CN218281152U - Tail gas treatment device for production of furan resin casting adhesive - Google Patents
Tail gas treatment device for production of furan resin casting adhesive Download PDFInfo
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Abstract
本实用新型涉及呋喃树脂铸造粘合剂生产用尾气处理装置,包括过滤箱,所述过滤箱的左侧连通有进气管,所述过滤箱的左右两侧内壁设有过滤机构,所述过滤箱的上表面固定有净化箱,所述净化箱的内底壁设有净化机构,所述过滤机构包括固定在过滤箱左右两侧内壁的支撑板,两个所述支撑板的上表面放置有收集框。该呋喃树脂铸造粘合剂生产用尾气处理装置,通过设置了过滤机构,经收集框、滤水板、导水管和雾化喷管以及透气板等之间的相互配合,能够在过滤箱的内部将水流雾化喷出,将尾气中的固体粉尘以及杂质等进行喷淋沉淀,避免尾气中带有的粉尘等排出对周围生态环境进行污染,滤杂效果好,便于尾气处理使用。
The utility model relates to a tail gas treatment device for the production of furan resin casting adhesives, comprising a filter box, the left side of the filter box is connected with an air intake pipe, the inner walls of the left and right sides of the filter box are provided with filter mechanisms, and the filter box A purification box is fixed on the upper surface of the purification box. The inner bottom wall of the purification box is provided with a purification mechanism. The filter mechanism includes support plates fixed on the inner walls of the left and right sides of the filter box. The upper surfaces of the two support plates are placed with collecting frame. The tail gas treatment device for the production of furan resin casting adhesives is equipped with a filter mechanism, and through the mutual cooperation between the collection frame, water filter plate, water guide pipe, atomization nozzle and breathable plate, etc., it can The water flow is atomized and sprayed, and the solid dust and impurities in the exhaust gas are sprayed and precipitated to prevent the dust in the exhaust gas from polluting the surrounding ecological environment. The filtering effect is good and it is convenient for exhaust gas treatment.
Description
技术领域technical field
本实用新型涉及尾气处理技术领域,具体为一种呋喃树脂铸造粘合剂生产用尾气处理装置。The utility model relates to the technical field of tail gas treatment, in particular to a tail gas treatment device for furan resin casting adhesive production.
背景技术Background technique
呋喃树脂是指以具有呋喃环的糠醇和糠醛作原料生产的树脂类的总称,具有突出的耐蚀性、耐热性以及其原料来源广泛、生产工艺简单等优点,引起了人们的重视,目前广泛应用于冶金铸造行业作为铸造粘合剂使用,用于造型,呋喃树脂铸造粘合剂生产时往往会产生废气。Furan resin refers to the general term for resins produced with furfuryl alcohol and furfural having a furan ring as raw materials. It has outstanding corrosion resistance, heat resistance, wide source of raw materials, and simple production process. It has attracted people's attention. It is widely used in the metallurgical foundry industry as a foundry adhesive for molding, and waste gas is often produced during the production of furan resin foundry adhesives.
基于上述,发现存在以下问题:例如中国实用新型专利公开号:(CN208771121U)中公开的呋喃树脂生产用尾气处理装置,涉及化工技术领域,解决了现有尾气处理装置在吸收二氧化硫时经常被尾气中含有未燃烧完全的固体物质所干扰,导致吸收剂的吸收效果不佳,导致资源的浪费,增加了生产成本的问题,该实用新型属于化工技术领域且公开了呋喃树脂生产用尾气处理装置,包括底座,所述底座的上部设有排风风道,所述排风风道的一端设有过滤罩,所述过滤罩的上部设有活性炭吸附器,所述活性炭吸附器的上部设有排风风机,所述排风风机的顶部与烟囱连通;所述底座的上部设有支撑面,所述支撑面的上部设有与排风风道连通的通孔,通孔的上部固定有格栅,所述支撑面的上部设有净化室,净化室的上部设有通孔,通孔的上部设有过滤网。该实用新型通过排风风机工作,尾气先经过过滤网,并经过格栅进入到排风风道的内部,然后通过活性炭吸附器吸附,可以起到净化的作用,该实用新型通过过滤网和活性炭吸附器对废气进行过滤净化,存在只有单层过滤净化,废气中的较小粉尘以及部分有害气体不能被完全净化的问题,未被净化过滤的粉尘及有害气体排出后,会对周围生态环境造成极大污染。Based on the above, it is found that there are the following problems: for example, the Chinese Utility Model Patent Publication No.: (CN208771121U) discloses the tail gas treatment device for furan resin production, which relates to the chemical technology field, and solves the problem that the existing tail gas treatment device is often trapped in the tail gas when absorbing sulfur dioxide. Interference with unburned solid substances leads to poor absorption effect of the absorbent, resulting in waste of resources and increased production costs. The utility model belongs to the field of chemical technology and discloses a tail gas treatment device for furan resin production, including