CN218329353U - Dust-containing flue gas treatment device for calcium carbide production - Google Patents
Dust-containing flue gas treatment device for calcium carbide production Download PDFInfo
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- CN218329353U CN218329353U CN202221659421.1U CN202221659421U CN218329353U CN 218329353 U CN218329353 U CN 218329353U CN 202221659421 U CN202221659421 U CN 202221659421U CN 218329353 U CN218329353 U CN 218329353U
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- 239000000428 dust Substances 0.000 title claims abstract description 49
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 45
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 title claims abstract description 44
- 239000003546 flue gas Substances 0.000 title claims abstract description 44
- 239000005997 Calcium carbide Substances 0.000 title claims abstract description 38
- CLZWAWBPWVRRGI-UHFFFAOYSA-N tert-butyl 2-[2-[2-[2-[bis[2-[(2-methylpropan-2-yl)oxy]-2-oxoethyl]amino]-5-bromophenoxy]ethoxy]-4-methyl-n-[2-[(2-methylpropan-2-yl)oxy]-2-oxoethyl]anilino]acetate Chemical compound CC1=CC=C(N(CC(=O)OC(C)(C)C)CC(=O)OC(C)(C)C)C(OCCOC=2C(=CC=C(Br)C=2)N(CC(=O)OC(C)(C)C)CC(=O)OC(C)(C)C)=C1 CLZWAWBPWVRRGI-UHFFFAOYSA-N 0.000 title claims abstract description 38
- 238000011084 recovery Methods 0.000 claims abstract description 90
- 238000004140 cleaning Methods 0.000 claims abstract description 28
- 239000008399 tap water Substances 0.000 claims abstract description 16
- 235000020679 tap water Nutrition 0.000 claims abstract description 16
- 238000012546 transfer Methods 0.000 claims abstract description 6
- 238000012545 processing Methods 0.000 claims abstract description 4
- 239000003517 fume Substances 0.000 claims abstract 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 30
- 239000000779 smoke Substances 0.000 claims description 5
- 230000008602 contraction Effects 0.000 claims description 2
- 238000000746 purification Methods 0.000 abstract description 6
- 230000005540 biological transmission Effects 0.000 description 14
- 238000000605 extraction Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 239000002918 waste heat Substances 0.000 description 3
- 239000000463 material Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000002159 abnormal effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
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- Waste-Gas Treatment And Other Accessory Devices For Furnaces (AREA)
Abstract
Description
技术领域technical field
本申请涉及电石生产技术领域,具体为一种电石生产用含尘烟气处理装置。The application relates to the technical field of calcium carbide production, in particular to a dusty flue gas treatment device for calcium carbide production.
背景技术Background technique
目前,化工行业电石炉生产中,低负荷运行和电石炉运行不正常时产生的炉气处理已成为环保部门最关注的问题。At present, in the production of calcium carbide furnaces in the chemical industry, the treatment of furnace gas generated during low-load operation and abnormal operation of calcium carbide furnaces has become the most concerned issue of the environmental protection department.
在电石生产的过程中,会产生大量的烟尘,这些烟尘中裹挟着大量的余热,现有的电石生产用含尘烟气处理装置对余热回收效果不太理想。基于此,本申请设计一种电石生产用含尘烟气处理装置,以解决上述提到的问题。In the process of calcium carbide production, a large amount of smoke and dust will be generated, which contains a large amount of waste heat. The existing dust-containing flue gas treatment device for calcium carbide production is not ideal for the recovery of waste heat. Based on this, the present application designs a dusty flue gas treatment device for calcium carbide production to solve the above-mentioned problems.
发明内容Contents of the invention
本申请的目的在于提供一种电石生产用含尘烟气处理装置,以解决上述提到的现有的电石生产用含尘烟气处理装置对余热回收效果不太理想的问题。The purpose of this application is to provide a dust-laden flue gas treatment device for calcium carbide production to solve the above-mentioned problem that the existing dust-laden flue gas treatment device for calcium carbide production has an unsatisfactory recovery effect on waste heat.
为实现上述目的,本申请提供如下技术方案:一种电石生产用含尘烟气处理装置,包括底板,所述底板顶部由左往右依次固定安装有电石生产主体、热回收箱和净化主体,所述电石生产主体排烟端连通有热回收管,且热回收管延伸至热回收箱内腔中,所述热回收管的输出端与净化主体的输入端相连通,所述热回收箱内腔上下两端均设置有若干组清洁件,且清洁件的清洁端延伸至热回收管内腔中,所述热回收管底部连通有灰尘收集件,且灰尘收集件底部输出端延伸至底板内腔中。In order to achieve the above purpose, the present application provides the following technical solutions: a device for processing dusty flue gas for calcium carbide production, including a bottom plate, and the top of the bottom plate is fixedly installed with calcium carbide production main body, heat recovery box and purification main body in sequence from left to right, The smoke exhaust end of the calcium carbide production body is connected with a heat recovery pipe, and the heat recovery pipe extends into the inner cavity of the heat recovery box, the output end of the heat recovery pipe is connected with the input end of the purification body, and the inside of the heat recovery box Several sets of cleaning parts are arranged at the upper and lower ends of the cavity, and the cleaning ends of the cleaning parts extend into the inner cavity of the heat recovery pipe, the bottom of the heat recovery pipe is connected with a dust collection part, and the output end of the bottom of the dust collection part extends to the inner cavity of the bottom plate middle.
