CN218311945U - A new chamfering device for thin plate nuts - Google Patents
A new chamfering device for thin plate nuts Download PDFInfo
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Abstract
本实用新型提出一种新型薄板螺母倒角装置,包括:机架、薄板螺母,机架的侧边安装有攻丝机,机架上设置有通长布置的轨道平台,攻丝机的钻夹头朝向轨道平台,轨道平台一端设置有带动薄板螺母运动的推板,轨道平台另一端的侧上方设置有防护压板,防护压板延伸至钻夹头的下方,钻夹头上夹紧有倒角钻头,推板将薄板螺母推送至倒角钻头的下方,设计合理,结构连贯,在薄板螺母攻丝完成之后,直接放置在轨道平台上进行倒角作业,且倒角作业采用自动化,不但实现连续加工,而且提高产品的质量和产量,有效提升了薄板螺母的生产的效率,实用性能优。
The utility model proposes a novel thin-plate nut chamfering device, which includes: a frame, a thin-plate nut, a tapping machine is installed on the side of the frame, a track platform with a full length arrangement is arranged on the frame, and a drill clip of the tapping machine The head faces the track platform, one end of the track platform is provided with a push plate to drive the movement of the thin plate nut, and the other end of the track platform is provided with a protective pressure plate on the upper side, the protective pressure plate extends to the bottom of the drill chuck, and a chamfered drill bit is clamped on the drill chuck , the push plate pushes the thin plate nut to the bottom of the chamfering drill bit. The design is reasonable and the structure is coherent. After the thin plate nut is tapped, it is directly placed on the track platform for chamfering operation, and the chamfering operation is automated, which not only realizes continuous processing , and improve the quality and output of products, effectively improve the production efficiency of sheet nuts, and have excellent practical performance.
Description
技术领域technical field
本实用新型涉及机械加工技术领域,尤其涉及一种新型薄板螺母倒角装置。The utility model relates to the technical field of mechanical processing, in particular to a novel thin plate nut chamfering device.
背景技术Background technique
薄板螺母为汽车上的紧固件,薄板螺母包含有薄板部和螺母部,为一体成型结构,薄板与螺母的过渡部位没有焊点,平滑过渡,可以在使用部位更好的与汽车其它的部件相吻合。目前,一体成型的薄板螺母正逐步取代传统的紧固件,用于汽车中发动机、变速箱、底盘悬挂部件,纵梁以及门锁等关键零部件的固定。The thin plate nut is a fastener on the car. The thin plate nut includes a thin plate part and a nut part, which are integrally formed. There are no solder joints at the transition part between the thin plate and the nut, and the transition is smooth. It can be better integrated with other parts of the car in the use part. match. At present, integrally formed thin plate nuts are gradually replacing traditional fasteners and are used for fixing key components such as engines, gearboxes, chassis suspension components, longitudinal beams and door locks in automobiles.
制备一体成型薄板螺母的传统方法如下:板材切割,将板材切割成一定尺寸的方片;拉深,将方片置于冲头和凹模之间,冲头下冲后,方片上出现下凸构造,方片经不同规格的冲头和凹模拉伸后,得到下端封闭的薄板螺母胚中间件;冲孔,得到薄板螺母胚;裁切,将薄板部按照规定裁切成特定形状;攻丝,采用攻丝机对螺母胚进行攻丝,形成内螺纹,得到薄板螺母;镀锌,对薄板螺母进行镀锌后,得到薄板螺母的最终成品。The traditional method of preparing integrally formed thin plate nuts is as follows: plate cutting, cutting the plate into square pieces of a certain size; Structure, after the square piece is stretched by punches and dies of different specifications, the middle part of the thin plate nut blank with a closed lower end is obtained; punching, to obtain the thin plate nut blank; cutting, cutting the thin plate part into a specific shape according to regulations; tapping Thread, using a tapping machine to tap the nut blank to form an internal thread to obtain a sheet nut; galvanizing, after galvanizing the sheet nut, to obtain the final product of the sheet nut.
其中,在攻丝工序完成之后,还需要进行倒角,目前采用的方法是统一进行攻丝,然后在换上倒角的钻头,薄板螺母在逐一的进行倒角,虽然也能满足生产的需求,但操作费时费力,生产的效率不高,存在着不足。Among them, after the tapping process is completed, chamfering is still required. The current method is to uniformly tap, and then replace the chamfered drill bit, and the sheet nuts are chamfered one by one, although it can also meet the production needs. , but the operation is time-consuming and laborious, and the production efficiency is not high, so there are deficiencies.