Base, the upper part of the base is provided with an exhaust air duct, one end of the exhaust air duct is provided with a filter cover, the upper part of the filter cover is provided with an activated carbon adsorber, and the upper part of the activated carbon adsorber is provided with an exhaust air duct. Fan, the top of the exhaust fan communicates with the chimney; the upper part of the base is provided with a support surface, the upper part of the support surface is provided with a through hole communicating with the exhaust air duct, and the upper part of the through hole is fixed with a grille, The upper part of the support surface is provided with a clean room, the upper part of the clean room is provided with a through hole, and the upper part of the through hole is provided with a filter screen. The utility model works through the exhaust fan. The exhaust gas first passes through the filter screen and enters the interior of the exhaust air duct through the grille, and then is absorbed by the activated carbon adsorber, which can play a role in purification. The utility model passes through the filter screen and activated carbon. The adsorber filters and purifies the exhaust gas. There is only a single-layer filtration and purification, and the small dust and some harmful gases in the exhaust gas cannot be completely purified. After the dust and harmful gases that have not been purified and filtered are discharged, they will cause damage to the surrounding ecological environment. Great pollution.
实用新型内容Utility model content
针对现有技术的不足,本实用新型提供了一种呋喃树脂铸造粘合剂生产用尾气处理装置,具备净化效果好等优点,解决了废气中的较小粉尘以及部分有害气体不能被完全净化的问题。Aiming at the deficiencies of the prior art, the utility model provides a tail gas treatment device for the production of furan resin casting adhesives, which has the advantages of good purification effect and solves the problem that the small dust in the waste gas and some harmful gases cannot be completely purified. question.
为实现上述目的,本实用新型提供如下技术方案:呋喃树脂铸造粘合剂生产用尾气处理装置,包括过滤箱,所述过滤箱的左侧连通有进气管,所述过滤箱的左右两侧内壁设有过滤机构,所述过滤箱的上表面固定有净化箱,所述净化箱的内底壁设有净化机构;In order to achieve the above object, the utility model provides the following technical proposal: the exhaust gas treatment device for the production of furan resin casting adhesives, including a filter box, the left side of the filter box is connected with an air intake pipe, and the inner walls of the left and right sides of the filter box are A filter mechanism is provided, a purification box is fixed on the upper surface of the filter box, and a purification mechanism is provided on the inner bottom wall of the purification box;
所述过滤机构包括固定在过滤箱左右两侧内壁的支撑板,两个所述支撑板的上表面放置有收集框,所述收集框的内底壁开设有过滤口,所述过滤口的内部固定有滤水板,所述过滤箱的左右两侧内壁之间水平设置有导水管,所述导水管的外表面连通有雾化喷管,所述过滤箱的右侧连通有输水管,所述过滤箱的四侧内壁之间固定有透气板,所述过滤箱的四侧内壁之间固定有导流板,所述过滤箱右侧的底部连通有排水管。The filter mechanism includes support plates fixed on the inner walls of the left and right sides of the filter box. A collection frame is placed on the upper surfaces of the two support plates. The inner bottom wall of the collection frame is provided with a filter port, and the inside of the filter port is A water filter plate is fixed, and a water guide pipe is horizontally arranged between the inner walls of the left and right sides of the filter box. A breathable plate is fixed between the inner walls of the four sides of the filter box, a deflector is fixed between the inner walls of the four sides of the filter box, and a drainage pipe is connected to the bottom of the right side of the filter box.
进一步,所述净化箱的上表面固定有两个支撑柱,两个所述支撑柱的上表面固定有遮雨罩,所述过滤箱的内顶壁开设有抽风口。Further, two support columns are fixed on the upper surface of the purification box, rain covers are fixed on the upper surfaces of the two support columns, and an air exhaust port is provided on the inner top wall of the filter box.
