CN218274936U - Box components of battery packs and battery packs - Google Patents
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- CN218274936U CN218274936U CN202222765536.5U CN202222765536U CN218274936U CN 218274936 U CN218274936 U CN 218274936U CN 202222765536 U CN202222765536 U CN 202222765536U CN 218274936 U CN218274936 U CN 218274936U
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- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
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Abstract
本申请公开了一种电池包的箱体组件以及电池包,电池包的箱体组件包括:箱体,箱体限定有具有开口的容纳腔,用于容纳电芯;盖体,盖体设于箱体以封闭开口,盖体设有可拆卸的卡接结构,卡接结构与开口的边沿卡接相连。通过在盖体上设置可拆卸的卡接结构,利用卡接结构可以将盖体可拆卸地固定在箱体上,与相关技术中采用螺钉进行固定的方式相比,省去了旋转拧紧和旋转松开的步骤,从而简化装拆步骤,与采用预涂胶的自攻铆钉进行固定的方式相比,不仅简化了安装步骤,而且卡接结构固定之后,易于拆除,方便维修,还无需涂胶,也不需要额外配置铆接设备或拧紧系统,可以节省对应的设计及设备成本的投入,有利于降低成本。
The present application discloses a box assembly of a battery pack and a battery pack. The box assembly of the battery pack includes: a box body, the box body defines an accommodating chamber with an opening for accommodating battery cells; The box body is used to close the opening, and the cover body is provided with a detachable clamping structure, which is clamped and connected with the edge of the opening. By providing a detachable clamping structure on the cover, the cover can be detachably fixed on the box by using the clamping structure. Compared with the fixing method using screws in the related art, it saves the need for rotation, tightening and rotation. The step of loosening simplifies the assembly and disassembly steps. Compared with the method of fixing with pre-glued self-tapping rivets, it not only simplifies the installation steps, but also after the clamping structure is fixed, it is easy to dismantle and maintain, and no glue is required , and there is no need to configure additional riveting equipment or tightening systems, which can save the corresponding design and equipment cost investment, which is conducive to reducing costs.
Description
技术领域technical field
本申请涉及电池技术领域,尤其是涉及一种电池包的箱体组件以及电池包。The present application relates to the technical field of batteries, in particular to a case assembly of a battery pack and the battery pack.
背景技术Background technique
相关技术中的电池盒上盖和电池盒框架采用自攻铆钉进行固定,自攻铆钉具有头部、螺纹部以及尾部,螺纹部上具有密封胶区域,自攻铆钉穿过电池盒上盖并将电池盒上盖锁定连接在电池盒框架上,电池盒框架与密封胶区域产生密封。The battery case upper cover and the battery case frame in the related art are fixed by self-tapping rivets. The self-tapping rivet has a head, a threaded part and a tail part. The threaded part has a sealant area. The self-tapping rivet passes through the battery case upper cover and The upper cover of the battery box is locked and connected to the frame of the battery box, and the frame of the battery box is sealed with the area of the sealant.
然而,自攻铆钉的安装步骤复杂,在安装自攻铆钉时还需预涂胶,导致成本增加,自攻铆钉固定之后,拆除难度大,不易维修,导致电池难以维护。However, the installation steps of self-tapping rivets are complicated, and glue needs to be pre-applied when installing self-tapping rivets, resulting in an increase in cost. After the self-tapping rivets are fixed, it is difficult to remove and repair, which makes battery maintenance difficult.
实用新型内容Utility model content
鉴于上述问题,本申请提供一种电池包的箱体组件,可以简化安装步骤,易于拆卸、方便维修,并且有利于降低成本。In view of the above problems, the present application provides a box assembly of a battery pack, which can simplify installation steps, be easy to disassemble, facilitate maintenance, and help reduce costs.
本申请还提出一种具有上述电池包的箱体组件的电池包。The present application also proposes a battery pack having the above battery pack case assembly.
第一方面,本申请提供了一种电池包的箱体组件,包括:箱体,所述箱体限定有具有开口的容纳腔,用于容纳电芯;盖体,所述盖体设于所述箱体以封闭所述开口,所述盖体设有可拆卸的卡接结构,所述卡接结构与所述开口的边沿卡接相连。In a first aspect, the present application provides a box assembly of a battery pack, including: a box body, the box body defines an accommodating cavity with an opening for accommodating batteries; a cover body, the cover body is arranged on the The box body is used to close the opening, and the cover body is provided with a detachable clamping structure, and the clamping structure is clamped and connected with the edge of the opening.
