CN218400483U - Automatic response modularization vehicle washing system - Google Patents
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- CN218400483U CN218400483U CN202220717698.9U CN202220717698U CN218400483U CN 218400483 U CN218400483 U CN 218400483U CN 202220717698 U CN202220717698 U CN 202220717698U CN 218400483 U CN218400483 U CN 218400483U
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- 238000005406 washing Methods 0.000 title claims abstract description 64
- 238000004062 sedimentation Methods 0.000 claims abstract description 52
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 50
- 238000004140 cleaning Methods 0.000 claims abstract description 29
- 230000006698 induction Effects 0.000 claims abstract description 29
- 239000010865 sewage Substances 0.000 claims abstract description 17
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 16
- 239000010959 steel Substances 0.000 claims abstract description 16
- 238000003756 stirring Methods 0.000 claims abstract description 10
- 239000013049 sediment Substances 0.000 claims abstract 2
- 239000007921 spray Substances 0.000 claims description 12
- 238000011084 recovery Methods 0.000 claims description 9
- 238000009434 installation Methods 0.000 claims description 4
- 238000010276 construction Methods 0.000 abstract description 10
- 239000002699 waste material Substances 0.000 abstract description 5
- 230000003014 reinforcing effect Effects 0.000 abstract description 3
- 230000007306 turnover Effects 0.000 abstract description 2
- 238000007599 discharging Methods 0.000 abstract 3
- 239000010802 sludge Substances 0.000 description 13
- 238000011010 flushing procedure Methods 0.000 description 4
- 238000004891 communication Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 238000004064 recycling Methods 0.000 description 2
- 238000009412 basement excavation Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型属于洗车设备技术领域,特别涉及一种自动感应模块化洗车系统。The utility model belongs to the technical field of car washing equipment, in particular to an automatic induction modular car washing system.
背景技术Background technique
随着国内建筑业的迅速发展,生态环境越来越引起人们的重视,根据环保要求及文明施工需求,为避免现场土方开挖和回填,混凝土的搅拌与运输,以及建筑垃圾外运等施工过程中运输车辆产生灰尘及淤泥,因此要对进出施工现场的车辆进行清洗和覆盖。With the rapid development of the domestic construction industry, people pay more and more attention to the ecological environment. According to environmental protection requirements and civilized construction needs, in order to avoid on-site earthwork excavation and backfilling, concrete mixing and transportation, and construction waste transportation and other construction processes The transportation vehicles produce dust and silt, so the vehicles entering and leaving the construction site should be cleaned and covered.
目前,市面成品洗车池均为轻钢成品洗车池难以承受重型车辆荷载,使用寿命短,现场维修费事费力,可承受重型车辆荷载的洗车池往往为混凝土结构,每个项目均需投入较高,造成了资源的浪费,无法周转使用。另外沉淀池内的污泥清理困难,配置清淤设备造价成本较高。At present, the finished car wash pools on the market are all light steel finished car wash pools, which are difficult to bear the load of heavy vehicles, have a short service life, and require laborious on-site maintenance. The car wash pools that can withstand heavy vehicle loads are often concrete structures, and each project requires a high investment. Caused the waste of resource, can't turnover use. In addition, it is difficult to clean up the sludge in the sedimentation tank, and the cost of configuring dredging equipment is relatively high.
实用新型内容Utility model content
本实用新型的目的在于提供一种自动感应模块化洗车系统,以解决上述背景技术中重型车辆洗车池建设复杂、清淤困难、造价成本高的问题。The purpose of this utility model is to provide an automatic induction modularized car washing system to solve the problems of complex construction, difficult dredging and high cost of heavy vehicle car washing pools in the above-mentioned background technology.
为实现上述目的,本实用新型提供如下技术方案:In order to achieve the above object, the utility model provides the following technical solutions:
一种自动感应模块化洗车系统,包括洗车池、沉淀池、感应清洗装置和排污装置,所述沉淀池设于洗车池一侧,所述洗车池和沉淀池之间设置排水沟;An automatic induction modular car washing system, including a car washing tank, a sedimentation tank, an induction cleaning device and a sewage discharge device, the sedimentation tank is arranged on one side of the car washing tank, and a drainage ditch is arranged between the car washing tank and the sedimentation tank;
所述感应清洗装置包括清洗组件、感应器和水泵,所述清洗组件设于洗车池内,所述感应器设于洗车池两端,所述水泵设于沉淀池内,所述水泵与感应器电连接,与清洗组件通过水管连接;The induction cleaning device includes a cleaning component, an inductor and a water pump, the cleaning component is set in the car wash pool, the sensor is set at both ends of the car wash pool, the water pump is set in the sedimentation tank, and the water pump is electrically connected to the sensor , connected with the cleaning component through a water pipe;
所述排污装置包括电机,所述电机设于沉淀池的顶板上,其动力输出端设置转轴,所述转轴竖向活动设置在顶板上,其底端设置搅拌杆,外部固设螺旋叶片,所述螺旋叶片外套设提升筒,所述提升筒外连通设置排污管,其顶端封口,外侧横向设置支杆。The sewage discharge device includes a motor, the motor is arranged on the top plate of the sedimentation tank, and the power output end of the motor is provided with a rotating shaft. A lifting cylinder is arranged outside the spiral blade, and a sewage pipe is connected to the outside of the lifting cylinder, the top of which is sealed, and a support rod is arranged laterally on the outside.