进一步,所述收集框的形状为内部中空且顶面缺失的长方体,所述输水管的左端贯穿并延伸至过滤箱的内部且与导水管连通。Further, the shape of the collection frame is a hollow cuboid with a missing top surface, and the left end of the water delivery pipe runs through and extends to the inside of the filter box and communicates with the water guide pipe.
进一步,所述雾化喷管的数量不少于两个,且均匀分布在导水管的外表面。Further, the number of the atomizing nozzles is not less than two, and they are evenly distributed on the outer surface of the water conduit.
进一步,所述净化机构包括固定在净化箱内底壁的抽风机,所述抽风机的进风端位于抽风口的内部,所述抽风机的出风端固定有排风管,所述净化箱的四侧内壁之间固定有扩风罩,所述排风管的顶端与扩风罩的下表面连通,所述净化箱的四侧内壁之间固定有第一过滤层,所述净化箱的四侧内壁之间且位于第一过滤层的上方固定有第二过滤层,所述净化箱的四侧内壁之间且位于第二过滤层的上方固定有净化层,所述净化箱的四侧内壁之间固定有导流罩。Further, the purification mechanism includes an exhaust fan fixed on the inner bottom wall of the purification box, the air inlet end of the exhaust fan is located inside the air outlet, and an exhaust pipe is fixed at the outlet end of the exhaust fan, and the purification box A diffuser cover is fixed between the four inner walls of the exhaust pipe, the top of the exhaust pipe communicates with the lower surface of the diffuser cover, the first filter layer is fixed between the four inner walls of the clean box, and the clean box A second filter layer is fixed between the inner walls of the four sides and above the first filter layer, and a purification layer is fixed between the inner walls of the four sides of the purification box and above the second filter layer, and the four sides of the purification box A shroud is fixed between the inner walls.
进一步,所述净化箱的内顶壁开设有排放口,且排放口的内部固定有排放管。Further, a discharge port is opened on the inner top wall of the purification box, and a discharge pipe is fixed inside the discharge port.
进一步,所述第一过滤层与第二过滤层均为活性炭层,所述净化层为稀土过滤层。Further, both the first filter layer and the second filter layer are activated carbon layers, and the purification layer is a rare earth filter layer.
与现有技术相比,本申请的技术方案具备以下有益效果:Compared with the prior art, the technical solution of the present application has the following beneficial effects:
1、该呋喃树脂铸造粘合剂生产用尾气处理装置,通过设置了过滤机构,经收集框、滤水板、导水管和雾化喷管以及透气板等之间的相互配合,能够在过滤箱的内部将水流雾化喷出,将尾气中的固体粉尘以及杂质等进行喷淋沉淀,避免尾气中带有的粉尘等排出对周围生态环境进行污染,滤杂效果好,便于尾气处理使用。1. The tail gas treatment device for the production of furan resin casting adhesives is equipped with a filter mechanism, and through the mutual cooperation between the collection frame, water filter plate, water guide pipe, atomization nozzle and breathable plate, it can be used in the filter box. The interior sprays out the water flow, sprays and precipitates the solid dust and impurities in the exhaust gas, avoids the dust in the exhaust gas from polluting the surrounding ecological environment, and has a good filtering effect, which is convenient for exhaust gas treatment.
2、该呋喃树脂铸造粘合剂生产用尾气处理装置,通过设置了净化机构,经抽风机、第一过滤层、第二过滤层和净化层以及排放管等之间的相互配合,能够对滤杂后的尾气进行抽取,同时对尾气进行两次过滤,避免一次过滤效果不理想,同时过滤之后的尾气经净化层能够对残余有害气体进行净化,使尾气达到排放标准,提高装置实用性。2. The tail gas treatment device for the production of furan resin casting adhesives is equipped with a purification mechanism, and through the mutual cooperation between the exhaust fan, the first filter layer, the second filter layer, the purification layer and the discharge pipe, etc., the filter can be cleaned. The miscellaneous exhaust gas is extracted, and the exhaust gas is filtered twice at the same time to avoid unsatisfactory filtering effect. At the same time, the filtered exhaust gas can purify the residual harmful gas through the purification layer, so that the exhaust gas can meet the emission standard and improve the practicability of the device.
附图说明Description of drawings
图1为本实用新型结构示意图;Fig. 1 is the structural representation of the utility model;
图2为本实用新型过滤机构示意图;Fig. 2 is the utility model filtering mechanism schematic diagram;
图3为本实用新型净化机构示意图。Fig. 3 is a schematic diagram of the purification mechanism of the present invention.
