CN218314027U - Eps dysmorphism cutting machine with clean function - Google Patents
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Abstract
本实用新型属于eps异形切割机技术领域,尤其为一种具有清洁功能的eps异形切割机,包括底座,所述底座的顶部固定设置有龙门架和罩体,所述龙门架的顶部固定连接有气缸,所述气缸的输出轴上固定连接有安装板,所述安装板的底部可拆卸的固定设置有异形刀,所述底座的一侧固定连接有驱动电机。本实用新型结构设计合理,通过真空泵、抽气管、空心框和吸孔的配合,可把EPS板四周吸附在空心框内,避免切割时,EPS板的四周发生翘起而影响切割的质量,在切割过程中,通过气泵、吸盘、过滤网、收集箱、罩体和通孔的配合,可把切割而形成的粉碎泡沫自动的吸到收集箱内进行收集处理,避免切割完成后,还需人员进行清扫的情况发生。
The utility model belongs to the technical field of eps special-shaped cutting machines, in particular to an eps special-shaped cutting machine with a cleaning function, comprising a base, the top of the base is fixedly provided with a gantry frame and a cover body, and the top of the gantry frame is fixedly connected with A cylinder, the output shaft of the cylinder is fixedly connected with a mounting plate, the bottom of the mounting plate is detachably fixed with a special-shaped knife, and one side of the base is fixedly connected with a drive motor. The utility model has a reasonable structural design, and through the cooperation of the vacuum pump, the exhaust pipe, the hollow frame and the suction hole, the surroundings of the EPS board can be adsorbed in the hollow frame, so as to prevent the surroundings of the EPS board from warping and affecting the cutting quality during cutting. During the cutting process, through the cooperation of the air pump, suction cup, filter, collection box, cover and through hole, the crushed foam formed by cutting can be automatically sucked into the collection box for collection and treatment, avoiding the need for personnel after the cutting is completed. A sweeping situation occurs.
Description
技术领域technical field
本实用新型涉及eps异形切割机技术领域,尤其涉及一种具有清洁功能的eps异形切割机。The utility model relates to the technical field of EPS special-shaped cutting machines, in particular to an EPS special-shaped cutting machine with a cleaning function.
背景技术Background technique
聚苯乙烯泡沫(简称EPS)是一种轻型高分子聚合物。它是采用聚苯乙烯树脂加入发泡剂,同时加热进行软化,产生气体,形成一种硬质闭孔结构的泡沫塑料。EPS的大小和形状是通过EPS异形切割机对原料进行切割来完成的。Polystyrene foam (EPS for short) is a light polymer. It uses polystyrene resin to add foaming agent, while heating to soften, generate gas, and form a foam plastic with a rigid closed-cell structure. The size and shape of EPS is completed by cutting the raw material with EPS special-shaped cutting machine.
现有的加工厂在进行加工EPS形状时,存在一些问题,在进行切割时,易产生较多粉碎泡沫垃圾,不利于保持EPS异形切割机工作台的清洁卫生,且因粉碎泡沫较轻,易飘落的到处都是,导致人员清扫干净较为困难,费时费力,因此我们提出了一种具有清洁功能的eps异形切割机用于解决上述问题。Existing processing plants have some problems when processing EPS shapes. When cutting, it is easy to produce more crushed foam garbage, which is not conducive to maintaining the cleanliness of the workbench of the EPS special-shaped cutting machine, and because the crushed foam is lighter, it is easy to Floating everywhere makes it difficult for people to clean up, time-consuming and labor-intensive, so we propose a eps special-shaped cutting machine with cleaning function to solve the above problems.
实用新型内容Utility model content
本实用新型的目的是为了解决上述中的缺点,而提出的一种具有清洁功能的eps异形切割机。The purpose of this utility model is to solve the above-mentioned shortcoming, and propose a kind of eps special-shaped cutting machine with cleaning function.
