CN218362456U - Cutting device is used in mould steel processing - Google Patents
Cutting device is used in mould steel processing Download PDFInfo
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- CN218362456U CN218362456U CN202222206270.0U CN202222206270U CN218362456U CN 218362456 U CN218362456 U CN 218362456U CN 202222206270 U CN202222206270 U CN 202222206270U CN 218362456 U CN218362456 U CN 218362456U
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Abstract
Description
技术领域technical field
本实用新型属于模具钢加工技术领域,具体涉及一种模具钢加工用切割装置。The utility model belongs to the technical field of die steel processing, in particular to a cutting device for die steel processing.
背景技术Background technique
模具钢是用来制造冷冲模、热锻模、压铸模等模具的钢种。模具是机械制造、无线电仪表、电机、电器等工业部门中制造零件的主要加工工具。制造模具用材料范围很广,在模具材料中应用最广的当属模具钢材。在模具切割生产作用过程中,经常会对工件进行切割,打磨,抛光等达到所需要的目的,其中切割作业是不可或缺的一部分。Die steel is a type of steel used to make molds such as cold stamping dies, hot forging dies, and die-casting dies. Mold is the main processing tool for manufacturing parts in industrial sectors such as machinery manufacturing, radio instruments, motors, and electrical appliances. There is a wide range of materials used in the manufacture of molds, and the most widely used mold materials are mold steels. In the process of mold cutting production, the workpiece is often cut, polished, polished, etc. to achieve the required purpose, among which cutting operation is an indispensable part.
现有的针对模具钢进行切割时只是将工件进行竖向切割作业,切割方向较为单一不利于生产多样性的工件,并且在切割时需要工人手动按压工件以实现切割时工件不晃动移位,操作不方便,降低了工作效率。In the existing cutting of die steel, the workpiece is only cut vertically, and the cutting direction is relatively single, which is not conducive to the production of diverse workpieces, and workers need to manually press the workpiece during cutting so that the workpiece does not shake and shift during cutting, and the operation It is inconvenient and reduces work efficiency.
实用新型内容Utility model content
本实用新型的目的在于提供一种模具钢加工用切割装置,以解决上述背景技术中提出的问题。The purpose of this utility model is to provide a cutting device for die steel processing to solve the problems raised in the above-mentioned background technology.
为实现上述目的,本实用新型提供如下技术方案:一种模具钢加工用切割装置,包括机架,所述机架的左侧安装有传输架,所述传输架上转动安装有若干个转动柱,所述机架内部固定安装有固定板一,所述固定板一的左侧固定有两个固定块一,两个所述固定块一的相对面转动安装有连接杆,所述连接杆的外表面固定安装有活动板,所述活动板右侧固定有固定板二;In order to achieve the above purpose, the utility model provides the following technical solutions: a cutting device for mold steel processing, including a frame, a transmission frame is installed on the left side of the frame, and several rotating columns are installed on the transmission frame , the inside of the frame is fixedly equipped with a fixed plate one, two fixed blocks one are fixed on the left side of the fixed plate one, and a connecting rod is installed on the opposite surface of the two fixed blocks one, the connecting rod A movable plate is fixedly installed on the outer surface, and a
所述固定板二上表面固定安装有气缸二,所述气缸二输出端固定安装有固定板三,所述固定板三上外表面固定安装有固定块二和固定块三,所述固定块二上外表面固定安装有固定块四,所述固定块四侧面转动安装有转轴,所述转轴的端部固定安装有切割轮,所述固定块三上安装有电机,所述电机的输出端的外表面以及所述转轴的外表面均固定安装有带轮,两个所述带轮之间通过皮带传动连接;The upper surface of the fixed plate two is fixedly installed with the cylinder two, the output end of the cylinder two is fixedly installed with the fixed plate three, the upper and outer surfaces of the fixed plate three are fixedly installed with the fixed block two and the fixed block three, and the fixed block two A fixed block four is fixedly installed on the upper outer surface, and a rotating shaft is installed on the four sides of the fixed block, and a cutting wheel is fixedly installed at the end of the rotating shaft, and a motor is installed on the fixed block three, and the output end of the motor Pulleys are fixedly installed on the surface and the outer surface of the rotating shaft, and the two pulleys are connected through a belt drive;
所述固定板三的正面固定安装有移动杆,所述机架正面开设有弧形槽,所述机架左侧上方开设有通口,所述移动杆远离固定板三的一端穿过弧形凹槽延伸出机架。The front of the fixed plate three is fixedly equipped with a moving rod, the front of the frame is provided with an arc-shaped groove, and the upper left side of the frame is provided with a port, and the end of the moving rod away from the fixed plate three passes through the arc. The groove extends out of the frame.
