SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a turning device of steel construction processing usefulness to solve the problem that proposes in the above-mentioned background art.
In order to achieve the above purpose, the utility model provides a following technical scheme:
the utility model provides a turning device that steel construction processing was used, is including bearing the support, it has two installing frame one and two installing frame two to bear support surface movable mounting, be equipped with the fixture that carries out the centre gripping to the steel construction in the installing frame two, fixed surface installs the cylinder on the installing frame one, the cylinder piston axle articulates there is two symmetrical connecting rods two, two the one end that cylinder piston axle was kept away from to connecting rod two all articulates there is connecting rod one and connecting rod two articulated shaft surface and rotates and install pulley three, the one end that connecting rod two were kept away from to connecting rod one articulates on installing frame one, connecting rod one and the surface rotation of installing frame articulated shaft install pulley one, installing frame lower surface both sides all rotate and install pulley two, be provided with hold-in range and pulley one on the installing frame one, pulley two and pulley three are connected through synchronous belt drive, installing frame one bottom is equipped with orders about pulley two pivoted actuating mechanism.
Adopt above-mentioned scheme, through setting up the hold-in range, cylinder piston end upward movement is synchronous to mention connecting rod one and connecting rod two upwards, make the hold-in range tighten up and upward movement, actuating mechanism orders about the hold-in range at pulley one, pulley two and pulley transmission between three, the realization is to the steel raw materials in the hold-in range operation of overturning, the operation of operation personnel upset steel has been saved, very big convenient operation, and then improve production efficiency, through setting up fixture, motor one drives the two-way screw rod and rotates, make simultaneously that the distance enlarges or reduces between two anchor clamps on the two-way screw rod, and then can carry out the centre gripping to the steel raw materials, and carry out the butt joint alignment operation in step, thereby the condition such as bending can appear when having avoided artifical butt joint alignment, and then steel construction production quality has been promoted, through setting up the slide rail, the gyro wheel of installation frame one and two inner wall installations of installation frame can roll in the slide rail, realize the removal operation of installation frame one and installation frame two on bearing support, and then can the steel raw materials of centre gripping finish the butt joint operation, and then reduce operation personnel's physical demands, have very big convenience.
In the above scheme, it should be noted that the air cylinder, the double-shaft motor and the single-shaft single machine are all electrically connected with the external power supply.
As a preferred embodiment, the driving mechanism comprises a second motor, a belt and a driven wheel, the second motor is fixedly mounted on the lower surface of the mounting frame, a driving wheel is fixedly mounted on an output shaft of the second motor, the driven wheel is mounted on the side surface of the second pulley, and the driven wheel is in transmission connection with the driving wheel through the belt.
Adopt above-mentioned scheme, through setting up actuating mechanism, cylinder piston end upward movement is in step upwards mentions connecting rod one and connecting rod two, makes the hold-in range tighten up and the upward movement, and pulley two is ordered about to motor two and is rotated, and pulley two orders about the hold-in range simultaneously and transmits between pulley one and pulley three, realizes carrying out the upset operation to the steel raw materials in the hold-in range, has saved operation personnel upset steel operation, very big convenient operation, and then improves production efficiency.
As a preferred embodiment, the clamping mechanism includes a bidirectional screw rod rotatably installed in a second installation frame, two sections of outer surfaces of the bidirectional screw rod are respectively provided with a clamp in a threaded manner, a first motor is fixedly installed on the outer surface of the second installation frame, and an output shaft of the first motor is fixedly connected with one end of the bidirectional screw rod.
By adopting the scheme, the first motor drives the two-way screw rod to rotate by setting the clamping mechanism, and the distance between the two clamps on the two-way screw rod is enlarged or reduced, so that the rolled steel raw material after being turned can be clamped, and the butt joint and straightening operation can be synchronously carried out, so that the conditions of bending and the like can be avoided when manual butt joint and straightening are carried out, and the production quality of a steel structure is improved.
As a preferred embodiment, two slide rails are symmetrically arranged on the upper surface of the bearing support, the inner walls of two sides of the mounting frame II and the inner walls of two sides of the mounting frame I are rotatably provided with idler wheels, the idler wheels are installed on the inner walls of the slide rails in a rolling manner, and power units for driving the mounting frame II and the mounting frame I to move on the upper surface of the bearing support are arranged at the bottoms of the mounting frame II and the mounting frame I.
By adopting the scheme, the rollers mounted on the inner walls of the first mounting frame and the second mounting frame can roll in the slide rails by arranging the slide rails, so that the first mounting frame and the second mounting frame can move on the bearing support, and then steel raw materials which can be clamped to finish can be subjected to butt joint operation, so that the physical consumption of operators is reduced, and great convenience is realized.