本申请实施例的技术方案中,通过在盖体上设置可拆卸的卡接结构,利用卡接结构可以将盖体可拆卸地固定在箱体上,与相关技术中采用螺钉进行固定的方式相比,省去了旋转拧紧和旋转松开的步骤,从而简化装拆步骤,与采用预涂胶的自攻铆钉进行固定的方式相比,不仅简化了安装步骤,而且卡接结构固定之后,易于拆除,方便维修,还无需涂胶,也不需要额外配置铆接设备或拧紧系统,可以节省对应的设计及设备成本的投入,有利于降低成本。In the technical solution of the embodiment of the present application, by providing a detachable clamping structure on the cover body, the cover body can be detachably fixed on the box body by using the clamping structure, which is similar to the fixing method using screws in the related art. Compared with the steps of rotating tightening and rotating loosening, the assembly and disassembly steps are simplified. Compared with the method of fixing with pre-glued self-tapping rivets, it not only simplifies the installation steps, but also after the clamping structure is fixed, it is easy to It is easy to disassemble and repair, and there is no need to apply glue, and there is no need to configure additional riveting equipment or tightening systems, which can save the corresponding design and equipment costs, and help reduce costs.
在一些实施例中,所述开口的边沿设有卡孔,所述卡接结构与所述卡孔卡接配合。通过设置卡孔,方便卡接结构与箱体配合,结构简单,加工、制造容易,并且有利于提高盖体和箱体的装拆效率。In some embodiments, a locking hole is provided on the edge of the opening, and the locking structure is engaged with the locking hole. By setting the clamping hole, it is convenient for the clamping structure to cooperate with the box body, the structure is simple, the processing and manufacture are easy, and it is beneficial to improve the assembly and disassembly efficiency of the cover body and the box body.
在一些实施例中,所述卡孔和所述卡接结构分别包括多个,多个所述卡接结构与多个所述卡孔一一对应地卡接相连。通过设置多个卡孔和多个卡接结构,有利于提高盖体与箱体的连接可靠性。In some embodiments, the clamping holes and the clamping structures respectively include a plurality, and the multiple clamping structures are connected to the multiple clamping holes in a one-to-one correspondence. By providing multiple clamping holes and multiple clamping structures, it is beneficial to improve the connection reliability between the cover body and the box body.
在一些实施例中,多个所述卡孔沿所述开口的周向间隔布置,可以从开口的周向上将盖体与箱体固定一起,进一步提高盖体与箱体的连接可靠性。In some embodiments, a plurality of the clamping holes are arranged at intervals along the circumference of the opening, and the cover and the box can be fixed together from the circumference of the opening, further improving the connection reliability between the cover and the box.
在一些实施例中,所述盖体设有与所述卡孔的位置对应的安装孔,所述卡接结构可拆卸地设于所述安装孔处。卡接结构可以从盖体的上方穿过安装孔,以与位于盖体下方的箱体上的卡孔卡接配合,还方便从盖体的上方拆除卡接结构,使盖体可以从箱体上拆卸下来。In some embodiments, the cover is provided with a mounting hole corresponding to the position of the locking hole, and the locking structure is detachably disposed at the mounting hole. The clamping structure can pass through the mounting hole from the top of the cover to engage with the clamping hole on the box below the cover, and it is also convenient to remove the clamping structure from above the cover, so that the cover can be removed from the box remove it.
在一些实施例中,所述卡接结构包括:限位头;多个卡接件,多个所述卡接件沿一圆周方向间隔布置,每个所述卡接件与所述限位头连接;其中,所述限位头位于所述盖体的背向所述箱体的一侧,所述卡接件穿设于所述安装孔和所述卡孔以使所述卡接件与所述卡孔卡接配合。这样卡接结构的多个卡接件均可以与卡孔卡接配合,进一步保证卡接结构与箱体的连接可靠性,从而保证盖体在箱体上的固定可靠性。In some embodiments, the clamping structure includes: a limiting head; a plurality of clamping pieces arranged at intervals along a circumferential direction, each of the clamping pieces is connected to the limiting head connection; wherein, the limit head is located on the side of the cover body facing away from the box body, and the clamping piece is passed through the mounting hole and the clamping hole so that the clamping piece is connected with the The clamping holes are snap fit. In this way, a plurality of snap-connecting parts of the snap-fit structure can be snap-fitted with the snap-holes to further ensure the reliability of the connection between the snap-fit structure and the box body, thereby ensuring the reliability of fixing the cover on the box body.
在一些实施例中,所述卡接件为杆状结构,所述卡接件的一端与所述限位头连接且所述卡接件的另一端与所述卡孔卡接配合。可以实现手动且快速安装,简化了安装步骤。In some embodiments, the clamping member is a rod-shaped structure, one end of the clamping member is connected to the limit head, and the other end of the clamping member is engaged with the clamping hole. Manual and fast installation can be realized, which simplifies the installation steps.
