CN218364247U - Tool for valve block - Google Patents
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- CN218364247U CN218364247U CN202222478341.2U CN202222478341U CN218364247U CN 218364247 U CN218364247 U CN 218364247U CN 202222478341 U CN202222478341 U CN 202222478341U CN 218364247 U CN218364247 U CN 218364247U
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Abstract
本申请公开了一种阀块的工装,属于阀块技术领域,包括固定卡座,所述固定卡座的底面固定连接有两组支撑腿,两组支撑腿的外表面共同固定连接有支撑板,固定卡座的内部卡接有调节座。该一种阀块的工装,通过L型限位板、夹板、轴承、螺纹杆、固定板和把手,能够组成夹持机构,实现方便工装对阀块进行夹持固定的目的,起到增加阀块加工过程中加工精度的作用,在通过设置有调节槽、移动块、滑槽和螺纹孔,能够方便通过螺旋杆与螺纹孔转动来调节夹持装置夹持距离,实现方便对不同型号大小的阀块进行夹持固定的目的,起到方便调节夹持装置夹持距离的作用,避免现有工装缺少夹紧结构,导致不能对阀块进行固定和夹紧,降低加工精度的问题。
The application discloses a tooling for a valve block, which belongs to the technical field of valve blocks, and includes a fixed card seat, two sets of support legs are fixedly connected to the bottom surface of the fixed card seat, and a support plate is fixedly connected to the outer surfaces of the two sets of support legs , the inside of the fixed deck is clipped with an adjustment seat. The tooling of this valve block can form a clamping mechanism through L-shaped limiting plates, splints, bearings, threaded rods, fixing plates and handles, so as to realize the purpose of conveniently clamping and fixing the valve block by the tooling and increase the valve capacity. The role of processing accuracy in the block processing process, by setting the adjustment groove, moving block, chute and threaded hole, it is convenient to adjust the clamping distance of the clamping device through the rotation of the screw rod and the threaded hole, so as to realize the convenience of different models and sizes. The purpose of clamping and fixing the valve block is to facilitate the adjustment of the clamping distance of the clamping device, and avoid the problem that the existing tooling lacks a clamping structure, which leads to the inability to fix and clamp the valve block and reduces the processing accuracy.
Description
技术领域technical field
本申请属于阀块技术领域,尤其涉及一种阀块的工装。The application belongs to the technical field of valve blocks, and in particular relates to a valve block tooling.
背景技术Background technique
阀块用于电液伺服控制系统,在TRT装置中,属于八大系统之一的分系统,根据主控室的指令,来实现TRT的开,停,转速控制,功率控制,炉顶压力以及过程检测等系统控制,而阀块的生产需要使用一系列的工装对阀块进行加工,工装是指生产过程工艺装备:指制造过程中所用的各种工具的总称,包括刀具、夹具、模具、量具、检具、辅具、钳工工具以及工位器具等,通过各种工装对阀块进行生产制造。The valve block is used in the electro-hydraulic servo control system. In the TRT device, it belongs to one of the eight subsystems. According to the instructions of the main control room, it realizes the opening, stopping, speed control, power control, furnace top pressure and process of TRT. Inspection and other system control, and the production of the valve block needs to use a series of tooling to process the valve block, tooling refers to the production process equipment: refers to the general term for various tools used in the manufacturing process, including tools, fixtures, molds, measuring tools , Inspection tools, auxiliary tools, fitter tools and station equipment, etc., the valve block is manufactured through various tooling.
通常在通过工装对阀块生产加工的过程中,需要使用固定夹紧结构对阀块进行加工,然而现有工装固定夹紧结构比较简单,使阀块在生产时容易出现晃动的情况,导致不能对阀块进行固定和夹紧,造成降低阀块加工过程中的加工精度和质量。Usually, in the process of producing and processing the valve block through tooling, it is necessary to use a fixed clamping structure to process the valve block. However, the fixed clamping structure of the existing tooling is relatively simple, so that the valve block is prone to shaking during production, resulting in failure. Fixing and clamping the valve block reduces the processing accuracy and quality during the processing of the valve block.
为此,我们提出来一种阀块的工装解决上述问题。For this reason, we propose a valve block tooling to solve the above problems.
