CN218309981U - Waste asphalt recycling crushing production line - Google Patents
Waste asphalt recycling crushing production line Download PDFInfo
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Abstract
废旧沥青循环破碎生产线,包括进料仓(1)、破碎机(2)、筛分机(3)、粗料仓(4)和细料仓(5),进料仓(1)的顶部和后侧均为开口,进料仓(1)内设有位于后侧一端低的倾斜网板(6),进料仓(1)内底部设有位于后侧一端高的倾斜溜板(7),进料仓(1)的前侧设有与倾斜溜板(7)相通的出料口;本实用新型优点是:主破碎箱把大块的废旧沥青料压破,然后同筛分后较大的废旧料进入到辅助破碎箱内进行二次破碎成符合要求的粒度,再进行筛分,依次循环,通过筛分把破碎后的废旧沥青料进行分选,便于安装不同的比例和新料进行混合再利用。
Waste asphalt circulation crushing production line, including feeding bin (1), crusher (2), screening machine (3), coarse bin (4) and fine bin (5), top and rear of feeding bin (1) The sides are all open, and the feeding bin (1) is equipped with an inclined screen (6) at the rear end, and the bottom of the feeding bin (1) is provided with an inclined sliding plate (7) at the rear end, The front side of the feed bin (1) is provided with a discharge port that communicates with the inclined slide plate (7); the utility model has the advantages that: the main crushing box crushes the large pieces of waste asphalt material, and then it is larger than that after screening. The waste and old materials enter the auxiliary crushing box for secondary crushing to meet the required particle size, and then sieve and circulate in turn. The broken waste and old asphalt materials are sorted through screening, which is convenient for installation with different ratios and new materials. Mix and reuse.
Description
技术领域technical field
本实用新型涉及沥青生产技术领域,具体涉及废旧沥青循环破碎生产线。The utility model relates to the technical field of asphalt production, in particular to a waste asphalt circulation crushing production line.
背景技术Background technique
废旧沥青破碎是旧道路沥青材料回收工艺的重要步骤,废旧沥青块中是沥青和砂石的混合物,其中较大的砂石直径有40mm,由于沥青具有一定的粘性,现有的破碎机大都是通过敲击或滚压破碎,破碎时会把大部分大颗粒砂石击碎,在道路铺设时会影响道路质量,同时,长时间破碎导致破碎机内温度较高,容易使沥青变软而粘附在破碎辊上导致堵塞。Waste asphalt crushing is an important step in the recovery process of old road asphalt materials. The waste asphalt block is a mixture of asphalt and sand, and the diameter of the larger sand is 40mm. Due to the viscosity of asphalt, most of the existing crushers are By knocking or rolling crushing, most of the large-grained sand and gravel will be crushed during the crushing process, which will affect the road quality during road laying. Clings to the crushing rollers causing clogging.
实用新型内容Utility model content
本实用新型的目的就是针对上述之不足,而提供废旧沥青循环破碎生产线。The purpose of this utility model is to provide waste and old asphalt circulation crushing production line to solve above-mentioned deficiencies.
本实用新型包括进料仓、破碎机、筛分机、粗料仓和细料仓,进料仓的顶部和后侧均为开口,进料仓内设有位于后侧一端低的倾斜网板,进料仓内底部设有位于后侧一端高的倾斜溜板,进料仓的前侧设有与倾斜溜板相通的出料口;The utility model includes a feed bin, a crusher, a screening machine, a coarse feed bin and a fine feed bin. Both the top and the rear side of the feed bin are open, and the feed bin is provided with a slanted net plate located at the rear end and low. The bottom of the feeding bin is provided with a sloping slide plate located at one end of the rear side, and the front side of the feeding silo is provided with a discharge port connected with the inclined slide plate;
破碎机包括由下至上依次拼接的主破碎箱和辅助破碎箱,主破碎箱和辅助破碎箱内分别设有破碎机构,进料仓的出料口与主破碎箱的进料口相通,破碎机的出料端和筛分机的进料端之间设有第一皮带输送机,主破碎箱和辅助破碎箱的出料口分别位于第一皮带输送机的进料端上方,筛分机的第一出料口通过第二皮带输送机与辅助破碎箱的进料口相通,筛分机的第二出料口通过第三皮带输送机与粗料仓相通,筛分机的第三出料口与细料仓相通。The crusher includes a main crushing box and an auxiliary crushing box spliced together from bottom to top. The main crushing box and the auxiliary crushing box are respectively equipped with crushing mechanisms. There is a first belt conveyor between the discharge end of the screen and the feed end of the screening machine. The discharge ports of the main crushing box and the auxiliary crushing box are respectively located above the feed end of the first belt conveyor. The first belt conveyor of the screening machine The discharge port communicates with the feed port of the auxiliary crushing box through the second belt conveyor, the second discharge port of the screening machine communicates with the coarse material bin through the third belt conveyor, and the third discharge port of the screening machine communicates with the fine material bin. The warehouses are connected.