采用上述方案,通过设置移动杆和弧形槽,利用移动杆带动固定板二转动,进而带动切割轮转动,定位销配合若干个圆形定位孔使用,从而能够根据实际切割需要对切割轮的倾斜角度进行适应性调节使用,对切割轮的偏向角度有了多样性的调整,无需人工角度调节后进行扶持,提升操作便捷度,有效解放工人双手,通过设置传输架来传输工件,从而节省工作力度,提高了工作效率,通过在机架左侧开设通口在通口上设置夹持板,夹持板对由此经过的模具钢工件进行夹持固定,从而使工件在进行切割运动时能够有效避免切割过程中手动扶持模具钢工件容易造成模具钢工件移位而降低切割精度的现象,完善功能多样性。Using the above scheme, by setting the moving rod and the arc groove, the moving rod is used to drive the fixed plate to rotate twice, and then the cutting wheel is driven to rotate. The positioning pin is used with several circular positioning holes, so that the cutting wheel can be tilted according to the actual cutting needs. The angle is adaptively adjusted, and the deflection angle of the cutting wheel can be adjusted in a variety of ways. It does not need to be supported after manual angle adjustment, which improves the convenience of operation, effectively liberates the workers' hands, and transfers the workpiece by setting the transmission frame, thereby saving work. , which improves the work efficiency. By opening a port on the left side of the frame and setting a clamping plate on the port, the clamping plate clamps and fixes the mold steel workpiece passing through it, so that the workpiece can be effectively avoided when cutting. Manually supporting the mold steel workpiece during the cutting process is likely to cause the displacement of the mold steel workpiece and reduce the cutting accuracy, which improves the multifunctionality.
上述方案中,需要说明的是,所述气缸一、气缸二和电机均与外接电源电性连接。In the above solution, it should be noted that the first cylinder, the second cylinder and the motor are all electrically connected to an external power supply.
作为一种优选的实施方式,所述通口内壁的上下两侧面均固定安装有气缸一,所述气缸一输出端固定安装有夹持板。As a preferred embodiment, cylinder one is fixedly installed on the upper and lower sides of the inner wall of the port, and a clamping plate is fixedly installed on the output end of cylinder one.
采用上述方案,利用气缸一配合夹持板使用,在模具钢工件深入到机架内部后,利用气缸一驱使夹持板运动,可以实现对模具钢工件的夹紧固定,保证切割过程中模具钢工件不会出现晃动偏移的现象,有效提升切割精度。Using the above scheme, the cylinder one is used in conjunction with the clamping plate. After the mold steel workpiece penetrates into the frame, the cylinder one is used to drive the clamping plate to move, which can realize the clamping and fixing of the mold steel workpiece and ensure the cutting process of the mold steel. The workpiece will not shake and shift, which can effectively improve the cutting accuracy.
作为一种优选的实施方式,所述机架正面开设有若干个圆形定位孔,所述移动杆的外表面固定安装有固定块五,所述固定块五上插设有定位销,所述定位销与圆形定位孔配合使用。As a preferred embodiment, several circular positioning holes are opened on the front of the frame, and a fixed block five is fixedly installed on the outer surface of the moving rod, and a positioning pin is inserted on the fixed block five. Locating pins are used in conjunction with circular locating holes.
采用上述方案,利用圆形定位孔配合定位销使用,在移动杆带动固定板二转动过后,可以将定位销穿过固定块五插入到相对应位置处的圆形定位孔内,实现切割角度的调节并固定,调节方便,锁定效果好。Using the above scheme, the circular positioning hole is used with the positioning pin. After the moving rod drives the
作为一种优选的实施方式,所述机架内滑动安装有模具回收网和废料储纳仓,所述废料储纳仓位于模具回收网下方。As a preferred embodiment, a mold recovery net and a waste material storage bin are slidably installed in the frame, and the waste material storage bin is located under the mold recovery net.