在一些实施例中,所述卡接件包括:连接杆,所述连接杆的一端具有连接部,所述连接部与所述限位头连接,所述连接部和所述连接杆的厚度方向沿所述圆周的径向延伸;卡钩,所述卡钩与所述连接杆的另一端连接,所述卡钩与所述卡孔卡接配合。在安装卡接结构时,连接杆和卡钩一起插入对应的安装孔和卡孔,从而使卡钩可以卡入卡孔的卡接位置,实现手动且快速安装,简化了安装步骤。In some embodiments, the clamping piece includes: a connecting rod, one end of the connecting rod has a connecting part, and the connecting part is connected to the limit head, and the thickness direction of the connecting part and the connecting rod Extending radially along the circumference; a hook, the hook is connected to the other end of the connecting rod, and the hook is engaged with the locking hole. When installing the clamping structure, the connecting rod and the hook are inserted into the corresponding mounting hole and the clamping hole together, so that the clamping hook can be clamped into the clamping position of the clamping hole, realizing manual and quick installation, and simplifying the installation steps.
在一些实施例中,所述连接部的厚度小于所述连接杆的厚度。这样限位头和卡接件之间易于断裂,从而方便拆除卡接结构,使得电池包的维护更方便,并且维护成本更低。In some embodiments, the connecting portion has a thickness smaller than that of the connecting rod. In this way, it is easy to break between the limiting head and the clamping member, so that the clamping structure can be easily removed, and the maintenance of the battery pack is more convenient and the maintenance cost is lower.
在一些实施例中,所述连接部的厚度从所述连接杆至所述限位头逐渐减小。通过限定连接部的厚度满足上述条件,使得连接部与限位头的连接处易于断裂,从而方便拆除卡接结构,使得电池包的维护更方便,并且维护成本更低。In some embodiments, the thickness of the connecting portion gradually decreases from the connecting rod to the limiting head. By limiting the thickness of the connection part to meet the above conditions, the connection between the connection part and the limit head is easy to break, so that the clamping structure can be easily removed, and the maintenance of the battery pack is more convenient and the maintenance cost is lower.
在一些实施例中,所述连接部的远离所述限位头的中心的一侧具有斜切面,所述斜切面从所述连接杆至所述限位头朝靠近所述限位头的中心的方向延伸。这样,斜切面与限位头之间可以形成插槽,斜切面的设置可以方便操作员将工具插入插槽,从而使得操作员可以利用工具撬动限位头,最终拆除卡接结构,实现盖体与箱体的分离。In some embodiments, a side of the connecting portion away from the center of the limiting head has a chamfered surface, and the chamfered surface is from the connecting rod to the limiting head toward the center of the limiting head direction extension. In this way, a slot can be formed between the beveled surface and the limit head, and the setting of the beveled surface can facilitate the operator to insert the tool into the slot, so that the operator can use the tool to pry the limit head, and finally remove the clamping structure to realize the cover Separation of body and box.
在一些实施例中,所述卡孔为通孔。这样卡接结构可以穿过安装孔和卡孔,并与卡孔的下表面配合,从而利用卡接结构将盖体固定在箱体上,保证盖体与箱体的连接可靠性。In some embodiments, the locking hole is a through hole. In this way, the clamping structure can pass through the installation hole and the clamping hole, and cooperate with the lower surface of the clamping hole, so that the cover is fixed on the box body by the clamping structure, ensuring the reliability of the connection between the cover body and the box body.
在一些实施例中,所述卡孔为盲孔。可以防止在拆除卡接结构时,因卡接结构的部分结构落入箱体内,造成异响问题或者损坏电芯。In some embodiments, the clamping hole is a blind hole. It can prevent abnormal sound problems or damage to the battery cell due to part of the clamping structure falling into the box when the clamping structure is removed.
在一些实施例中,所述卡孔包括相互连通的第一孔部和第二孔部,所述第一孔部位于所述安装孔与所述第二孔部之间;其中,所述第一孔部的尺寸小于所述第二孔部的尺寸以在所述第一孔部和所述第二孔部之间形成限位面,所述卡接件适于从所述第一孔部伸至所述第二孔部以与所述限位面配合。使得卡接结构卡接在第一孔部和第二孔部之间的位置,既可以保证卡接结构的安装可靠性,从而保证盖体与箱体的固定可靠性,又可以防止卡接结构的部分结构落入箱体内,造成异响问题或者损坏电芯。In some embodiments, the clamping hole includes a first hole portion and a second hole portion communicated with each other, and the first hole portion is located between the installation hole and the second hole portion; wherein, the first hole portion is located between the installation hole and the second hole portion; The size of a hole is smaller than the size of the second hole so as to form a limiting surface between the first hole and the second hole. extending to the second hole to cooperate with the limiting surface. The clamping structure is clamped between the first hole and the second hole, which can not only ensure the installation reliability of the clamping structure, thereby ensuring the fixing reliability of the cover and the box, but also prevent the clamping structure from Part of the structure falls into the box, causing abnormal noise or damaging the battery cell.