为了实现上述目的,本实用新型采用了如下技术方案:In order to achieve the above object, the utility model adopts the following technical solutions:
一种具有清洁功能的eps异形切割机,包括底座,所述底座的顶部固定设置有龙门架和罩体,所述龙门架的顶部固定连接有气缸,所述气缸的输出轴上固定连接有安装板,所述安装板的底部可拆卸的固定设置有异形刀,所述底座的一侧固定连接有驱动电机,所述驱动电机的输出轴上固定连接有驱动轴,所述驱动轴的外侧固定套接有两个主动锥齿轮,所述龙门架的两侧均开设有凹槽,所述凹槽的顶部内壁上转动连接有螺纹杆,所述螺纹杆的底端固定连接有从动锥齿轮,两个主动锥齿轮分别与对应的从动锥齿轮相啮合,两个螺纹杆的外侧均螺纹套设有驱动板,两个驱动板之间固定连接有同一个空心框,所述空心框的内侧开设有多个吸孔,所述驱动板的顶部固定连接有真空泵,所述真空泵的一侧固定连通有抽气管,两个抽气管均与空心框的顶部相连通,所述罩体的顶部开设有多个通孔,所述罩体内滑动套设有收集箱,所述收集箱的一侧固定设置有过滤网,所述龙门架的一侧固定连接有气泵,所述气泵的抽气端固定连通有吸盘,所述吸盘与过滤网相连通。An eps special-shaped cutting machine with a cleaning function, comprising a base, a gantry frame and a cover body are fixedly arranged on the top of the gantry frame, a cylinder is fixedly connected to the top of the gantry frame, and a mounting bracket is fixedly connected to the output shaft of the cylinder The bottom of the mounting plate is detachably fixed with a special-shaped knife, one side of the base is fixedly connected with a drive motor, the output shaft of the drive motor is fixedly connected with a drive shaft, and the outside of the drive shaft is fixed There are two driving bevel gears socketed, grooves are opened on both sides of the gantry, the top inner wall of the groove is rotatably connected with a threaded rod, and the bottom end of the threaded rod is fixedly connected with a driven bevel gear , the two driving bevel gears are respectively meshed with the corresponding driven bevel gears, the outer sides of the two threaded rods are threaded with drive plates, and the same hollow frame is fixedly connected between the two drive plates, the hollow frame A plurality of suction holes are opened on the inner side, a vacuum pump is fixedly connected to the top of the driving plate, and a suction pipe is fixedly connected to one side of the vacuum pump, both of which are connected to the top of the hollow frame, and the top of the cover body A plurality of through holes are opened, and a collection box is provided on a sliding sleeve in the cover, a filter screen is fixedly arranged on one side of the collection box, an air pump is fixedly connected to one side of the gantry, and the suction end of the air pump A suction cup is fixedly communicated with, and the suction cup communicates with the filter net.
优选的,两个驱动板分别滑动套设在对应的凹槽内。Preferably, the two drive plates are respectively slidably sleeved in corresponding grooves.
优选的,所述气泵的抽气端固定连通有连接管,所述连接管的一端与吸盘相连通。Preferably, the suction end of the air pump is fixedly connected with a connecting pipe, and one end of the connecting pipe is connected with the suction cup.
优选的,所述异形刀的两侧均固定连接有耳板,两个耳板上均螺纹设置有固定螺杆,两个耳板通过两个固定螺杆固定设置在安装板的底部。Preferably, lug plates are fixedly connected to both sides of the special-shaped knife, and fixing screws are threaded on the two lug plates, and the two lug plates are fixedly arranged on the bottom of the mounting plate through two fixing screws.
优选的,所述龙门架的顶部滑动设置有两个导向杆,两个导向杆均固定设置在安装板的顶部。Preferably, two guide rods are slidably arranged on the top of the gantry frame, and both guide rods are fixedly arranged on the top of the mounting plate.