综上所述,针对现有技术中存在的缺陷,特别需要一种新型薄板螺母倒角装置,以解决现有技术的不足。To sum up, aiming at the defects existing in the prior art, a novel thin-plate nut chamfering device is particularly needed to solve the deficiencies of the prior art.
实用新型内容Utility model content
本实用新型的目的是提供一种新型薄板螺母倒角装置,结构简单,在攻丝完成之后及时的进行倒角作业,提升生产的效率,实用性能优。The purpose of the utility model is to provide a new type of chamfering device for thin plate nuts, which has a simple structure, can perform chamfering operations in time after the tapping is completed, improves production efficiency, and has excellent practical performance.
本实用新型为解决其技术问题所采用的技术方案是:The technical scheme that the utility model adopts for solving its technical problem is:
一种新型薄板螺母倒角装置,包括:机架、薄板螺母,机架的侧边安装有攻丝机,机架上设置有通长布置的轨道平台,攻丝机的钻夹头朝向轨道平台,轨道平台的中间为缕空结构,轨道平台一端设置有带动薄板螺母运动的推板,轨道平台另一端的侧上方设置有防护压板,防护压板延伸至钻夹头的下方,钻夹头上夹紧有倒角钻头,推板将薄板螺母推送至倒角钻头的下方,薄板螺母中间的螺母部侧边靠向防护压板的侧边,倒角钻头正对于薄板螺母中间的螺母部,倒角钻头下方的一侧设置有将薄板螺母夹紧的紧固框,倒角钻头下方的另一侧设置防止碎屑乱飞的防护框,紧固框的底面设置有卡接螺母部的卡槽。A new thin plate nut chamfering device, including: a frame, a thin plate nut, a tapping machine is installed on the side of the frame, a track platform arranged in a long way is arranged on the frame, and the drill chuck of the tapping machine faces the track platform , the middle of the track platform is a hollow structure, one end of the track platform is provided with a push plate to drive the movement of the thin plate nut, and the other end of the track platform is provided with a protective pressure plate on the upper side, the protective pressure plate extends to the bottom of the drill chuck, and the upper clamp of the drill chuck There is a chamfered drill bit tightly, the push plate pushes the thin plate nut to the bottom of the chamfered drill bit, the side of the nut part in the middle of the thin plate nut is close to the side of the protective pressure plate, the chamfered drill bit is facing the nut part in the middle of the thin plate nut, the chamfered drill bit The lower side is provided with a fastening frame for clamping the sheet nut, the other side below the chamfering drill bit is provided with a protective frame to prevent debris from flying, and the bottom surface of the fastening frame is provided with a slot for clamping the nut.
进一步,所述推板的形状呈T字形,推板的下方连接有竖杆,机架的底部设置有水平设置的送料气缸,送料气缸的主轴连接竖杆,送料气缸带动推板向攻丝机输送薄板螺母。Further, the shape of the push plate is T-shaped, the bottom of the push plate is connected with a vertical rod, and the bottom of the frame is provided with a horizontal feeding cylinder, the main shaft of the feeding cylinder is connected with the vertical rod, and the feeding cylinder drives the push plate to the tapping machine. Conveying sheet nuts.
进一步,所述紧固框为一侧开口三侧密封的结构,紧固框的背部连接夹紧气缸的主轴。Further, the fastening frame is a structure with one side open and three sides sealed, and the back of the fastening frame is connected to the main shaft of the clamping cylinder.
进一步,所述卡槽的形状呈V字形。Further, the shape of the card slot is V-shaped.
进一步,所述攻丝机上设置有倒角气缸,倒角气缸的伸缩主轴连接有转接块,转接块连接钻夹头。Further, the tapping machine is provided with a chamfering cylinder, the telescopic main shaft of the chamfering cylinder is connected with an adapter block, and the adapter block is connected with the drill chuck.
进一步,所述防护框的侧边设置有利于薄板螺母输送至防护压板下方的导向条。Further, the setting of the side of the protective frame facilitates the delivery of the thin plate nuts to the guide strips under the protective pressure plate.