倾斜网板较低的一端通过销轴与进料仓活动连接,倾斜网板较高的一端通过一组弹簧与进料仓连接。The lower end of the inclined screen is movably connected with the feed bin through a pin shaft, and the higher end of the inclined screen is connected with the feed bin through a set of springs.
主破碎箱和辅助破碎箱顶部均设有集尘罩,破碎机的一侧设有分别与两个集尘罩相通的除尘器。Both the top of the main crushing box and the auxiliary crushing box are equipped with a dust collection cover, and one side of the crusher is provided with a dust collector respectively connected with the two dust collection covers.
靠近主破碎箱和辅助破碎箱出料口的侧壁上均设有一组进气孔。A group of air inlet holes are arranged on the side walls near the outlet of the main crushing box and the auxiliary crushing box.
辅助破碎箱内的破碎机构包括一对破碎齿辊以及驱动一对破碎齿辊转动的齿辊驱动电机,一对破碎齿辊均可转动安装在辅助破碎箱内,且一对破碎齿辊之间通过齿轮传动,齿辊驱动电机安装在辅助破碎箱一侧,并驱动一对破碎齿辊转动。The crushing mechanism in the auxiliary crushing box includes a pair of crushing toothed rollers and a toothed roller drive motor that drives the pair of crushing toothed rollers to rotate. A pair of crushing toothed rollers can be rotatably installed in the auxiliary crushing box, and Through gear transmission, the toothed roller driving motor is installed on one side of the auxiliary crushing box, and drives a pair of crushing toothed rollers to rotate.
主破碎箱内的破碎机构包括破碎底板、破碎压辊和压辊驱动电机,主破碎箱的一侧设有进料口,主破碎箱的另一侧设有出料口,且出料口的高度低于进料口的高度,破碎底板由进料口向出料口方向呈倾斜状安装在主破碎箱内,破碎压辊上设有多组破碎齿,破碎齿端部呈锥形,并可拆卸安装在破碎压辊上,破碎压辊位于破碎底板上方,并与破碎底板之间设有间隙,压辊驱动电机安装在主破碎箱一侧,并驱动破碎压辊转动,主破碎箱内设有与破碎齿相配合的卸料耙齿。The crushing mechanism in the main crushing box includes crushing bottom plate, crushing roller and roller driving motor. One side of the main crushing box is provided with a material inlet, and the other side of the main crushing box is provided with a discharge port. The height is lower than that of the feed port. The crushing bottom plate is installed in the main crushing box in an inclined manner from the feed port to the discharge port. There are multiple sets of crushing teeth on the crushing roller, and the ends of the crushing teeth are conical. It can be detachably installed on the crushing roller. The crushing roller is located above the crushing bottom plate, and there is a gap between the crushing bottom plate. The driving motor of the roller is installed on the side of the main crushing box, and drives the crushing roller to rotate. Inside the main crushing box There are discharge rake teeth matched with the crushing teeth.
破碎齿的一端设有多边形连接柱,且在多边形连接柱上设有锁紧板,破碎压辊上开有与多边形连接柱以及锁紧板相配合的安装槽,破碎齿通过多边形连接柱插接在破碎压辊上,锁紧板与破碎压辊之间通过一组螺杆锁紧。One end of the crushing tooth is provided with a polygonal connecting column, and a locking plate is provided on the polygonal connecting column, and the crushing roller is provided with an installation groove matching the polygonal connecting column and the locking plate, and the crushing teeth are inserted through the polygonal connecting column. On the crushing roller, the locking plate and the crushing roller are locked by a set of screw rods.