实用新型内容Utility model content
本申请的目的是为了解决现有技术中,固定夹紧结构比较简单,使阀块在生产时容易出现晃动的情况,导致不能对阀块进行固定和夹紧,造成降低阀块加工过程中的加工精度和质量而提出的一种阀块的工装。The purpose of this application is to solve the problem that in the prior art, the fixing and clamping structure is relatively simple, so that the valve block is prone to shaking during production, resulting in the inability to fix and clamp the valve block, resulting in a reduction in the cost of the valve block during processing. A valve block tooling is proposed for machining accuracy and quality.
为了实现上述目的,本申请采用了如下技术方案:In order to achieve the above object, the application adopts the following technical solutions:
一种阀块的工装,包括固定卡座,所述固定卡座的底面固定连接有两组支撑腿,两组所述支撑腿的外表面共同固定连接有支撑板,所述固定卡座的内部卡接有调节座,所述调节座的上表面固定连接有L型限位板,所述调节座的正面开设有螺纹孔,所述调节座的上表面开设有滑槽,所述滑槽的内部滑动连接有夹板,所述夹板的内壁固定连接有轴承,所述轴承的内圈固定连接有螺纹杆,所述螺纹杆的外表面与螺纹孔的内壁螺纹连接,所述螺纹杆远离夹板的一端固定连接有把手,所述调节座的上表面分别开设有两个调节槽和若干个相同的螺纹槽,每个所述调节槽的内部均滑动连接有移动块,两个所述移动块的上表面共同固定连接有固定板,所述固定板和螺纹槽之间共同螺纹连接有螺栓,所述支撑板的上表面固定连接有两组液压缸,每组所述液压缸的伸缩端均贯穿固定卡座并延伸至固定卡座的内部,每组所述液压缸的伸缩端均与调节座的底面固定连接,所述调节座的上方设置有阀块,所述阀块的底面与调节座的上表面相接触。A tooling for a valve block, comprising a fixed card seat, two sets of support legs are fixedly connected to the bottom surface of the fixed card seat, the outer surfaces of the two groups of support legs are jointly fixedly connected with a support plate, and the inside of the fixed card seat An adjustment seat is clamped, the upper surface of the adjustment seat is fixedly connected with an L-shaped limit plate, the front of the adjustment seat is provided with a threaded hole, and the upper surface of the adjustment seat is provided with a chute, the chute The inside is slidingly connected with a splint, the inner wall of the splint is fixedly connected with a bearing, the inner ring of the bearing is fixedly connected with a threaded rod, the outer surface of the threaded rod is threaded with the inner wall of the threaded hole, and the threaded rod is far away from the splint. One end is fixedly connected with a handle, and the upper surface of the adjustment seat is respectively provided with two adjustment grooves and several identical thread grooves, each of the adjustment grooves is slidably connected with a moving block inside, and the two moving blocks The upper surface is fixedly connected with a fixed plate, the fixed plate and the threaded groove are connected with bolts, and the upper surface of the support plate is fixedly connected with two groups of hydraulic cylinders, and the telescopic ends of each group of hydraulic cylinders penetrate through the The fixed card seat extends to the inside of the fixed card seat. The telescopic ends of each group of hydraulic cylinders are fixedly connected to the bottom surface of the adjustment seat. A valve block is arranged above the adjustment seat, and the bottom surface of the valve block is connected to the adjustment seat. contact with the upper surface.
通过设置有L型限位板、夹板、轴承、螺纹杆、固定板和把手,实现方便对阀块进行夹持固定的目的,在通过调节槽、移动块、滑槽和螺纹孔,能够方便调节夹持装置夹持的距离大小,进而方便对不同型号大小的阀块进行夹持固定,起到方便调节夹持距离的作用,通过设置有液压缸和调节座,能够方便调节阀块夹持的高度,进而方便不同身高工作人员进行使用,起到方便调节的作用。By setting the L-shaped limit plate, splint, bearing, threaded rod, fixed plate and handle, the purpose of clamping and fixing the valve block can be realized conveniently. Through the adjustment slot, moving block, chute and threaded hole, it can be conveniently adjusted. The clamping distance of the clamping device is convenient for clamping and fixing valve blocks of different sizes, and it is convenient to adjust the clamping distance. By setting up a hydraulic cylinder and an adjustment seat, it is convenient to adjust the clamping distance of the valve block. The height is convenient for staff of different heights to use, and it plays a role of convenient adjustment.
