CN218393516U - Dosing unit is used in pullulan production - Google Patents
Dosing unit is used in pullulan production Download PDFInfo
- Publication number
- CN218393516U CN218393516U CN202222527753.0U CN202222527753U CN218393516U CN 218393516 U CN218393516 U CN 218393516U CN 202222527753 U CN202222527753 U CN 202222527753U CN 218393516 U CN218393516 U CN 218393516U
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- box body
- outer box
- inner box
- feed
- interior
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- 229920001218 Pullulan Polymers 0.000 title claims abstract description 16
- 239000004373 Pullulan Substances 0.000 title claims abstract description 16
- 235000019423 pullulan Nutrition 0.000 title claims abstract description 16
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 12
- 238000003756 stirring Methods 0.000 claims abstract description 56
- 239000000463 material Substances 0.000 claims abstract description 25
- 230000005540 biological transmission Effects 0.000 claims description 10
- 238000003466 welding Methods 0.000 claims description 4
- 238000007599 discharging Methods 0.000 claims description 3
- 238000004804 winding Methods 0.000 claims 1
- 238000002156 mixing Methods 0.000 abstract description 11
- 230000000694 effects Effects 0.000 abstract description 8
- 239000002994 raw material Substances 0.000 description 7
- 238000010438 heat treatment Methods 0.000 description 6
- 239000000203 mixture Substances 0.000 description 5
- 239000002699 waste material Substances 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 2
- 239000003292 glue Substances 0.000 description 2
- 239000004615 ingredient Substances 0.000 description 2
- 230000002093 peripheral effect Effects 0.000 description 2
- 230000001954 sterilising effect Effects 0.000 description 2
- 238000004659 sterilization and disinfection Methods 0.000 description 2
- 238000013329 compounding Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000005485 electric heating Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000000855 fermentation Methods 0.000 description 1
- 230000004151 fermentation Effects 0.000 description 1
- 239000001963 growth medium Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012858 packaging process Methods 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 238000007790 scraping Methods 0.000 description 1
- 238000011218 seed culture Methods 0.000 description 1
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- Mixers Of The Rotary Stirring Type (AREA)
Abstract
The utility model discloses a dosing unit is used in pullulan production relates to dosing unit technical field, including outer box, drive ring, stirring frame and interior box, the intermediate position department of outer box one end articulates there is the access door, and installs control panel on the outer box of access door top, the intermediate position department at outer box top installs the charge door, and the bottom of charge door is provided with feedstock channel, the internally mounted of outer box has interior box, and feedstock channel's bottom runs through interior box top and extend to interior box in. This dosing unit is used in pullulan production is through being provided with many puddlers, and driving motor work can drive the driving gear rotatory to make the drive ring rotatory, drive driven gear rotatory then, make the puddler rotatory with driven gear connection, stir the mixing to the material, driven gear's specification is different, therefore the puddler rotational speed is different, can form the differential stirring each other, and the effect of mixing is better.
Description
Technical Field
The utility model relates to a dosing unit technical field especially relates to a dosing unit is used in pullulan production.
Background
The production process of the pullulan mainly comprises a seed culture process, a fermentation process, a purification process, a drying process and a packaging process, wherein when the pullulan is fermented, a culture medium is prepared and sterilized at high temperature; at present, prepare and adopt the interbedded mode of batching jar more, set up electric heating coil in batching jar wall intermediate layer, heat jar interior material through electrical heating, realize high temperature sterilization when batching.
Present dosing unit, the material adds in proper order by a charge door, and layering about the different composition is easy, only has a puddler in the batching jar usually, stirs and has more dead angle, leads to the compounding inhomogeneous, and mixing rate is slow to during the mix-feed, batching jar inner wall can bond a large amount of raw materialss, causes the waste of material.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides a batching device for producing pullulan, which solves the problems that materials are sequentially added through a feeding port, different components are easy to layer up and down, only one stirring rod is usually arranged in a batching tank, more dead angles exist in stirring, the material mixing is uneven, the mixing speed is slow, and a large amount of raw materials are bonded on the inner wall of the batching tank during the material mixing, so that the material waste is caused, and the like in the existing batching device provided by the background technology.