采用上述方案,利用模具回收网可以对切割后的工件进行收集,利用废料储纳仓可以对体积小的废料进行收集处理,便于进行分开收集。By adopting the above solution, the mold recovery net can be used to collect the cut workpieces, and the waste material storage bin can be used to collect and process small-sized waste materials, which is convenient for separate collection.
作为一种优选的实施方式,两个所述夹持板相对的一侧面均转动安装有导向辊。As a preferred embodiment, guide rollers are rotatably installed on opposite sides of the two clamping plates.
采用上述方案,利用导向辊的设置既可以实现对模具钢工件的有效夹持,又可以在切割过程中实现对模具钢工件的推动,操作便捷度大大提升。By adopting the above solution, the setting of the guide rollers can not only realize the effective clamping of the die steel workpiece, but also realize the pushing of the die steel workpiece during the cutting process, greatly improving the convenience of operation.
作为一种优选的实施方式,所述机架底部的四个角落分别安装有四个微调螺栓底座。As a preferred implementation manner, four fine-tuning bolt bases are respectively installed at the four corners of the bottom of the frame.
采用上述方案,利用微调螺栓底座的设置可以对机架进行水平微调作业,保证整体机架始终处于水平状态。By adopting the above scheme, the horizontal fine-tuning operation of the rack can be carried out by using the setting of the fine-tuning bolt base, so as to ensure that the overall rack is always in a horizontal state.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the utility model are:
该模具钢加工用切割装置通过设置移动杆和弧形槽,利用移动杆带动固定板二转动,进而带动切割轮转动,定位销配合若干个圆形定位孔使用,从而能够根据实际切割需要对切割轮的倾斜角度进行适应性调节使用,对切割轮的偏向角度有了多样性的调整,无需人工角度调节后进行扶持,提升操作便捷度,有效解放工人双手;The cutting device for mold steel processing is provided with a moving rod and an arc-shaped groove, and the moving rod is used to drive the fixed plate to rotate twice, and then to drive the cutting wheel to rotate. The inclination angle of the wheel is adjusted adaptively, and the deflection angle of the cutting wheel has been adjusted in a variety of ways. It does not need to be supported after manual angle adjustment, which improves the convenience of operation and effectively liberates workers' hands;
该模具钢加工用切割装置通过设置传输架来传输工件,从而节省工作力度,提高了工作效率,通过在机架左侧开设通口在通口上设置夹持板,夹持板对由此经过的模具钢工件进行夹持固定,从而使工件在进行切割运动时能够有效避免切割过程中手动扶持模具钢工件容易造成模具钢工件移位而降低切割精度的现象,完善功能多样性。The cutting device for mold steel processing transmits the workpiece by setting the transmission frame, thereby saving the work force and improving the work efficiency. The mold steel workpiece is clamped and fixed, so that the workpiece can effectively avoid the phenomenon that the mold steel workpiece is easily shifted and the cutting accuracy is reduced by manually supporting the mold steel workpiece during the cutting process, and the function diversity is improved.
附图说明Description of drawings
图1为本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;
图2为本实用新型固定板一、固定板二和固定板三的结构示意图;Fig. 2 is the structural representation of the utility model fixed plate one, fixed plate two and fixed plate three;
图3为本实用新型机架剖面的结构示意图;Fig. 3 is the structural representation of the frame section of the utility model;
图4为本实用新型俯视的结构示意图;Fig. 4 is the structure schematic diagram of the utility model top view;
图5为本实用新型机架的结构示意图。Fig. 5 is a structural schematic diagram of the frame of the utility model.
图中:1、机架;2、传输架;3、转动柱;4、气缸一;5、夹持板;6、固定板一;7、固定块一;8、连接杆;9、活动板;10、固定板二;11、气缸二;12、固定板三;13、固定块二;14、固定块三;15、固定块四;16、转轴;17、带轮;18、切割轮;19、电机;20、移动杆;21、固定块五;22、模具回收网;23、废料储纳仓;24、定位销;25、皮带;26、微调螺栓底座。In the figure: 1. rack; 2. transmission frame; 3. rotating column; 4. cylinder one; 5. clamping plate; 6. fixed plate one; 7. fixed block one; 8. connecting rod; 9.
