小车24,并通过卷扬机25将上料小车24上的石料提升至筛分倾动旋转布料器8内,经过筛分倾动旋转布料器8筛分后进入炉体11;S1. After passing through the stone weighing device 22, the stone in the
S2、天然气气源经天然气供气调压装置31进入天然气供热管道32中,天然气供热管道32上依次设置有第一流量计33、第一压力表34、第一阀门35、第一安全装置36,天然气供热管道32的末端与天然气燃料围管相接;天然气燃料围管分别通过第三支管管道、第四支管管道、第五支管管道为长焰燃烧器 131、短焰燃烧器132、炉内中心燃烧装置12分配燃气;S2. The natural gas source enters the natural
S3、生产过程中,一次助燃风机61通过一次助燃风机管道64进入一级炉风座14的冷风区域进行初步预热,再进入炉内中心燃烧装置12进行再预热;预热后的一次助燃风再进入一级炉风座14的热风区域,并通过第二管道124 进入助燃风围管66,助燃风围管66分别通过第一支管管道、第二支管管道为长焰燃烧器131、短焰燃烧器132提供预热后的一次助燃风;二次助燃风机62 产生的二次助燃风通过二次助燃风机管道65进入二级炉风座15,并通过第三管道进入助燃风风帽63,为炉内中心燃烧装置12、炉外燃烧装置13提供二次助燃风;S3. During the production process, the primary combustion-supporting
S4、石料进入炉体11内部,缓慢下降至炉体11内部的预热带时,预热带的烟气余热对石料进行预热;当石料缓慢下降至煅烧带时,长焰燃烧器131、短焰燃烧器132的天然气燃料通过一次助燃风机61供应的一次助燃风、二次助燃风机62供应的二次助燃风形成炉外燃烧火焰向煅烧带供热,炉内中心燃烧装置12的天然气燃料在第一喷口121处喷出,与一次助燃风机61供应的一次助燃风、二次助燃风机62供应的二次助燃风汇合形成炉内燃烧火焰向煅烧带供热,炉外燃烧火焰与炉内燃烧火焰共同形成天然气燃烧放热区域进行煅烧石灰,使得石灰能够全部分解;分解后的氧化钙缓缓下降至炉体11内部的冷却带;S4. When the stone enters the
S5、冷却后的氧化钙进入分料仓71和中心下料仓73中,分料仓71和中心下料仓73内的氧化钙分别通过分料仓溜管72、中心物料下降管下降至旋转出灰装置74的上面,通过旋转把氧化钙下料至多个炉内称量装置75中,称量后的氧化钙通过卸料阀76下料至排灰斗77中由密封出灰机78把物料排出炉体11外部。S5. Calcium oxide after cooling enters the
当单独使用生物质气燃料生产时,具体步骤如下:When using biomass gas fuel alone for production, the specific steps are as follows:
S1、石料仓21内的石料经石料称量装置22后,通过电动皮带机23传输至上料小车24,并通过卷扬机25将上料小车24上的石料提升至筛分倾动旋转布料器8内,经过筛分倾动旋转布料器8筛分后进入炉体11;S1. After passing through the stone weighing device 22, the stone in the
S2、生物质气气源依次经生物质气供气装置41、生物质气加压装置42进入生物质气供热管道43中,生物质气供热管道43上依次设置有第二流量计 44、第二压力表45、第二阀门46、第二安全装置47,生物质气供热管道43 的末端与生物质气燃料围管相接;生物质气燃料围管分别通过第六支管管道、第七支管管道、第八支管管道为长焰燃烧器131、短焰燃烧器132、炉内中心燃烧装置12分配燃气;S2. The biomass gas source enters the biomass
S3、生产过程中,一次助燃风机61通过一次助燃风机管道64进入一级炉风座14的冷风区域进行初步预热,再进入炉内中心燃烧装置12进行再预热;预热后的一次助燃风再进入一级炉风座14的热风区域,并通过第二管道124 进入助燃风围管66,助燃风围管66分别通过第一支管管道、第二支管管道为长焰燃烧器131、短焰燃烧器132提供预热后的一次助燃风;二次助燃风机62 产生的二次助燃风通过二次助燃风机管道65进入二级炉风座15,并通过第三管道进入助燃风风帽63,为炉内中心燃烧装置12、炉外燃烧装置13提供二次助燃风;S3. During the production process, the primary combustion-supporting