筛分机包括机架、筛体和振动电机,筛体通过一组弹簧活动安装在机架上,振动电机安装在筛体一侧,并驱动筛体振动,筛体内由上至下分别设有第一筛网和第二筛网,且第一筛网的孔径大于第二筛网的孔径,第一筛网的出料端设有与第二皮带输送机相通的第一卸料溜槽,第二筛网的出料端设有与第三皮带输送机相通的第二卸料溜槽,筛体底部设有与细料仓相通的第三卸料溜槽;机架的另一侧设有高压水箱,筛体的上方设有一组分别与高压水箱相通的喷淋管,且在喷淋管上设有多个喷雾喷头。The screening machine includes a frame, a sieve body and a vibrating motor. The sieve body is movably installed on the frame through a set of springs. The vibrating motor is installed on one side of the sieve body and drives the sieve body to vibrate. A sieve and a second sieve, and the aperture of the first sieve is greater than the aperture of the second sieve, the discharge end of the first sieve is provided with the first discharge chute communicating with the second belt conveyor, the second The discharge end of the screen is provided with a second discharge chute connected to the third belt conveyor, and the bottom of the screen body is provided with a third discharge chute connected with the fine material bin; the other side of the frame is provided with a high-pressure water tank, Above the sieve body, a group of spray pipes are respectively communicated with the high-pressure water tank, and a plurality of spray nozzles are arranged on the spray pipes.
第二卸料溜槽上开有第一卸料溜槽避让孔,第一卸料溜槽的一端穿过孔并伸入到第二卸料溜槽下方,第二卸料溜槽内设有V形导向板。Have the first discharge chute escape hole on the second discharge chute, one end of the first discharge chute passes through the hole and stretches into the second discharge chute below, the second discharge chute is provided with a V-shaped guide plate.
本实用新型优点是:主破碎箱把大块的废旧沥青料压破,然后同筛分后较大的废旧料进入到辅助破碎箱内进行二次破碎成符合要求的粒度,再进行筛分,依次循环,通过筛分把破碎后的废旧沥青料进行分选,便于安装不同的比例和新料进行混合再利用。The utility model has the advantages that: the main crushing box crushes large pieces of waste asphalt, and then the larger waste after screening enters the auxiliary crushing box for secondary crushing to meet the required particle size, and then sieves. Circulation in sequence, the crushed waste asphalt materials are sorted by screening, which is convenient for installing different proportions and new materials for mixing and reuse.
附 图 说 明Description of drawings
图1是本实用新型结构示意图。Fig. 1 is the structural representation of the utility model.
图2是破碎机结构示意图。Figure 2 is a schematic diagram of the structure of the crusher.
图3是破碎齿和破碎压辊连接结构示意图。Fig. 3 is a schematic diagram of the connection structure between the crushing teeth and the crushing roller.
图4是筛分机结构示意图。Figure 4 is a schematic diagram of the structure of the screening machine.
具体实施方式detailed description
为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。通常在此处附图中描述和示出的本发明实施例的组件可以以各种不同的配置来布置和设计。In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments It is a part of embodiments of the present invention, but not all embodiments. The components of the embodiments of the invention generally described and illustrated in the figures herein may be arranged and designed in a variety of different configurations.
因此,以下对在附图中提供的本发明的实施例的详细描述并非旨在限制要求保护的本发明的范围,而是仅仅表示本发明的选定实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。应注意到:相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中不需要对其进行进一步定义和解释。Accordingly, the following detailed description of the embodiments of the invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely represents selected embodiments of the invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention. It should be noted that like numerals and letters denote similar items in the following figures, therefore, once an item is defined in one figure, it does not require further definition and explanation in subsequent figures.
在本发明实施例的描述中,需要说明的是,若出现术语“上”、“下”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,或者是该发明产品使用时惯常摆放的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,本发明的描述中若出现术语“第一”、“第二”等仅用于区分描述,而不能理解为指示或暗示相对重要性。In the description of the embodiments of the present invention, it should be noted that if the orientation or positional relationship indicated by the terms "upper", "lower", "inner", "outer" etc. appear, it is based on the orientation or positional relationship shown in the drawings , or the orientation or positional relationship that the product of the invention is usually placed in use is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation or be constructed in a specific orientation and operation, and therefore should not be construed as limiting the invention. In addition, if the terms "first", "second" and the like appear in the description of the present invention, they are only used to distinguish the description, and should not be understood as indicating or implying relative importance.