As a preferred embodiment, the power unit comprises two double-shaft motors respectively installed inside the second mounting frame and the first mounting frame, a transmission shaft installed at the end part of an output shaft of the double-shaft motor, and a gear installed at the end part of the transmission shaft, and a rack engaged with the gear is fixedly installed on the lower surface of the bearing support.
By adopting the scheme, the double-shaft motor enables the gear to rotate through the power unit, the first mounting frame and the second mounting frame move along the direction of the rack while the gear rotates, power is provided for the first mounting frame and the second mounting frame, and an operator moves steel when the installation frame and the second mounting frame move, so that the labor intensity of the operator is reduced, and the production efficiency is improved.
As a preferred embodiment, two sliding sleeves are fixedly installed in the second installation frame, and one end of the clamp is slidably installed inside the sliding sleeves.
By adopting the scheme, the sliding sleeve is fixedly arranged inside the mounting frame II, the upper part of the clamp can slide in the sliding sleeve, and when the bidirectional screw rotates, the sliding sleeve provides a supporting and guiding effect for the movement of the clamp, so that the clamping mechanism is more stable in working, and the stability of the device is further improved.
As a preferred embodiment, the outer surface of the bearing support is provided with a plurality of through grooves, and rollers are rotatably mounted in the through grooves.
By adopting the scheme, the rolling shaft is arranged, so that when the steel raw material moves on the bearing support, the steel raw material is more labor-saving and smooth, certain convenience is realized, and the use convenience of the device is further improved.
Compared with the prior art, the beneficial effects of the utility model are that:
according to the turnover device for machining the steel structure, the synchronous belt is arranged, the piston end of the air cylinder moves upwards to lift the first connecting rod and the second connecting rod upwards synchronously, so that the synchronous belt is tightened and moves upwards, the driving mechanism drives the synchronous belt to transmit among the first pulley, the second pulley and the third pulley, the turnover operation of a steel material in the synchronous belt is realized, the steel material turnover operation of operating personnel is omitted, the operation is greatly convenient, and the production efficiency is improved;
according to the turnover device for machining the steel structure, the clamping mechanism is arranged, the first motor drives the two-way screw to rotate, and the distance between the two clamps on the two-way screw is enlarged or reduced, so that a steel material can be clamped, and butt joint straightening operation can be synchronously performed, so that the conditions of bending and the like during manual butt joint straightening are avoided, and the production quality of the steel structure is improved;
this turning device that steel construction processing was used is through setting up the slide rail, and the gyro wheel of installing frame one and the installation of two inner walls of installing frame can roll in the slide rail, realizes the removal operation of installing frame one and installing frame two on bearing the weight of the support, and then can the centre gripping steel raw materials that finishes carry out the butt joint operation, and then reduces operating personnel's physical demands, has very big convenience.
Detailed Description
Please refer to fig. 1-4, the utility model provides a turning device for steel structure processing, including bearing support 1, bearing support 1 outer surface movable mounting has two installing frame one 3 and two installing frame two 11, be equipped with the fixture that carries out the centre gripping to the steel structure in the installing frame two 11, fixed surface installs cylinder 10 on installing frame one 3, cylinder 10 piston shaft articulates there are two symmetrical connecting rods two 5, two connecting rods two 5 keep away from the one end of cylinder 10 piston shaft all articulated with connecting rod one 4 and connecting rod two 5 articulated shaft outer surface rotate and install pulley three 9, connecting rod one 4 keeps away from the one end of connecting rod two 5 and articulates on installing frame one 3, connecting rod one 4 and the outer surface of installing frame one 3 articulated shaft rotate and install pulley one 6, installing frame one 3 lower surface both sides all rotate and install pulley two 7, be provided with hold-in range 8 and pulley one 6 on installing frame one 3, pulley two 7 and pulley three 9 pass through hold-in range 8 transmission connection;
the bottom of the first mounting frame 3 is provided with a driving mechanism for driving the second pulley 7 to rotate, the driving mechanism comprises a second motor 21, a belt 23 and a driven wheel 24, the second motor 21 is fixedly mounted on the lower surface of the first mounting frame 3, an output shaft of the second motor 21 is fixedly provided with a driving wheel 22, the driven wheel 24 is mounted on the side surface of the second pulley 7, and the driven wheel 24 is in transmission connection with the driving wheel 22 through the belt 23;