优选的,每组所述支撑腿的下方均设置有两个滑轮,每个所述滑轮的顶端均与支撑腿的底端固定连接。Preferably, two pulleys are arranged under each set of support legs, and the top end of each pulley is fixedly connected to the bottom end of the support legs.
通过设置有滑轮,实现了方便移动该装置移动的目的,起到较好的便携作用。By being provided with pulleys, the purpose of facilitating the movement of the device is achieved, and the utility model has better portability.
优选的,所述支撑板的底面固定连接有两组垫板,两组所述垫板相互远离的一侧面均与两组支撑腿的外表面固定连接。Preferably, two sets of backing plates are fixedly connected to the bottom surface of the support plate, and the sides of the two sets of backing plates away from each other are fixedly connected to the outer surfaces of the two sets of supporting legs.
通过设置有垫板,实现了方便对支撑板进行固定支撑的目的。By being provided with a backing plate, the purpose of conveniently fixing and supporting the support plate is achieved.
优选的,所述L型限位板的外侧设置有L型缓冲垫,所述L型缓冲垫的外表面与L型限位板的外表面固定连接。Preferably, an L-shaped cushion is provided on the outside of the L-shaped limiting plate, and the outer surface of the L-shaped cushion is fixedly connected to the outer surface of the L-shaped limiting plate.
通过设置有L型缓冲垫,实现了增加L型限位板对阀块缓冲的目的。By being provided with an L-shaped buffer pad, the purpose of increasing the L-shaped limiting plate to buffer the valve block is realized.
优选的,所述夹板的外侧设置有矩形缓冲垫,所述矩形缓冲垫的背面与夹板的正面固定连。Preferably, a rectangular cushion is provided on the outside of the splint, and the back of the rectangular cushion is fixedly connected to the front of the splint.
通过设置有矩形缓冲垫,实现了增加夹板与阀块之间缓冲的目的。The purpose of increasing the buffer between the splint and the valve block is achieved by being provided with a rectangular cushion.
优选的,所述把手的外表面固定连接有固定环,所述固定环的背面与螺纹杆远离夹板的一端固定连接。Preferably, a fixing ring is fixedly connected to the outer surface of the handle, and the back of the fixing ring is fixedly connected to the end of the threaded rod away from the splint.
通过设置有固定环,实现了增加把手与螺纹杆之间连接的目的。By providing the fixing ring, the purpose of increasing the connection between the handle and the threaded rod is achieved.
优选的,每个所述调节槽的内壁均设置有防撞板,每个所述防撞板的右侧面均与移动块的左侧面固定连接。Preferably, an anti-collision plate is provided on the inner wall of each adjustment slot, and the right side of each anti-collision plate is fixedly connected with the left side of the moving block.
通过设置有防撞板,实现了对移动块进行防护的目的,防止移动块容易碰撞损坏。By being provided with an anti-collision plate, the purpose of protecting the moving block is realized, and the moving block is prevented from being easily damaged by collision.
优选的,所述固定板的外侧设置有辅助把,所述辅助把的外表面与固定板的右侧面固定连接。Preferably, an auxiliary handle is provided on the outside of the fixing plate, and the outer surface of the auxiliary handle is fixedly connected to the right side of the fixing plate.
通过设置有辅助把,实现了方便带动固定板移动的目的。By being provided with the auxiliary handle, the purpose of conveniently driving the fixed plate to move is realized.