具体实施方式Detailed ways
请参阅图1-5,本实用新型提供一种模具钢加工用切割装置,包括机架1,机架1的左侧安装有传输架2,传输架2上转动安装有若干个转动柱3,机架 1内部固定安装有固定板一6,固定板一6的左侧固定有两个固定块一7,两个固定块一7的相对面转动安装有连接杆8,连接杆8的外表面固定安装有活动板9,活动板9右侧固定有固定板二10;Please refer to Fig. 1-5, the utility model provides a kind of cutting device for die steel processing, comprises
固定板二10上表面固定安装有气缸二11,气缸二11输出端固定安装有固定板三12,固定板三12上外表面固定安装有固定块二13和固定块三14,固定块二13上外表面固定安装有固定块四15,固定块四15侧面转动安装有转轴16,转轴16的端部固定安装有切割轮18,固定块三14上安装有电机19,电机19的输出端的外表面以及转轴16的外表面均固定安装有带轮17,两个带轮17之间通过皮带25传动连接;Cylinder two 11 is fixedly installed on the upper surface of fixed plate two 10, fixed plate three 12 is fixedly installed on the output end of cylinder two 11, fixed block two 13 and fixed block three 14 are fixedly installed on the outer surface of fixed plate three 12, fixed block two 13 The upper outer surface is fixedly installed with
固定板三12的正面固定安装有移动杆20,机架1正面开设有弧形槽,机架 1左侧上方开设有通口,移动杆20远离固定板三12的一端穿过弧形凹槽延伸出机架1。The front of the
通口内壁的上下两侧面均固定安装有气缸一4,气缸一4输出端固定安装有夹持板5,利用气缸一配合夹持板使用,在模具钢工件深入到机架1内部后,利用气缸一4驱使夹持板5运动,可以实现对模具钢工件的夹紧固定,保证切割过程中模具钢工件不会出现晃动偏移的现象,有效提升切割精度。Cylinder one 4 is fixedly installed on the upper and lower sides of the inner wall of the port, and the output end of cylinder one 4 is fixedly installed with a
机架1正面开设有若干个圆形定位孔,移动杆20的外表面固定安装有固定块五21,固定块五21上插设有定位销24,定位销24与圆形定位孔配合使用,利用圆形定位孔配合定位销24使用,在移动杆20带动固定板二10转动过后,可以将定位销24穿过固定块五21插入到相对应位置处的圆形定位孔内,实现切割角度的调节并固定,调节方便,锁定效果好。The front of the
机架1内滑动安装有模具回收网22和废料储纳仓23,废料储纳仓23位于模具回收网22下方,利用模具回收网22可以对切割后的工件进行收集,利用废料储纳仓23可以对体积小的废料进行收集处理,便于进行分开收集。A
两个夹持板5相对的一侧面均转动安装有导向辊,导向辊图中未示出,利用导向辊的设置既可以实现对模具钢工件的有效夹持,又可以在切割过程中实现对模具钢工件的推动,操作便捷度大大提升。The opposite sides of the two
机架1底部的四个角落分别安装有四个微调螺栓底座26,利用微调螺栓底座26的设置可以对机架1进行水平微调作业,保证整体机架1始终处于水平状态。Four corners of the bottom of the
在使用时,待切割的模具钢工件放在传输架2上的转动柱3表面并经过通口深入到机架1内部,根据需要对切割轮18的倾斜角度进行调节,调节时拔出定位销24,扶着移动杆20带动固定板二10转动,固定板二10带动切割轮18同步转动,转动至所需角度后将定位销24插入相对位置处的圆形定位孔内部,实现角度调节并锁定,然后滑动模具钢工件至切割轮18正上方,然后启动电机19,利用带轮17和皮带25配合实现切割轮18的转动,同然后控制气缸二11伸长带动切割轮18向上运动,配合模具钢工件向下运动,实现切割作业,即可。When in use, the mold steel workpiece to be cut is placed on the surface of the
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Granted publication date: 20230124 |