CN218330459U - An air tightness detection device for the production of grooved pipe fittings - Google Patents
An air tightness detection device for the production of grooved pipe fittings Download PDFInfo
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- CN218330459U CN218330459U CN202222398789.3U CN202222398789U CN218330459U CN 218330459 U CN218330459 U CN 218330459U CN 202222398789 U CN202222398789 U CN 202222398789U CN 218330459 U CN218330459 U CN 218330459U
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Abstract
Description
技术领域technical field
本实用新型属于沟槽管件生产领域,尤其是涉及一种沟槽管件生产用气密性检测装置。The utility model belongs to the production field of grooved pipe fittings, in particular to an air tightness detection device for the production of grooved pipe fittings.
背景技术Background technique
沟槽管件是一种新型的钢管连接管件,沟槽式管件只需安装配套供应的标准件,不需焊接和镀锌等后续工作,因而安装速度比螺纹连接和法兰连接明显加快,最大限度的简化了现场操作的技术难度,节省工时,从而也稳定了工程质量,提高了工作效率,是较为常见的管道连接件,而管件在生产后均需要进行气密性检测,以保证沟槽管件的密封使用。Grooved pipe fittings are a new type of steel pipe connection pipe fittings. Grooved pipe fittings only need to install the standard parts supplied, and do not need follow-up work such as welding and galvanizing, so the installation speed is significantly faster than threaded connections and flange connections. It simplifies the technical difficulty of on-site operation and saves man-hours, thereby stabilizing the project quality and improving work efficiency. It is a relatively common pipe connector, and the pipe fittings need to be tested for air tightness after production to ensure that grooved pipe fittings sealed use.
如中国专利公开号CN202021520597.X,公开了一种沟槽管件加工用气密性检测装置,包括蓄水槽,所述蓄水槽内盛装有清水,蓄水槽内通过多个均匀分布的第一升降液压缸安装有固定座,固定座的数量为两个且间隔分布,蓄水槽内侧中间位置通过第二升降液压缸安装有装夹机构,该专利实现了对沟槽管件气密性检测,但是还存在以下不足:结构单一实用性差,不方便对弯头类、三通类、四通类以及其他异形类沟槽管件等进行气密性检测,使得沟槽管件气密性检测装置的适用性较差。For example, Chinese Patent Publication No. CN202021520597.X discloses an air tightness detection device for processing grooved pipe fittings, which includes a water storage tank filled with clear water, and passes through a plurality of evenly distributed first The lifting hydraulic cylinder is equipped with a fixed seat, and the number of the fixed seat is two and distributed at intervals. The middle position inside the water storage tank is equipped with a clamping mechanism through the second lifting hydraulic cylinder. This patent realizes the air tightness detection of the grooved pipe fittings, but There are also the following deficiencies: the single structure is poor in practicability, and it is inconvenient to perform air tightness testing on elbows, tees, crosses, and other special-shaped grooved pipe fittings, which makes the applicability of the grooved pipe airtightness detection device poor.
实用新型内容Utility model content
本实用新型要解决的主要技术问题是提供一种结构简单,操作便捷,制造简单,成本低,通用性强,检测效率高,检测成本低的沟槽管件生产用气密性检测装置。The main technical problem to be solved by the utility model is to provide an air tightness detection device for the production of grooved pipe fittings with simple structure, convenient operation, simple manufacture, low cost, strong versatility, high detection efficiency and low detection cost.
为解决上述技术问题,本实用新型提供如下技术方案:In order to solve the above technical problems, the utility model provides the following technical solutions:
一种沟槽管件生产用气密性检测装置,包括检测水箱,检测水箱内活动设置有放置板,其特征在于:放置板的顶部均匀设置有多个用于夹持固定沟槽管件的夹持组件,检测水箱内还设置有驱动放置板在检测水箱内进行升降的升降组件,检测水箱上设置有用于向沟槽管件内充气加压的充气组件。An air-tightness detection device for the production of grooved pipe fittings, including a detection water tank, and a placement plate is movable in the detection water tank, and is characterized in that a plurality of clamps for clamping and fixing grooved pipe fittings are uniformly arranged on the top of the placement plate Components, the detection water tank is also provided with a lifting assembly that drives the placement plate to lift in the detection water tank, and the detection water tank is provided with an inflatable assembly for inflating and pressurizing the grooved pipe fittings.