基于上述技术特征,电石生产主体排出的烟气进入到热回收管中,烟气中含有的热量通过热回收管传递给热回收箱中的自来水。待使用一段时间之后,烟气中裹挟的灰尘会粘附在热回收管的内腔侧壁上,通过清洁件将热回收管内腔侧壁上的灰尘刮除,随后在灰尘收集件的作用下,灰尘被吸进底板内腔中,此举有效地避免了灰尘对热量传递的影响。Based on the above technical features, the flue gas discharged from the calcium carbide production body enters the heat recovery pipe, and the heat contained in the flue gas is transferred to the tap water in the heat recovery tank through the heat recovery pipe. After being used for a period of time, the dust entrained in the flue gas will adhere to the side wall of the inner cavity of the heat recovery tube, and the dust on the side wall of the inner cavity of the heat recovery tube will be scraped off by the cleaning element, and then the dust will be removed under the action of the dust collector. , the dust is sucked into the inner cavity of the bottom plate, which effectively avoids the influence of dust on heat transfer.
优选的,上述一种电石生产用含尘烟气处理装置中,所述清洁件包括固定安装在热回收箱内腔中的清洁电机,所述清洁电机输出端连接有传动杆,所述传动杆外侧表面等间距阵列排布有若干组刮板。Preferably, in the dusty flue gas treatment device for calcium carbide production, the cleaning member includes a cleaning motor fixedly installed in the inner cavity of the heat recovery box, the output end of the cleaning motor is connected to a transmission rod, and the transmission rod Several sets of scrapers are arranged in an array at equal intervals on the outer surface.
基于上述技术特征,通过清洁电机带动传动杆进行旋转,传动杆带动刮板进行旋转,刮板将热回收管内腔侧壁上的灰尘刮除。Based on the above technical features, the cleaning motor drives the transmission rod to rotate, and the transmission rod drives the scraper to rotate, and the scraper scrapes off the dust on the side wall of the inner cavity of the heat recovery tube.
优选的,上述一种电石生产用含尘烟气处理装置中,所述灰尘收集件包括与热回收管底部相连通的收集管,所述收集管内腔中固定安装有收集风机。Preferably, in the dust-laden flue gas treatment device for calcium carbide production, the dust collector includes a collection pipe connected to the bottom of the heat recovery pipe, and a collection fan is fixedly installed in the inner cavity of the collection pipe.
基于上述技术特征,在收集风机的作用下,灰尘通过收集管被吸进底板内腔中。Based on the above technical features, under the action of the collecting fan, the dust is sucked into the inner cavity of the bottom plate through the collecting pipe.
优选的,上述一种电石生产用含尘烟气处理装置中,所述底板顶部一侧开设有取灰孔,且取灰孔延伸至底板内腔中。Preferably, in the dust-laden flue gas treatment device for calcium carbide production mentioned above, an ash extraction hole is opened on the top side of the bottom plate, and the ash extraction hole extends into the inner cavity of the bottom plate.
基于上述技术特征,通过设置的取灰孔将底板内腔中的灰尘取出。Based on the above-mentioned technical features, the dust in the inner cavity of the bottom plate is taken out through the set dust-taking hole.
优选的,上述一种电石生产用含尘烟气处理装置中,所述底板侧壁上开设有出气孔,所述出气孔处连接有滤尘网。Preferably, in the dust-laden flue gas treatment device for calcium carbide production, an air outlet is opened on the side wall of the bottom plate, and a dust filter is connected to the air outlet.
基于上述技术特征,通过设置的出气孔来保证底板内腔具备完整的气流通路。Based on the above-mentioned technical features, the air outlet holes are provided to ensure that the inner cavity of the bottom plate has a complete air flow path.
优选的,上述一种电石生产用含尘烟气处理装置中,所述电石生产主体的排烟端与热回收管的输入端之间连通有收缩管。Preferably, in the dust-laden flue gas treatment device for calcium carbide production, a contraction tube is connected between the exhaust end of the calcium carbide production body and the input end of the heat recovery pipe.