进一步地,所述沉淀池包括依次连通设置的一级沉淀池、二级沉淀池和回收池,所述一级沉淀池设于洗车池的低端外侧;所述排水沟对应一级沉淀池设置。Further, the sedimentation tank includes a first-level sedimentation tank, a second-level sedimentation tank and a recovery tank connected in sequence, and the first-level sedimentation tank is set outside the low end of the car wash pool; the drainage ditch is set corresponding to the first-level sedimentation tank .
进一步地,所述洗车池包括架体,所述架体底面倾斜设置底板,顶面设置洗车台,所述洗车台为透水的栅格结构,其相对的两侧竖向向上设置挡水板。Further, the car washing pool includes a frame body, the bottom surface of the frame body is inclined with a bottom plate, and the top surface is provided with a car washing platform. The car washing platform is a permeable grid structure, and its opposite sides are vertically upwardly provided with water baffles.
进一步地,所述清洗组件包括喷管和底盘喷孔,所述喷管设于挡水板上,所述底盘喷孔设于洗车池的洗车台之下 。Further, the cleaning assembly includes a spray pipe and a chassis spray hole, the spray pipe is arranged on the water baffle, and the chassis spray hole is arranged under the car wash platform of the car wash pool.
进一步地,所述感应器包括红外线感应器和控制箱,所述控制箱分别与水泵和红外线感应器连接。Further, the sensor includes an infrared sensor and a control box, and the control box is connected to the water pump and the infrared sensor respectively.
进一步地,所述排污装置设于一级沉淀池内。Further, the sewage discharge device is arranged in the primary sedimentation tank.
进一步地,所述沉淀池的顶板可拆卸设置,其周围间隔设置吊耳。Further, the top plate of the sedimentation tank is detachable, and lifting lugs are arranged at intervals around it.
进一步地,所述挡水板上间隔设置安装杆。Further, installation rods are arranged at intervals on the water deflector.
进一步地,所述底板与水平方向的倾角设置为30°。Further, the inclination angle between the bottom plate and the horizontal direction is set to be 30°.
进一步地,所述洗车台包括纵横交错设置的工字钢和钢板,所述架体的横杆和立杆均为型钢,其侧面间隔设置加劲板。Further, the car washing platform includes I-beams and steel plates arranged in a criss-cross pattern, the horizontal bars and vertical bars of the frame body are all shaped steel, and stiffening plates are arranged at intervals on the sides.
本实用新型具有以下有益效果:The utility model has the following beneficial effects:
1、本实用新型提供的一种自动感应模块化洗车系统,采用钢结构搭接设置,现场拼装简便快捷,施工工期短,可多项目周转使用符合绿色环保施工,利用型钢,进一步增强洗车池的承载能力,满足重型车辆的支撑要求,可循环周转实用,节省施工成本。1. The automatic induction modular car washing system provided by the utility model adopts the overlapping setting of steel structure, which is convenient and quick to assemble on site, and has a short construction period. The carrying capacity meets the support requirements of heavy vehicles, and it can be cycled and turned over, saving construction costs.
2、本实用新型提供的一种自动感应模块化洗车系统,通过设置排污装置,能够对沉淀在第一沉淀池内部的污泥进行排出,避免人工下池清洗,省时省力,同时结构简单,通过搅拌杆将底部污泥进行搅拌打散,增加污泥流动性,通过螺旋叶片加速污泥在提升筒内的提升,通过支杆阻碍污泥在提升筒外提升,清淤速度快,生产成本低廉。2. An automatic induction modular car washing system provided by the utility model can discharge the sludge deposited in the first sedimentation tank by setting a sewage discharge device, avoiding manual cleaning in the tank, saving time and effort, and at the same time, the structure is simple. The stirring rod stirs and disperses the sludge at the bottom to increase the fluidity of the sludge. The helical blade accelerates the lifting of the sludge in the lifting cylinder, and the support rod prevents the sludge from lifting outside the lifting cylinder. The dredging speed is fast and the production cost is low. .
3、本实用新型提供的一种自动感应模块化洗车系统,通过设置清洗组件对车身的前、后、左、右进行多方位全自动冲洗,通过设置感应器,实现自动化控制洗车,方便快捷。3. The utility model provides an automatic induction modular car washing system. By setting the cleaning components, the front, back, left and right of the car body can be fully automatic washed in multiple directions. By setting the sensor, the automatic control of car washing can be realized, which is convenient and fast.