综上所述,本申请的技术效果和优点:该一种阀块的工装,通过设置有L型限位板、夹板、轴承、螺纹杆、固定板和把手,能够组成夹持机构,实现方便工装对阀块进行夹持固定的目的,起到增加阀块加工过程中加工精度的作用,在通过设置有调节槽、移动块、滑槽和螺纹孔,能够方便通过螺旋杆与螺纹孔转动来调节夹持装置夹持距离,实现方便对不同型号大小的阀块进行夹持固定的目的,起到方便调节夹持装置夹持距离的作用,避免现有工装缺少夹紧结构,导致不能对阀块进行固定和夹紧,降低加工精度和质量的问题。In summary, the technical effects and advantages of the present application: the tooling of the valve block can form a clamping mechanism by being provided with an L-shaped limiting plate, a splint, a bearing, a threaded rod, a fixing plate and a handle, and realizes convenient The purpose of the tooling to clamp and fix the valve block is to increase the processing accuracy of the valve block. By setting the adjustment groove, moving block, slide groove and threaded hole, it can be conveniently rotated by the screw rod and the threaded hole. Adjust the clamping distance of the clamping device to achieve the purpose of conveniently clamping and fixing valve blocks of different sizes, and play the role of conveniently adjusting the clamping distance of the clamping device, avoiding the lack of clamping structure of the existing tooling, which leads to the failure of the valve The block is fixed and clamped, reducing the problem of machining accuracy and quality.
附图说明Description of drawings
图1为本申请阀块的工装立体整体的结构示意图;Fig. 1 is a structural schematic diagram of the three-dimensional overall structure of the tooling of the valve block of the present application;
图2为本申请调节座立体的结构示意图;Fig. 2 is the three-dimensional structural schematic diagram of the adjustment seat of the present application;
图3为本申请固定卡座立体的结构示意图;Fig. 3 is the three-dimensional structural schematic view of the fixed deck of the present application;
图4为本申请螺纹杆立体的结构示意图;Fig. 4 is the three-dimensional structural representation of the threaded rod of the present application;
图5为本申请调节槽立体的结构示意图。Fig. 5 is a three-dimensional structural schematic diagram of the adjustment tank of the present application.
图中:1、固定卡座;2、支撑板;3、垫板;4、液压缸;5、滑轮;6、支撑腿;7、把手;8、固定环;9、螺纹杆;10、L型限位板;11、阀块;12、夹板;13、矩形缓冲垫;14、调节座;15、移动块;16、螺纹孔;17、螺栓;18、辅助把;19、轴承;20、L型缓冲垫;21、固定板;22、滑槽;23、螺纹槽;24、调节槽;25、防撞板。In the figure: 1. Fixed deck; 2. Support plate; 3. Backing plate; 4. Hydraulic cylinder; 5. Pulley; 6. Support leg; 7. Handle; 8. Fixed ring; 9. Threaded rod; 10. L Type limiting plate; 11, valve block; 12, splint; 13, rectangular buffer pad; 14, adjusting seat; 15, moving block; 16, threaded hole; 17, bolt; 18, auxiliary handle; 19, bearing; 20, L-shaped buffer pad; 21, fixed plate; 22, chute; 23, thread groove; 24, adjustment groove; 25, anti-collision plate.
具体实施方式Detailed ways
下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本申请一部分实施例,而不是全部的实施例。The following will clearly and completely describe the technical solutions in the embodiments of the application with reference to the drawings in the embodiments of the application. Apparently, the described embodiments are only some of the embodiments of the application, not all of them.