在一些实施例中,所述卡接结构为一体成型件。如此设置省去了连接结构,有利于提高卡接结构的结构强度,避免卡接结构的局部位置发生损坏或者断裂。In some embodiments, the locking structure is an integral molding. Such an arrangement omits the connection structure, which is beneficial to improving the structural strength of the clamping structure and avoiding damage or breakage of local parts of the clamping structure.
在一些实施例中,所述卡接结构为塑料件。加工、制造容易,并且成本较低。In some embodiments, the locking structure is a plastic part. It is easy to process and manufacture, and the cost is low.
在一些实施例中,所述箱体的侧壁具有朝所述容纳腔内延伸的安装翻边,所述安装翻边限定出所述开口,所述卡接结构与所述安装翻边卡接相连。安装翻边为卡孔提供了安装载体,从而方便将盖体固定在箱体上;可以缩小箱体组件在宽度方向和/或长度方向上的尺寸,还可以减小箱体组件的高度方向上的尺寸,从而可以减小电池包的占用空间。In some embodiments, the side wall of the box has a mounting flange extending toward the accommodating cavity, the mounting flange defines the opening, and the snap-fitting structure snaps into the mounting flange connected. The mounting flange provides a mounting carrier for the card hole, so that it is convenient to fix the cover on the box body; it can reduce the size of the box assembly in the width direction and/or length direction, and can also reduce the height direction of the box assembly size, thereby reducing the battery pack footprint.
在一些实施例中,还包括密封件,所述密封件设于所述箱体与所述盖体之间,所述卡接结构穿过所述密封件。利用密封件可以密封箱体与盖体之间的间隙,从而保证箱体与盖体之间的连接密封性。In some embodiments, a sealing member is further included, the sealing member is arranged between the box body and the cover body, and the locking structure passes through the sealing member. The gap between the box body and the cover body can be sealed by using the sealing member, so as to ensure the tightness of the connection between the box body and the cover body.
第二方面,本申请提供一种电池包,包括上述实施例所述的电池包的箱体组件。In a second aspect, the present application provides a battery pack, including the case assembly of the battery pack described in the above embodiments.
本申请实施例的技术方案中,通过采用上述实施例的电池包的箱体组件,有利于简化装拆步骤,方便维修,降低成本。In the technical solutions of the embodiments of the present application, by adopting the box assembly of the battery pack of the above embodiments, it is beneficial to simplify assembly and disassembly steps, facilitate maintenance, and reduce costs.
本申请的附加方面和优点将在下面的描述中部分给出,部分将从下面的描述中变得明显,或通过本申请的实践了解到。Additional aspects and advantages of the application will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the application.
附图说明Description of drawings
为了更清楚地说明本申请实施例的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,应当理解,以下附图仅示出了本申请的某些实施例,因此不应被看作是对范围的限定,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他相关的附图。In order to more clearly illustrate the technical solutions of the embodiments of the present application, the following will briefly introduce the accompanying drawings used in the embodiments. It should be understood that the following drawings only show some embodiments of the present application, so It should be regarded as a limitation on the scope, and those skilled in the art can also obtain other related drawings based on these drawings without creative work.
图1为根据本申请一些实施例的电池包的立体图;FIG. 1 is a perspective view of a battery pack according to some embodiments of the present application;
图2为根据本申请一些实施例的电池包的主视图;2 is a front view of a battery pack according to some embodiments of the present application;
图3是沿图2中A-A线的结构剖视图;Fig. 3 is a structural sectional view along line A-A in Fig. 2;
图4是图3中所示的电池包的局部放大图;Fig. 4 is a partially enlarged view of the battery pack shown in Fig. 3;
图5是电池包的箱体组件的卡接结构的立体图;Fig. 5 is a perspective view of the clamping structure of the box assembly of the battery pack;
图6是电池包的箱体组件的卡接结构的主视图;Fig. 6 is a front view of the clamping structure of the box assembly of the battery pack;
图7是沿图6中B-B线的结构剖视图。Fig. 7 is a structural sectional view along line B-B in Fig. 6 .
