CN218393570U - Granulator capable of achieving quantitative cutting - Google Patents
Granulator capable of achieving quantitative cutting Download PDFInfo
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- CN218393570U CN218393570U CN202220982678.4U CN202220982678U CN218393570U CN 218393570 U CN218393570 U CN 218393570U CN 202220982678 U CN202220982678 U CN 202220982678U CN 218393570 U CN218393570 U CN 218393570U
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Abstract
本实用新型公开了一种可定量切割的切粒机,包括箱体,所述箱体的顶部设置有造粒机构,所述造粒机构的右侧通过螺栓连接有出粒板,所述箱体的右侧设置有收集机构,所述箱体内腔底部的左侧设置有称重机构,所述称重机构的顶部设置有第一收纳盒。本实用新型具备冷却、筛分和定量的优点,解决了现有的切粒机在使用过程中,通常都是只将饲料的半成品进行切粒,不具备冷却装置,饲料在挤出后通常都是半凝固状态,在下落过程中可能因碰撞变形,不能够将饲料中残渣筛出,残渣会混在成品当中,会影响饲料成品的质量,不具备定量切割功能,不便于控制饲料的切出量,可能会出现过量产品,不便于进行包装的问题。
The utility model discloses a granulator capable of quantitative cutting, which comprises a box body. A granulation mechanism is arranged on the top of the box body. A granulation plate is connected to the right side of the granulation mechanism through bolts. The box body A collecting mechanism is arranged on the right side of the body, a weighing mechanism is arranged on the left side of the bottom of the inner cavity of the box, and a first storage box is arranged on the top of the weighing mechanism. The utility model has the advantages of cooling, screening and quantification, and solves the problem that the existing granulator usually only granulates the semi-finished feed without a cooling device, and the feed usually dies after being extruded. It is in a semi-solidified state. It may be deformed due to collision during the falling process, and the residue in the feed cannot be screened out. The residue will be mixed in the finished product, which will affect the quality of the finished feed product. It does not have the quantitative cutting function, and it is not easy to control the amount of feed cut out , There may be an excessive amount of product, which is not convenient for packaging.
Description
技术领域technical field
本实用新型涉及切粒机技术领域,具体为一种可定量切割的切粒机。The utility model relates to the technical field of pelletizers, in particular to a pelletizer capable of quantitative cutting.
背景技术Background technique
在饲料的生产加工过程中通常会使用到切粒机,切粒机一般都是与挤出机进行配合使用的,切粒机一般是将饲料的半成品进行切粒,现有的切粒机在使用过程中,通常都是只将饲料的半成品进行切粒,不具备冷却装置,饲料在挤出后通常都是半凝固状态,在下落过程中可能因碰撞变形,不能够将饲料中残渣筛出,残渣会混在成品当中,会影响饲料成品的质量,不具备定量切割功能,不便于控制饲料的切出量,可能会出现过量产品,不便于进行包装。In the process of feed production and processing, pelletizers are usually used. Pelletizers are generally used in conjunction with extruders. Pelletizers generally pelletize semi-finished feed. Existing pelletizers are used in In the process of use, usually only the semi-finished feed is pelletized, without a cooling device, the feed is usually in a semi-solidified state after being extruded, and it may be deformed due to collision during the falling process, and the residue in the feed cannot be screened out. , The residue will be mixed in the finished product, which will affect the quality of the finished feed product. It does not have the function of quantitative cutting, and it is not convenient to control the amount of feed cut out. Excessive products may appear, which is not convenient for packaging.
实用新型内容Utility model content
本实用新型的目的在于提供一种可定量切割的切粒机,具备冷却、筛分和定量的优点,解决了现有的切粒机在使用过程中,通常都是只将饲料的半成品进行切粒,不具备冷却装置,饲料在挤出后通常都是半凝固状态,在下落过程中可能因碰撞变形,不能够将饲料中残渣筛出,残渣会混在成品当中,会影响饲料成品的质量,不具备定量切割功能,不便于控制饲料的切出量,可能会出现过量产品,不便于进行包装的问题。The purpose of the utility model is to provide a granulator capable of quantitative cutting, which has the advantages of cooling, screening and quantification, and solves the problem that the existing granulator usually only cuts the semi-finished feed. pellets, without a cooling device, the feed is usually in a semi-solidified state after being extruded, and may be deformed due to collision during the falling process, and the residues in the feed cannot be screened out, and the residues will be mixed in the finished product, which will affect the quality of the finished feed. It does not have the function of quantitative cutting, it is not convenient to control the cutting amount of feed, and there may be excessive products, which is not convenient for packaging.