a clamping mechanism for clamping a steel structure is arranged in the second mounting frame 11, the clamping mechanism comprises a bidirectional screw 12 rotatably mounted in the second mounting frame 11, clamps 13 are respectively arranged on the two outer surfaces of the two sections of the bidirectional screw 12 in a threaded manner, a first motor 16 is fixedly mounted on the outer surface of the second mounting frame 11, an output shaft of the first motor 16 is fixedly connected with one end of the bidirectional screw 12, and the first motor 16 drives the bidirectional screw 12 to rotate by arranging the clamping mechanism, so that the distance between the two clamps 13 on the bidirectional screw 12 is enlarged or reduced, the turned steel material can be clamped, butt joint straightening operation is synchronously performed, bending and other conditions can be avoided during manual butt joint straightening, and the production quality of the steel structure is improved;
two sliding rails 2 are symmetrically arranged on the upper surface of the bearing support 1, idler wheels 14 are rotatably arranged on the inner walls of two sides of the mounting frame II 11 and the mounting frame I3, the idler wheels 14 are rotatably arranged on the inner walls of the sliding rails 2, power units for driving the mounting frame II 11 and the mounting frame I3 to move on the upper surface of the bearing support 1 are arranged at the bottoms of the mounting frame II 11 and the mounting frame I3, the idler wheels 14 arranged on the inner walls of the mounting frame I3 and the mounting frame II 11 can roll in the sliding rails 2 through the arrangement of the sliding rails 2, the moving operation of the mounting frame I3 and the mounting frame II 11 on the bearing support 1 is realized, the clamped steel raw materials can be subjected to butt joint operation, the physical consumption of operators is reduced, and great convenience is achieved;
the power unit comprises two double-shaft motors 17 which are respectively arranged inside the second mounting frame 11 and the first mounting frame 3, a transmission shaft 18 which is arranged at the end part of an output shaft of the double-shaft motor 17 and a gear 19 which is arranged at the end part of the transmission shaft 18, a rack 20 which is meshed with the gear 19 is fixedly arranged on the lower surface of the bearing support 1, the gear 19 is rotated by the double-shaft motor 17 through the power unit, the first mounting frame 3 and the second mounting frame 11 are moved along the direction of the rack 20 while the gear 19 is rotated, and power is further provided for the movement of the first mounting frame 3 and the second mounting frame 11, the moving operation of an operator on steel during butt joint is avoided, the labor intensity of the operator is reduced, and the production efficiency is further improved;
two sliding sleeves 25 are fixedly installed in the second installation frame 11, one end of the fixture 13 is slidably installed in the sliding sleeves 25, the sliding sleeves 25 are fixedly installed in the second installation frame 11, the upper portion of the fixture 13 can slide in the sliding sleeves 25, and when the bidirectional screw 12 rotates, the sliding sleeves 25 provide supporting and guiding effects for the movement of the fixture 13, so that the clamping mechanism is more stable in working, and the stability of the device is further improved;
bear 1 surface of support and seted up a plurality of grooves of lining up, link up the inslot and all rotate and install roller bearing 15, through setting up roller bearing 15 for steel raw materials is more laborsaving and smooth-going when bearing support 1 and moving, has certain convenience, and then promotes the device's use convenience.
The working principle is as follows: when the turnover device for machining the steel structure is used, two sections of raw materials to be machined are placed on the upper surface of the bearing support 1, the raw materials are moved more labor-saving under the rotation of the rolling shaft 15, after the turnover device is placed, when the mounting frame II 11 and the mounting frame I3 need to move, the double-shaft motor 17 drives the gear 19 to rotate through the transmission shaft 18, the gear 19 moves along the direction of the rack 20 to synchronously drive the mounting frame II 11 and the mounting frame I3 to move, after the mounting frame II 11 and the mounting frame I3 move to proper positions, the motor I16 is started, the motor I16 drives the bidirectional screw 12 to rotate, the clamp 13 slides in the sliding sleeve 25, the clamp 13 further clamps the steel raw materials, after the clamping is finished, the relative positions of the two mounting frames II 11 are moved, the butt joint operation of the steel raw materials is finished, and the next welding operation of the raw materials can be carried out, after the welding is completed, when other surfaces of the raw material need to be turned over for welding, two cylinders 10 are started simultaneously, the cylinders 10 enable two connecting rods two 5 to be lifted upwards through piston shafts, the connecting rods two 5 simultaneously drive one connecting rod 4 and one connecting rod two 5 hinged end to move upwards, steel raw materials in the synchronous belts 8 are further lifted upwards, the steel raw materials are lifted to a proper position, a motor two 21 is started, a driving wheel 22 fixed on the outer surface of an output shaft of the motor two 21 drives a driven wheel 24 to rotate through a belt 23, the rotation of the pulley two 7 is achieved, the synchronous belts 8 are driven between the pulley one 6 and the pulley three 9 through the pulley two 7 synchronously, the steel raw materials inside the synchronous belts 8 are driven to rotate simultaneously, the turning operation of the steel raw materials is achieved, after the turning operation is completed, the cylinders 10 move downwards in the axial direction of the pistons, and the raw materials are placed on the upper surface of the bearing support 1.