附图标记:Reference signs:
电池包100,箱体组件10,箱体11,容纳腔111,开口112,底壁113,侧壁114,安装翻边115,卡孔116,第一孔部1161,第二孔部1162,限位面1163,盖体12,安装孔121,密封件13,卡接结构20,限位头21,卡接件22,连接杆221,卡钩222,连接部23,斜切面231,电芯30。
具体实施方式detailed description
为使本申请实施例的目的、技术方案和优点更加清楚,下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚地描述,显然,所描述的实施例是本申请一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。In order to make the purpose, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be clearly described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are the Claim some of the examples, not all of them. Based on the embodiments in this application, all other embodiments obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of this application.
除非另有定义,本申请所使用的所有的技术和科学术语与属于本申请的技术领域的技术人员通常理解的含义相同;本申请中在申请的说明书中所使用的术语只是为了描述具体的实施例的目的,不是旨在于限制本申请;本申请的说明书和权利要求书及上述附图说明中的术语“包括”和“具有”以及它们的任何变形,意图在于覆盖不排他的包含。本申请的说明书和权利要求书或上述附图中的术语“第一”、“第二”等是用于区别不同对象,而不是用于描述特定顺序或主次关系。Unless otherwise defined, all technical and scientific terms used in this application have the same meaning as commonly understood by those skilled in the technical field of this application; the terms used in this application in the description of the application are only to describe specific implementations The purpose of the example is not intended to limit the present application; the terms "comprising" and "having" and any variations thereof in the description and claims of the present application and the description of the above drawings are intended to cover non-exclusive inclusion. The terms "first", "second" and the like in the description and claims of the present application or the above drawings are used to distinguish different objects, rather than to describe a specific sequence or primary-subordinate relationship.
在本申请中提及“实施例”意味着,结合实施例描述的特定特征、结构或特性可以包含在本申请的至少一个实施例中。在说明书中的各个位置出现该短语并不一定均是指相同的实施例,也不是与其它实施例互斥的独立的或备选的实施例。本领域技术人员显式地和隐式地理解的是,本文所描述的实施例可以与其它实施例相结合。Reference in this application to an "embodiment" means that a particular feature, structure, or characteristic described in connection with the embodiment can be included in at least one embodiment of the present application. The occurrences of this phrase in various places in the specification are not necessarily all referring to the same embodiment, nor are separate or alternative embodiments mutually exclusive of other embodiments. It is understood explicitly and implicitly by those skilled in the art that the embodiments described herein can be combined with other embodiments.
在本申请的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“附接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本申请中的具体含义。In the description of this application, it should be noted that, unless otherwise clearly stipulated and limited, the terms "installation", "connection", "connection" and "attachment" should be understood in a broad sense, for example, it may be a fixed connection, It can also be detachably connected or integrally connected; it can be directly connected or indirectly connected through an intermediary, and it can be internal communication between two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in this application according to specific situations.
本申请中术语“和/或”,仅仅是一种描述关联对象的关联关系,表示可以存在三种关系,例如,A和/或B,可以表示:单独存在A,同时存在A和B,单独存在B这三种情况。另外,本申请中字符“/”,一般表示前后关联对象是一种“或”的关系。The term "and/or" in this application is only an association relationship describing associated objects, which means that there may be three relationships, for example, A and/or B, which may mean: A exists alone, A and B exist simultaneously, and A and B exist alone. There are three cases of B. In addition, the character "/" in this application generally indicates that the contextual objects are an "or" relationship.
在本申请的实施例中,相同的附图标记表示相同的部件,并且为了简洁,在不同实施例中,省略对相同部件的详细说明。应理解,附图示出的本申请实施例中的各种部件的厚度、长宽等尺寸,以及集成装置的整体厚度、长宽等尺寸仅为示例性说明,而不应对本申请构成任何限定。In the embodiments of the present application, the same reference numerals denote the same components, and for the sake of brevity, detailed descriptions of the same components are omitted in different embodiments. It should be understood that the thickness, length, width and other dimensions of the various components in the embodiments of the application shown in the drawings, as well as the overall thickness, length and width of the integrated device, are for illustrative purposes only, and should not constitute any limitation to the application .
电池包的箱体组件作为电池模块的电芯的承载体,对电芯的安全工作和防护起着关键作用,电池包的箱体组件不仅需要具有防尘、防水性能,以避免灰尘和水对电池包内部的电芯、电气元件、控制系统电路板等造成影响,而且需要具有耐振动强度和耐冲击强度,在试验后不应有机械损坏、变形和紧固部位的松动现象,还需要具有维护的方便性。As the carrier of the battery cells of the battery module, the box assembly of the battery pack plays a key role in the safe operation and protection of the battery cells. The box assembly of the battery pack not only needs to be dustproof and waterproof to avoid dust and water The battery cells, electrical components, control system circuit boards, etc. inside the battery pack are affected, and it needs to have vibration resistance and impact resistance. After the test, there should be no mechanical damage, deformation and loosening of the fastening parts. It also needs to have Ease of maintenance.