附图说明Description of drawings
图1为本实用新型涉及的洗车系统的整体结构示意图;Fig. 1 is the overall structure schematic diagram of the car washing system that the utility model relates to;
图2为本实用新型涉及的沉淀池的结构示意图;Fig. 2 is the structural representation of the sedimentation tank that the utility model relates to;
图3为本实用新型涉及的排污装置的结构示意图。Fig. 3 is a schematic structural diagram of the sewage discharge device involved in the present invention.
图中:1-洗车池、11-架体、12-底板、13-洗车台、14-挡水板、2-沉淀池、21-一级沉淀池、22-二级沉淀池、23-回收池、24-顶板、3-感应清洗装置、4-排污装置、41-电机、42-转轴、43-提升筒、44-搅拌杆、45-螺旋叶片、46-排污管、5-排水沟。In the figure: 1-car washing tank, 11-frame body, 12-bottom plate, 13-car washing platform, 14-water retaining plate, 2-sedimentation tank, 21-first-level sedimentation tank, 22-secondary sedimentation tank, 23-recycling Pool, 24-roof, 3-induction cleaning device, 4-drainage device, 41-motor, 42-rotating shaft, 43-lifting cylinder, 44-stirring rod, 45-spiral blade, 46-drainage pipe, 5-drainage ditch.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
如图1所示,本实用新型提供的一种自动感应模块化洗车系统,包括洗车池1、沉淀池2、感应清洗装置3和排污装置4,沉淀池2设于洗车池1一侧,洗车池1和沉淀池2之间设置排水沟5,通过排水沟5实现洗车池1和沉淀池2的连通,排污装置4设于沉淀池2内。As shown in Figure 1, an automatic induction modular car washing system provided by the utility model includes a
洗车池1包括架体11、底板12、洗车台13和挡水板14,架体11是由纵横交错的横杆和立杆搭设而成的框架结构,其底面倾斜设置,底板12随形设置,排水沟5设于架体11低端一侧,洗车台13设于架体11顶面,洗车台13为透水的栅格结构,洗车台13相对的两侧竖向向上设置挡水板14,挡水板14上间隔设置安装杆。The
如图2所示,沉淀池2整体由钢板焊接而成,顶部设置可拆卸的顶板24,沉淀池2周围设置吊耳,方便沉淀池2的倒运,沉淀池2包括依次连通设置的一级沉淀池21、二级沉淀池22和回收池23,一级沉淀池21和二级沉淀池22之间、二级沉淀池22和回收池23之间分别设置出水口,实现彼此之间的连通,一级沉淀池21设于洗车池1的低端外侧,通过排水沟5与洗车池1连通,冲洗车体后的水通过排水沟5从洗车池1排至一级沉淀池21,再依次通过二级沉淀22池进入回收池23,经过两级过滤的水能够满足洗车的清洁要求,储存在回收池23中备用,进而实现水资源的循环利用。As shown in Figure 2, the settling tank 2 is welded by steel plates as a whole, with a detachable
感应清洗装置3包括水泵、喷管、底盘喷孔、红外线感应器和控制箱,水泵设于回收池23内,喷管设于挡水板14的安装杆上,并通过水管与水泵连接,喷管上设置若干喷嘴,底盘喷孔设于洗车池1的洗车台13之下 ,并通过水管与水泵连接,红外线感应器设于洗车池1的两端,控制箱分别与水泵和红外线感应器通过有线或无线方式连接,根据来自红外线感应器的检测信号驱动水泵运行,当红外感应装置检测到待冲洗车辆进入洗车台13后,控制箱驱动水泵泵水,喷管上的喷头及底盘喷孔开始喷水,工作水流通过两侧喷管的喷嘴及底盘喷孔对车身的前、后、左、右进行多方位全自动冲洗。到达设定清洗时间后,水泵自动停止,冲洗完毕。感应清洗装置3采用无接触技术对车体进行全方位立体式清洗,能实现冲洗底盘、车辆两侧无接触冲洗。Induction cleaning device 3 comprises water pump, spray pipe, chassis nozzle hole, infrared sensor and control box, and water pump is located in
如图3所示,排污装置4设于一级沉淀池21内,包括电机41、转轴42、提升筒43、搅拌杆44、螺旋叶片45和排污管46,电机41设于顶板24上,转轴42竖向活动设置在顶板24底面,其顶端穿过顶板24与电机41的动力输出端连接,底端设于一级沉淀池21底部,提升筒43套设在转轴42上,其顶部封口,侧壁外横向设置支杆,阻碍污泥向提升筒43两侧提升,螺旋叶片45设于转轴42上、提升筒43内部,搅拌杆44横向设置在转轴底端,排污管46设于提升筒43上,并于其连通,启动电机41,带动转轴42旋转,搅拌杆44和螺旋叶片45随之旋转,将沉积在一级沉淀池21底部的污泥打散,提高污泥的流动性,并在提升筒43内部提升,提升后的污泥进入排污管46进行后续处理。As shown in Figure 3, the
架体11的横杆和立杆优选为热轧型钢,其侧面间隔设置加劲板,加劲板每隔1m设置1道;底板12采用6mm厚钢,底板12与水平方向的倾角设置为30°,便于污水的排出;洗车台13由工字钢间隔搭设而成,其上垂直工字钢设置若干钢板,增加洗车台13的结构稳定性,洗车台13优选采用14#工字钢按照180mm间距排布; 挡水板14优选为500高6mm厚的钢板,挡水板14上每0.9米设置1处安装杆,安装杆优选为L40*5角钢,便于固定喷管的同时,增强挡水板14 的稳定性。The cross bars and vertical bars of the
沉淀池2内部设置加强板,加强板优选为L75*6角钢。顶板24采用L40*5角钢、6mm厚钢板及铁丝网组成。A reinforcing plate is arranged inside the sedimentation tank 2, and the reinforcing plate is preferably L75*6 angle steel. The