S4、石料进入炉体11内部,缓慢下降至炉体11内部的预热带时,预热带的烟气余热对石料进行预热;当石料缓慢下降至煅烧带时,长焰燃烧器131、短焰燃烧器132的生物质气燃料通过一次助燃风机61供应的一次助燃风、二次助燃风机62供应的二次助燃风形成炉外燃烧火焰向煅烧带供热,炉内中心燃烧装置12的生物质气燃料在第一喷口121处喷出,与一次助燃风机61供应的一次助燃风、二次助燃风机62供应的二次助燃风汇合形成炉内燃烧火焰向煅烧带供热,炉外燃烧火焰与炉内燃烧火焰共同形成生物质气燃烧放热区域进行煅烧石灰,使得石灰能够全部分解;分解后的氧化钙缓缓下降至炉体11内部的冷却带;S4. When the stone enters the
S5、冷却后的氧化钙进入分料仓71和中心下料仓73中,分料仓71和中心下料仓73内的氧化钙分别通过分料仓溜管72、中心物料下降管下降至旋转出灰装置74的上面,通过旋转把氧化钙下料至多个炉内称量装置75中,称量后的氧化钙通过卸料阀76下料至排灰斗77中由密封出灰机78把物料排出炉体11外部。S5. Calcium oxide after cooling enters the
当使用生物质粉料辅助供热生产时,具体步骤如下:When using biomass powder to assist heating production, the specific steps are as follows:
S1、石料仓21内的石料经石料称量装置22后,通过电动皮带机23传输至上料小车24,并通过卷扬机25将上料小车24上的石料提升至筛分倾动旋转布料器8内,经过筛分倾动旋转布料器8筛分后进入炉体11;S1. After passing through the stone weighing device 22, the stone in the
S2、使用天然气燃料、生物质气燃料其中的一种燃料向天然气燃料围管、生物质气燃料围管向长焰燃烧器131、短焰燃烧器132完成供料,使用生物质粉料燃料向炉内中心燃烧装置12完成供料;S2. Use one of natural gas fuel and biomass gas fuel to feed the natural gas fuel surrounding pipe, the biomass gas fuel surrounding pipe to the
当使用天然气燃料时,天然气气源经天然气供气调压装置31进入天然气供热管道32中,天然气供热管道32的末端与天然气燃料围管相接;天然气燃料围管分别通过第三支管管道、第四支管管道为长焰燃烧器131、短焰燃烧器 132分配燃气,形成独立的天然气燃烧放热区域进行煅烧石灰;当使用生物质气燃料时,生物质气气源依次经生物质气供气装置41、生物质气加压装置42 进入生物质气供热管道43中,生物质气供热管道43的末端与生物质气燃料围管相接;生物质气燃料围管分别通过第六支管管道、第七支管管道为长焰燃烧器131、短焰燃烧器132分配燃气,形成独立的生物质气燃烧放热区域进行煅烧石灰;When natural gas fuel is used, the natural gas source enters the natural
炉内中心燃烧装置12具有燃气喷吹和固体粉料燃料喷吹两个功能,当使用生物质粉料燃料向炉内中心燃烧装置12供应时,关闭和停止天然气燃料或生物质气燃料的供应;生物质粉料燃料经生物质粉料供热装置51后进入生物质粉料供热管道52,生物质粉料供热管道52贯穿炉体11的外壁,并与炉内中心燃烧装置12连接,生物质粉料通过炉内中心燃烧装置12的第二喷口122 向整个煅烧带喷吹生物质粉料;The
S3、生产过程中,一次助燃风机61通过一次助燃风机管道64进入一级炉风座14的冷风区域进行初步预热,再进入炉内中心燃烧装置12进行再预热;预热后的一次助燃风再进入一级炉风座14的热风区域,并通过第二管道124 进入助燃风围管66,助燃风围管66分别通过第一支管管道、第二支管管道为长焰燃烧器131、短焰燃烧器132提供预热后的一次助燃风;二次助燃风机62 产生的二次助燃风通过二次助燃风机管道65进入二级炉风座15,并通过第三管道进入助燃风风帽63,为炉内中心燃烧装置12、炉外燃烧装置13提供二次助燃风;S3. During the production process, the primary combustion-supporting
S4、石料进入炉体11内部,缓慢下降至炉体11内部的预热带时,预热带的烟气余热对石料进行预热;当石料缓慢下降至煅烧带时,长焰燃烧器131、短焰燃烧器132的天然气燃料或生物质气燃料通过一次助燃风机61供应的一次助燃风、二次助燃风机62供应的二次助燃风形成炉外燃烧火焰向煅烧带供热,炉内中心燃烧装置12的生物质粉料燃料在第二喷口122处喷出,与一次助燃风机61供应的一次助燃风、二次助燃风机62供应的二次助燃风汇合形成炉内燃烧火焰向煅烧带供热,炉外燃烧火焰与炉内燃烧火焰共同形成燃烧放热区域进行煅烧石灰,使得石灰能够全部分解;分解后的氧化钙缓缓下降至炉体 11内部的冷却带;S4. When the stone material enters the