相关技术公开了一种电池盒,其包括电池盒上盖和电池盒框架,电池盒上盖和电池盒框架采用自攻铆钉进行固定,自攻铆钉具有头部、螺纹部以及尾部,螺纹部上具有密封胶区域,自攻铆钉穿过电池盒上盖并将电池盒上盖锁定连接在电池盒框架上,电池盒框架与密封胶区域产生密封。The related art discloses a battery case, which includes a battery case upper cover and a battery case frame. The battery case upper cover and the battery case frame are fixed by self-tapping rivets. There is a sealant area, the self-tapping rivet passes through the upper cover of the battery box and locks and connects the upper cover of the battery box to the battery box frame, and the battery box frame and the sealant area form a seal.
然而,自攻铆钉的头部和尾部占据电池盒的高度方向上的空间,导致电池的高度增加,并且自攻铆钉在安装时需预涂胶,导致成本增加,此外,自攻铆钉固定之后,拆除难度大,不易维修,导致电池难以维护。However, the head and tail of the self-tapping rivet occupy the space in the height direction of the battery box, resulting in an increase in the height of the battery, and the self-tapping rivet needs to be pre-coated with glue during installation, resulting in an increase in cost. In addition, after the self-tapping rivet is fixed, It is difficult to disassemble and difficult to repair, making the battery difficult to maintain.
鉴于此,本申请实施例提供了一种采用可拆卸的卡接结构固定电池包的箱体和盖体的方式,不仅简化了安装步骤,而且卡接结构固定之后,易于拆除,方便维修,还无需涂胶,有利于降低成本。In view of this, the embodiment of the present application provides a method of fixing the case and cover of the battery pack with a detachable snap-in structure, which not only simplifies the installation steps, but also facilitates removal and maintenance after the snap-in structure is fixed. There is no need to apply glue, which is beneficial to reduce costs.
下面参考图1-图7描述根据本申请实施例的电池包的箱体组件10。The
如图1-图3所示,本申请实施例的电池包的箱体组件10包括箱体11和盖体12,箱体11限定有容纳腔111,容纳腔111用于容纳电芯30,容纳腔111具有开口112,因此操作员可以从开口112处取放电芯30,盖体12设于箱体11,盖体12可以封闭开口112。As shown in FIGS. 1-3 , the
其中,盖体12设有可拆卸的卡接结构20,卡接结构20与开口112的边沿卡接相连,从而可以将盖体12固定在箱体11上。Wherein, the
本申请实施例的技术方案中,通过在盖体12上设置可拆卸的卡接结构20,利用卡接结构20可以将盖体12可拆卸地固定在箱体11上,与相关技术中采用螺钉进行固定的方式相比,省去了旋转拧紧和旋转松开的步骤,从而简化装拆步骤,与采用预涂胶的自攻铆钉进行固定的方式相比,不仅简化了安装步骤,而且卡接结构20固定之后,易于拆除,方便维修,还无需涂胶,也不需要额外配置铆接设备或拧紧系统,可以节省对应的设计及设备成本的投入,有利于降低成本。In the technical solution of the embodiment of the present application, by providing a detachable snap-in
如图3和图4所示,在一些实施例中,开口112的边沿设有卡孔116,卡接结构20与卡孔116卡接配合。As shown in FIG. 3 and FIG. 4 , in some embodiments, a
通过在开口112的边沿处设置卡孔116,方便卡接结构20与箱体11配合,从而可以使盖体12封闭箱体11的开口112,实现箱体组件10内部的相对密封,结构简单,加工、制造容易,并且有利于提高盖体12和箱体11的装拆效率。By setting the
具体地,当需要将盖体12固定在箱体11上时,可以将卡接结构20固定在盖体12上,卡接结构20的至少一部分可以插入卡孔116,从而利用卡接结构20将盖体12固定在箱体11上;当需要将盖体12从箱体11上拆卸下来时,可以将卡接结构20从盖体12上拆除下来,这样卡接结构20与卡孔116脱离配合,使盖体12可以从箱体11上拆卸下来。Specifically, when the