The utility model discloses a can realize through following technical scheme:
a batching device for producing pullulan comprises an outer box body, a driving ring, a stirring frame and an inner box body, wherein an access door is hinged at the middle position of one end of the outer box body, a control panel is arranged on the outer box body above the access door, a feed inlet is arranged at the middle position of the top of the outer box body, a feeding channel is arranged at the bottom end of the feeding port, an inner box body is arranged in the outer box body, the bottom end of the feeding channel penetrates through the top of the inner box body and extends into the inner box body, feeding pumps are arranged on two sides of one end of the top of the outer box body, and one side of the other end of the top of the outer box body is provided with a driving motor, the top end in the inner box body below the driving motor is provided with a driving gear, the output end of the driving motor is connected with the driving gear through a rotating shaft, the positions of the top end inside the inner box body, which are close to the feeding pump, are all hinged with feeding pipes, the output end of the feeding pump is connected with the input end of the feeding pipe through a hose, the inner box body at one side of the feeding pipe is internally articulated with a miniature hydraulic telescopic rod, the output end of the miniature hydraulic telescopic rod is hinged with the feeding pipe, the top end inside the inner box body is provided with an installation groove, and the mounting groove is internally provided with a mounting ring, the bottom end of the mounting ring is fixed with a driving ring, and both sides of the bottom of the driving ring are provided with stirring frames, the side of the stirring frame close to the inner wall of the inner box body is provided with a scraper plate, stirring rods are uniformly arranged in the inner part of the inner box body, and the outer surface of the stirring rod is uniformly fixed with stirring fan blades, the outer surface of the inner box body is wound with heating wires, and a temperature sensor is arranged at the middle position of the bottom end in the inner box body, a material conveying pump is arranged at the bottom end of one side of the outer box body, and the feeding end of the material conveying pump is communicated with the inner box body through a discharging pipe.
Further setting the following steps: the outer box body covers and is established in the inner box body outside, and the interval everywhere between outer box body inner wall and the inner box body outer wall equals.
Further setting as follows: the inner side of the driving ring is uniformly provided with inner transmission teeth, the outer side of the driving ring is uniformly provided with outer transmission teeth, and the driving gear is meshed with the outer transmission teeth.
Further setting the following steps: the stirring frame is welded with the driving ring and is formed by welding a frame and a plurality of vertically arranged connecting rods, the bottom of the frame is provided with a sliding block, and the position of the bottom end inside the inner box body, which is close to the sliding block, is provided with an annular sliding groove matched with the sliding block in shape.
Further setting as follows: driven gear is all installed on the top of puddler, and driven gear all meshes with interior driving tooth mutually, driven gear's variation in size.
Further setting the following steps: the scraper blade all laminates mutually with interior box inner wall, and the scraper blade all pegs graft earlier with the frame and pass through the bolt fastening again.
To sum up, the beneficial technical effects of the utility model are that:
(1) The device is through being provided with a charge door and two charge pumps, can feed in raw material to different compositions simultaneously, avoid the material to add in proper order by a charge door, the emergence of layering condition about producing between different compositions, the output of charge pump passes through the hose and is connected with the feed pipe, the feed angle of feed pipe can change under miniature hydraulic telescoping rod effect, in can the internal of box including each composition can evenly distributed during the feed, rather than piling up in a region, mixing efficiency is higher.
(2) The device is through being provided with many puddlers, and driving motor work can drive the driving gear rotatory to make the drive ring rotatory, drive driven gear rotatory then, make the puddler of being connected with driven gear rotatory, stir the mixing to the material, driven gear's specification is different, therefore the puddler rotational speed is different, can form the differential stirring each other, and the effect of mixing is better.
(3) The device can be along with the drive ring rotation through being provided with the stirring frame, and the stirring frame that frame and connecting rod are constituteed on the one hand stirs outlying material, and on the other hand, fixed scraper blade on the frame can be scraped the material that glues box inner wall in the stirring, avoids box inner wall to bond a large amount of raw materialss in, causes the waste of material.
Drawings
FIG. 1 is a schematic view of the front view structure of the present invention;
FIG. 2 is a schematic view of the front cross-sectional structure of the present invention;
fig. 3 is a schematic view of the bottom view of the driving ring of the present invention;
FIG. 4 is an enlarged schematic view of the structure at A in FIG. 2;
reference numerals are as follows: 1. an outer case; 2. a delivery pump; 201. a discharge pipe; 3. an access door; 4. a control panel; 5. a drive motor; 6. a feed pump; 7. a feed inlet; 8. a drive ring; 801. an outer drive tooth; 802. an inner gear; 803. a mounting ring; 9. a stirring frame; 901. a frame; 902. a connecting rod; 10. heating wires; 11. an inner box body; 1101. mounting grooves; 12. a stirring rod; 13. a slider; 14. stirring fan blades; 15. a temperature sensor; 16. an annular chute; 17. a feed channel; 18. a feed pipe; 19. a driven gear; 20. a driving gear; 21. a micro hydraulic telescopic rod; 22. a scraper.
Detailed Description
The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention.