S5、冷却后的氧化钙进入分料仓71和中心下料仓73中,分料仓71和中心下料仓73内的氧化钙分别通过分料仓溜管72、中心物料下降管下降至旋转出灰装置74的上面,通过旋转把氧化钙下料至多个炉内称量装置75中,称量后的氧化钙通过卸料阀76下料至排灰斗77中由密封出灰机78把物料排出炉体11外部。S5. Calcium oxide after cooling enters the
在使用生物质粉料喷吹时,炉内中心燃烧装置12中停止供应天然气燃料、生物质气燃料等气体燃料和一次助燃风机61提供的助燃风。生物质粉料喷吹燃烧所用的助燃空气来自于一次助燃风机61、二次助燃风机62,通过炉内中心燃烧装置12下部设置的助燃风风帽63向炉内供风,供应的助燃风从炉底部从下至上与石灰逆流进行热交换,通过与炉内冷却带约600℃左右的石灰释放出的热能交换产生同等温度的高温空气,高温空气直接把炉内中心燃烧装置 12中吹出的生物质粉料点燃形成一个燃烧区域,通过二次助燃风机62的风压把整个冷却带的空气热能贯穿整个煅烧带形成一个炉内整体煅烧燃烧区域,即达到了冷却石灰的目的,也实现了二次供风助燃和余热利用的目的。When using biomass powder injection, the
本申请通过在单膛竖炉炉体内设置炉内中心燃烧装置,炉体外设置炉外燃烧装置,并采用天然气燃料和生物质气燃料两种为炉体内的石料提供燃料,并通过供风系统为生产过程提供助燃风,再通过出料系统进行卸料;本申请结构简单实用、紧凑,煅烧时间短、生产效率高,产量高、经济性好,生产成本低,适用范围广,生产工艺方法多样。In this application, a central combustion device in the furnace is installed in the furnace body of a single-chamber shaft furnace, and a combustion device outside the furnace is installed outside the furnace, and natural gas fuel and biomass gas fuel are used to provide fuel for the stone in the furnace body, and the air supply system is used for Combustion-supporting air is provided in the production process, and then the material is unloaded through the discharge system; the structure of this application is simple, practical and compact, the calcination time is short, the production efficiency is high, the output is high, the economy is good, the production cost is low, the application range is wide, and the production process is diverse .
通过在炉体内部设置炉内中心燃烧装置,使炉内中心热能供应更加均衡,解决了传统周边式烧嘴式燃气竖窑因天然气和生物质气燃烧火焰短,当窑体直径过大时热能无法达到炉中心而造成的产量低、石灰生烧率高的问题,使传统单膛竖炉的产量成倍增长,产量和生产利用系数已经高于目前的双膛石灰窑。By setting the central combustion device inside the furnace body, the heat supply in the center of the furnace is more balanced, which solves the problem of heat energy when the diameter of the kiln body is too large due to the short combustion flame of natural gas and biomass gas in the traditional peripheral burner gas shaft kiln. The problems of low output and high lime burning rate caused by the inability to reach the center of the furnace have doubled the output of the traditional single-chamber shaft furnace, and the output and production utilization factor have been higher than the current double-chamber lime kiln.