水泵工作时间可以根据情况设置,优选设置为50s,即可完成车辆冲洗。The working time of the water pump can be set according to the situation, preferably set to 50s, and the vehicle flushing can be completed.
提升筒43侧壁上设置两组支杆,每组支杆包括对称设置的两根。Two groups of poles are arranged on the side wall of the lifting
首先,根据自动感应模块化埋地式洗车系统生产各部分构件,加工完成后运至现场整体拼装,现场事先在洗车池放置位置进行找平放线,本新型洗车池为埋地式洗车池,在临时道路施工过程中需先浇筑基础,确保洗车池安装后同路面高度平齐。然后将沉淀池2吊装至指定位置,连接供水点,将清洗用水储至沉淀池2内,最后安装感应清洗装置3和排污装置4即可正常使用。First of all, each part of the components is produced according to the automatic induction modular buried car washing system. After the processing is completed, it is transported to the site for overall assembly. During the construction of the temporary road, the foundation needs to be poured first to ensure that the car wash pool is level with the road surface after installation. Then hoist the sedimentation tank 2 to the designated location, connect the water supply point, store the cleaning water in the sedimentation tank 2, and finally install the induction cleaning device 3 and the
当红外感应装置检测到待冲洗车辆进入洗车池1后,控制箱驱动水泵泵水,喷管上的喷头及底盘喷孔开始喷水,工作水流通过两侧喷管的喷嘴及底盘喷孔对车身的前、后、左、右进行多方位全自动冲洗,到达设定清洗时间后,水泵自动停止,冲洗完毕,冲洗车体后的水通过排水沟5从洗车池1排至一级沉淀池21,再依次通过二级沉淀22池进入回收池23,经过两级过滤的水能够满足洗车的清洁要求,储存在回收池23中备用;当第一沉淀池需要清理时,启动电机41带动转轴42旋转,搅拌杆44和螺旋叶片45随之旋转,将沉积在一级沉淀池21底部的污泥打散,提高污泥的流动性,并在提升筒43内部提升,提升后的污泥进入排污管46进行后续处理。When the infrared sensing device detects that the vehicle to be washed enters the
最后应说明的是:以上所述仅为本实用新型的优选实施例而已,并不用于限制本实用新型,尽管参照前述实施例对本实用新型进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。Finally, it should be noted that: the above is only a preferred embodiment of the utility model, and is not intended to limit the utility model, although the utility model has been described in detail with reference to the foregoing embodiments, for those skilled in the art , it can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements on some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present utility model, All should be included within the protection scope of the present utility model.
Claims (10)
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| CN202220717698.9U CN218400483U (en) | 2022-03-30 | 2022-03-30 | Automatic response modularization vehicle washing system |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116639086A (en) * | 2023-07-08 | 2023-08-25 | 山东高速德建集团有限公司 | A PE material detachable and reusable car washing station |
| CN118991687A (en) * | 2024-08-28 | 2024-11-22 | 深圳宏业基岩土科技股份有限公司 | Construction method of automatic mud discharging type prefabricated steel car washing system |
-
2022
- 2022-03-30 CN CN202220717698.9U patent/CN218400483U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116639086A (en) * | 2023-07-08 | 2023-08-25 | 山东高速德建集团有限公司 | A PE material detachable and reusable car washing station |
| CN118991687A (en) * | 2024-08-28 | 2024-11-22 | 深圳宏业基岩土科技股份有限公司 | Construction method of automatic mud discharging type prefabricated steel car washing system |
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