优选的,所述驱动电机的底部固定连接有稳固板,所述稳固板固定连接在底座的一侧,所述气泵的底部固定连接有底板,所述底板固定连接在龙门架的一侧。Preferably, the bottom of the driving motor is fixedly connected with a stabilizing plate, and the stabilizing plate is fixedly connected with one side of the base, and the bottom of the air pump is fixedly connected with a bottom plate, and the bottom plate is fixedly connected with one side of the gantry frame.
本实用新型中,所述的一种具有清洁功能的eps异形切割机,通过真空泵、抽气管、空心框和吸孔的配合,可把EPS板四周吸附在空心框内,避免切割时,EPS板的四周发生翘起而影响切割的质量,通过耳板和固定螺杆的配合,便于根据切割形状的不同对相应的异形刀进行拆装更换;In the utility model, the described eps special-shaped cutting machine with cleaning function, through the cooperation of the vacuum pump, the exhaust pipe, the hollow frame and the suction hole, can absorb the surroundings of the EPS board in the hollow frame, so as to avoid the EPS board from being damaged when cutting. The four sides of the knife are warped and affect the quality of the cutting. Through the cooperation of the lug plate and the fixed screw, it is convenient to disassemble and replace the corresponding special-shaped knife according to the different cutting shapes;
本实用新型中,所述的一种具有清洁功能的eps异形切割机,在切割过程中,通过气泵、吸盘、过滤网、收集箱、罩体和通孔的配合,可把切割而形成的粉碎泡沫自动的吸到收集箱内进行收集处理,避免切割完成后,还需人员进行清扫的情况发生,通过驱动电机、驱动轴、主动锥齿轮、从动锥齿轮、螺纹杆和驱动板的配合,便于把切割下来的边角料与切割成型的EPS进行分离,便于单独取出边角料和切割成型的EPS;In the utility model, the eps special-shaped cutting machine with a cleaning function can pulverize the cut formed by the cooperation of the air pump, suction cup, filter screen, collection box, cover body and through hole during the cutting process. The foam is automatically sucked into the collection box for collection and treatment, avoiding the need for personnel to clean up after the cutting is completed. Through the cooperation of the drive motor, drive shaft, driving bevel gear, driven bevel gear, threaded rod and drive plate, It is convenient to separate the cut scraps from the cut and shaped EPS, and it is convenient to take out the scraps and cut and shaped EPS separately;
本实用新型结构设计合理,通过真空泵、抽气管、空心框和吸孔的配合,可把EPS板四周吸附在空心框内,避免切割时,EPS板的四周发生翘起而影响切割的质量,在切割过程中,通过气泵、吸盘、过滤网、收集箱、罩体和通孔的配合,可把切割而形成的粉碎泡沫自动的吸到收集箱内进行收集处理,避免切割完成后,还需人员进行清扫的情况发生。The utility model has a reasonable structural design, and through the cooperation of the vacuum pump, the exhaust pipe, the hollow frame and the suction hole, the surroundings of the EPS board can be adsorbed in the hollow frame, so as to prevent the surroundings of the EPS board from warping and affecting the cutting quality during cutting. During the cutting process, through the cooperation of the air pump, suction cup, filter, collection box, cover body and through hole, the crushed foam formed by cutting can be automatically sucked into the collection box for collection and treatment, avoiding the need for personnel after the cutting is completed. A sweeping situation occurs.
附图说明Description of drawings
图1为本实用新型提出的一种具有清洁功能的eps异形切割机的结构示意图;Fig. 1 is the structural representation of a kind of eps special-shaped cutting machine with cleaning function proposed by the utility model;
图2为本实用新型提出的一种具有清洁功能的eps异形切割机的剖视图;Fig. 2 is a sectional view of a kind of eps special-shaped cutting machine with cleaning function proposed by the utility model;
图3为本实用新型提出的一种具有清洁功能的eps异形切割机的A部分的结构示意图。Fig. 3 is a structural schematic diagram of part A of an eps special-shaped cutting machine with a cleaning function proposed by the utility model.
