CN218400764U - A mid-mounted lifting type unit support transport vehicle - Google Patents
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Abstract
本实用新型涉及一种中置起吊型单元支架搬运车,包括从前至后分别设置的头部单元、中间起吊承载单元、尾部单元,中间起吊承载单元包括船型车架和中置起吊装载机构、液压支撑机构,船型车架包括中间的支架承载架和前端平台、后端平台;中置起吊装载机构位于所述支架承载架的前后两端,包括两个起吊臂、四个变幅千斤顶、两个连接机构、位于起吊臂顶端的起吊结构,液压支撑机构布置在所述支架承载架的前后两端,包括四条横向伸缩臂和四个支撑腿,横向伸缩臂沿横向设置,支撑腿位于横向伸缩臂的外端、主要由竖向千斤顶构成,竖向千斤顶伸出时支撑腿支撑于地面。本实用新型中的中置起吊装载机构与液压支撑机构结构新颖合理,能够解决现有技术存在的技术问题。
The utility model relates to a central lifting type unit support transport vehicle, which comprises a head unit, a central lifting load-bearing unit and a tail unit respectively arranged from front to rear. The supporting mechanism, the boat-shaped vehicle frame includes the middle support frame and the front-end platform and the rear-end platform; the middle lifting and loading mechanism is located at the front and rear ends of the support frame, including two lifting arms, four luffing jacks, two The connecting mechanism, the lifting structure at the top of the boom, and the hydraulic support mechanism are arranged at the front and rear ends of the support frame, including four horizontal telescopic arms and four support legs. The outer end of the main body is mainly composed of a vertical jack, and the supporting legs are supported on the ground when the vertical jack is stretched out. The structure of the middle lifting loading mechanism and the hydraulic support mechanism in the utility model is novel and reasonable, and can solve the technical problems existing in the prior art.
Description
技术领域technical field
本实用新型涉及煤矿井下设备技术领域,更具体地说,它涉及一种中置起吊型单元支架搬运车。The utility model relates to the technical field of coal mine underground equipment, more specifically, it relates to a mid-mounted lifting type unit support transport vehicle.
背景技术Background technique
单元液压支架(简称单元支架)因其结构简单可靠、体积小巧、重量轻、使用灵活等优点,特别适用于井下采煤工作面两巷进行超前支护,在全国各大煤矿企业得到了大面积推广使用,已经替代传统单体支柱成为一种更为高效安全的液压支架产品。单元支架的常规搬运方式主要为轨道平板车配合小绞车或者单轨吊两种方式,这两种方式能实现单元支架的基本搬运,但仍存在使用条件复杂、成本高、搬运效率低、耗费人力和时间较多、工作劳动强度大等缺点,并且平板车配置绞车搬运需要提前布置轨道,单轨吊搬运需顶板条件好、能悬挂单轨吊设备,适用条件要求较高,在煤矿井下使用时不够灵活,效率也较低下。The unit hydraulic support (referred to as the unit support) has the advantages of simple and reliable structure, small size, light weight, and flexible use. It is especially suitable for the advance support of the two lanes of the underground coal mining face. It has been popularized and used, and has replaced the traditional single prop to become a more efficient and safer hydraulic support product. The conventional transportation methods of unit brackets are mainly rail flatbed trucks with small winches or monorail cranes. These two methods can realize the basic transportation of unit brackets, but there are still complex conditions of use, high costs, low handling efficiency, and labor and time consuming. There are many disadvantages, such as high labor intensity, and the flatbed truck is equipped with a winch. The track needs to be arranged in advance. The monorail crane needs a good roof condition and can hang the monorail crane equipment. The applicable conditions are relatively high, and it is not flexible enough when used in coal mines. lower down.