为实现上述目的,本实用新型提供如下技术方案:一种可定量切割的切粒机,包括箱体,所述箱体的顶部设置有造粒机构,所述造粒机构的右侧通过螺栓连接有出粒板,所述箱体的右侧设置有收集机构,所述箱体内腔底部的左侧设置有称重机构,所述称重机构的顶部设置有第一收纳盒,所述箱体的内腔焊接有隔板,所述隔板的左侧连通有安装套,所述安装套的内腔通过螺栓连接有风扇,所述箱体的右侧开设有连通孔,所述箱体的内腔设置有筛分机构,所述箱体正表面的右侧贯穿设置有第二收纳盒,所述箱体正表面的左侧设置有控制器。In order to achieve the above object, the utility model provides the following technical proposal: a granulator capable of quantitative cutting, including a box, the top of the box is provided with a granulation mechanism, and the right side of the granulation mechanism is connected by bolts There is a pellet plate, the right side of the box is provided with a collecting mechanism, the left side of the bottom of the box inner cavity is provided with a weighing mechanism, the top of the weighing mechanism is provided with a first storage box, and the box body The inner cavity of the partition is welded with a partition, the left side of the partition communicates with an installation sleeve, the inner cavity of the installation sleeve is connected with a fan through bolts, and a communication hole is opened on the right side of the box, and the box body The inner cavity is provided with a screening mechanism, the right side of the front surface of the box is provided with a second storage box, and the left side of the front surface of the box is provided with a controller.
优选的,所述筛分机构包括固定板,所述固定板的表面分别与箱体和隔板焊接,所述固定板的顶部焊接有弹簧,所述弹簧的顶部焊接有筛板,所述筛板的底部通过螺栓连接有震动电机,所述隔板的左侧开设有与筛板配合使用的通孔,所述筛板的左侧贯穿通孔,所述控制器与震动电机电性连接。Preferably, the screening mechanism includes a fixed plate, the surface of the fixed plate is welded with the box body and the partition plate respectively, a spring is welded on the top of the fixed plate, and a sieve plate is welded on the top of the spring, and the sieve The bottom of the plate is connected with a vibrating motor by bolts, and the left side of the partition is provided with a through hole for use with the sieve plate, and the left side of the sieve plate runs through the through hole, and the controller is electrically connected with the vibrating motor.
优选的,所述筛板顶部的前侧和后侧焊接有导向块,所述筛板的表面与通孔滑动接触。Preferably, guide blocks are welded on the front and rear sides of the top of the sieve plate, and the surface of the sieve plate is in sliding contact with the through hole.
优选的,所述收集机构包括壳体,所述壳体的左侧与箱体焊接,所述壳体顶部的前侧和后侧均贯穿设置有液压杆,所述液压杆的底部通过螺栓连接有推板,所述壳体的右侧镶嵌有第一滤网,所述壳体的内壁焊接有斜板,所述壳体正表面的底部连通有排出管,所述排出管的表面套设有管盖,所述控制器与液压杆电性连接。Preferably, the collection mechanism includes a housing, the left side of the housing is welded to the box body, the front and rear sides of the top of the housing are provided with hydraulic rods, and the bottom of the hydraulic rods are connected by bolts There is a push plate, the right side of the housing is inlaid with a first filter screen, the inner wall of the housing is welded with a slant plate, the bottom of the front surface of the housing is connected with a discharge pipe, and the surface of the discharge pipe is sleeved There is a pipe cover, and the controller is electrically connected with the hydraulic rod.
优选的,所述称重机构包括重量传感器,所述重量传感器的底部与箱体内腔的底部通过螺栓连接,所述重量传感器的顶部通过螺栓连接有活动板,所述活动板的顶部焊接有导轨,所述导轨与第一收纳盒滑动接触,所述控制器与重量传感器电性连接。Preferably, the weighing mechanism includes a weight sensor, the bottom of the weight sensor is connected with the bottom of the box cavity through bolts, the top of the weight sensor is connected with a movable plate through bolts, and the top of the movable plate is welded with a guide rail , the guide rail is in sliding contact with the first storage box, and the controller is electrically connected with the weight sensor.