在本发明实施例的描述中,还需要说明的是,除非另有明确的规定和限定,若出现术语“设置”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the embodiments of the present invention, it should also be noted that, unless otherwise specified and limited, the terms "setting" and "connection" should be interpreted in a broad sense, for example, it can be a fixed connection or an optional connection. Detachable connection, or integral connection; it can be mechanical connection or electrical connection; it can be direct connection or indirect connection through an intermediary, and it can be the internal communication of two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention in specific situations.
如附图所示,本实用新型包括进料仓1、破碎机2、筛分机3、粗料仓4和细料仓5,进料仓1的顶部和后侧均为开口,进料仓1内设有位于后侧一端低的倾斜网板6,进料仓1内底部设有位于后侧一端高的倾斜溜板7,进料仓1的前侧设有与倾斜溜板7相通的出料口;As shown in the accompanying drawings, the utility model includes a feed bin 1, a
进料仓1用于把回收的废旧沥青输送到破碎机2内,倾斜网板6的网孔直径不大于350mm,防止人员掉落,同时可阻挡较大的沥青块进入到破碎机内防止破碎机的进料口堵塞,较大的沥青块会向较低一端的倾斜网板6集中,收集后通过机械分解成较小的块状后再进行破碎。倾斜溜板7便于把进入的沥青块向破碎机的进料口输送,倾斜溜板7可通过一组弹簧活动安装在进料仓1内,且在倾斜溜板7底部设有振打电机,使其输送顺畅。The feeding bin 1 is used to convey the recovered waste asphalt to the
破碎机2包括由下至上依次拼接的主破碎箱10和辅助破碎箱11,主破碎箱10和辅助破碎箱11内分别设有破碎机构,进料仓1的出料口与主破碎箱10的进料口相通,破碎机2的出料端和筛分机3的进料端之间设有第一皮带输送机15,主破碎箱10和辅助破碎箱11的出料口分别位于第一皮带输送机15的进料端上方,筛分机3的第一出料口通过第二皮带输送机16与辅助破碎箱11的进料口相通,筛分机3的第二出料口通过第三皮带输送机17与粗料仓4相通,筛分机3的第三出料口与细料仓5相通。The
主破碎箱10内破碎后的粒度要大于辅助破碎箱11内的破碎粒度,主破碎箱10主要是把较大块的沥青进行初次破碎,然后筛分机3进行筛分后再把不合格的沥青块输送到辅助破碎箱11内进行二次破碎,筛分机3把破碎料分成三部分,不合格的大块沥青料、合格的小块沥青料和较小的粉料,在进行二次利用的时候,把不同大小的沥青料按一定的比例混合到新的沥青料中,做到回收利用,同时保持沥青料的质量。The crushed particle size in the main crushing
倾斜网板6较低的一端通过销轴与进料仓1活动连接,倾斜网板6较高的一端通过一组弹簧与进料仓1连接,使得倾斜网板6有一定的弹性,废旧沥青块通过铲车投放到倾斜网板6上时,倾斜网板6产生晃动可以快速的使沥青块进入到进料仓1内,同时特别大的沥青块则向较低的一端移动,防止倾斜网板6堵料。The lower end of the inclined net plate 6 is movably connected with the feed bin 1 through a pin shaft, and the higher end of the inclined net plate 6 is connected with the feed bin 1 through a group of springs, so that the inclined net plate 6 has certain elasticity, and the waste asphalt When the block is put on the inclined screen 6 by a forklift, the shaking of the inclined screen 6 can quickly make the asphalt block enter the feed bin 1, and at the same time, the particularly large asphalt block will move to the lower end to prevent the inclined screen Plate 6 is blocked.
主破碎箱10和辅助破碎箱11顶部均设有集尘罩,破碎机2的一侧设有分别与两个集尘罩相通的除尘器20。靠近主破碎箱10和辅助破碎箱11出料口的侧壁上均设有一组进气孔。Both the top of the main crushing
除尘器20采用旋风除尘器,用于对主破碎箱10和辅助破碎箱11破碎时产生的粉尘进行收集,防止污染环境,同时除尘器20开启后,主破碎箱10和辅助破碎箱11内形成负压状,外界的空气从主破碎箱10和辅助破碎箱11的进料口、出料口以及进气孔进入,可对破碎机2内进行风冷,防止破碎机2内温度过高而导致沥青粘附发生堵塞。The
辅助破碎箱11内的破碎机构包括一对破碎齿辊22以及驱动一对破碎齿辊22转动的齿辊驱动电机23,一对破碎齿辊22均可转动安装在辅助破碎箱11内,且一对破碎齿辊22之间通过齿轮传动,齿辊驱动电机23安装在辅助破碎箱11一侧,并驱动一对破碎齿辊22转动。辅助破碎箱11底部为倾斜板,使破碎后的沥青料向出料口输出,一对破碎齿辊22的齿间距不大于40mm,经过辅助破碎箱11破碎后的沥青块能够达到使用标准。The crushing mechanism in the auxiliary crushing
主破碎箱10内的破碎机构包括破碎底板25、破碎压辊26和压辊驱动电机27,主破碎箱10的一侧设有进料口,主破碎箱10的另一侧设有出料口,且出料口的高度低于进料口的高度,破碎底板25由进料口向出料口方向呈倾斜状安装在主破碎箱10内,破碎压辊26上设有多组破碎齿28,破碎齿28端部呈锥形,并可拆卸安装在破碎压辊26上,破碎压辊26位于破碎底板25上方,并与破碎底板25之间设有间隙,压辊驱动电机27安装在主破碎箱10一侧,并驱动破碎压辊26转动,主破碎箱10内设有与破碎齿28相配合的卸料耙齿29。The crushing mechanism in the main crushing
主破碎箱10主要是对沥青块进行初步破碎,废旧沥青料在经过破碎底板25和破碎压辊26之间的时候,破碎压辊26转动把沥青块压破分解,卡入到破碎齿28上的大块料被卸料耙齿29取出,破碎齿28为圆柱形,且破碎齿28端部呈锥形,在进行滚压的时候,便于快速压入到沥青块中对其进行分解,卸料耙齿29的耙齿为方形,且前端为带斜面的刃口,卸料耙齿29的耙齿与破碎压辊26的间距不大5mm,便于把卡在破碎齿28上的沥青料卸下。The main crushing
破碎齿28的一端设有多边形连接柱30,且在多边形连接柱30上设有锁紧板31,破碎压辊26上开有与多边形连接柱30以及锁紧板31相配合的安装槽,破碎齿28通过多边形连接柱30插接在破碎压辊26上,锁紧板31与破碎压辊26之间通过一组螺杆锁紧。每个破碎齿28均可拆卸安装在破碎压辊26上,当个别破碎齿28磨损严重,只需要单独更换即可。One end of the crushing
筛分机3包括机架32、筛体33和振动电机34,筛体33通过一组弹簧活动安装在机架32上,振动电机34安装在筛体33一侧,并驱动筛体33振动,筛体33内由上至下分别设有第一筛网35和第二筛网36,且第一筛网35的孔径大于第二筛网36的孔径,第一筛网35的出料端设有与第二皮带输送机16相通的第一卸料溜槽37,第二筛网36的出料端设有与第三皮带输送机17相通的第二卸料溜槽38,筛体33底部设有与细料仓5相通的第三卸料溜槽40;机架32的另一侧设有高压水箱42,筛体33的上方设有一组分别与高压水箱42相通的喷淋管43,且在喷淋管43上设有多个喷雾喷头。筛分时喷雾喷头对沥青料进行喷淋,压住粉尘,同时可以使得位于第一筛网35上的大块沥青料上覆盖一层水雾,当大块沥青进入到辅助破碎箱11内进行二次破碎时可有效降低扬尘。The
第二卸料溜槽38上开有第一卸料溜槽避让孔,第一卸料溜槽37的一端穿过孔并伸入到第二卸料溜槽38下方,第二卸料溜槽38内设有V形导向板45。V形导向板45可避免物料在第一卸料溜槽37和第二卸料溜槽38连接处发生堵料。Have the first discharge chute escape hole on the
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| CN116474923A (en) * | 2023-04-24 | 2023-07-25 | 中交二公局东萌工程有限公司 | A kind of recycled epoxy asphalt production device and preparation method thereof |
| CN117403502A (en) * | 2023-11-03 | 2024-01-16 | 鄂尔多斯市路泰新材料科技发展有限公司 | Asphalt recycling equipment with crushing and separating functions |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN116474923A (en) * | 2023-04-24 | 2023-07-25 | 中交二公局东萌工程有限公司 | A kind of recycled epoxy asphalt production device and preparation method thereof |
| CN117403502A (en) * | 2023-11-03 | 2024-01-16 | 鄂尔多斯市路泰新材料科技发展有限公司 | Asphalt recycling equipment with crushing and separating functions |
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