基于上述技术特征,通过收缩管降低烟气的活动空间,增加烟气与热回收管内腔的接触面积。Based on the above technical features, the flue gas movement space is reduced by shrinking the tube, and the contact area between the flue gas and the inner cavity of the heat recovery tube is increased.
优选的,上述一种电石生产用含尘烟气处理装置中,所述底板顶部固定安装有第一水泵,所述第一水泵的输入端延伸至热回收箱内腔中,所述第一水泵的输出端与外部生活用水管相连通。Preferably, in the dust-laden flue gas treatment device for calcium carbide production, a first water pump is fixedly installed on the top of the bottom plate, and the input end of the first water pump extends into the inner cavity of the heat recovery tank, and the first water pump The output end is connected with the external domestic water pipe.
基于上述技术特征,通过第一水泵将加热后的自来水抽出。Based on the above technical features, the heated tap water is pumped out by the first water pump.
优选的,上述一种电石生产用含尘烟气处理装置中,所述热回箱顶部固定安装有第二水泵,所述第二水泵的输入端与外部自来水管相连通,所述第二水泵的输出端延伸至热回收箱内腔中。Preferably, in the dust-laden flue gas treatment device for calcium carbide production, a second water pump is fixedly installed on the top of the heat recovery box, and the input end of the second water pump is connected to an external water pipe, and the second water pump The output end extends to the inner cavity of the heat recovery tank.
基于上述技术特征,通过设置的第二水泵向热回收箱内添加自来水。Based on the above technical features, tap water is added to the heat recovery tank through the provided second water pump.
与现有技术相比,本申请的有益效果是:Compared with prior art, the beneficial effect of the present application is:
1.烟气中含有的热量通过热回收管传递给热回收箱中的自来水,热回收管蜿蜒盘旋在热回收箱中,此举延长了烟气停留在热回收管内的时间,使得烟气中的热量可以更好地被热回收箱中的自来水吸收。1. The heat contained in the flue gas is transferred to the tap water in the heat recovery box through the heat recovery pipe, and the heat recovery pipe is meandering in the heat recovery box, which prolongs the time for the flue gas to stay in the heat recovery pipe, making the flue gas The heat in the heat can be better absorbed by the tap water in the heat recovery tank.
2.通过清洁电机带动传动杆进行旋转,传动杆带动刮板进行旋转,刮板将热回收管内腔侧壁上的灰尘刮除,随后在收集风机的作用下,灰尘通过收集管被吸进底板内腔中,此举有效地避免了灰尘对热量传递的影响。2. The cleaning motor drives the transmission rod to rotate, and the transmission rod drives the scraper to rotate. The scraper scrapes off the dust on the side wall of the heat recovery tube, and then under the action of the collection fan, the dust is sucked into the bottom plate through the collection tube In the inner cavity, this action effectively avoids the influence of dust on heat transfer.
附图说明Description of drawings
为了更清楚地说明本申请实施例的技术方案,下面将对实施例描述所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions of the embodiments of the present application, the following will briefly introduce the accompanying drawings required for the description of the embodiments. Obviously, the accompanying drawings in the following description are only some embodiments of the present application. Those of ordinary skill in the art can also obtain other drawings based on these drawings without any creative effort.
图1为本申请的整体结构示意图;Fig. 1 is the overall structure schematic diagram of the present application;
图2为本申请图1的A部结构放大示意图;Fig. 2 is the enlarged schematic diagram of the structure of part A of Fig. 1 of the present application;
图3为本申请的刮板结构示意图。Fig. 3 is a schematic diagram of the structure of the scraper of the present application.
附图中,各标号所代表的部件列表如下:In the accompanying drawings, the list of parts represented by each label is as follows:
1、底板;2、电石生产主体;3、热回收箱;4、净化主体;5、热回收管;6、清洁件;601、清洁电机;602、传动杆;603、刮板;7、灰尘收集件;701、收集管;702、收集风机;8、取灰孔;9、出气孔;10、收缩管;11、第一水泵;12、第二水泵。1. Bottom plate; 2. Main body of calcium carbide production; 3. Heat recovery box; 4. Purification main body; 5. Heat recovery pipe; 6. Cleaning parts; 601. Cleaning motor; 602. Transmission rod; 603. Scraper; Collecting piece; 701, collecting pipe; 702, collecting fan; 8, ash-taking hole; 9, vent hole; 10, shrink tube; 11, first water pump; 12, second water pump.
具体实施方式detailed description
下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其它实施例,都属于本申请保护的范围。The technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present invention, not all of them. Based on the embodiments in this application, all other embodiments obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of this application.