针对以上问题提出的问题,公开号为CN112390195B的中国实用新型专利文件公开了一种矿用叉装式单元支架搬运车,包括车架平台、安装在车架平台前端的支撑腿机构和安装在车架平台下方的履带式行走驱动机构,车架平台上由前至后依次安装有门架机构、驾驶室、动力箱和配重装置,门架机构上安装有叉装机构,门架机构与车架平台之间连接有能够控制门架机构前倾或后仰的变幅油缸,支撑腿机构与门架机构外侧连接有驱动支撑腿机构伸出触碰地面进行支撑的支腿油缸,以上矿用叉装式单元支架搬运车采用履带式行走驱动机构,可适应井下复杂路况,叉装机构搬运灵活、能力强、降低了职工劳动强度,但是仍存在以下问题需要克服:1、维修困难:叉装机构结构复杂,保养维修困难、成本高;2、搬运过程稳定性差、安全性不好:支撑腿机构仅在车架平台前端对地面进行支撑,稳定性不好,单元支架和叉装机构位于车架平台前端,车架平台后部需要设置大重量配重才能保证车身稳定;3、设备耗能大:搬运时叉装机构始终保持悬空做功状态,设备耗能多;4、通过性差:搬运单元支架时,前部叉装机构需要将单元支架抬起至一定高度,煤矿巷道较低时通过较为困难;5、尾气污染:该搬运车采用柴油内燃机作为动力来源,不可避免的存在尾气排放,污染井下新鲜风流,影响通风。In view of the problems raised above, the Chinese utility model patent document with the publication number CN112390195B discloses a mining fork-mounted unit support truck, including a frame platform, a support leg mechanism installed on the front end of the frame platform and a support leg mechanism installed on the vehicle. The crawler-type traveling drive mechanism under the frame platform. The mast mechanism, driver's cab, power box and counterweight device are installed on the frame platform in sequence from front to back. There is a luffing oil cylinder that can control the forward or backward tilt of the mast mechanism between the gantry platforms. The supporting leg mechanism and the outer side of the mast mechanism are connected with an outrigger oil cylinder that drives the supporting leg mechanism to extend out and touch the ground for support. The above mining The fork-mounted unit support truck adopts a crawler-type walking drive mechanism, which can adapt to complex road conditions underground. The fork-mounted mechanism is flexible in handling, strong in capacity, and reduces the labor intensity of employees, but there are still the following problems to be overcome: 1. Difficulties in maintenance: fork-mounted The structure of the mechanism is complicated, maintenance is difficult, and the cost is high; 2. The stability and safety of the handling process are poor: the supporting leg mechanism only supports the ground at the front end of the frame platform, and the stability is not good. The front end of the frame platform and the rear of the frame platform need to be equipped with a large weight counterweight to ensure the stability of the vehicle body; 3. The equipment consumes a lot of energy: the fork-loading mechanism is always in the suspended state of work during transportation, and the equipment consumes a lot of energy; 4. Poor trafficability: the handling unit When supporting, the front fork-mounting mechanism needs to lift the unit support to a certain height, and it is difficult to pass through when the coal mine roadway is low; 5. Exhaust gas pollution: the truck uses a diesel internal combustion engine as the power source, and there is inevitably exhaust gas emission and pollution. The fresh air flow underground affects the ventilation.
实用新型内容Utility model content
本实用新型的目的在于提出一种中置起吊型单元支架搬运车,能够解决现有技术中的矿用叉装式单元支架搬运车存在的维修困难、搬运过程中稳定性和通过性差、设备耗能大的技术问题。The purpose of the utility model is to propose a central lifting type unit support transport vehicle, which can solve the difficulties in maintenance, poor stability and passability during the transportation process, and equipment consumption in the prior art. Can be a big technical problem.
本实用新型提供了如下技术方案:一种中置起吊型单元支架搬运车,包括从前至后分别设置的头部单元、中间起吊承载单元、尾部单元,中间起吊承载单元包括船型车架和设置在船型车架上的中置起吊装载机构、液压支撑机构,所述船型车架两端高中间低、包括中间的支架承载架和位于两端的前端平台与后端平台;中置起吊装载机构位于所述支架承载架的前后两端,包括两个起吊臂、四个变幅千斤顶、两个连接机构、位于起吊臂顶端的起吊结构,两起吊臂对称设置在支架承载架的前后两端,变幅千斤顶位于起吊臂的左右两侧,起吊臂内部设有用以伸缩的第一液压千斤顶,起吊臂、变幅千斤顶下端分别与支架承载架转动连接,起吊臂、变幅千斤顶上端分别与连接机构转动连接;所述液压支撑机构布置在所述支架承载架的前后两端,包括四条横向伸缩臂和四个支撑腿,横向伸缩臂沿横向设置、包括至少一级横向伸缩臂和用于控制横向伸缩臂伸缩的第二液压千斤顶,支撑腿位于横向伸缩臂的外端、主要由竖向千斤顶构成,竖向千斤顶伸出时支撑腿支撑于地面;The utility model provides the following technical scheme: a central lifting type unit support carrier, including a head unit, a middle lifting load-bearing unit, and a tail unit respectively arranged from front to back, and the middle lift load-bearing unit includes a boat-shaped frame and a The middle lifting and loading mechanism and hydraulic support mechanism on the boat-shaped frame, the two ends of the boat-shaped frame are high and the middle is low, including the middle support frame and the front-end platform and the rear-end platform at both ends; the middle-mounted lifting and loading mechanism is located at the The front and rear ends of the support frame include two lifting arms, four luffing jacks, two connecting mechanisms, and a lifting structure located at the top of the lifting arms. The two lifting arms are symmetrically arranged at the front and rear ends of the support frame. The jacks are located on the left and right sides of the boom. Inside the boom, there is a first hydraulic jack for expansion and contraction. The lower ends of the boom and the luffing jack are respectively connected to the support frame in rotation, and the upper ends of the boom and the luffing jack are respectively connected to the connecting mechanism. The hydraulic support mechanism is arranged at the front and rear ends of the support frame, including four horizontal telescopic arms and four support legs, and the horizontal telescopic arms are arranged laterally, including at least one level of horizontal telescopic arms and used to control the horizontal telescopic arms The telescopic second hydraulic jack, the supporting leg is located at the outer end of the horizontal telescopic arm, mainly composed of a vertical jack, and the supporting leg is supported on the ground when the vertical jack is stretched out;
头部单元和尾部单元分别与前端平台、后端平台连接,头部单元和尾部单元上均设有行走机构,头部、尾部单元上设有用于为行走机构、液压支撑机构、中置起吊装载机构动作提供动力的动力系统和用于控制动力系统动作的控制系统。The head unit and the tail unit are respectively connected to the front-end platform and the rear-end platform. Both the head unit and the tail unit are equipped with traveling mechanisms. The power system that powers the action of the mechanism and the control system that controls the action of the power system.