通过天然气和生物质气等洁净燃料的组合,达到了“减碳、降碳”的社会效益和“提质增效”的双重目的,并通过在炉外燃烧装置使用天然气燃料和在炉内中心燃烧装置使用生物质气燃料生产,实现了两种不同热值的燃料在不同装置中燃烧在同一区域内供热的混合燃烧供热方式,解决了天然气等高热值燃料和生物质气等低热值燃料不能直接混合后燃烧的关键性问题;尤其单独使用生物质气燃料时比使用煤炭可以降低40%以上燃料成本,而且对生物燃料的深层次利用,减少矿物燃料的使用给环境带来的严重污染,对提高整体石灰生产工艺水平、降低生产成本、提高产品品质,以及在减污降碳、改善生态环境、保障国家能源安全等方面具有重要意义。Through the combination of clean fuels such as natural gas and biomass gas, the social benefits of "carbon reduction and carbon reduction" and the dual purpose of "improving quality and efficiency" are achieved. The combustion device is produced with biomass gas fuel, which realizes the mixed combustion heating supply mode in which two fuels with different calorific values are burned in different devices to provide heat in the same area, and solves the problem of high calorific value fuels such as natural gas and low calorific value such as biomass gas. The key issue is that the fuel cannot be directly mixed and burned; especially when using biomass gas fuel alone, the fuel cost can be reduced by more than 40% compared with coal, and the deep utilization of biofuel can reduce the seriousness caused by the use of fossil fuel to the environment Pollution is of great significance to improving the overall lime production process level, reducing production costs, improving product quality, and reducing pollution and carbon, improving the ecological environment, and ensuring national energy security.
通过采用天然气燃料和生物质气燃料,是清洁燃料,安全性高,有害物质含量很低,燃烧时不会产生一氧化碳等有毒气体,不会危害人体健康,密度比空气轻,即使泄露,也是往上空飘散,不易形成爆炸源。By using natural gas fuel and biomass gas fuel, it is a clean fuel with high safety and low content of harmful substances. It will not produce toxic gases such as carbon monoxide during combustion, and will not endanger human health. The density is lighter than air. Floating in the sky, it is not easy to form an explosion source.
通过设置生物质固体粉料供热装置,能够实现助燃和降低燃料成本。Combustion support and fuel cost reduction can be achieved by setting a biomass solid powder heating device.
通过在炉体顶部设置筛分倾动旋转布料器,实现了燃气燃料生产和固体燃料生产时两种不同工艺的布料要求,使得在使用燃气生产时,把大颗粒石料布置在窑壁周边,在使用固体燃料生产时,可以把小颗粒石料布置在窑壁周边,有效降低了窑壁效应。By setting a screening tilting rotary distributor on the top of the furnace body, the material distribution requirements of two different processes for gas fuel production and solid fuel production are realized, so that when gas production is used, large-grained stones are arranged around the kiln wall. When producing solid fuel, small-grained stones can be arranged around the kiln wall, which effectively reduces the kiln wall effect.
通过在炉体预热带的上部设置有二氧化碳气体回收装置,对二氧化碳气体循环利用,利用二氧化碳灭火阻燃原理达到当使用天然气等高热值燃料时降低其燃烧反应速度,使二氧化碳气体回收、捕集成本进一步降低。By installing a carbon dioxide gas recovery device on the upper part of the furnace preheating zone, the carbon dioxide gas can be recycled, and the principle of carbon dioxide fire extinguishing and flame retardant can be used to reduce the combustion reaction speed when using high calorific value fuels such as natural gas, so that the carbon dioxide gas can be recovered and captured. Costs are further reduced.