请参阅图1和图2,本发明提供的一种电石生产用含尘烟气处理装置实施例:包括底板1,底板1顶部由左往右依次固定安装有电石生产主体2、热回收箱3和净化主体4,电石生产主体2排烟端连通有热回收管5,且热回收管5延伸至热回收箱3内腔中,热回收管5的输出端与净化主体4的输入端相连通,烟气中含有的热量通过热回收管5传递给热回收箱3中的自来水,热回收管4蜿蜒盘旋在热回收箱3中,此举延长了烟气停留在热回收管5内的时间,使得烟气中的热量可以更好地被热回收箱3中的自来水吸收。Please refer to Fig. 1 and Fig. 2, an embodiment of a dust-containing flue gas treatment device for calcium carbide production provided by the present invention: it includes a
电石生产主体2的排烟端与热回收管5的输入端之间连通有收缩管10,通过收缩管10降低烟气的活动空间,增加烟气与热回收管5内腔的接触面积。There is a
热回收箱3内腔上下两端均设置有若干组清洁件6,且清洁件6的清洁端延伸至热回收管5内腔中。清洁件6包括固定安装在热回收箱3内腔中的清洁电机601,清洁电机601输出端连接有传动杆602,传动杆602外侧表面等间距阵列排布有若干组刮板603。通过清洁电机601带动传动杆602进行旋转,传动杆602带动刮板603进行旋转,刮板603将热回收管5内腔侧壁上的灰尘刮除。Several groups of
热回收管5底部连通有灰尘收集件7,且灰尘收集件7底部输出端延伸至底板1内腔中。灰尘收集件7包括与热回收管5底部相连通的收集管701,收集管701内腔中固定安装有收集风机702。在收集风机702的作用下,灰尘通过收集管701被吸进底板1内腔中。The bottom of the
底板1顶部一侧开设有取灰孔8,且取灰孔8延伸至底板1内腔中,通过设置的取灰孔8将底板1内腔中的灰尘取出。底板1侧壁上开设有出气孔9,出气孔9处连接有滤尘网,通过设置的出气孔9来保证底板1内腔具备完整的气流通路。One side of the top of the
底板1顶部固定安装有第一水泵11,第一水泵11的输入端延伸至热回收箱3内腔中,第一水泵11的输出端与外部生活用水管相连通,通过第一水泵11将加热后的自来水抽出。热回收箱3顶部固定安装有第二水泵12,第二水泵12的输入端与外部自来水管相连通,第二水泵12的输出端延伸至热回收箱3内腔中,通过设置的第二水泵12向热回收箱3内添加自来水。The
请参阅图3,刮板603等间距阵列排布在传动杆602上,以此来保证刮板603的清理效果。Please refer to FIG. 3 , the
具体工作原理如下:通过设置的第二水泵12向热回收箱3内添加自来水,随后启动电石生产主体2,电石生产主体2排出的烟气进入到热回收管5中,烟气中含有的热量通过热回收管5传递给热回收箱3中的自来水,热回收管5蜿蜒盘旋在热回收箱3中,此举延长了烟气停留在热回收管5内的时间,使得烟气中的热量可以更好地被热回收箱3中的自来水吸收,最后通过第一水泵11将加热后的自来水抽出。待使用一段时间之后,烟气中裹挟的灰尘会粘附在热回收管5的内腔侧壁上,通过清洁电机601带动传动杆602进行旋转,传动杆602带动刮板603进行旋转,刮板603将热回收管3内腔侧壁上的灰尘刮除,随后在收集风机702的作用下,灰尘通过收集管701被吸进底板1内腔中,此举有效地避免了灰尘对热量传递的影响。The specific working principle is as follows: add tap water to the heat recovery tank 3 through the
在本说明书的描述中,参考术语“一个实施例”、“示例”、“具体示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本实用新型的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the description of this specification, descriptions referring to the terms "one embodiment", "example", "specific example" and the like mean that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in the description of the present invention. In at least one embodiment or example. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
以上公开的本实用新型优选实施例只是用于帮助阐述本实用新型。优选实施例并没有详尽叙述所有的细节,也不限制该实用新型仅为的具体实施方式。显然,根据本说明书的内容,可作很多的修改和变化。本说明书选取并具体描述这些实施例,是为了更好地解释本实用新型的原理和实际应用,从而使所属技术领域技术人员能很好地理解和利用本实用新型。本实用新型仅受权利要求书及其全部范围和等效物的限制。The preferred embodiments of the present invention disclosed above are only used to help explain the present invention. The preferred embodiments do not exhaust all details nor limit the invention to specific implementations. Obviously, many modifications and variations can be made based on the contents of this specification. This specification selects and specifically describes these embodiments in order to better explain the principle and practical application of the utility model, so that those skilled in the art can well understand and utilize the utility model. The invention is to be limited only by the claims and their full scope and equivalents.
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