优选的,所述箱体的左侧开设有通风孔,通风孔的内腔通过螺栓连接有滤板。Preferably, a ventilation hole is opened on the left side of the box, and the inner cavity of the ventilation hole is connected with a filter plate through bolts.
优选的,所述控制器分别与造粒机构和风扇电性连接,所述箱体底部的四角均焊接有支撑腿。Preferably, the controller is electrically connected to the granulation mechanism and the fan respectively, and the four corners of the bottom of the box are welded with supporting legs.
优选的,所述箱体内腔的右侧和隔板的右侧均焊接有导流板,所述第二收纳盒的正表面固定连接有第一把手。Preferably, the right side of the inner cavity of the box and the right side of the partition are welded with deflectors, and the front surface of the second storage box is fixedly connected with a first handle.
优选的,所述箱体的正表面通过铰链活动连接有门板,门板的正表面焊接有第二把手。Preferably, the front surface of the box body is movably connected with a door panel through a hinge, and the front surface of the door panel is welded with a second handle.
与现有技术相比,本实用新型的有益效果如下:Compared with the prior art, the beneficial effects of the utility model are as follows:
本实用新型通过设置造粒机构、出粒板、重量传感器、活动板、导轨、第一收纳盒、固定板、弹簧、筛板、连通孔、震动电机、隔板、安装套、风扇和控制器的配合使用,具备冷却、筛分和定量的优点,解决了现有的切粒机在使用过程中,通常都是只将饲料的半成品进行切粒,不具备冷却装置,饲料在挤出后通常都是半凝固状态,在下落过程中可能因碰撞变形,不能够将饲料中残渣筛出,残渣会混在成品当中,会影响饲料成品的质量,不具备定量切割功能,不便于控制饲料的切出量,可能会出现过量产品,不便于进行包装的问题。The utility model is provided with a granulation mechanism, a granulation plate, a weight sensor, a movable plate, a guide rail, a first storage box, a fixed plate, a spring, a sieve plate, a communication hole, a vibrating motor, a partition plate, a mounting sleeve, a fan and a controller. It has the advantages of cooling, screening and quantification, and solves the problem that the existing pelletizer usually only pellets the semi-finished feed without cooling device, and the feed is usually extruded. They are all in a semi-solidified state, and may be deformed due to collision during the falling process. The residue in the feed cannot be screened out, and the residue will be mixed in the finished product, which will affect the quality of the finished feed. It does not have quantitative cutting function, and it is not easy to control the cutting out of feed If the amount is too large, there may be an excessive amount of product, which is not convenient for packaging.
附图说明Description of drawings
图1为本实用新型结构轴测图;Fig. 1 is a structural axonometric view of the utility model;
图2为本实用新型造粒机构和出粒板的立体图;Fig. 2 is the perspective view of the utility model granulation mechanism and granulation plate;
图3为本实用新型箱体的剖视立体图;Fig. 3 is the sectional perspective view of the box body of the present utility model;
图4为本实用新型壳体和排出管的立体图;Figure 4 is a perspective view of the utility model housing and discharge pipe;
图5为本实用新型重量传感器和导轨的立体图。Fig. 5 is a perspective view of the weight sensor and guide rail of the present invention.
图中:1箱体、2造粒机构、3出粒板、4壳体、5第一滤网、6液压杆、7推板、8斜板、9排出管、10重量传感器、11活动板、12导轨、13第一收纳盒、14固定板、15弹簧、16筛板、17连通孔、18震动电机、19导流板、20第二收纳盒、21隔板、22安装套、23风扇、24控制器、25筛分机构、26收集机构、27称重机构。In the figure: 1 box body, 2 granulation mechanism, 3 granulation plate, 4 shell, 5 first filter screen, 6 hydraulic rod, 7 push plate, 8 inclined plate, 9 discharge pipe, 10 weight sensor, 11 movable plate , 12 guide rail, 13 first storage box, 14 fixed plate, 15 spring, 16 sieve plate, 17 communication hole, 18 vibration motor, 19 deflector, 20 second storage box, 21 partition, 22 installation sleeve, 23 fan , 24 controllers, 25 screening agencies, 26 collection agencies, 27 weighing agencies.