有益效果:本中置起吊型单元支架搬运车使用时,驱动第二液压千斤顶使横向伸缩臂向外伸出,控制竖向千斤顶使液压支撑机构外侧支撑腿向下伸出支撑于地面,增大设备支撑强度与稳定性,通过控制变幅千斤顶伸缩调节起吊臂的倾斜角度、使其向单元支架一侧倾斜,控制起吊臂伸出并通过其顶端的起吊结构钩住单元支架,再次调节起吊臂倾斜角度、起吊臂伸缩长度将单元支架移至搬运车中间的支架承载架上;收回液压支撑机构,通过头部单元、尾部单元上的行走机构实现单元支架在巷道内的转运。综上可以发现,本实用新型中采用中置起吊装载机构实现对单元支架的起吊,避免繁复结构、加工成本低,更易于实现与维护、可靠耐用,该种起吊方式操作简单,施力点位于车辆中部,无需额外配重,吊起后单元支架被承托于船型车架上随车辆转运,中置起吊装载机构可维持不做功状态,耗能较少;相对于现有技术中的支撑腿机构,本实用新型中的液压支撑机构主要由横向伸缩臂和支撑腿组成垂直式悬臂支撑结构,支撑点位于车辆中间位置,支撑力和结构稳定性得到大大提升,横向伸缩臂使用时向外伸出,设备承载面支撑跨距大、支撑力臂长,车辆整体支撑强度大、稳定性好,行驶过程中液压支撑机构收回、中置起吊装载机构收缩,远离地面与巷道顶部,缩小设备外部尺寸,提高行驶通过性与安全性。Beneficial effects: when the central lifting type unit support truck is used, the second hydraulic jack is driven to make the horizontal telescopic arm stretch out, and the vertical jack is controlled to make the outer support leg of the hydraulic support mechanism stretch out downward to support the ground, increasing the For equipment support strength and stability, adjust the inclination angle of the lifting arm by controlling the luffing jack to make it tilt to the side of the unit support, control the extension of the lifting arm and hook the unit support through the lifting structure at the top, and adjust the lifting arm again The tilt angle and the telescopic length of the lifting arm move the unit bracket to the bracket carrier in the middle of the truck; retract the hydraulic support mechanism, and realize the transfer of the unit bracket in the roadway through the traveling mechanism on the head unit and tail unit. To sum up, it can be found that the utility model adopts the central lifting and loading mechanism to realize the lifting of the unit bracket, avoiding complicated structure, low processing cost, easier realization and maintenance, reliable and durable, this kind of lifting method is easy to operate, and the force point is located on the vehicle In the middle, there is no need for additional counterweight. After hoisting, the unit bracket is supported on the ship-shaped frame and transported with the vehicle. The hoisting and loading mechanism in the middle can maintain a non-working state and consume less energy; compared with the supporting leg mechanism in the prior art , the hydraulic support mechanism in the utility model is mainly composed of a horizontal telescopic arm and a support leg to form a vertical cantilever support structure, the support point is located in the middle of the vehicle, the support force and structural stability are greatly improved, and the horizontal telescopic arm stretches out when in use , the support span of the equipment bearing surface is large, the support arm is long, the overall support strength of the vehicle is high, and the stability is good. During the driving process, the hydraulic support mechanism is retracted, and the central lifting and loading mechanism is shrunk, away from the ground and the top of the roadway, reducing the external size of the equipment. Improve driving passability and safety.
