CN218375186U - Large-volume concrete penetration-free Kong Tuila combined self-propelled sliding steel formwork - Google Patents
Large-volume concrete penetration-free Kong Tuila combined self-propelled sliding steel formwork Download PDFInfo
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Abstract
本实用新型公开了大体积混凝土免穿孔推拉组合自走滑移钢模板,包括内侧模、外侧模、基础混凝土,所述内侧模和外侧模安装在基础混凝土上,还包括:地锚;地锚拉环,所述地锚拉环固定在地锚的侧壁上部,所述地锚拉环与拉结钢绞线的一端固定,所述拉结钢绞线的另一端与内侧模的上部固定;地锚连接铰,所述地锚连接铰固定在地锚的侧壁中部,所述地锚连接铰分别通过墙腰推杆和墙底推杆与内侧模外壁连接。该大体积混凝土免穿孔推拉组合自走滑移钢模板可有效提高大体积钢筋混凝土氯离子腐蚀防护的耐久性,同时提高混凝土施工效率。
The utility model discloses a large-volume concrete perforation-free push-pull combined self-propelled sliding steel formwork, which includes an inner formwork, an outer formwork, and foundation concrete. The inner formwork and the outer formwork are installed on the foundation concrete, and also includes: ground anchors; ground anchors Pull ring, the ground anchor pull ring is fixed on the upper part of the side wall of the ground anchor, the ground anchor pull ring is fixed to one end of the tie steel strand, and the other end of the tie steel strand is fixed to the upper part of the inner mold The ground anchor connecting hinge is fixed in the middle of the side wall of the ground anchor, and the ground anchor connecting hinge is connected to the outer wall of the inner mold through the wall waist push rod and the wall bottom push rod respectively. The large-volume concrete perforation-free push-pull combined self-propelled sliding steel formwork can effectively improve the durability of chloride ion corrosion protection of large-volume reinforced concrete, and at the same time improve the concrete construction efficiency.
Description
技术领域technical field
本实用新型涉及工程施工技术领域,具体涉及大体积混凝土免穿孔推拉组合自走滑移钢模板。The utility model relates to the technical field of engineering construction, in particular to a large-volume concrete perforation-free push-pull combined self-propelled sliding steel formwork.
背景技术Background technique
大体积混凝土浇筑时,为防止混凝土模板涨模漏浆,造成混凝土观感质量不佳,常采用对拉螺杆将两侧模板紧固,对拉螺杆贯穿混凝土内部拉结两侧模板,以保证大体积混凝土模板能够承担混凝土自重与混凝土振捣产生的侧向压力。无论是采用PVC管外套对拉螺杆还是直接将对拉螺杆永久置于钢筋混凝土结构中,拆模后都会造成钢筋混凝土结构内部贯通,空气、海水中的氯离子通过该通道可以进入钢筋混凝土内部,容易造成钢筋锈蚀,不利于钢筋混凝土结构的耐久性。When pouring large-volume concrete, in order to prevent the concrete formwork from expanding and leaking grout, resulting in poor concrete quality, the formwork on both sides is often tightened by double-tensioned screws, which penetrate through the interior of the concrete and tie the formwork on both sides to ensure large-volume concrete. The concrete formwork can bear the lateral pressure generated by the concrete's own weight and concrete vibration. Regardless of whether the pull screw is covered with a PVC pipe or the pull screw is permanently placed in the reinforced concrete structure, the internal penetration of the reinforced concrete structure will be caused after the formwork is removed, and the chloride ions in the air and seawater can enter the reinforced concrete through this channel. It is easy to cause corrosion of steel bars, which is not conducive to the durability of reinforced concrete structures.
实用新型内容Utility model content
本实用新型的目的在于提供大体积混凝土免穿孔推拉组合自走滑移钢模板,其可有效提高大体积钢筋混凝土氯离子腐蚀防护的耐久性,同时提高混凝土施工效率。The purpose of the utility model is to provide a large-volume concrete perforation-free push-pull combined self-propelled sliding steel formwork, which can effectively improve the durability of large-volume reinforced concrete chloride ion corrosion protection, and at the same time improve the efficiency of concrete construction.
为实现上述目的,本实用新型提供如下技术方案:In order to achieve the above object, the utility model provides the following technical solutions:
大体积混凝土免穿孔推拉组合自走滑移钢模板,包括内侧模、外侧模、基础混凝土,所述内侧模和外侧模安装在基础混凝土上,还包括:The self-propelled sliding steel formwork of large-volume concrete-free perforation push-pull combination includes an inner formwork, an outer formwork, and foundation concrete. The inner formwork and outer formwork are installed on the foundation concrete, and also includes:
地锚;ground anchor;
地锚拉环,所述地锚拉环固定在地锚的侧壁上部,所述地锚拉环与拉结钢绞线的一端固定,所述拉结钢绞线的另一端与内侧模的上部固定;Ground anchor pull ring, the ground anchor pull ring is fixed on the upper part of the side wall of the ground anchor, and one end of the tie steel strand is fixed to the ground anchor pull ring, and the other end of the tie steel strand is connected to the inner mold upper fixed;
地锚连接铰,所述地锚连接铰固定在地锚的侧壁中部,所述地锚连接铰分别通过墙腰推杆和墙底推杆与内侧模外壁连接。The ground anchor connecting hinge is fixed on the middle part of the side wall of the ground anchor, and the ground anchor connecting hinge is connected to the outer wall of the inner mold through the wall waist push rod and the wall bottom push rod respectively.
优选地,所述基础混凝土上端预留有两个刃脚,所述内侧模和外侧模分别嵌入刃脚内。Preferably, two blades are reserved at the upper end of the foundation concrete, and the inner mold and the outer mold are respectively embedded in the blades.
优选地,所述基础混凝土预留刃脚之间预埋竖向分布钢筋。Preferably, vertically distributed steel bars are pre-embedded between the reserved edges of the foundation concrete.
优选地,所述地锚间隔设置,所述地锚采用钢结构构件,所述地锚与基础混凝土通过预埋螺栓连接。Preferably, the ground anchors are arranged at intervals, the ground anchors are steel structural members, and the ground anchors are connected to the foundation concrete through embedded bolts.
优选地,所述内侧模外壁的上部、中部和下部分别安装有内侧模拉环、内侧模墙腰推杆连接铰、内侧模墙底推杆连接铰,所述内侧模拉环、内侧模墙腰推杆连接铰、内侧模墙底推杆连接铰分别与拉结钢绞线、墙腰推杆和墙底推杆连接。Preferably, the upper, middle and lower parts of the outer wall of the inner mold are respectively equipped with an inner mold pull ring, an inner mold wall waist push rod connecting hinge, an inner mold wall bottom push rod connecting hinge, and the inner mold pull ring, inner mold wall The connecting hinge of the waist push rod and the push rod connecting hinge at the bottom of the inner mold wall are respectively connected with the tie steel strands, the push rod at the waist of the wall and the push rod at the bottom of the wall.
优选地,所述墙腰推杆由推杆一和推杆二组成,所述推杆一的两端分别固定有铰接头和螺丝头,所述推杆一通过铰接头与地锚连接铰连接,所述推杆二的两端分别与铰接头和螺母头固定,所述推杆二的一端通过铰接头与内侧模墙腰推杆连接铰连接,所述螺丝头与螺母头通过螺纹连接。Preferably, the wall waist push rod is composed of push rod one and push rod two, the two ends of the push rod one are respectively fixed with a hinged head and a screw head, and the push rod one is hingedly connected to the ground anchor through the hinged head , the two ends of the push rod two are respectively fixed with the hinge head and the nut head, one end of the push rod two is hingedly connected with the inner mold wall waist push rod through the hinge head, and the screw head and the nut head are connected by threads.
优选地,所述墙底推杆由推杆三和推杆四组成,所述推杆三的两端分别固定有铰接头和螺丝头,所述推杆三通过铰接头与地锚连接铰连接,所述推杆四的两端分别与铰接头和螺母头固定,所述推杆四的一端通过铰接头与内侧模墙底推杆连接铰连接,所述螺丝头与螺母头通过螺纹连接。Preferably, the push rod at the bottom of the wall is composed of a push rod three and a push rod four, the two ends of the push rod three are respectively fixed with a hinged head and a screw head, and the push rod three is hingedly connected to the ground anchor through the hinged head , the two ends of the push rod four are respectively fixed with the hinge head and the nut head, and one end of the push rod four is hingedly connected with the push rod at the bottom of the inner mold wall through the hinge head, and the screw head and the nut head are connected by threads.
优选地,还包括拉结梁,所述拉结梁采用L型钢结构,所述拉结梁的长边与内侧模焊接,所述拉结梁的短边与外侧模通过螺栓固定。Preferably, a tie beam is also included, the tie beam adopts an L-shaped steel structure, the long side of the tie beam is welded to the inner mold, and the short side of the tie beam is fixed to the outer mold by bolts.
优选地,每间隔1m焊接一道拉结梁,每道所述拉结梁间的空隙为振捣预留口。Preferably, a tie beam is welded at an interval of 1 m, and the gap between each tie beam is reserved for vibration.
优选地,所述内侧模与外侧模的底部安装有伸缩自走滑轮,每间隔1m安装一对伸缩自走滑轮,所述伸缩自走滑轮外套设安装有伸缩自走滑轮防护罩,所述伸缩自走滑轮防护罩通过搭接焊的方式与内侧模、外侧模连接。Preferably, telescopic self-propelled pulleys are installed on the bottom of the inner mold and the outer mold, and a pair of telescopic self-propelled pulleys are installed at intervals of 1m. The protective cover of the self-propelled pulley is connected with the inner mold and the outer mold by lap welding.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the utility model are:
1)在基础混凝土预留刃脚,为后续免穿孔模板的嵌入锚固提供支撑,提高了免穿孔推拉组合模板体系的结构稳定性,减少混凝土漏浆等现象出现。1) The edge foot is reserved in the foundation concrete to provide support for the subsequent embedding and anchoring of the perforation-free formwork, which improves the structural stability of the perforation-free push-pull composite formwork system and reduces the phenomenon of concrete grout leakage.
2)通过在地锚拉环与地锚连接铰、内侧模拉环、内侧模墙腰推杆连接铰、内侧模墙底推杆连接铰之间采用拉结钢绞线和墙腰推杆、墙底推杆作为组合模板的支撑体系,实现了免穿孔模板的拉结与支撑,高效快捷、节约材料,有效提高了模板安装与拆卸的效率,极大提高的钢筋混凝土结构的耐久性。2) By using tie steel strands and wall waist push rods between the ground anchor pull ring and the ground anchor connection hinge, the inner mold pull ring, the inner mold wall waist push rod connection hinge, and the inner mold wall bottom push rod connection hinge, The push rod at the bottom of the wall is used as the support system of the combined formwork to realize the tie and support of the free-perforation formwork, which is efficient and quick, saves materials, effectively improves the efficiency of formwork installation and disassembly, and greatly improves the durability of the reinforced concrete structure.
3)采用拉结梁与螺栓将内侧模与外侧模连接成为一个整体,提高模板安装与拆卸效率的同时确保了模板的整体稳定性。3) The inner formwork and the outer formwork are connected as a whole by tie beams and bolts, which improves the efficiency of formwork installation and disassembly while ensuring the overall stability of the formwork.
4)墙腰推杆与墙底推杆采用两节一端铰接头一端螺丝头和一端铰接头一端螺母头的钢管拧紧连接,可通过螺丝的顺时针与逆时针旋转调节推杆的整体长度,为推杆抵推压紧内侧模或拆模时卸载推力微调推杆长度的需要提供了高效便捷的方法。4) The push rod at the waist of the wall and the push rod at the bottom of the wall are connected by a steel pipe with two joints at one end, a screw head at one end and a nut head at one end, and the overall length of the push rod can be adjusted by rotating the screw clockwise and counterclockwise. The need to unload the thrust and fine-tune the length of the push rod when the push rod pushes against the inner mold or when the mold is removed provides an efficient and convenient method.
5)采用伸缩自走滑轮,可在拆模后通过伸出自走滑轮顶起模板,在牵引设备的牵引下滑移至下一跨区域,提高模板转运效率。5) With telescopic self-propelled pulleys, the formwork can be lifted by extending the self-propelled pulleys after the formwork is removed, and then slide to the next span area under the traction of the traction equipment to improve the transfer efficiency of the formwork.
附图说明Description of drawings
图1是本实用新型实施例中大体积混凝土免穿孔推拉组合自走滑移钢模板的结构示意图;Fig. 1 is the structural representation of the self-propelled sliding steel formwork of the large-volume concrete perforation-free push-pull combined self-propelled sliding formwork in the embodiment of the utility model;
图中,1、内侧模,2、外侧模,3、基础混凝土,4、刃脚,5、拉毛,6、竖向分布钢筋,7、伸缩自走滑轮,8、伸缩自走滑轮防护罩,9、地锚,10、地锚拉环,11、地锚连接铰,12、拉结梁,13、预埋螺栓,14、拉结钢绞线,15、墙腰推杆,16、墙底推杆,17、内侧模拉环,18、内侧模墙腰推杆连接铰,19、内侧模墙底推杆连接铰,20、固结螺栓,21、振捣预留口,22、固结螺栓孔,23、双节振捣棒。In the figure, 1. Inner formwork, 2. Outer formwork, 3. Foundation concrete, 4. Blade foot, 5. Brushing, 6. Vertical distribution of steel bars, 7. Telescopic self-propelled pulley, 8. Telescopic self-propelled pulley protective cover, 9. Ground anchor, 10. Ground anchor pull ring, 11. Ground anchor connecting hinge, 12. Tie beam, 13. Embedded bolt, 14. Tie steel strand, 15. Wall waist push rod, 16. Wall bottom Push rod, 17, inner mold pull ring, 18, inner mold wall waist push rod connecting hinge, 19, inner mold wall bottom push rod connecting hinge, 20, consolidation bolt, 21, reserved opening for vibration, 22, consolidation Bolt hole, 23, two-section vibrating rod.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型的一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. Example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
请参阅图1所示,大体积混凝土免穿孔推拉组合自走滑移钢模板,包括内侧模1、外侧模2、基础混凝土3,内侧模1和外侧模2安装在基础混凝土3上,基础混凝土3上端预留有两个刃脚4,内侧模1和外侧模2分别嵌入刃脚4内。两个基础混凝土3预留刃脚4之间的宽度与后期需要浇筑的大体积钢筋混凝土结构底宽一致,即两个基础混凝土3预留刃脚4之间的尺寸同内侧模1与外侧模2之间的宽度一致,确保内侧模1与外侧模2可以嵌入基础混凝土3预留刃脚4,基础混凝土3预留刃脚4的深度设计为15cm,确保内外侧模2有足够的嵌入深度。基础混凝土3预留刃脚4既可以为内侧模1与外侧模2提供嵌入支撑,又可以防止上承的混凝土浇筑时从底部漏浆。基础混凝土3浇筑并养护完成后,对两个预留刃脚4之间的基础混凝土3表面进行拉毛5处理,形成凹凸不平的基础混凝土3拉毛表面,确保上承的后浇混凝土与基础粘结牢固,保障上下结构连接的整体性。Please refer to Figure 1, the self-propelled sliding steel formwork of large-volume concrete perforation-free push-pull combination, including the inner formwork 1, the
基础混凝土3预留刃脚4之间预埋竖向分布钢筋6,预埋竖向分布钢筋6同基础混凝土3上承的大体积钢筋混凝土结构钢筋焊接形成一个整体,确保基础混凝土3与上承钢筋混凝土结构间连接的整体性。内侧模1与外侧模2的底部安装有伸缩自走滑轮7,每间隔1m安装一对伸缩自走滑轮7,伸缩自走滑轮7外套设安装有伸缩自走滑轮防护罩8,伸缩自走滑轮防护罩8通过搭接焊的方式与内侧模1、外侧模2连接。使用模板时将伸缩自走滑轮7缩进伸缩自走滑轮防护罩8,模板拆模后移动模板至一下跨区域时,伸出伸缩自走滑轮7顶起模板,在牵引设备的牵引下滑移至下一跨区域。The
还包括地锚9、地锚拉环10、地锚连接铰11、拉结梁12,地锚9间隔设置,地锚9采用钢结构构件,地锚9与基础混凝土3通过预埋螺栓13连接。间隔2m布置一道地锚9,既满足施工工作面机械设备的回转空间,又可保障地锚9结构对模板体系的拉结固定要求。It also includes a
地锚拉环10固定在地锚9的侧壁上部,地锚拉环10与拉结钢绞线14的一端固定,拉结钢绞线14的另一端与内侧模1的上部固定;地锚连接铰11固定在地锚9的侧壁中部,地锚连接铰11分别通过墙腰推杆15和墙底推杆16与内侧模1外壁连接。内侧模1外壁的上部、中部和下部分别安装有内侧模拉环17、内侧模墙腰推杆连接铰18、内侧模墙底推杆连接铰19,内侧模拉环17、内侧模墙腰推杆连接铰18、内侧模墙底推杆连接铰19分别与拉结钢绞线14、墙腰推杆15和墙底推杆16连接。The ground
墙腰推杆15由推杆一和推杆二组成,推杆一的两端分别固定有铰接头和螺丝头,推杆一通过铰接头与地锚连接铰11连接,推杆二的两端分别与铰接头和螺母头固定,推杆二的一端通过铰接头与内侧模墙腰推杆连接铰18连接,螺丝头与螺母头通过螺纹连接。可以通过螺丝头的顺时针与逆时针旋转调节墙腰推杆15的整体长度,为墙腰推杆15抵推压紧内侧模1或拆模时卸载推力微调墙腰推杆15长度的需要提供了高效便捷的方法。Wall
墙底推杆16由推杆三和推杆四组成,推杆三的两端分别固定有铰接头和螺丝头,推杆三通过铰接头与地锚连接铰11连接,推杆四的两端分别与铰接头和螺母头固定,推杆四的一端通过铰接头与内侧模墙底推杆连接铰19连接,螺丝头与螺母头通过螺纹连接。可以通过螺丝的顺时针与逆时针旋转调节墙底推杆16的整体长度,为墙底推杆16抵推压紧内侧模1或拆模时卸载推力微调墙底推杆16长度的需要提供了高效便捷的方法。Push
拉结梁12采用L型钢结构,拉结梁12的长边与内侧模1焊接形成一个整体,拉结梁12的短边与外侧模2通过固结螺栓20固定。每间隔1m焊接一道拉结梁12,每道拉结梁12间的空隙为振捣预留口21。拉结梁12短边设置拉结梁12预留固结螺栓孔22,外侧模2设置外侧模2预埋固结螺栓20,通过外侧模2预埋固结螺栓20与拉结梁12预留固结螺栓孔22拧紧固结,完成拉结梁12与外侧模2的刚性连接,进而使内侧模1、拉结梁12、外侧模2形成一个整体,组成稳固的组合模板。The
模板搭建完成后即可浇筑混凝土,混凝土振捣采用双节振捣棒23,将双节振捣棒通过振捣预留口垂直插入混凝土,根据混凝土结构尺寸调节振捣棒第二节的弯折角度,以保证大体积混凝土可以振捣全面。Concrete can be poured after the formwork is completed. Double-
以上内容仅仅是对本实用新型结构所作的举例和说明,所属本技术领域的技术人员对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代,只要不偏离本实用新型的结构或者超越本权利要求书所定义的范围,均应属于本实用新型的保护范围。The above content is only an example and description of the structure of the present utility model. Those skilled in the art make various modifications or supplements to the described specific embodiments or replace them in similar ways, as long as they do not deviate from the present utility model. The structure or beyond the scope defined in the claims shall belong to the protection scope of the present utility model.
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