进一步,所述轨道平台侧边上设置有除去碎屑的吹气口。Further, an air blowing port for removing debris is provided on the side of the track platform.
进一步,所述轨道平台的端面设置盛放薄板螺母的落料箱。Further, the end surface of the track platform is provided with a blanking box containing thin plate nuts.
进一步,所述紧固框的高度大于防护压板的高度。Further, the height of the fastening frame is greater than that of the protective pressure plate.
本实用新型的优点在于:The utility model has the advantages of:
综上所述,本实用新型设计合理,结构连贯,在薄板螺母攻丝完成之后,直接放置在轨道平台上进行倒角作业,且倒角作业采用自动化,不但实现连续加工,而且提高产品的质量和产量,有效提升了薄板螺母的生产的效率,实用性能优,利于使用。To sum up, the utility model has a reasonable design and a coherent structure. After the sheet nut is tapped, it is directly placed on the track platform for chamfering operation, and the chamfering operation is automated, which not only realizes continuous processing, but also improves the quality of the product. and output, effectively improving the production efficiency of thin-plate nuts, excellent practical performance, and easy to use.
附图说明Description of drawings
图1是本实用新型的结构图;Fig. 1 is a structural diagram of the utility model;
图2是本实用新型的倒角钻头图;Fig. 2 is a chamfering bit figure of the utility model;
图3是本实用新型的紧固框底面结构图;Fig. 3 is a structural diagram of the bottom surface of the fastening frame of the present invention;
100-机架,110-薄板螺母,111-螺母部,120-攻丝机,130-轨道平台,140-防护压板,150-倒角气缸,160-转接块,170-钻夹头,180-倒角钻头,190-推板,200-夹紧气缸,211-紧固框,210-卡槽,220-防护框,230-导向条。100-frame, 110-thin plate nut, 111-nut part, 120-tapping machine, 130-track platform, 140-protective pressure plate, 150-chamfering cylinder, 160-transfer block, 170-drill chuck, 180 -chamfering drill bit, 190-push plate, 200-clamping cylinder, 211-fastening frame, 210-drawing groove, 220-protective frame, 230-guide bar.
具体实施方式detailed description
为了使本实用新型实现的技术手段、创作特征、达成目的与功效易于明白了解,下面结合图示与具体实施例,进一步阐述本实用新型。In order to make the technical means, creative features, goals and effects achieved by the utility model easy to understand, the utility model will be further elaborated below in combination with illustrations and specific embodiments.
如图1、图2所示,一种新型薄板螺母倒角装置,包括:机架100、薄板螺母110,机架100的侧边安装有攻丝机120,机架100上设置有通长布置的轨道平台130,攻丝机120的钻夹头170朝向轨道平台130,轨道平台130的中间为缕空结构,轨道平台130一端设置有带动薄板螺母运动的推板190,轨道平台130另一端的侧上方设置有防护压板140,防护压板140延伸至钻夹头170的下方,钻夹头170上夹紧有倒角钻头180,推板190将薄板螺母110推送至倒角钻头180的下方,薄板螺母110中间的螺母部111侧边靠向防护压板140的侧边,倒角钻头180正对于薄板螺母110中间的螺母部111,倒角钻头180下方的一侧设置有将薄板螺母110夹紧的紧固框211,倒角钻头180下方的另一侧设置防止碎屑乱飞的防护框220,紧固框211的底面设置有卡接螺母部111的卡槽210,参见图3,卡槽210的形状呈V字形。As shown in Fig. 1 and Fig. 2, a novel sheet nut chamfering device includes: a
另外,推板190的形状呈T字形,推板190的下方连接有竖杆,机架的底部设置有水平设置的送料气缸,送料气缸的主轴连接竖杆,送料气缸带动推板向攻丝机输送薄板螺母。In addition, the shape of the
紧固框211为一侧开口三侧密封的结构,紧固框211的背部连接夹紧气缸200的主轴,紧固框211的高度大于防护压板140的高度。The fastening
攻丝机120上设置有倒角气缸150,倒角气缸150的伸缩主轴连接有转接块160,转接块160连接钻夹头170。The
防护框220的侧边设置有利于薄板螺母输送至防护压板140下方的导向条230。The side configuration of the
轨道平台130侧边上设置有除去碎屑的吹气口,轨道平台130的端面设置盛放薄板螺母的落料箱。The side of the