Referring to fig. 1-4, for the batching device for producing pullulan disclosed by the utility model, comprising an outer box body 1, a driving ring 8, a stirring frame 9 and an inner box body 11, wherein an access door 3 is hinged at the middle position of one end of the outer box body 1, a control panel 4 is arranged on the outer box body 1 above the access door 3, a charging opening 7 is arranged at the middle position of the top of the outer box body 1, a feeding channel 17 is arranged at the bottom end of the charging opening 7, the inner box body 11 is arranged in the outer box body 1, the bottom end of the feeding channel 17 penetrates through the top of the inner box body 11 and extends into the inner box body 11, a feeding pump 6 is arranged at both sides of one end of the top of the outer box body 1, a driving motor 5 is arranged at one side of the other end of the top of the outer box body 1, a driving gear 20 is arranged at the top end in the inner box body 11 below the driving motor 5, and the output end of the driving motor 5 is connected with the driving gear 20 through a rotating shaft, a feeding pipe 18 is hinged at the position close to the feeding pump 6 at the top end inside the inner box body 11, the output end of the feeding pump 6 is connected with the input end of the feeding pipe 18 through a hose, a miniature hydraulic telescopic rod 21 is hinged in the inner box body 11 at one side of the feeding pipe 18, the output end of the miniature hydraulic telescopic rod 21 is hinged with the feeding pipe 18, a mounting groove 1101 is formed at the top end inside the inner box body 11, a mounting ring 803 is arranged in the mounting groove 1101, a driving ring 8 is fixed at the bottom end of the mounting ring 803, a stirring frame 9 is arranged at both sides of the bottom of the driving ring 8, a scraping plate 22 is arranged at one side of the stirring frame 9 close to the inner wall of the inner box body 11, stirring rods 12 are uniformly arranged inside the inner box body 11, stirring blades 14 are uniformly fixed on the outer surface of the stirring rods 12, heating wires 10 are wound on the outer surface of the inner box body 11, and a temperature sensor 15 is arranged at the middle position of the bottom end inside the inner box body 11, the bottom end of one side of the outer box body 1 is provided with a material conveying pump 2, and the feeding end of the material conveying pump 2 is communicated with the inner box body 11 through a material discharging pipe 201;
the outer box body 1 is covered on the outer side of the inner box body 11, the distance between the inner wall of the outer box body 1 and the outer wall of the inner box body 11 is equal everywhere, a sandwich type design is formed between the inner wall and the outer wall, the heat preservation effect is higher, and the heat loss is reduced;
the inner side of the driving ring 8 is uniformly provided with inner transmission teeth 802, the outer side of the driving ring 8 is uniformly provided with outer transmission teeth 801, the driving gear 20 is meshed with the outer transmission teeth 801, and the driving motor 5 works to drive the driving gear 20 to rotate, so that the driving ring 8 rotates, the stirring frame 9 is driven to rotate, peripheral materials which cannot be stirred by the stirring rod 12 are stirred, and the design is more reasonable;
the stirring frames 9 are all welded with the driving ring 8, the stirring frames 9 are all formed by welding a frame 901 and a plurality of vertically arranged connecting rods 902, sliding blocks 13 are arranged at the bottom of the frame 901, annular sliding grooves 16 matched with the sliding blocks 13 in shape are formed in the positions, close to the sliding blocks 13, of the bottom end inside the inner box body 11, the welding design enables the stirring frames 9 and the driving ring 8 to be connected more stably, the use safety is higher, the sliding blocks 13 and the annular sliding grooves 16 are designed to enable the stirring frames 9 not to incline or fall off easily during stirring, the stirring is more stable, and the stirring effect is better;
driven gears 19 are mounted at the top ends of the stirring rods 12, the driven gears 19 are meshed with the internal transmission teeth 802, the driven gears 19 are different in size, the driving ring 8 rotates to drive the driven gears 19 to rotate, so that the stirring rods 12 connected with the driven gears 19 rotate to stir and mix raw materials uniformly, the specifications of the driven gears 19 are different, the rotating speeds of the stirring rods 12 are different, differential stirring can be formed among the stirring rods, and the mixing effect is better;
The utility model discloses a theory of operation and beneficial effect do: when the device is used, a power supply is connected, firstly, main components are added into an inner box body 11 through a feeding port 7, then all ingredient components enter the inner box body 11 under the action of a feeding pump 6, a micro hydraulic telescopic rod 21 contracts and extends during feeding, a feeding pipe 18 is driven to rotate, the feeding direction is changed, all the ingredients can be uniformly distributed in the inner box body 11, then a temperature sensor 15 and a heating wire 10 cooperate to heat the inner box body 11, high-temperature sterilization pretreatment is carried out on raw materials, when the heating is carried out, a driving motor 5 works to drive a driving gear 20 to rotate, a driving ring 8 is driven to rotate, a driven gear 19 is driven to rotate, a stirring rod 12 connected with the driven gear 19 is driven to rotate, the raw materials are uniformly stirred, specifications of the driven gear 19 are different, rotating speeds of the stirring rod 12 are different, differential stirring can be formed between the rotating speeds, the mixing effect is better, the driving ring 8 can drive a stirring frame 9 to rotate, peripheral materials which cannot be stirred by the stirring rod 12 are stirred, a scraper 22 can scrape materials adhered to the inner wall of the inner box body 11 while stirring, a large amount of the raw materials are prevented from being adhered, and mixed liquid can be discharged under the action of a conveying pump 2.