进一步的,所述行走机构主要由履带式结构构成,履带式结构包括行走液压马达、驱动轮、张紧轮、承重轮、液压张紧机构和合金履带,所述履带式结构分别通过前部连接结构、后部连接结构与前端平台、后端平台连接。Further, the walking mechanism is mainly composed of a crawler structure, which includes a walking hydraulic motor, a driving wheel, a tension wheel, a load-bearing wheel, a hydraulic tensioning mechanism and an alloy track, and the crawler structure is respectively connected through the front The structure and the rear connection structure are connected with the front-end platform and the back-end platform.
有益效果:履带式结构可适应煤矿井下各种复杂路况和恶劣工况,爬坡、过障能力强。Beneficial effects: the crawler structure can adapt to various complex road conditions and harsh working conditions in coal mines, and has strong ability to climb slopes and overcome obstacles.
进一步的,所述前部连接结构与前端平台之间设有液压转盘,所述液压转盘用于受到动力系统驱动带动行走机构进行转向。Further, a hydraulic turntable is provided between the front connecting structure and the front-end platform, and the hydraulic turntable is used to drive the traveling mechanism to turn when driven by the power system.
有益效果:将液压转盘与履带式结构相互配合,可实现原地转向、从而适应更小的转弯半径,提高设备通过性。Beneficial effects: the combination of the hydraulic turntable and the crawler structure can realize in-situ steering, thereby adapting to a smaller turning radius and improving equipment passability.
进一步的,前部连接结构和后部连接结构包括底座和安装在底座上的可调支座,底座与行走机构连接,可调支座与前端平台或后端平台连接,底座上设有至少两级通过销轴与可调支座连接的高度调节孔。Further, the front connection structure and the rear connection structure include a base and an adjustable support mounted on the base, the base is connected to the running gear, the adjustable support is connected to the front platform or the rear platform, and the base is provided with at least two The level is connected to the height adjustment hole of the adjustable support through the pin shaft.
有益效果:底座上的高度调节孔可用于调节可调支座乃至船型车架相对地面的高度,通过销轴可实现车身的抬高/降低,保证整车载重稳定性,必要时调节船型车架离地间隙,使车辆具有更好的路况适应性与过障能力。Beneficial effects: the height adjustment hole on the base can be used to adjust the height of the adjustable support and even the boat-shaped frame relative to the ground, and the body can be raised/lowered through the pin shaft to ensure the stability of the vehicle's load. When necessary, adjust the boat-shaped frame The ground clearance enables the vehicle to have better adaptability to road conditions and ability to overcome obstacles.
进一步的,动力系统包括车载齿轮泵、泵电机、油箱和液压管路,泵电机通过供电电缆与外部电源连接。Further, the power system includes a vehicle-mounted gear pump, a pump motor, a fuel tank and hydraulic pipelines, and the pump motor is connected to an external power source through a power supply cable.
有益效果:该种液压动力系统与现有技术中单元支架搬运车使用的柴油内燃机动力总成相区别,体积小巧、成本低,无尾气排放污染,环保性能好,更适用于在高瓦斯矿井下使用,安全性好。Beneficial effects: the hydraulic power system is different from the diesel internal combustion engine power assembly used in the unit support truck in the prior art, and has small size, low cost, no tail gas emission pollution, good environmental protection performance, and is more suitable for high gas mines It is safe to use.
进一步的,所述头部单元还包括收缆机构,收揽机构主要由卷缆滚筒、滚筒液压马达和托缆架构成,用于受到所述动力系统驱动收放供电电缆。Further, the head unit also includes a cable take-up mechanism, which is mainly composed of a cable take-up drum, a drum hydraulic motor and a cable carrier, and is used to receive and unwind the power supply cable driven by the power system.
有益效果:收揽机构能够在车身移动过程中对供电电缆自动收放,使供电电缆长度与车辆行驶距离相适配,省去人工拖拽步骤,节省人力物力。Beneficial effects: the retracting mechanism can automatically retract and retract the power supply cable during the movement of the vehicle body, so that the length of the power supply cable matches the driving distance of the vehicle, saves manual dragging steps, and saves manpower and material resources.
进一步的,所述支架承载架为主要由工字钢和槽钢构成的框架结构。Further, the support frame is a frame structure mainly composed of I-beams and channel steels.
有益效果:框架结构兼顾轻量化设计与整体结构强度,不易积煤,起吊单元支架过程中带上的浮煤可通过框架结构上空隙漏下。Beneficial effects: the frame structure takes into account both the lightweight design and the overall structural strength, and is not easy to accumulate coal, and the floating coal carried during the lifting of the unit support can leak down through the gap on the frame structure.