以下是本实用新型对上述技术方案的进一步优化:Below is the further optimization of the utility model to above-mentioned technical scheme:
所述检测水箱的外侧壁上固定安装有放置箱,放置箱内放置有多种规格的第一密封塞,第一密封塞的外侧壁上设置有定位凹槽。A placement box is fixedly installed on the outer side wall of the detection water tank, and first sealing plugs of various specifications are placed in the placement box, and positioning grooves are arranged on the outer side wall of the first sealing plug.
进一步优化:所述夹持组件包括固定安装在放置板顶部的第一夹持板,第一夹持板的一侧活动设置有与其相对应的第二夹持板。Further optimization: the clamping assembly includes a first clamping plate fixedly installed on the top of the placing plate, and a second clamping plate corresponding to the first clamping plate is movably arranged on one side.
进一步优化:所述第二夹持板远离第一夹持板的一侧设置有支撑板,支撑板上滑动套设有拉杆,拉杆的其中一端固定连接有拉手,拉杆的另一端与第二夹持板固定连接。Further optimization: the side of the second clamping plate away from the first clamping plate is provided with a support plate, a pull rod is provided on the sliding sleeve on the support plate, one end of the pull rod is fixedly connected with a handle, and the other end of the pull rod is connected to the second clamping plate. Holder fixed connection.
进一步优化:所述拉杆的外侧套设有弹簧,弹簧的两端分别与第二夹持板和支撑板固定连接。Further optimization: a spring is sleeved on the outside of the pull rod, and the two ends of the spring are respectively fixedly connected to the second clamping plate and the supporting plate.
进一步优化:所述放置板的顶部位于第一夹持板与第二夹持板之间固定安装有定位块,定位块与定位凹槽相适配。Further optimization: the top of the placement plate is fixedly installed with a positioning block between the first clamping plate and the second clamping plate, and the positioning block is adapted to the positioning groove.
进一步优化:所述充气组件包括固定安装在检测水箱外侧壁上的空气压缩机,空气压缩机的输出端连通有输气管,输气管的另一端连通有空气分配箱。Further optimization: the inflatable assembly includes an air compressor fixedly installed on the outer wall of the detection water tank, the output end of the air compressor is connected with an air delivery pipe, and the other end of the air delivery pipe is connected with an air distribution box.
进一步优化:所述空气分配箱上连通有多个分气管,分气管上设置有控制分气管通断的第一阀门,分气管另一端螺纹连通有连接头,连接头的另一端一体连通有第二密封塞。Further optimization: the air distribution box is connected with a plurality of air distribution pipes, the air distribution pipe is provided with a first valve to control the on-off of the air distribution pipe, the other end of the air distribution pipe is threadedly connected with a connector, and the other end of the connector is integrally connected with a second valve. Two sealing plugs.
进一步优化:所述升降组件包括固定安装在检测水箱底部的驱动电机,驱动电机的动力输出端贯穿检测水箱并传动连接有螺纹杆,螺纹杆的顶端贯穿放置板并固定连接有第一限位板,且螺纹杆与放置板螺纹连接。Further optimization: the lifting assembly includes a drive motor fixedly installed at the bottom of the detection water tank, the power output end of the drive motor penetrates the detection water tank and is connected to a threaded rod, and the top end of the threaded rod passes through the placement plate and is fixedly connected to the first limit plate , and the threaded rod is threadedly connected with the placement plate.
进一步优化:所述放置板上远离螺纹杆的一侧对称滑动套设有两个导向杆,导向杆的顶端固定连接有第二限位板,导向杆的底端与检测水箱底部内壁固定连接。Further optimization: two guide rods are provided on the symmetrical sliding sleeve on the side away from the threaded rod on the placement plate, the top end of the guide rods is fixedly connected with the second limiting plate, and the bottom end of the guide rods is fixedly connected with the bottom inner wall of the detection water tank.