图中:1过滤箱、2进气管、3过滤机构、301支撑板、302收集框、303过滤口、304滤水板、305导水管、306雾化喷管、307输水管、308透气板、309导流板、310排水管、4净化箱、5净化机构、501抽风机、502排风管、503扩风罩、504第一过滤层、505第二过滤层、506净化层、507导流罩、508排放管、6支撑柱、7遮雨罩。In the figure: 1 filter box, 2 air intake pipe, 3 filter mechanism, 301 support plate, 302 collection frame, 303 filter port, 304 water filter plate, 305 water guide pipe, 306 atomizing nozzle pipe, 307 water delivery pipe, 308 air-permeable plate, 309 deflector, 310 drain pipe, 4 purification box, 5 purification mechanism, 501 exhaust fan, 502 exhaust pipe, 503 expansion cover, 504 first filter layer, 505 second filter layer, 506 purification layer, 507 diversion Cover, 508 discharge pipe, 6 support columns, 7 rain cover.
具体实施方式detailed description
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
请参阅图1,本实施例中的呋喃树脂铸造粘合剂生产用尾气处理装置,包括过滤箱1,过滤箱1的左侧连通有进气管2,用于将尾气排放进过滤箱1的内部,过滤箱1的左右两侧内壁设有过滤机构3,过滤箱1的上表面固定有净化箱4,净化箱4的内底壁设有净化机构5。Please refer to Fig. 1, the tail gas treatment device for the production of furan resin casting adhesives in the present embodiment includes a
本实施例中的,净化箱4的上表面固定有两个支撑柱6,两个支撑柱6的上表面固定有遮雨罩7,避免因为雨雪天气,水流穿过排放管508进入净化箱4内部,影响尾气的净化处理,过滤箱1的内顶壁开设有抽风口。In the present embodiment, two
请参阅图2,为了对呋喃树脂铸造粘合剂生产的尾气进行过滤杂质,本实施例中的过滤机构3包括固定在过滤箱1左右两侧内壁的支撑板301,两个支撑板301的上表面放置有收集框302,雾化后的水流与进入过滤箱1内部的尾气中的固体粉尘以及杂质等之间进行粘附,增加其重量使其与尾气分离,下落的杂质落入到收集框302内部的滤水板304上,收集框302的内底壁开设有过滤口303,过滤口303的内部固定有滤水板304,质中的水分经滤水板304过滤渗透滴落到过滤箱1的底部,杂质则停留到收集框302内收集,等待集中处理,过滤箱1的左右两侧内壁之间水平设置有导水管305,导水管305的外表面连通有雾化喷管306,过滤箱1的右侧连通有输水管307,通过输水管307与外界水泵相连通,并启动水泵抽取水流经输水管307输送进入导水管305的内部,过滤箱1的四侧内壁之间固定有透气板308,上浮的尾气穿过透气板308,透气板308为防水透气材料,气体穿过后水分被隔离出来,避免尾气掺杂水汽影响后续净化效果,过滤箱1的四侧内壁之间固定有导流板309,过滤箱1右侧的底部连通有排水管310,将排水管310与外界净化器连通,过滤箱1底部的废水通过排水管310排出经净化后可循环使用。Please refer to Fig. 2, in order to carry out filtering impurity to the tail gas that furan resin casting binder produces,
本实施例中的,收集框302的形状为内部中空且顶面缺失的长方体,输水管307的左端贯穿并延伸至过滤箱1的内部且与导水管305连通,雾化喷管306的数量不少于两个,且均匀分布在导水管305的外表面,水流经输水管307输送进入导水管305的内部,之后由多个雾化喷管306将水流进行雾化喷出,使其能够与尾气中的杂质粉尘之间进行充分混合,提高过滤效果。In this embodiment, the shape of the
请参阅图3,为了对呋喃树脂铸造粘合剂生产的尾气进行过滤净化,本实施例中的净化机构5包括固定在净化箱4内底壁的抽风机501,启动抽风机501,通过进风端抽取尾气,尾气经抽风口穿过进入穿过排风管502到扩风罩503,抽风机501的进风端位于抽风口的内部,抽风机501的出风端固定有排风管502,净化箱4的四侧内壁之间固定有扩风罩503,扩风罩503将出来的尾气进行分散扩开,之后尾气经后续尾气推动上浮,排风管502的顶端与扩风罩503的下表面连通,净化箱4的四侧内壁之间固定有第一过滤层504,净化箱4的四侧内壁之间且位于第一过滤层504的上方固定有第二过滤层505,第二过滤层505将尾气中未被过滤掉的小部分有害物质进行滤除,净化箱4的四侧内壁之间且位于第二过滤层505的上方固定有净化层506,净化箱4的四侧内壁之间固定有导流罩507,之后净化过滤之后的尾气经导流罩507导流穿过排放管508进行排放。Please refer to Fig. 3, in order to filter and purify the tail gas produced by the furan resin casting binder, the
本实施例中的,净化箱4的内顶壁开设有排放口,且排放口的内部固定有排放管508,第一过滤层504与第二过滤层505均为活性炭层,第一过滤层504对尾气进行初次过滤,排除掉大部分有害物质,净化层506为稀土过滤层,净化层506能够将尾气中的有害气体进行吸附转化,使尾气满足排放标准。In the present embodiment, the inner top wall of the