进一步的,头部单元和尾部单元上设有多个气泡水平仪。Further, multiple bubble levels are provided on the head unit and the tail unit.
有益效果:气泡水平仪表可用于校准液压支撑机构支撑状态水平程度,保证液压支撑机构支撑稳定。Beneficial effects: the bubble level instrument can be used to calibrate the support state level of the hydraulic support mechanism to ensure the stability of the support of the hydraulic support mechanism.
进一步的,所述支撑腿还包括位于竖向千斤顶底部的支撑靴板。Further, the supporting leg also includes a supporting shoe plate located at the bottom of the vertical jack.
有益效果:增大支撑腿与地面接触、支撑面积,提高支撑牢固程度。Beneficial effects: the contact between the supporting legs and the ground is increased, the supporting area is increased, and the firmness of the supporting is improved.
附图说明Description of drawings
图1是本实用新型的一种中置起吊型单元支架搬运车的具体实施例1从侧面视角的结构示意图;Fig. 1 is a structural schematic view from a side view of a
图2是本实用新型的一种中置起吊型单元支架搬运车的具体实施例1的立体结构示意图;Fig. 2 is a three-dimensional structural schematic diagram of a
图3是本实用新型的一种中置起吊型单元支架搬运车的具体实施例1的于顶侧视角的结构示意图;Fig. 3 is a structural schematic view of a top-side perspective of a
图4是本实用新型的一种中置起吊型单元支架搬运车的具体实施例1的中间起吊承载单元的结构示意图;Fig. 4 is a structural schematic diagram of the middle lifting load-carrying unit of the
图5是图4中的中间起吊承载单元于前侧视角的结构示意图;Fig. 5 is a structural schematic view of the middle hoisting load bearing unit in Fig. 4 from a front perspective;
图6是本实用新型的一种中置起吊型单元支架搬运车的具体实施例1中头部单元的行走机构和前部连接结构的示意图;Fig. 6 is a schematic diagram of the walking mechanism and the front connection structure of the head unit in the
图7是本实用新型的一种中置起吊型单元支架搬运车的具体实施例1中头部单元中行走机构和前部连接结构于另一视角的示意图;Fig. 7 is a schematic diagram of the traveling mechanism and the front connection structure of the head unit in the
图8是本实用新型的一种中置起吊型单元支架搬运车的具体实施例1中尾部单元中行走机构和后部连接结构的示意图;Fig. 8 is a schematic diagram of the walking mechanism and the rear connection structure in the tail unit in the
图9是本实用新型的一种中置起吊型单元支架搬运车的具体实施例1中尾部单元中行走机构和后部连接结构于另一视角的示意图;Fig. 9 is a schematic diagram of the walking mechanism and the rear connection structure in the tail unit of the
图10是本实用新型的一种中置起吊型单元支架搬运车的具体实施例1中收缆机构的结构示意图;Fig. 10 is a structural schematic diagram of the cable take-up mechanism in the
图11是本实用新型的一种中置起吊型单元支架搬运车的具体实施例1中控制系统的结构示意图;Fig. 11 is a structural schematic diagram of the control system in the
图12是本实用新型的一种中置起吊型单元支架搬运车的具体实施例1工作状态的示意图;Fig. 12 is a schematic diagram of the working state of the
图13是本实用新型的一种中置起吊型单元支架搬运车的具体实施例1工作状态于另一角度的示意图;Fig. 13 is a schematic diagram of the working state of the
附图标记:100-头部单元;200-中间起吊承载单元;300-尾部单元;Reference signs: 100-head unit; 200-middle lifting load-bearing unit; 300-tail unit;