与普通混料式燃煤竖炉相比,通过本申请装置及方法生产的石灰活性度可以提高80-150mL范围,石灰生过烧率可以降低8%以上,石灰钙点可以提高 8%以上。Compared with the ordinary mixing coal-fired shaft furnace, the activity of the lime produced by the device and method of the present application can be increased by 80-150mL, the overburning rate of lime can be reduced by more than 8%, and the calcium point of lime can be increased by more than 8%.
本申请促进了煤炭生产石灰燃料选择的转型换代,对实现石灰产业的绿色、降碳升级,解决行业共性瓶颈,具有关键意义;本申请中的固体粉料除了生物质粉料也可以采用煤炭等固体燃料,保留了使用煤炭等固体燃料生产石灰的各项功能,实现了气煤两用生产。This application promotes the transformation and replacement of lime fuel selection in coal production, and is of key significance to realize the green and carbon reduction upgrade of the lime industry and solve the common bottleneck of the industry; the solid powder in this application can also use coal, etc. in addition to biomass powder Solid fuel, which retains the functions of using coal and other solid fuels to produce lime, and realizes the dual-use production of gas and coal.
采用的天然气燃料燃烧后生成二氧化碳和水,与煤炭和重油比较,燃烧天然气产生的有害物质大幅度减少,以天然气代替燃煤,可减少氮氧化物排放量 80-90%,一氧化碳排放量可减少52%,并基本杜绝二氧化硫的排放和城市酸雨的产生。The natural gas fuel used produces carbon dioxide and water after combustion. Compared with coal and heavy oil, the harmful substances produced by burning natural gas are greatly reduced. Replacing coal with natural gas can reduce nitrogen oxide emissions by 80-90%, and carbon monoxide emissions can be reduced 52%, and basically eliminate the emission of sulfur dioxide and the generation of urban acid rain.
采用的生物质燃料能源中的有害物质含量很低。每利用1000吨秸杆或枝柴来代替煤,在减少约1400吨CO2排放的同时,还可减少约4吨SO2和约10 吨烟尘的排放。生物质燃料能源的转化过程是通过绿色植物的光合作用将二氧化碳和水合成生物质,生物质能源的使用过程又生成二氧化碳和水,形成二氧化碳的循环排放过程,能够有效减少人类二氧化碳的净排放量,降低温室效应。The content of harmful substances in the biomass fuel energy used is very low. Every time 1000 tons of straw or firewood is used to replace coal, while reducing the emission of about 1400 tons of CO 2 , it can also reduce the emission of about 4 tons of SO 2 and about 10 tons of soot. The conversion process of biomass fuel energy is to synthesize carbon dioxide and water into biomass through the photosynthesis of green plants, and the use of biomass energy generates carbon dioxide and water, forming a cycle of carbon dioxide emission process, which can effectively reduce the net emission of human carbon dioxide , reduce the greenhouse effect.
可实现温室气体CO2零排放。大气中的CO2通过光合作用进入生物体,生物体的碳通过燃烧、降解和呼吸作用重新变成CO2又回到自然界,从而构成碳元素的循环链。从理论上讲,生物质能源的利用基本可以达到CO2的零排放。It can realize zero emission of greenhouse gas CO 2 . CO 2 in the atmosphere enters organisms through photosynthesis, and the carbon of organisms becomes CO 2 through combustion, degradation and respiration, and then returns to nature, thus forming a cyclic chain of carbon elements. Theoretically speaking, the utilization of biomass energy can basically achieve zero emission of CO 2 .
以上实施例的各技术特征可以进行任意的组合(只要这些技术特征的组合不存在矛盾),为使描述简洁,未对上述实施例中的各个技术特征所有可能的组合都进行描述;这些未明确写出的实施例,也都应当认为是本说明书记载的范围。The technical features of the above embodiments can be combined arbitrarily (as long as there is no contradiction in the combination of these technical features), for the sake of concise description, all possible combinations of the various technical features in the above embodiments are not described; these are not clear All the written examples should also be regarded as within the scope of the description in this specification.