本实用新型的工作原理为:薄板螺母在攻丝完成之后,操作人员直接将薄板螺母放置在轨道平台上,然后送料气缸带动推板进行运动,推板将薄板螺母输送至倒角钻头的下方,推板推动的过程中,导向条便于将薄板螺母输送至防护压板下方,此时薄板螺母的螺母部侧边靠向防护压板的侧边,防护压板覆盖薄板螺母的薄板部一侧,倒角钻头的一侧安装有紧固框,而且紧固框的高度大于防护压板的高度,紧固框在夹紧气缸推动下,紧固框底部的卡槽夹住薄板螺母的螺母部,螺母部的另一侧靠接于防护压板的侧边,可以将螺母部完全的夹紧,夹紧状态下,螺母部正对与倒角钻头,倒角钻头在倒角气缸的带动下向下运动,对螺母部进行倒角,倒角的废料通过气管吹出,防护框可以防护废屑乱溅,此时完成一个薄板螺母的倒角,在进行后一个薄板螺母的倒角,后一个薄板螺母会推动前一个倒角完成的薄板螺母沿着轨道平台向出料方向运动,逐个进行运行,在轨道平台的端面放置有落料箱,落料箱放置倒角完成的薄板螺母,方便运输,另外,轨道平台侧边上设置有除去碎屑的吹气口,可以将残余的废屑吹出。The working principle of the utility model is: after the sheet nut is tapped, the operator directly places the sheet nut on the track platform, and then the feeding cylinder drives the push plate to move, and the push plate transports the sheet nut to the bottom of the chamfering drill bit, During the pushing process of the push plate, the guide bar is convenient to transport the thin plate nut to the bottom of the protective pressure plate. At this time, the side of the nut part of the thin plate nut is close to the side of the protective pressure plate, and the protective pressure plate covers the side of the thin plate part of the thin plate nut. The chamfering drill One side of the fastening frame is installed with a fastening frame, and the height of the fastening frame is greater than the height of the protective pressure plate. The fastening frame is pushed by the clamping cylinder, and the slot at the bottom of the fastening frame clamps the nut part of the sheet nut, and the other part of the nut part One side is close to the side of the protective pressure plate, which can completely clamp the nut part. In the clamped state, the nut part is facing the chamfering drill bit, and the chamfering drill bit moves downward under the drive of the chamfering cylinder to tighten the nut Chamfering at the bottom, the chamfered waste is blown out through the air pipe, and the protective frame can protect the waste from splashing. At this time, the chamfering of a sheet nut is completed, and the chamfering of the latter sheet nut will be pushed by the latter sheet nut. The chamfered thin plate nuts move along the track platform to the discharge direction, and run one by one. A blanking box is placed on the end face of the track platform, and the blanking box places the chamfered thin plate nuts, which is convenient for transportation. In addition, the side of the track platform There is a blowing port for removing debris on the side, which can blow out the remaining waste.
本实用新型的优点在于:The utility model has the advantages of:
综上所述,本实用新型设计合理,结构连贯,在薄板螺母攻丝完成之后,直接放置在轨道平台上进行倒角作业,且倒角作业采用自动化,不但实现连续加工,而且提高产品的质量和产量,有效提升了薄板螺母的生产的效率,实用性能优,利于使用。To sum up, the utility model has a reasonable design and a coherent structure. After the sheet nut is tapped, it is directly placed on the track platform for chamfering operation, and the chamfering operation is automated, which not only realizes continuous processing, but also improves the quality of the product. and output, effectively improving the production efficiency of thin-plate nuts, excellent practical performance, and easy to use.
以上实施方式只为说明本实用新型的技术构思及特点,其目的在于让本领域的技术人员了解本实用新型的内容并加以实施,并不能以此限制本实用新型的保护范围,凡根据本实用新型精神实质所做的等效变化或修饰,都应涵盖在本实用新型的保护范围内。The above embodiments are only to illustrate the technical conception and characteristics of the present utility model. Equivalent changes or modifications made by the spirit of the new invention should all be covered within the protection scope of the present utility model.
Claims (9)
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| CN202222740449.4U CN218311945U (en) | 2022-10-18 | 2022-10-18 | A new chamfering device for thin plate nuts |
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| CN202222740449.4U CN218311945U (en) | 2022-10-18 | 2022-10-18 | A new chamfering device for thin plate nuts |
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