1-船型车架;1.1-前端平台;1.2-支架承载架;1.3-后端平台;1-boat frame; 1.1-front-end platform; 1.2-support frame; 1.3-rear-end platform;
2-中置起吊装载机构;2.1-起吊臂;2.2-连接机构;2.3-变幅千斤顶;2.4-吊装圆环链和吊具;2- Central lifting and loading mechanism; 2.1- Lifting arm; 2.2- Connecting mechanism; 2.3- Luffing jack; 2.4- Hoisting ring chain and spreader;
3-液压支撑机构;3.1-一级横向伸缩臂;3.2-二级横向伸缩臂;3.3-竖向千斤顶;3.4-支撑靴板;3.5-内臂;3-hydraulic support mechanism; 3.1-first-level horizontal telescopic arm; 3.2-secondary horizontal telescopic arm; 3.3-vertical jack; 3.4-support shoe plate; 3.5-inner arm;
4-行走机构;4.1-履带式结构;4.1.1-行走液压马达;4.1.2-驱动轮;4.1.3-张紧轮;4.1.4-承重轮;4.1.5-液压张紧机构;4.1.6-合金履带;4.2-前部连接结构;4.3-后部连接结构;4.4-液压转盘;4-traveling mechanism; 4.1-crawler structure; 4.1.1-traveling hydraulic motor; 4.1.2-driving wheel; 4.1.3-tensioning wheel; 4.1.4-bearing wheel; 4.1.5-hydraulic tensioning mechanism; 4.1.6-alloy track; 4.2-front connection structure; 4.3-rear connection structure; 4.4-hydraulic turntable;
5-收缆机构;5.1-卷缆滚筒;5.2-托缆架;5.3-滚筒液压马达;5.4-卷缆装置接线箱;5-Cable receiving mechanism; 5.1-Cable drum; 5.2-Cable rack; 5.3-Roller hydraulic motor; 5.4-Junction box of cable rolling device;
6.1-车载齿轮泵;6.2-泵电机;6.3-散热器;6.4-油箱;6.1-Vehicle gear pump; 6.2-Pump motor; 6.3-Radiator; 6.4-Oil tank;
7.1-手自一体电液控制阀组;7.2-同步分配阀组;7.3-电源启动器开关;7.4-控制电源箱;7.5-遥控器;7.1-Manual electro-hydraulic control valve group; 7.2-Synchronous distribution valve group; 7.3-Power starter switch; 7.4-Control power box; 7.5-Remote control;
8-声光一体灯;9-工作探照灯;10-头部单元护罩;11-尾部单元护罩;12-气泡水平仪;13-单元支架;14-地面。8-sound and light integrated lamp; 9-working searchlight; 10-head unit shield; 11-tail unit shield; 12-bubble level; 13-unit bracket; 14-ground.
具体实施方式Detailed ways
下面结合附图对本实用新型进行详细描述。Below in conjunction with accompanying drawing, the utility model is described in detail.
本实用新型的一种中置起吊型单元支架搬运车的具体实施例1:A
本中置起吊型单元支架搬运车的整体结构如图1-3所示,从前到后依次包括头部单元100、中间起吊承载单元200、尾部单元300,中间起吊承载单元200主要由船型车架1、中置起吊装载机构2和液压支撑机构3构成。船型车架1的具体结构见图4-5,整体呈“凹”型,两端高中间低,船型车架1包括中间用于托载单元支架13的支架承载架1.2以及位于两端的前端平台1.1、后端平台1.3。中置起吊装载机构2位于支架承载架1.2的前后两端,中置起吊装载机构2包括两个起吊臂2.1、两个连接机构2.2、四个变幅千斤顶2.3、位于起吊臂2.1顶端的起吊结构,本实施例中起吊结构为吊装圆环链和吊具2.4。两个起吊臂2.1对称设置在支架承载架1.2的前后两端,并且起吊臂2.1的左右两侧分别设有变幅千斤顶2.3,起吊臂2.1主要由底臂、竖向伸缩臂、第一液压千斤顶构成,第一液压千斤顶位于底臂与竖向伸缩臂之间、伸缩时对起吊臂2.1的整体长度进行调节。起吊臂2.1、变幅千斤顶2.3下端分别与支架承载架1.2转动连接,起吊臂2.1、变幅千斤顶2.3上端分别与连接机构2.2转动连接,通过控制各变幅千斤顶2.3伸缩使起吊臂2.1改变倾斜角度。The overall structure of the mid-mounted lifting unit support truck is shown in Figure 1-3. It includes a
液压支撑机构3布置在支架承载架1.2的前后两端,紧贴起吊装载机构2设置,包括四条横向伸缩臂和四个支撑腿,其中横向伸缩臂可沿横向伸出,包括位于内侧的内臂3.5以及可沿内臂3.5逐级伸出的两级横向伸缩臂,两级横向伸缩臂分别为一级横向伸缩臂3.1、二级横向伸缩臂3.2,横向伸缩臂内部设有用于驱动两级横向伸缩臂依次伸出/收回的第二液压千斤顶。支撑腿位于二级横向伸缩臂3.2的外端,支撑腿包括竖向千斤顶3.3和位于竖向千斤顶3.3底部的支撑靴板3.4,液压支撑机构3使用时将横向伸缩臂向外伸出,并将支撑腿向下伸出、支撑靴板3.4支撑于地面。The