图中:1、底座;2、龙门架;3、罩体;4、收集箱;5、通孔;6、凹槽;7、驱动板;8、空心框;9、真空泵;10、抽气管;11、吸孔;12、气缸;13、导向杆;14、安装板;15、异形刀;16、耳板;17、固定螺杆;18、驱动电机;19、驱动轴;20、主动锥齿轮;21、从动锥齿轮;22、吸盘;23、过滤网;24、螺纹杆;25、气泵。In the figure: 1. Base; 2. Gantry frame; 3. Cover body; 4. Collection box; 5. Through hole; 6. Groove; 7. Drive plate; 8. Hollow frame; 9. Vacuum pump; 10. Exhaust pipe ;11, suction hole; 12, cylinder; 13, guide rod; 14, mounting plate; 15, special-shaped knife; 16, lug plate; 17, fixed screw; 18, driving motor; ; 21, driven bevel gear; 22, suction cup; 23, filter screen; 24, threaded rod; 25, air pump.
具体实施方式detailed description
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example.
参照图1-3,一种具有清洁功能的eps异形切割机,包括底座1,底座1的顶部固定设置有龙门架2和罩体3,龙门架2的顶部固定连接有气缸12,气缸12的输出轴上固定连接有安装板14,安装板14的底部可拆卸的固定设置有异形刀15,底座1的一侧固定连接有驱动电机18,驱动电机18的输出轴上固定连接有驱动轴19,驱动轴19的外侧固定套接有两个主动锥齿轮20,龙门架2的两侧均开设有凹槽6,凹槽6的顶部内壁上转动连接有螺纹杆24,螺纹杆24的底端固定连接有从动锥齿轮21,两个主动锥齿轮20分别与对应的从动锥齿轮21相啮合,两个螺纹杆24的外侧均螺纹套设有驱动板7,两个驱动板7之间固定连接有同一个空心框8,空心框8的内侧开设有多个吸孔11,驱动板7的顶部固定连接有真空泵9,真空泵9的一侧固定连通有抽气管10,两个抽气管10均与空心框8的顶部相连通,通过驱动电机18带动了驱动轴19和两个主动锥齿轮20的转动,两个主动锥齿轮20带动了两个从动锥齿轮21和螺纹杆24的同步旋转,两个螺纹杆24带动了两个驱动板7、空心框8的下移,与罩体3的顶部接触,把EPS板放置在空心框8内,启动两个真空泵9,可把抽气管10、空心框8内的气体抽出,使其形成负压,进而通过多个吸孔11,可把EPS板四周吸附在空心框8内,避免切割时,EPS板的四周发生翘起而影响切割的质量,启动气缸12带动了安装板14和异形刀15的下移对EPS板进行异形切割,当切割完成后,在反向启动气缸12,使得异形刀15上移复位,然后在反向转动驱动电机18,使得两个螺纹杆24带动了空心框8的上移,进而可把切割下来的边角料与切割成型的EPS进行分离,然后取出切割成型的EPS,关闭真空泵9,即可不对切割下来的边角料进行吸附,边角料自动的掉落到罩体3上,取出即可;Referring to Figures 1-3, an eps special-shaped cutting machine with a cleaning function includes a
罩体3的顶部开设有多个通孔5,罩体3内滑动套设有收集箱4,收集箱4的一侧固定设置有过滤网23,龙门架2的一侧固定连接有气泵25,气泵25的抽气端固定连通有吸盘22,吸盘22与过滤网23相连通,在切割的同时,启动气泵25,气泵25可把切割而形成的粉碎泡沫从多个通孔5,吸到收集箱4内,通过过滤网23,可对粉碎泡沫进行过滤,避免粉碎泡沫进入气泵25内而操作气泵25的堵塞损坏,进而可自动的可粉碎泡沫给吸到收集箱4内进行收集,避免切割完成后,还需人员进行清扫的情况发生。The top of the
本实用新型中,两个驱动板7分别滑动套设在对应的凹槽6内,便于对驱动板7进行导向,使其移动的更加稳定顺畅。In the present utility model, the two
本实用新型中,气泵25的抽气端固定连通有连接管,连接管的一端与吸盘22相连通,便于气泵25与吸盘22的连通。In the utility model, the suction end of the