采用上述技术方案,本实用新型通过夹持组件、充气组件、升降组件以及检测水箱的配合设置,从而不仅实现通过观察检测水箱内的沟槽管件是否有气泡冒出,选出不合格的沟槽管件,具有检测成本低、环保无污染、检测效率高,误检率低的优点,并且能够方便的检测三通、四通及其他异形类的沟槽管件,提高了装置的通用性,方便用户使用,节省了企业成本,提高了市场竞争力。By adopting the above-mentioned technical scheme, the utility model not only realizes checking whether there are bubbles coming out of the groove fittings in the water tank, but also selects unqualified grooves through the cooperative arrangement of the clamping component, the inflatable component, the lifting component and the detection water tank Pipe fittings have the advantages of low detection cost, environmental protection and pollution-free, high detection efficiency, and low false detection rate, and can conveniently detect three-way, four-way and other special-shaped grooved pipe fittings, which improves the versatility of the device and is convenient for users The use saves the cost of the enterprise and improves the market competitiveness.
附图说明Description of drawings
图1为本实用新型实施例的总体结构示意图;Fig. 1 is the overall structural representation of the utility model embodiment;
图2为本实用新型实施例中部分结构示意图;Fig. 2 is the partial structure schematic diagram in the utility model embodiment;
图3为图2中A处放大图。Fig. 3 is an enlarged view of A in Fig. 2 .
图中:1-检测水箱;2-放置板;3-夹持组件;31-第一夹持板;32-第二夹持板;33-支撑板;34-拉杆;35-拉手;36-弹簧;37-定位块; 4-升降组件;41-驱动电机;42-螺纹杆;43-第一限位板;44-导向杆;45-第二限位板;5-充气组件;51-空气压缩机;52-输气管;53-空气分配箱;54-分气管;55-第一阀门;56-第二密封塞;6-放置箱;7-第一密封塞;8-定位凹槽;9-通水孔;10-出水管。In the figure: 1-testing water tank; 2-placement plate; 3-clamping assembly; 31-first clamping plate; 32-second clamping plate; Spring; 37-positioning block; 4-lifting assembly; 41-drive motor; 42-threaded rod; 43-first limiting plate; 44-guide rod; 45-second limiting plate; Air compressor; 52-air pipe; 53-air distribution box; 54-air distribution pipe; 55-first valve; 56-second sealing plug; 6-placement box; 7-first sealing plug; 8-positioning groove ; 9-water hole; 10-outlet pipe.
具体实施方式detailed description
如图1-3所示,一种沟槽管件生产用气密性检测装置,包括检测水箱1,检测水箱1内活动设置有放置板2,放置板2的顶部均匀设置有多个用于夹持固定沟槽管件的夹持组件3,检测水箱1内还设置有驱动放置板2在检测水箱1内进行升降的升降组件4,检测水箱1上设置有用于向沟槽管件内充气加压的充气组件5。As shown in Fig. 1-3, an air tightness detection device for the production of grooved pipe fittings includes a
所述检测水箱1的外侧壁上固定安装有放置箱6,放置箱6内放置有多种规格的第一密封塞7,第一密封塞7的外侧壁上设置有定位凹槽8。A
所述第一密封塞7的材质为橡胶且与管件的管口过盈配合。The material of the
所述放置板2上均匀贯穿开设有多个通水孔9,这样设计,大大降低放置板2升降时水对其产生的阻力。A plurality of
所述夹持组件3包括固定安装在放置板2顶部的第一夹持板31,第一夹持板31的一侧活动设置有与其相对应的第二夹持板32。The
所述第二夹持板32远离第一夹持板31的一侧设置有支撑板33,支撑板33上滑动套设有拉杆34。A support plate 33 is provided on the side of the
所述拉杆34的其中一端固定连接有拉手35,拉杆34的另一端与第二夹持板32固定连接。One end of the
所述拉杆34的外侧套设有弹簧36,弹簧36的两端分别与第二夹持板32和支撑板33固定连接。A
所述放置板2顶部位于第一夹持板31与第二夹持板32之间固定安装有定位块37,定位块37与定位凹槽8相适配。A