在一些实施例中,卡孔116和卡接结构20分别包括多个,多个卡接结构20与多个卡孔116一一对应地卡接相连。通过设置多个卡孔116和多个卡接结构20,有利于提高盖体12与箱体11的连接可靠性。In some embodiments, the clamping holes 116 and the clamping
在一些实施例中,多个卡孔116沿开口112的周向间隔布置。这样多个卡接结构20安装之后,多个卡接结构20沿开口112的周向间隔布置,从而可以从开口112的周向上将盖体12与箱体11固定一起,进一步提高盖体12与箱体11的连接可靠性,保证箱体组件10内部的密封性。In some embodiments, a plurality of locking
如图1和图2所示,在本实施例中,电池包100的箱体组件10可以形成长方体,盖体12形成长方形板件,盖体12的长度方向沿前后方向延伸,盖体12的宽度方向沿左右方向延伸,多个卡接结构20的一部分在盖体12的长度方向上间隔布置,多个卡接结构20的另一部分在盖体12的宽度方向上间隔布置。As shown in Figures 1 and 2, in this embodiment, the
如图3和图4所示,在一些实施例中,盖体12设有安装孔121,安装孔121与卡孔116的位置对应,卡接结构20可拆卸地设于安装孔121处。As shown in FIG. 3 and FIG. 4 , in some embodiments, the
由此,通过在盖体12上设置安装孔121,不仅方便将卡接结构20从盖体12的上方固定在盖体12上,这样卡接结构20能够穿过安装孔121,以与位于盖体12下方的箱体11上的卡孔116卡接配合,而且方便从盖体12的上方拆除卡接结构20,使盖体12可以从箱体11上拆卸下来。Thus, by providing the mounting
如图4所示,在一些实施例中,卡接结构20包括限位头21和多个卡接件22,多个卡接件22沿一圆周方向间隔布置,每个卡接件22与限位头21连接,限位头21位于盖体12的背向箱体11的一侧,卡接件22穿设于安装孔121和卡孔116,从而可以使卡接件22与卡孔116卡接配合。As shown in FIG. 4 , in some embodiments, the clamping
本申请中出现的“多个”指的是两个以上(包括两个)。在卡接结构20包括限位头21和两个卡接件22的实施例中,两个卡接件22可以相对设置,例如,两个卡接件22可以在图4中所示的左右方向上相对设置。"Multiple" in this application refers to two or more (including two). In the embodiment where the clamping
这样卡接结构20的多个卡接件22均可以与卡孔116卡接配合,进一步保证卡接结构20与箱体11的连接可靠性,从而保证盖体12在箱体11上的固定可靠性,保证箱体组件10内部的密封性。In this way, a plurality of clamping
在一些实施例中,卡接件22为杆状结构,卡接件22的一端与限位头21连接,卡接件22的另一端与卡孔116卡接配合。In some embodiments, the clamping
也就是说,卡接件22的一端与限位头21连接以形成固定端,卡接件22的另一端适于与卡孔116卡接配合以形成自由端,当卡接件22的另一端受力,卡接件22可以发生变形。That is to say, one end of the clamping
在安装卡接结构20时,可以将多个卡接件22均插入对应的安装孔121和卡孔116,在此过程中,多个卡接件22的另一端向限位头21的中心位置弯曲,当移动至卡孔116的卡接位置时,多个卡接件22向远离限位头21的中心位置活动,从而卡入卡孔116的卡接位置,实现卡接结构20与箱体11的连接。与相关技术中采用螺钉进行固定的方式以及采用预涂胶的自攻铆钉进行固定的方式相比,可以实现手动且快速安装,简化了安装步骤。When installing the clamping
如图5-图7所示,在一些实施例中,卡接件22包括连接杆221和卡钩222,连接杆221的一端具有连接部23,连接部23与限位头21连接,连接部23和连接杆221的厚度方向沿圆周的径向延伸,卡钩222与连接杆221的另一端连接,卡钩222与卡孔116卡接配合。5-7, in some embodiments, the
在安装卡接结构20时,多个连接杆221和多个卡钩222一起插入对应的安装孔121和卡孔116,从而使多个卡钩222可以卡入卡孔116的卡接位置,实现手动且快速安装,简化了安装步骤。When installing the locking
在卡接结构20包括限位头21和两个卡接件22的实施例中,两个卡接件22的连接杆221分别沿上下方向延伸,并且两个连接杆221相对且间隔设置,两个卡接件22的卡钩222分别与对应的连接杆221的下端连接,并且两个卡钩222设置在两个连接杆221彼此相背的一侧。In the embodiment where the clamping
如图4和图7所示,在一些实施例中,连接部23的厚度(如图4所示连接部23在左右方向上的尺寸)小于连接杆221的厚度。As shown in FIG. 4 and FIG. 7 , in some embodiments, the thickness of the connecting portion 23 (the dimension of the connecting