参照图1,一种阀块的工装,包括固定卡座1,固定卡座1的底面固定连接有两组支撑腿6,每组支撑腿6的下方均设置有两个滑轮5,每个滑轮5的顶端均与支撑腿6的底端固定连接,通过滑轮5,能够方便对该装置进行移动,起到增加该装置便携性的作用。Referring to Fig. 1 , a tooling for a valve block includes a
参照图1,两组支撑腿6的外表面共同固定连接有支撑板2,固定卡座1的内部卡接有调节座14,支撑板2的底面固定连接有两组垫板3,两组垫板3相互远离的一侧面均与两组支撑腿6的外表面固定连接,通过垫板3,能够增加支撑板2的连接,增加支撑板2的固定效果。Referring to Fig. 1, the outer surfaces of the two sets of
参照图1-5,调节座14的上表面固定连接有L型限位板10,调节座14的正面开设有螺纹孔16,调节座14的上表面开设有滑槽22,L型限位板10的外侧设置有L型缓冲垫20,L型缓冲垫20的外表面与L型限位板10的外表面固定连接,通过L型缓冲垫20,能够增加L型限位板10对阀块11的缓冲,起到增加缓冲的作用。Referring to Fig. 1-5, the upper surface of the adjusting
参照图4-5,滑槽22的内部滑动连接有夹板12,夹板12的内壁固定连接有轴承19,轴承19的内圈固定连接有螺纹杆9,螺纹杆9的外表面与螺纹孔16的内壁螺纹连接,夹板12的外侧设置有矩形缓冲垫13,矩形缓冲垫13的背面与夹板12的正面固定连接,通过矩形缓冲垫13,能够增加夹板12对阀块11的缓冲,减少对阀块11的冲力。Referring to Figures 4-5, the inside of the
参照图4,螺纹杆9远离夹板12的一端固定连接有把手7,把手7的外表面固定连接有固定环8,固定环8的背面与螺纹杆9远离夹板12的一端固定连接,通过固定环8,能够对把手7进行固定,防止把手7容易脱落的情况。Referring to Fig. 4, the end of the threaded
参照图5,调节座14的上表面分别开设有两个调节槽24和若干个相同的螺纹槽23,每个调节槽24的内部均滑动连接有移动块15,每个调节槽24的内壁均设置有防撞板25,每个防撞板25的右侧面均与移动块15的左侧面固定连接,通过防撞板25,能够对移动块15进行缓冲,增加移动块15的防护性。Referring to Fig. 5, the upper surface of the
参照图1-5,两个移动块15的上表面共同固定连接有固定板21,固定板21和螺纹槽23之间共同螺纹连接有螺栓17,支撑板2的上表面固定连接有两组液压缸4,每组液压缸4的伸缩端均贯穿固定卡座1并延伸至固定卡座1的内部,每组液压缸4的伸缩端均与调节座14的底面固定连接,调节座14的上方设置有阀块11,阀块11的底面与调节座14的上表面相接触,固定板21的外侧设置有辅助把18,辅助把18的外表面与固定板21的右侧面固定连接,通过辅助把18,能够辅助拉动固定板21,能够方便对固定板21进行移动。Referring to Figures 1-5, the upper surfaces of the two moving
工作原理:首先将液压缸4连通电源,当需要使用该装置时,可以根据工作人员的身高对该装置夹持高度进行调节,能够适应不同身高工作人员,增加该装置的适用性,需要调节高度时,利用液压缸4,带动调节座14,向上移动,调节座14能够带动夹持装置向上移动,移动至合适距离停止即可,当需要对阀块11进行夹持时,将阀块11放置在调节座14上,将阀块11与L型限位板10进行贴合,在通过把手7正方向转动螺纹杆9,螺纹杆9能够在螺纹孔16内部进行螺旋转动,在螺纹杆9转动的过程中,螺纹杆9能够在轴承19内部转动,由于螺纹杆9在螺纹孔16内正方向螺旋转动,螺纹杆9能够带动夹板12向前进行移动,进而通过夹板12对阀块11进行夹持固定,夹持完成后停止即可,再通过辅助把18带动固定板21向阀块11的方向进行移动,当固定板21接触阀块11时,利用螺栓17通过固定板21旋进螺纹槽23内部对固定板21进行固定,能够对阀块11进行夹持,增加阀块11加工过程中的精度和质量,避免阀块11缺少夹紧结构,导致不能对阀块11进行固定和夹紧,降低加工精度和质量的问题。Working principle: first connect the
以上所述,仅为本申请较佳的具体实施方式,但本申请的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本申请揭露的技术范围内,根据本申请的技术方案及其实用新型构思加以等同替换或改变,都应涵盖在本申请的保护范围之内。The above is only a preferred embodiment of the present application, but the scope of protection of the present application is not limited thereto. Anyone familiar with the technical field within the technical scope disclosed in this application, according to the technical solutions of this application Equivalent replacements or changes to their utility model concepts should all be covered within the scope of protection of this application.
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN116551599A (en) * | 2023-05-12 | 2023-08-08 | 盐城森亿新材料有限公司 | Auxiliary positioning device for processing synthetic wood board |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116551599A (en) * | 2023-05-12 | 2023-08-08 | 盐城森亿新材料有限公司 | Auxiliary positioning device for processing synthetic wood board |
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