上述实施例的工作原理为:The working principle of the above-mentioned embodiment is:
(1)在对呋喃树脂铸造粘合剂生产的尾气进行过滤杂质时,尾气经进气管2排出到过滤箱1的内部,同时通过输水管307与外界水泵相连通,并启动水泵抽取水流经输水管307输送进入导水管305的内部,之后由多个雾化喷管306将水流进行雾化喷出,雾化后的水流与进入过滤箱1内部的尾气中的固体粉尘以及杂质等之间进行粘附,增加其重量使其与尾气分离,之后尾气上浮,杂质下落,下落的杂质落入到收集框302内部的滤水板304上,杂质中的水分经滤水板304过滤渗透滴落到过滤箱1的底部,杂质则停留到收集框302内收集,等待集中处理,将排水管310与外界净化器连通,过滤箱1底部的废水通过排水管310排出经净化后可循环使用,上浮的尾气穿过透气板308,透气板308为防水透气材料,气体穿过后水分被隔离出来,避免尾气掺杂水汽影响后续净化效果,之后经净化机构5抽取由导流板309抽出。(1) When the tail gas produced by the furan resin casting adhesive is filtered for impurities, the tail gas is discharged to the inside of the
(2)在对呋喃树脂铸造粘合剂生产的尾气进行过滤净化时,启动抽风机501,通过进风端抽取尾气,尾气经抽风口穿过进入穿过排风管502到扩风罩503,扩风罩503将出来的尾气进行分散扩开,之后尾气经后续尾气推动上浮,穿过第一过滤层504,第一过滤层504对尾气进行初次过滤,排除掉大部分有害物质,之后尾气穿过第二过滤层505,第二过滤层505将尾气中未被过滤掉的小部分有害物质进行滤除,经过二次过滤的尾气穿过净化层506,净化层506能够将尾气中的有害气体进行吸附转化,使尾气满足排放标准,之后净化过滤之后的尾气经导流罩507导流穿过排放管508进行排放。(2) When the tail gas produced by the furan resin casting adhesive is filtered and purified, the
需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括所述要素的过程、方法、物品或者设备中还存在另外的相同要素。It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply that there is a relationship between these entities or operations. There is no such actual relationship or order between them. Furthermore, the term "comprises", "comprises" or any other variation thereof is intended to cover a non-exclusive inclusion such that a process, method, article or apparatus comprising a set of elements includes not only those elements, but also includes elements not expressly listed. other elements of or also include elements inherent in such a process, method, article, or device. Without further limitations, an element defined by the phrase "comprising a ..." does not exclude the presence of additional identical elements in the process, method, article or apparatus comprising said element.
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes and modifications can be made to these embodiments without departing from the principle and spirit of the present invention , replacements and modifications, the scope of the present utility model is defined by the appended claims and their equivalents.
Claims (7)
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Address after: 224000 Zhengang Industrial Park, Dagang Town, Yandu District, Yancheng City, Jiangsu Province (T) Patentee after: Jiangsu Huagang Material Technology Group Co.,Ltd. Country or region after: China Address before: 224000 Zhengang Industrial Park, Dagang Town, Yandu District, Yancheng City, Jiangsu Province (T) Patentee before: JIANGSU HUAGANG MATERIAL TECHNOLOGY DEVELOPMENT Co.,Ltd. Country or region before: China |