Above, only be the specific implementation of the preferred embodiment of the present invention, not limit the protection scope of the present invention according to this, so: all equivalent changes made according to the structure, shape and principle of the utility model are covered within the protection scope of the utility model.
Claims (6)
1. The utility model provides a dosing unit is used in pullulan production, includes outer box (1), drive ring (8), stirring frame (9) and interior box (11), its characterized in that: the hydraulic telescopic box is characterized in that an access door (3) is hinged to the middle position of one end of the outer box body (1), a control panel (4) is installed on the outer box body (1) above the access door (3), a feed opening (7) is installed at the middle position of the top of the outer box body (1), a feed channel (17) is arranged at the bottom end of the feed opening (7), an inner box body (11) is installed inside the outer box body (1), the bottom end of the feed channel (17) penetrates through the top of the inner box body (11) and extends into the inner box body (11), feed pumps (6) are installed on two sides of one end of the top of the outer box body (1), a driving motor (5) is installed on one side of the other end of the top of the outer box body (1), a driving gear (20) is installed at the top end of the inner box body (11) below the driving motor (5), the output end of the driving motor (5) is connected with the driving gear (20) through a rotating shaft, feed pipes (18) are hinged to the position of the top end of the inner box body (11) close to the feed pump (6), the feed pipes (18) are hinged to the output end of the feed pump (6), and hydraulic telescopic rods (21) are hinged to the inner box body (18), and the inner box body (11) and the hydraulic telescopic rods (21) are hinged to the inner box body (18), mounting groove (1101) have been seted up on the inside top of interior box (11), and are provided with collar (803) in mounting groove (1101), the bottom mounting of collar (803) has drive ring (8), and the both sides of drive ring (8) bottom all install stirring frame (9), scraper blade (22) are all installed to one side that stirring frame (9) are close to interior box (11) inner wall, the inside of interior box (11) evenly is provided with puddler (12), and the surface of puddler (12) all evenly is fixed with stirring fan blade (14), the surface winding of interior box (11) has heater strip (10), and the intermediate position department of interior box (11) inside bottom installs temperature sensor (15), defeated material pump (2) are installed to the bottom of outer box (1) one side, and defeated material pump (2) feed end is linked together through discharging pipe (201) and interior box (11).
2. The batching device for pullulan production according to claim 1, wherein the batching device comprises: the outer box body (1) covers the outer side of the inner box body (11), and the distance between the inner wall of the outer box body (1) and the outer wall of the inner box body (11) is equal everywhere.
3. The batching device for pullulan production according to claim 1, wherein: the inner side of the driving ring (8) is uniformly provided with inner transmission teeth (802), the outer side of the driving ring (8) is uniformly provided with outer transmission teeth (801), and the driving gear (20) is meshed with the outer transmission teeth (801).
4. The batching device for pullulan production according to claim 1, wherein the batching device comprises: the stirring frame (9) is welded with the driving ring (8), the stirring frame (9) is formed by welding a frame (901) and a plurality of vertically arranged connecting rods (902), the bottom of the frame (901) is provided with a sliding block (13), and the position of the inner bottom end of the inner box body (11) close to the sliding block (13) is provided with an annular sliding groove (16) matched with the sliding block (13) in shape.
5. The batching device for pullulan production according to claim 1, wherein: driven gear (19) are all installed on the top of puddler (12), and driven gear (19) all mesh with interior driving tooth (802), the size difference of driven gear (19).
6. The batching device for pullulan production according to claim 1, wherein the batching device comprises: the scrapers (22) are attached to the inner wall of the inner box body (11), and the scrapers (22) are inserted into the frame (901) firstly and then fixed through bolts.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222527753.0U CN218393516U (en) | 2022-09-23 | 2022-09-23 | Dosing unit is used in pullulan production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222527753.0U CN218393516U (en) | 2022-09-23 | 2022-09-23 | Dosing unit is used in pullulan production |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN218393516U true CN218393516U (en) | 2023-01-31 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202222527753.0U Active CN218393516U (en) | 2022-09-23 | 2022-09-23 | Dosing unit is used in pullulan production |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN218393516U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116210845A (en) * | 2023-02-22 | 2023-06-06 | 内蒙古科然生物高新技术有限责任公司 | Soybean peptide powder decoloring method |
-
2022
- 2022-09-23 CN CN202222527753.0U patent/CN218393516U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116210845A (en) * | 2023-02-22 | 2023-06-06 | 内蒙古科然生物高新技术有限责任公司 | Soybean peptide powder decoloring method |
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