上文中通过一般性说明及具体实施例对本申请作了较为具体和详细的描述。应当理解,基于本申请的技术构思,还可以对这些具体实施例作出若干常规的调整或进一步的创新;但只要未脱离本申请的技术构思,这些常规的调整或进一步的创新得到的技术方案也同样落入本申请的权利要求保护范围。The present application has been described more specifically and in detail through general descriptions and specific examples above. It should be understood that based on the technical concept of the present application, some conventional adjustments or further innovations can also be made to these specific embodiments; Also fall within the protection scope of the claims of the present application.
Claims (9)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220705366.9U CN218403999U (en) | 2022-03-29 | 2022-03-29 | Device for co-producing active lime by natural gas and biomass fuel |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220705366.9U CN218403999U (en) | 2022-03-29 | 2022-03-29 | Device for co-producing active lime by natural gas and biomass fuel |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN218403999U true CN218403999U (en) | 2023-01-31 |
Family
ID=84996856
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202220705366.9U Active CN218403999U (en) | 2022-03-29 | 2022-03-29 | Device for co-producing active lime by natural gas and biomass fuel |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN218403999U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114656170A (en) * | 2022-03-29 | 2022-06-24 | 唐山市丰南区金泉冶金能源新技术开发有限公司 | Process and device for co-producing active lime by natural gas and biomass fuel |
-
2022
- 2022-03-29 CN CN202220705366.9U patent/CN218403999U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114656170A (en) * | 2022-03-29 | 2022-06-24 | 唐山市丰南区金泉冶金能源新技术开发有限公司 | Process and device for co-producing active lime by natural gas and biomass fuel |
| CN114656170B (en) * | 2022-03-29 | 2024-09-20 | 唐山市丰南区金泉冶金能源新技术开发有限公司 | Process and device for co-producing active lime by natural gas and biomass fuel |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN102533345B (en) | Combined fluidized bed coal gasification method and device | |
| CN101786809B (en) | Waste treatment system and treatment method applied in cement dry process kiln production | |
| CN105885950B (en) | A solid waste three-bed combined pyrolysis gasification and tar cracking integrated system | |
| CN102703157B (en) | Multi-product cleaning and producing method with coal gangue comprehensive utilization | |
| CN201242342Y (en) | Shaft kiln | |
| CN101195522A (en) | Method for calcination of chamotte in rotary cement kiln with coal gas as fuel | |
| CN201218507Y (en) | Plasma and calcium oxide cooperation-gasified rubbish biomass gasification equipment | |
| CN116659249A (en) | Mixing and injection dual-purpose kiln outer channel supported double-chamber lime kiln and production method | |
| CN104593083A (en) | Novel biomass step-by-step gasification method and device | |
| CN218403999U (en) | Device for co-producing active lime by natural gas and biomass fuel | |
| CN116143425B (en) | Central burner type lime kiln | |
| CN105084361B (en) | A kind of gas heating multistage calcium carbide reactor and its technique | |
| CN201297860Y (en) | Device for calcining cement by utilizing acetylene sludge to completely substitute the limestone | |
| CN206916083U (en) | Flour coal gasification apparatus and Gas Production system | |
| CN101963455B (en) | Metallurgy steel heating furnace system using biomass gas | |
| CN114656170B (en) | Process and device for co-producing active lime by natural gas and biomass fuel | |
| CN218879751U (en) | Central burner type lime kiln | |
| CN204417437U (en) | A kind of novel biomass substep gasification installation | |
| CN108559815B (en) | Device and method for producing direct reduced iron by using biological straw | |
| CN108659887A (en) | A kind of system and method for the low-quality coal plasma gasification combustion gas of blended burning of coal fired boiler | |
| CN220039139U (en) | External channel supporting type double-chamber lime kiln for mixing and blowing | |
| CN219319031U (en) | Carbonate raw material decomposition device in high carbon dioxide partial pressure environment | |
| CN102183142B (en) | Semi-heat accumulating type rotating bed equipment and process for producing large-size high-activity lime | |
| CN201462812U (en) | High-efficiency and energy-saving combustion system for ore burning kiln | |
| CN100445636C (en) | Method for reducing NOx discharge by using mixed powdered coal and biomass in re-combustion zone and boiler system |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |
