CN218366400U - Parallel double-screw extrusion device for plastic - Google Patents
Parallel double-screw extrusion device for plastic Download PDFInfo
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- CN218366400U CN218366400U CN202222635562.6U CN202222635562U CN218366400U CN 218366400 U CN218366400 U CN 218366400U CN 202222635562 U CN202222635562 U CN 202222635562U CN 218366400 U CN218366400 U CN 218366400U
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Abstract
本实用新型涉及双螺杆挤出装置技术领域,尤其为一种塑料平行双螺杆挤出装置,包括安装底座,所述安装底座的基面上安装有驱动电机,所述驱动电机的一侧且位于安装底座的基面上安装有变速箱,本实用新型通过设置经过挤压成型的塑料从出料壳体的外壁上的出料孔挤出,当塑料接触到光栅传感器的红外线时,光栅传感器的红外线受到遮挡,光栅传感器产生电信号通过导线传导至控制器,控制器根据产生电信号的时间和驱动电机的运转速率产生数值,控制器根据设定的数值参数判断塑料的挤出长度,当达到设定的参考数值时,控制伺服电机运转,伺服电机运转带动切割刀片转动,切割刀片对塑料进行切割一定的长度,没有废料的产生,对于材料的利用率更好。
The utility model relates to the technical field of twin-screw extruders, in particular to a parallel twin-screw extruder for plastics, comprising a mounting base, a driving motor is installed on the base surface of the mounting base, one side of the driving motor is located A gearbox is installed on the base surface of the installation base. In the utility model, extruded plastic is extruded from the discharge hole on the outer wall of the discharge housing. When the plastic touches the infrared rays of the grating sensor, the grating sensor The infrared rays are blocked, and the electric signal generated by the grating sensor is transmitted to the controller through the wire. The controller generates a value according to the time when the electric signal is generated and the operating speed of the driving motor. The controller judges the extrusion length of the plastic according to the set numerical parameters. When it reaches When the reference value is set, control the operation of the servo motor, the operation of the servo motor drives the cutting blade to rotate, and the cutting blade cuts the plastic to a certain length, no waste is generated, and the utilization rate of the material is better.
Description
技术领域technical field
本实用新型涉及双螺杆挤出装置技术领域,具体为一种塑料平行双螺杆挤出装置。The utility model relates to the technical field of twin-screw extrusion devices, in particular to a plastic parallel twin-screw extrusion device.
背景技术Background technique
现有的塑料平行双螺杆挤出装置使用时,智能化程度较低,塑料挤出装置挤出塑料时,是需要进行切割塑料,现有的挤出装置的切割都是电机带动刀片以一定的速率进行转动,对塑料进行切割,但是生产启动时,由于电机是以一定速率运转不够智能,刚开始切割的塑料材料不能满足生产需求,容易产生废料造成浪费的问题。When the existing plastic parallel twin-screw extrusion device is used, the degree of intelligence is low. When the plastic extrusion device extrudes plastic, it is necessary to cut the plastic. The cutting of the existing extrusion device is driven by a motor to drive the blade with a certain speed. Rotate at a certain speed to cut plastic, but when the production starts, because the motor is not intelligent enough to run at a certain speed, the plastic material cut at the beginning cannot meet the production demand, and it is easy to generate waste and cause waste.
因此需要一种塑料平行双螺杆挤出装置对上述问题做出改善。Therefore need a kind of plastic parallel twin-screw extruder to improve above-mentioned problem.
实用新型内容Utility model content
本实用新型的目的在于提供一种塑料平行双螺杆挤出装置,以解决上述背景技术中提出的问题。The purpose of this utility model is to provide a plastic parallel twin-screw extruder to solve the problems raised in the above-mentioned background technology.
为实现上述目的,本实用新型提供如下技术方案:In order to achieve the above object, the utility model provides the following technical solutions:
一种塑料平行双螺杆挤出装置,包括安装底座,所述安装底座的基面上安装有驱动电机,所述驱动电机的一侧且位于安装底座的基面上安装有变速箱,所述变速箱的外壁上安装有控制器,所述变速箱的从动端连接有驱动电机,所述变速箱的传动端安装有双轴螺杆,所述变速箱的一侧且位于安装底座的基面上安装有挤压壳体,所述挤压壳体的外壁上安装有进料壳体,所述进料壳体的内壁上安装有加热筛网,所述挤压壳体的内壁上安装有调温板,所述调温板的一端贯穿挤压壳体且延伸至挤压壳体的外部连接有控温模块,所述挤压壳体的端口处安装有出料壳体,所述出料壳体的一侧且位于安装底座的基面上安装有智能化组件;A plastic parallel twin-screw extrusion device, comprising a mounting base, a driving motor is installed on the base surface of the mounting base, a gearbox is installed on one side of the driving motor and located on the base surface of the mounting base, and the variable speed A controller is installed on the outer wall of the box, the driven end of the gearbox is connected to a drive motor, the transmission end of the gearbox is equipped with a biaxial screw, one side of the gearbox is located on the base surface of the installation base An extruding shell is installed, a feeding shell is installed on the outer wall of the extruding shell, a heating screen is installed on the inner wall of the feeding shell, and a regulating device is installed on the inner wall of the extruding shell. A temperature plate, one end of the temperature regulating plate runs through the extruded shell and extends to the outside of the extruded shell to connect with a temperature control module, a discharge shell is installed at the port of the extruded shell, and the discharge shell is Intelligent components are installed on one side of the housing and on the base surface of the installation base;
所述智能化组件包括安装支架和安装板,所述安装支架安装在安装底座的基面上,所述安装支架的外壁上安装有光栅传感器,所述光栅传感器的一侧且位于安装支架的外壁上安装有导料板,所述安装板安装在挤压壳体的外壁上,所述安装板的外壁上安装有伺服电机,所述伺服电机的驱动轴安装有安装块,所述安装块的外壁上安装有切割刀片。The intelligent component includes a mounting bracket and a mounting plate, the mounting bracket is installed on the base surface of the mounting base, a grating sensor is installed on the outer wall of the mounting bracket, and one side of the grating sensor is located on the outer wall of the mounting bracket A material guide plate is installed on the top, and the installation plate is installed on the outer wall of the extrusion shell. A servo motor is installed on the outer wall of the installation plate. The drive shaft of the servo motor is installed with a mounting block. A cutting blade is installed on the outer wall.
作为本实用新型优选的方案,所述控制器通过导线分别连接有驱动电机、加热筛网、控温模块、光栅传感器和伺服电机且连接方式为电性连接,所述双轴螺杆位于挤压壳体的内腔且连接方式为转动连接。As a preferred solution of the utility model, the controller is respectively connected with the drive motor, the heating screen, the temperature control module, the grating sensor and the servo motor through wires, and the connection mode is electrical connection, and the biaxial screw is located in the extrusion shell. The inner cavity of the body and the connection method is a rotational connection.
作为本实用新型优选的方案,所述挤压壳体和进料壳体的连接处为连通结构,所述加热筛网设置有两组且分别位于进料壳体的内壁上,所述调温板设置有两组且分别位于挤压壳体的相对立的内壁上。As a preferred solution of the present invention, the connection between the extruding housing and the feeding housing is a connected structure, the heating screens are provided with two groups and are respectively located on the inner wall of the feeding housing, and the temperature adjustment The plates are arranged in two groups and are respectively located on opposite inner walls of the extruded housing.
作为本实用新型优选的方案,所述调温板位于双轴螺杆的一侧且存在一定的间隙,所述挤压壳体的端口处为锥形结构,所述出料壳体的外壁上开设有出料孔。As a preferred solution of the present invention, the temperature regulating plate is located on one side of the biaxial screw with a certain gap, the port of the extruding shell is a tapered structure, and the outer wall of the discharge shell is opened There is a discharge hole.
作为本实用新型优选的方案,所述光栅传感器设置有多组且分别位于安装支架相对立的外壁上,所述安装板位于出料壳体的正上方。As a preferred solution of the present invention, the grating sensors are arranged in multiple groups and are respectively located on the opposite outer walls of the mounting bracket, and the mounting plate is located directly above the discharge casing.
作为本实用新型优选的方案,所述切割刀片设置有多组且分别位于安装块的外壁上,所述切割刀片位于出料壳体的一侧。As a preferred solution of the present invention, the cutting blades are arranged in multiple groups and are respectively located on the outer wall of the mounting block, and the cutting blades are located on one side of the discharge housing.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the utility model are:
1、本实用新型中,通过塑料平行双螺杆挤出装置中的智能化组件,并且利用智能化组件中的光栅传感器,经过挤压成型的塑料从出料壳体的外壁上的出料孔挤出,当塑料接触到光栅传感器的红外线时,光栅传感器的红外线受到遮挡,光栅传感器产生电信号通过导线传导至控制器,控制器根据产生电信号的时间和驱动电机的运转速率产生数值,控制器根据设定的数值参数判断塑料的挤出长度,当达到设定的参考数值时,控制伺服电机运转,伺服电机运转带动切割刀片转动,切割刀片对塑料进行切割一定的长度,没有废料的产生,对于材料的利用率更好,从而有益于解决现有的塑料平行双螺杆挤出装置使用时,智能化程度较低,塑料挤出装置挤出塑料时,是需要进行切割塑料,现有的挤出装置的切割都是电机带动刀片以一定的速率进行转动,对塑料进行切割,但是生产启动时,由于电机是以一定速率运转不够智能,刚开始切割的塑料材料不能满足生产需求,容易产生废料造成浪费的问题。1. In this utility model, through the intelligent components in the plastic parallel twin-screw extrusion device, and using the grating sensor in the intelligent components, the extruded plastic is extruded from the discharge hole on the outer wall of the discharge shell. It is shown that when the plastic touches the infrared rays of the grating sensor, the infrared rays of the grating sensor are blocked, and the electric signal generated by the grating sensor is transmitted to the controller through the wire. Judging the extrusion length of the plastic according to the set numerical parameters, when the set reference value is reached, the servo motor is controlled to run, the servo motor drives the cutting blade to rotate, the cutting blade cuts the plastic to a certain length, and there is no waste. The utilization rate of materials is better, which is beneficial to solve the problem that when the existing plastic parallel twin-screw extrusion device is used, the degree of intelligence is low. When the plastic extrusion device extrudes plastic, it is necessary to cut the plastic. The existing extrusion device The cutting of the output device is driven by the motor to rotate the blade at a certain speed to cut the plastic. However, when the production starts, because the motor runs at a certain speed and is not intelligent enough, the plastic material cut at the beginning cannot meet the production demand, and waste is likely to be generated. cause wastage.
附图说明Description of drawings
图1为本实用新型正三轴结构示意图;Fig. 1 is a schematic diagram of the positive three-axis structure of the utility model;
图2为本实用新型挤压壳体剖析结构示意图;Fig. 2 is the schematic diagram of the dissected structure of the extruded housing of the present invention;
图3为本实用新型智能化组件结构示意图。Fig. 3 is a structural schematic diagram of the intelligent component of the utility model.
图中:1、安装底座;2、驱动电机;3、变速箱;4、控制器;5、双轴螺杆;6、挤压壳体;7、进料壳体;8、加热筛网;9、调温板;10、控温模块;11、出料壳体;12、智能化组件;1201、安装支架;1202、安装板;1203、光栅传感器;1204、导料板;1205、伺服电机;1206、安装块;1207、切割刀片。In the figure: 1. Installation base; 2. Drive motor; 3. Gear box; 4. Controller; 5. Biaxial screw; 6. Extrusion shell; 7. Feed shell; 8. Heating screen; 9 10. Temperature control module; 11. Discharge shell; 12. Intelligent components; 1201. Mounting bracket; 1202. Mounting plate; 1203. Grating sensor; 1204. Material guide plate; 1205. Servo motor; 1206, mounting block; 1207, cutting blade.
具体实施方式Detailed ways
下面将结合本实用新型实施例,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例,基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all embodiments. Based on the present invention The embodiments in the utility model, and all other embodiments obtained by persons of ordinary skill in the art without creative efforts, all belong to the scope of protection of the utility model.
为了便于理解本实用新型,下面将参照相关附图对本实用新型进行更全面的描述,给出了本实用新型的若干实施例,但是,本实用新型可以以许多不同的形式来实现,并不限于本文所描述的实施例,相反地,提供这些实施例的目的是使对本实用新型的公开内容更加透彻全面。In order to facilitate the understanding of the utility model, the utility model will be described more fully below with reference to the relevant drawings, and several embodiments of the utility model are provided. However, the utility model can be realized in many different forms, and is not limited to The embodiments described herein, on the contrary, are provided for the purpose of making the disclosure of the present utility model more thorough and comprehensive.
需要说明的是,当元件被称为“固设于”另一个元件,它可以直接在另一个元件上或者也可以存在居中的元件,当一个元件被认为是“连接”另一个元件,它可以是直接连接到另一个元件或者可能同时存在居中元件,本文所使用的术语“垂直的”、“水平的”、“左”、“右”以及类似的表述只是为了说明的目的。It should be noted that when an element is said to be "fixed on" another element, it may be directly on the other element or there may be an intervening element, and when an element is said to be "connected" to another element, it may The terms "vertical", "horizontal", "left", "right" and similar expressions are used herein for the purpose of illustration only.
除非另有定义,本文所使用的所有的技术和科学术语与属于本实用新型的技术领域的技术人员通常理解的含义相同,本文中在本实用新型的说明书中所使用的术语只是为了描述具体的实施例的目的,不是旨在于限制本实用新型,本文所使用的术语“及/或”包括一个或多个相关的所列项目的任意的和所有的组合。Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the technical field of the present invention, and the terms used in the description of the present invention herein are only to describe specific The purpose of the embodiment is not intended to limit the utility model, and the term "and/or" used herein includes any and all combinations of one or more related listed items.
实施例,请参阅图1-3,本实用新型提供一种技术方案:For the embodiment, please refer to Fig. 1-3, the utility model provides a technical solution:
一种塑料平行双螺杆挤出装置,包括安装底座1,安装底座1的基面上安装有驱动电机2,驱动电机2的一侧且位于安装底座1的基面上安装有变速箱3,变速箱3的外壁上安装有控制器4,变速箱3的从动端连接有驱动电机2,变速箱3的传动端安装有双轴螺杆5,变速箱3的一侧且位于安装底座1的基面上安装有挤压壳体6,挤压壳体6的外壁上安装有进料壳体7,进料壳体7的内壁上安装有加热筛网8,挤压壳体6的内壁上安装有调温板9,调温板9的一端贯穿挤压壳体6且延伸至挤压壳体6的外部连接有控温模块10,挤压壳体6的端口处安装有出料壳体11,出料壳体11的一侧且位于安装底座1的基面上安装有智能化组件12;A plastic parallel twin-screw extrusion device, comprising a
在该实施例中,请参照图1、图2和图3,智能化组件12包括安装支架1201和安装板1202,安装支架1201安装在安装底座1的基面上,安装支架1201的外壁上安装有光栅传感器1203,光栅传感器1203设置有多组且分别位于安装支架1201相对立的外壁上,光栅传感器1203的一侧且位于安装支架1201的外壁上安装有导料板1204,安装板1202安装在挤压壳体6的外壁上,安装板1202位于出料壳体11的正上方,安装板1202的外壁上安装有伺服电机1205,伺服电机1205的驱动轴安装有安装块1206,安装块1206的外壁上安装有切割刀片1207,切割刀片1207设置有多组且分别位于安装块1206的外壁上,切割刀片1207位于出料壳体11的一侧。In this embodiment, please refer to Fig. 1, Fig. 2 and Fig. 3, the
进一步,控制器4通过导线分别连接有驱动电机2、加热筛网8、控温模块10、光栅传感器1203和伺服电机1205且连接方式为电性连接的作用下,使得装置通电,双轴螺杆5位于挤压壳体6的内腔且连接方式为转动连接,便于双轴螺杆5在挤压壳体6的内部进行转动,挤压壳体6和进料壳体7的连接处为连通结构,加热筛网8设置有两组且分别位于进料壳体7的内壁上,便于加热筛网8对塑料颗粒进行双重加热,防止加热不彻底的情况发生,调温板9设置有两组且分别位于挤压壳体6的相对立的内壁上,调温板9位于双轴螺杆5的一侧且存在一定的间隙,挤压壳体6的端口处为锥形结构,出料壳体11的外壁上开设有出料孔,便于挤出塑料材料。Further, the
本实用新型工作流程:通过使用本方案设计的塑料平行双螺杆挤出装置工作时,在控制器4通过导线分别连接有驱动电机2、加热筛网8、控温模块10、光栅传感器1203和伺服电机1205且连接方式为电性连接的作用下,使得装置通电,打开控制器4的开关,控制器4控制加热筛网8进行运行加热,将塑料颗粒倒入进料壳体7的内部,由于加热筛网8刚开始加热温度也不高,塑料颗粒没有融化,也掉不下去,当加热筛网8升温后,塑料颗粒受热融化,融化融化后的塑料液体向下流,在挤压壳体6和进料壳体7的连接处为连通结构,加热筛网8设置有两组且分别位于进料壳体7的内壁上的作用下,在两组的加热筛网8加热的效果下,对于塑料颗粒融化加热更为均匀,同时打开控制器4的开关,控制器4带动驱动电机2运转,当驱动电机2运转时带动变速箱3的从动端转动,使得变速箱3的传动端带动双轴螺杆5转动,双轴螺杆5转动时带动塑料溶液向一侧运行,在调温板9设置有两组且分别位于挤压壳体6的相对立的内壁上,调温板9位于双轴螺杆5的一侧且存在一定的间隙的作用下,当塑料溶液经过时,调温板9根据温度产生电信号通过导线传导至控温模块10,然后控温模块10将温度传导至控制器4,控制器4对温度数值和内部设定的数值进行比对,当温度过高时,控制器4通过控温模块10控制调温板9调节挤压壳体6内部的温度,当经过挤压成型的塑料从出料壳体11的外壁上的出料孔挤出,在安装支架1201的外壁上安装有光栅传感器1203,光栅传感器1203设置有多组且分别位于安装支架1201相对立的外壁上的作用下,当塑料接触到光栅传感器1203的红外线时,光栅传感器1203的红外线受到遮挡,光栅传感器1203产生电信号通过导线传导至控制器4,控制器4根据产生电信号的时间和驱动电机2的运转速率产生数值,控制器4根据设定的数值参数判断塑料的挤出长度,当达到设定的参考数值时,控制伺服电机1205运转,在安装板1202位于出料壳体11的正上方,切割刀片1207设置有多组且分别位于安装块1206的外壁上,切割刀片1207位于出料壳体11的一侧的作用下,伺服电机1205运转带动切割刀片1207转动,切割刀片1207对塑料进行切割一定的长度,没有废料的产生,对于材料的利用率更好,从而有益于解决现有的塑料平行双螺杆挤出装置使用时,智能化程度较低,塑料挤出装置挤出塑料时,是需要进行切割塑料,现有的挤出装置的切割都是电机带动刀片以一定的速率进行转动,对塑料进行切割,但是生产启动时,由于电机是以一定速率运转不够智能,刚开始切割的塑料材料不能满足生产需求,容易产生废料造成浪费的问题。The working process of the utility model: when the plastic parallel twin-screw extrusion device designed by this scheme is used to work, the
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes and modifications can be made to these embodiments without departing from the principle and spirit of the present invention , replacements and modifications, the scope of the present utility model is defined by the appended claims and their equivalents.
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