具体实施方式Detailed ways
请参阅图1-图5,一种可定量切割的切粒机,包括箱体1,箱体1的顶部设置有造粒机构2,造粒机构2的右侧通过螺栓连接有出粒板3,箱体1的右侧设置有收集机构26,箱体1内腔底部的左侧设置有称重机构27,称重机构27的顶部设置有第一收纳盒13,箱体1的内腔焊接有隔板21,隔板21的左侧连通有安装套22,安装套22的内腔通过螺栓连接有风扇23,箱体1的右侧开设有连通孔17,箱体1的内腔设置有筛分机构25,箱体1正表面的右侧贯穿设置有第二收纳盒20,箱体1正表面的左侧设置有控制器24,筛分机构25包括固定板14,固定板14的表面分别与箱体1和隔板21焊接,固定板14的顶部焊接有弹簧15,弹簧15的顶部焊接有筛板16,筛板16的底部通过螺栓连接有震动电机18,隔板21的左侧开设有与筛板16配合使用的通孔,筛板16的左侧贯穿通孔,控制器24与震动电机18电性连接,筛板16顶部的前侧和后侧焊接有导向块,筛板16的表面与通孔滑动接触,收集机构26包括壳体4,壳体4的左侧与箱体1焊接,壳体4顶部的前侧和后侧均贯穿设置有液压杆6,液压杆6的底部通过螺栓连接有推板7,壳体4的右侧镶嵌有第一滤网5,壳体4的内壁焊接有斜板8,壳体4正表面的底部连通有排出管9,排出管9的表面套设有管盖,控制器24与液压杆6电性连接,称重机构27包括重量传感器10,重量传感器10的底部与箱体1内腔的底部通过螺栓连接,重量传感器10的顶部通过螺栓连接有活动板11,活动板11的顶部焊接有导轨12,导轨12与第一收纳盒13滑动接触,控制器24与重量传感器10电性连接,箱体1的左侧开设有通风孔,通风孔的内腔通过螺栓连接有滤板,控制器24分别与造粒机构2和风扇23电性连接,箱体1底部的四角均焊接有支撑腿,箱体1内腔的右侧和隔板21的右侧均焊接有导流板19,第二收纳盒20的正表面固定连接有第一把手,箱体1的正表面通过铰链活动连接有门板,门板的正表面焊接有第二把手。Please refer to Figure 1-Figure 5, a granulator capable of quantitative cutting, including a box body 1, a
通过设置支撑腿,能够对装置起到支撑的作用,能够便于装置稳定,通过设置第一把手,能够便于第二收纳盒20取出,通过设置导流板19,能够便于残渣落入第二收纳盒20内,通过设置斜板8和排出管9,能够便于壳体4内残渣排出,通过设置门板,能够便于将第一收纳盒13取出,通过设置通风孔,能够便于空气进入箱体1内,通过设置导向块,能够便于筛板16顶部的饲料落入第一收纳盒13内。By arranging the supporting legs, the device can be supported, which can facilitate the stability of the device; by arranging the first handle, it can be facilitated to take out the
使用时,将原料添加图造粒机构2内,通过外设控制器启动造粒机构2进行挤出造粒,饲料粒落入箱体1内,通过控制器24启动风扇23,风扇23吹风对饲料粒进行降温,同时将一部分碎渣通过连通孔17吹入壳体4内,热空气通过第一滤网5排出,残渣在重力的作用下落至斜板8的顶部,通过控制器24启动液压杆6带动推板7做上下运动,使推板7将第一滤网5表面的饲料碎渣扫下,吹风冷却后的饲料落至筛板16的顶部,通过控制器24启动震动电机18带动筛板16震动对饲料进行筛分,饲料残渣通过筛板16落入第二收纳盒20内进行收集,饲料完整颗粒沿着筛板16落入第一收纳盒13内进行收集,通过重量传感器10对第一收纳盒13内饲料粒进行称量,当第一收纳盒13内饲料的质量符合需求量时,可通过控制器24停止及其运作。When in use, add raw materials into the
综上所述:该可定量切割的切粒机,通过设置造粒机构2、出粒板3、重量传感器10、活动板11、导轨12、第一收纳盒13、固定板14、弹簧15、筛板16、连通孔17、震动电机18、隔板21、安装套22、风扇23和控制器24,解决了现有的切粒机在使用过程中,通常都是只将饲料的半成品进行切粒,不具备冷却装置,饲料在挤出后通常都是半凝固状态,在下落过程中可能因碰撞变形,不能够将饲料中残渣筛出,残渣会混在成品当中,会影响饲料成品的质量,不具备定量切割功能,不便于控制饲料的切出量,可能会出现过量产品,不便于进行包装的问题。To sum up: the granulator capable of quantitative cutting is provided with a
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