头部单元100和尾部单元300分别与前端平台1.1、后端平台1.3连接,头部单元100和尾部单元300下侧均设置行走机构,如图6-9所示,本实施例中行走机构主要由履带式结构4.1构成,履带式结构4.1包括行走液压马达4.1.1、驱动轮4.1.2、张紧轮4.1.3、承重轮4.1.4、液压张紧机构4.1.5和合金履带4.1.6,前侧、后侧的行走机构分别通过前部连接结构4.2、后部连接结构4.3与前端平台1.1、后端平台1.3连接。前部连接结构4.2、后部连接结构4.3的结构相似,均包括底座和可调安装在底座上的可调支座,底座上设有两级高度调节孔,可调支座用于与前端平台1.1或后端平台1.3连接,底座与履带式结构4.1相接,通过销轴将可调支座固定在底座上,切换高度调节孔可调节可调支座乃至船型车架相对于地面的距离。为实现转向功能,如图6和图7所示,在前部连接结构4.2与前端平台1.1之间还设有液压转盘4.4,在液压驱动作用下可带动前端的行走机构进行转向。The
头部单元100还包括位于前端平台1.1上的收揽机构5、动力系统,并在收揽机构5和动力系统的外侧设置起到保护作用的头部单元护罩10,尾部单元300包括位于后端平台1.3上的控制系统,在控制系统外侧设有尾部单元护罩11。如图10所示,动力系统包括车载齿轮泵6.1、泵电机6.2、散热器6.3、油箱6.4和液压管路,泵电机6.2受到供电电缆提供电能运转带动车载齿轮泵6.1工作,动力系统用于向中置起吊装载机构2、液压支撑机构3、履带式结构4.1、液压转盘4.4提供液压动力。收揽机构5主要由卷缆滚筒5.1、托缆架5.2、滚筒液压马达5.3、卷缆装置接线箱5.4和传动部分构成,其中滚筒液压马达5.3受到动力系统作用转动,以收放供电电缆,使供电电缆长度与车辆行驶距离相适配,省去人工拖拽工序。The
本实用新型中,支架承载架1.2为主要由工字钢和槽钢构成的框架结构,该种结构不但兼具高强度与轻量化需求,还不易积煤,起吊、转运单元支架过程中掉落的煤不易在支架承载架1.2上积累。尾部单元300中的控制系统为遥控控制系统,如图11所示,主要由手自一体电液控制阀组7.1、同步分配阀组7.2、电源启动器开关7.3、控制电源箱7.4以及遥控器7.5构成,该种控制系统既能够实现手动操作又能够接受遥控器信号进行遥控操作,通过无线通讯还可以接入矿井环网,可实现井下远距离集控仓视频监控操作与井上调度中心远程控制,操作人员可通过控制系统间接或直接操控动力系统、中置起吊装载机构2、液压支撑机构3、履带式结构4.1、液压转盘4.4、收揽机构5动作。In the utility model, the support frame 1.2 is a frame structure mainly composed of I-shaped steel and channel steel. This structure not only meets the requirements of high strength and light weight, but also is not easy to accumulate coal, and it is not easy to drop during the lifting and transfer of the unit support. The coal is not easy to accumulate on the support carrier frame 1.2. The control system in the
使用本实用新型对单元支架进行起吊转运的过程如下:如图12-13所示,遥控器通过遥控控制系统控制一级横向伸缩臂3.1、二级横向伸缩臂3.2向外伸出,液压支撑机构上的支撑腿向下伸出支撑于地面14,控制变幅千斤顶2.3伸长/缩短,使起吊臂2.1向单元支架13倾斜,伸长起吊臂2.1使顶部的吊装圆环链和吊具2.4钩住单元支架13,之后再操作变幅千斤顶2.3和起吊臂2.1将单元支架13吊至搬运车中间的支架承载架1.2上,收回液压支撑机构,即可通过履带式结构实现搬运车的移动,实现转运功能。本实施例中,头部单元护罩10和尾部单元护罩11上设有多个用于校正液压支撑机构状态水平程度的气泡水平仪12。The process of using the utility model to lift and transfer the unit support is as follows: as shown in Figure 12-13, the remote controller controls the first-level horizontal telescopic arm 3.1 and the second-level horizontal telescopic arm 3.2 to extend outward through the remote control system, and the hydraulic support mechanism The upper support leg extends downwards to support the
综合以上过程,本实用新型具有以下优点:Based on the above process, the utility model has the following advantages:
1)本实用新型使用中置起吊装载机构吊起单元支架,结构简单,加工成本低,更易维护与制造,耐用性较好。1) The utility model uses a central lifting and loading mechanism to lift the unit bracket, which has a simple structure, low processing cost, easier maintenance and manufacture, and better durability.