本实用新型中,异形刀15的两侧均固定连接有耳板16,两个耳板16上均螺纹设置有固定螺杆17,两个耳板16通过两个固定螺杆17固定设置在安装板14的底部,然后根据需要切割的形状,通过耳板16和固定螺杆17的配合,便于更换相应的异形刀15。In the utility model, both sides of the special-
本实用新型中,龙门架2的顶部滑动设置有两个导向杆13,两个导向杆13均固定设置在安装板14的顶部,便于对安装板14和异形刀15进行导向,使其移动的各更加稳定顺畅。In the utility model, the top of the
本实用新型中,驱动电机18的底部固定连接有稳固板,稳固板固定连接在底座1的一侧,气泵25的底部固定连接有底板,底板固定连接在龙门架2的一侧,便于对驱动电机18和气泵25进行加固,使其工作更加稳定。In the utility model, the bottom of the
本实用新型中,在工作时,首先通过驱动电机18带动了驱动轴19和两个主动锥齿轮20的转动,两个主动锥齿轮20带动了两个从动锥齿轮21和螺纹杆24的同步旋转,两个螺纹杆24带动了两个驱动板7、空心框8的下移,与罩体3的顶部接触,然后把EPS板放置在空心框8内,启动两个真空泵9,可把抽气管10、空心框8内的气体抽出,使其形成负压,进而通过多个吸孔11,可把EPS板四周吸附在空心框8内,避免切割时,EPS板的四周发生翘起而影响切割的质量,然后根据需要切割的形状,通过耳板16和固定螺杆17的配合,便于更换相应的异形刀15,然后启动气缸12带动了安装板14和异形刀15的下移对EPS板进行异形切割,可切割下来的边角料被吸孔11吸附在空心框8内,在切割的同时,启动气泵25,气泵25可把切割而形成的粉碎泡沫从多个通孔5,吸到收集箱4内,通过过滤网23,可对粉碎泡沫进行过滤,避免粉碎泡沫进入气泵25内而操作气泵25的堵塞损坏,进而可自动的可粉碎泡沫给吸到收集箱4内进行收集,避免切割完成后,还需人员进行清扫的情况发生,当切割完成后,在反向启动气缸12,使得异形刀15上移复位,然后在反向转动驱动电机18,使得两个螺纹杆24带动了空心框8的上移,进而可把切割下来的边角料与切割成型的EPS进行分离,然后取出切割成型的EPS,关闭真空泵9,即可不对切割下来的边角料进行吸附,切割下来的边角料自动的掉落到罩体3上,然后取出即可。In the utility model, when working, the
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222498949.1U CN218314027U (en) | 2022-09-21 | 2022-09-21 | Eps dysmorphism cutting machine with clean function |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222498949.1U CN218314027U (en) | 2022-09-21 | 2022-09-21 | Eps dysmorphism cutting machine with clean function |
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| Publication Number | Publication Date |
|---|---|
| CN218314027U true CN218314027U (en) | 2023-01-17 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202222498949.1U Expired - Fee Related CN218314027U (en) | 2022-09-21 | 2022-09-21 | Eps dysmorphism cutting machine with clean function |
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| Country | Link |
|---|---|
| CN (1) | CN218314027U (en) |
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- 2022-09-21 CN CN202222498949.1U patent/CN218314027U/en not_active Expired - Fee Related
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20230117 |