当需要夹持沟槽管件时,其中一个管口安装上第一密封塞7,之后拉动拉手35,拉手35通过拉杆34带动第二夹持板32远离第一夹持板31,同时第二夹持板32挤压弹簧36,弹簧36产生弹力,然后将第一密封塞7上的定位凹槽8与定位块37相连接,最后松开拉手35,第二夹持板32在弹簧36的弹力作用下对沟槽管件进行夹持。When the grooved pipe needs to be clamped, one of the nozzles is installed with the
所述充气组件5包括固定安装在检测水箱1外侧壁上的空气压缩机51,空气压缩机51的输出端连通有输气管52,输气管52的另一端连通有空气分配箱53。The
所述空气分配箱53上连通有多个分气管54,分气管54上设置有控制分气管54通断的第一阀门55。The
所述分气管54另一端螺纹连通有连接头,连接头的另一端一体连通有第二密封塞56。The other end of the
所述第二密封塞56的材质为橡胶且与管件的管口过盈配合。The
所述升降组件4包括固定安装在检测水箱1底部的驱动电机41,驱动电机41的动力输出端贯穿检测水箱1并传动连接有螺纹杆42,螺纹杆42的顶端贯穿放置板2并固定连接有第一限位板43,且螺纹杆42与放置板2螺纹连接。The lifting assembly 4 includes a
所述放置板2上远离螺纹杆42的一侧对称滑动套设有两个导向杆44,导向杆44的顶端固定连接有第二限位板45,导向杆44的底端与检测水箱1底部内壁固定连接。Two
启动驱动电机41,驱动电机41转动带动螺纹杆42转动,由于导向杆44的导向作用,因此螺纹杆42转动带动放置板2沿着螺纹杆42的轴线方向上下移动,从而实现放置板2在检测水箱1内进行升降。Start the
所述检测水箱1的一侧壁上连通有出水管10,出水管10上设置有控制出水管10通断的第二阀门(在图中未示出)。A
所述检测水箱1采用透明材质制成,这样设计,便于进行气密性检测时观察检测水箱1内的沟槽管件。The
具体使用,首先向检测水箱1内加入适量的水,然后将待检测的沟槽管件中的其中一个管口安装上第二密封塞56,其它的管口安装上第一密封塞7,之后拉动拉手35,拉手35通过拉杆34带动第二夹持板32远离第一夹持板31,同时第二夹持板32挤压弹簧36,弹簧36产生弹力,然后将其中一个第一密封塞7上的定位凹槽8与定位块37相连接,最后松开拉手35,第二夹持板32在弹簧36的弹力作用下对沟槽管件进行夹持。For specific use, first add an appropriate amount of water into the
启动驱动电机41,驱动电机41正向转动带动螺纹杆42正向转动,由于导向杆44的导向作用,因此螺纹杆42转动带动放置板2沿着螺纹杆42的轴线方向下移动,从而实现放置板2在检测水箱1内进行下降,沟槽管件完全浸入水内,停止驱动电机41。Start the
然后打开对应的第一阀门55,启动空气压缩机51,压缩空气通过输气管52进入空气分配箱53,空气分配箱53通过分气管54输入到沟槽管件内,观察沟槽管件是否有气泡冒出,选出不合格的沟槽管件,进入下一个沟槽管件的检测。Then open the corresponding
对于本领域的普通技术人员而言,根据本实用新型的教导,在不脱离本实用新型的原理与精神的情况下,对实施方式所进行的改变、修改、替换和变型仍落入本实用新型的保护范围之内。For those of ordinary skill in the art, according to the teachings of the utility model, without departing from the principle and spirit of the utility model, the changes, modifications, replacements and modifications made to the embodiments still fall within the scope of the utility model. within the scope of protection.
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117213745A (en) * | 2023-11-08 | 2023-12-12 | 潍坊派尔消防科技有限公司 | Air tightness detection device for groove pipe fitting |
| CN118794612A (en) * | 2024-09-06 | 2024-10-18 | 山东鲁源消防科技有限公司 | Gas tightness detection device and method for grooved pipe fittings |
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- 2022-09-09 CN CN202222398789.3U patent/CN218330459U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117213745A (en) * | 2023-11-08 | 2023-12-12 | 潍坊派尔消防科技有限公司 | Air tightness detection device for groove pipe fitting |
| CN117213745B (en) * | 2023-11-08 | 2024-03-08 | 潍坊派尔消防科技有限公司 | Air tightness detection device for groove pipe fitting |
| CN118794612A (en) * | 2024-09-06 | 2024-10-18 | 山东鲁源消防科技有限公司 | Gas tightness detection device and method for grooved pipe fittings |
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