2)该种吊运方式起吊施力点位于车辆的中间位置,不需要额外配重结构。2) The lifting force point of this lifting method is located in the middle of the vehicle, and no additional counterweight structure is required.
3)中置起吊装载机构在过程中仅需将单元支架起吊至船型车架上,后续转运过程中可不必维持做功状态,相比现有技术叉车上的叉装机构始终保持叉起状态而言,设备耗能较少。3) The central lifting and loading mechanism only needs to lift the unit bracket to the ship-shaped frame during the process, and it does not need to maintain the working state during the subsequent transfer process. , the device consumes less energy.
4)液压支撑机构为垂直式悬臂支撑结构,使用时增大设备承载面支撑跨度与支撑力臂长度,支撑稳定性好。4) The hydraulic support mechanism is a vertical cantilever support structure. When in use, the support span of the equipment bearing surface and the length of the support arm are increased, and the support stability is good.
5)液压支撑机构使用完成可收回至船型车架上,中置吊起装载机构收回,分别减小车辆宽度尺寸与高度尺寸,因而提高行驶通过性与安全性。5) The hydraulic support mechanism can be retracted to the boat-shaped frame after use, and the central lifting and loading mechanism can be retracted to reduce the width and height of the vehicle, thereby improving driving passability and safety.
6)由于现有技术中单元支架搬运设备动力提供方式为内燃柴油机,柴油机是通过内部压缩柴油燃烧提供动能,瓦斯突出矿井、高瓦斯矿井使用时具有一定风险,柴油机体积较大,燃烧排放有害气体、污染井下新鲜风流,对工作面工作人员呼吸、身体健康造成影响,并且价格也十分昂贵,搬运设备整体成本较高;本实用新型使用供电电缆给车载齿轮泵供电,各机构(中置起吊装载机构、液压支撑机构、收揽机构、行走机构)均由车载齿轮泵供给液压油运动,设备防爆性好,不但体积小巧、成本低,还具有优越的环保性能,通过电缆供能、不产生任何污染气体,更适用于在高瓦斯矿井下使用。6) Since the power supply mode of the unit support handling equipment in the prior art is an internal combustion diesel engine, the diesel engine provides kinetic energy through internal compression of diesel combustion, and there is a certain risk when used in gas outburst mines and high gas mines. The diesel engine is large in size and emits harmful gases when burned , pollute the fresh air flow underground, which will affect the breathing and physical health of the working face staff, and the price is also very expensive, and the overall cost of the handling equipment is relatively high; the utility model uses a power supply cable to supply power to the vehicle-mounted gear pump, and each mechanism (middle lifting and loading Mechanism, hydraulic supporting mechanism, retracting mechanism, walking mechanism) are all supplied with hydraulic oil by the vehicle-mounted gear pump. The equipment has good explosion-proof performance, not only small in size, low in cost, but also has excellent environmental protection performance. It is powered by cables and does not produce any pollution. Gas, more suitable for use in high gas mines.
7)遥控操纵方式更为智能安全,降低操作人员人身安全风险。7) The remote control method is more intelligent and safe, reducing the personal safety risk of operators.
以上仅是本实用新型的优选实施方式,本实用新型的保护范围并不仅局限于上述实施例,凡属于本实用新型思路下的技术方案均属于本实用新型的保护范围。应当指出,对于本技术领域的普通技术人员来说,在不脱离本实用新型原理前提下的若干改进和润饰,这些改进和润饰也应视为本实用新型的保护范围。The above are only preferred implementations of the utility model, and the scope of protection of the utility model is not limited to the above-mentioned embodiments, and all technical solutions under the thinking of the utility model all belong to the scope of protection of the utility model. It should be pointed out that for those skilled in the art, some improvements and modifications without departing from the principle of the utility model should also be regarded as the protection scope of the utility model.
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WO2024066291A1 (en) * | 2022-09-27 | 2024-04-04 | 郑州煤矿机械集团股份有限公司 | Middle hoisting-type unit support carrier |
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Address after: 450000 No. 167, 9th Street, Zhengzhou area (Jingkai), pilot Free Trade Zone, Zhengzhou City, Henan Province Patentee after: ZHENGZHOU COAL MINING MACHINERY GROUP Co.,Ltd. Country or region after: China Patentee after: Henan Leigu Machinery Manufacturing Co.,Ltd. Address before: 450000 No. 167, 9th Street, Zhengzhou area (Jingkai), pilot Free Trade Zone, Zhengzhou City, Henan Province Patentee before: ZHENGZHOU COAL MINING MACHINERY GROUP Co.,Ltd. Country or region before: China Patentee before: PINGDINGSHAN SILIAN INDUSTRY AND TRADE Co.,Ltd. |