也就是说,卡接件22的连接部23,或者,连接部23与限位头21的连接处,或者,连接部23与连接杆221的连接处较薄弱,易于发生断裂。这样限位头21和卡接件22之间易于断裂,从而方便拆除卡接结构20,使得电池包100的维护更方便,并且维护成本更低。That is to say, the
当需要维护电池包100时,可以使用工具撬动限位头21,这样至少一个卡接件22的连接部23,或者,连接部23与限位头21的连接处,或者,连接部23与连接杆221的连接处,发生断裂,然后就可以拆除卡接结构20,实现盖体12与箱体11的分离,操作简单;当维护完成之后,需要将盖体12重新安装至箱体11上,可以更换新的卡接结构20,利用新的卡接结构20将盖体12固定至箱体11上,维护过程操作方便且成本低。When the
如图7所示,在一些实施例中,连接部23的厚度从连接杆221至限位头21逐渐减小。As shown in FIG. 7 , in some embodiments, the thickness of the connecting
也就是说,连接部23与限位头21的连接处的厚度最小,即连接部23与限位头21的连接处较薄弱,当需要打开盖体12时,可以使用工具撬动限位头21,这样至少一个卡接件22的连接部23与限位头21的连接处发生断裂,然后就可以拆除卡接结构20,实现盖体12与箱体11的分离。That is to say, the thickness of the joint between the connecting
由此,通过限定连接部23的厚度满足上述条件,使得连接部23与限位头21的连接处易于断裂,从而方便拆除卡接结构20,使得电池包100的维护更方便,并且维护成本更低。Therefore, by limiting the thickness of the connecting
如图7所示,在一些实施例中,连接部23的远离限位头21的中心的一侧具有斜切面231,斜切面231从连接杆221至限位头21朝靠近限位头21的中心的方向延伸。As shown in FIG. 7 , in some embodiments, the side of the connecting
这样,斜切面231与限位头21之间可以形成插槽,斜切面231的设置可以方便操作员将工具插入插槽,从而使得操作员可以利用工具撬动限位头21,最终拆除卡接结构20,实现盖体12与箱体11的分离。In this way, a slot can be formed between the
在一些实施例中,限位头21的外表面具有标识(图中未示出)。通过在限位头21的外表面设置标识,有利于提高卡接结构20的装拆效率,从而提高电池包100的装拆和维修效率。In some embodiments, the outer surface of the limiting
例如,可以在限位头21的外表面标记撬动的方向,从而方便操作员沿标记方向撬动限位头21,使限位头21与至少一个卡接件22分离,从而可以拆除卡接结构20。For example, the direction of prying can be marked on the outer surface of the
再如,可以在限位头21的外表面涂设与盖体12的颜色差异较大的颜色,从而可以通过人工目检或者CCD视觉检测系统识别是否存在漏装问题。For another example, the outer surface of the limiting
在一些实施例中,卡孔116为通孔。In some embodiments, the locking
由此,通过将卡孔116设置成通孔,这样卡接结构20可以穿过安装孔121和卡孔116,并与卡孔116的下表面配合,从而利用卡接结构20将盖体12固定在箱体11上,保证盖体12与箱体11的连接可靠性。Thus, by setting the
此外,卡接结构20的卡钩222即使是穿过卡孔116,在保证可靠连接的基础上,卡钩222的结构尺寸可以做到很小,这样卡钩222在箱体11的高度方向所占的空间较小,有利于增加容纳腔111内的有效容积,从而提高电池包100的能量密度。In addition, even if the
如图3和图4所示,在一些实施例中,卡孔116为盲孔。As shown in FIG. 3 and FIG. 4 , in some embodiments, the locking
通过将卡孔116设置成盲孔,防止在拆除卡接结构20时,卡接结构20的部分结构落入箱体11内,避免卡接结构20落在箱体11的底壁113,或者,落入箱体11的侧壁114与电芯30之间,或者,落入相邻两个电芯30之间的间隙,而造成异响问题,或者,避免卡接结构20损坏电芯30。By setting the
另外,卡接结构20的固定只占用了卡孔116在箱体11的高度方向上的部分空间,有利于增加容纳腔111内的有效容积,从而提高电池包100的能量密度。由于卡孔116为盲孔,不会与容纳腔111连通,因此更有利于保证箱体组件10内部的密封性。In addition, the fixing of the clamping
在一些实施例中,卡孔116包括第一孔部1161和第二孔部1162,第一孔部1161和第二孔部1162相互连通,第一孔部1161位于安装孔121与第二孔部1162之间,第一孔部1161的尺寸小于第二孔部1162的尺寸,从而可以在第一孔部1161和第二孔部1162之间形成限位面1163,卡接件22适于从第一孔部1161伸至第二孔部1162以与限位面1163配合。In some embodiments, the locking
具体地,如图4所示,第一孔部1161位于第二孔部1162的上方,并且第一孔部1161的下端与第二孔部1162的上端连通,第一孔部1161的下端与第二孔部1162的上端之间形成限位面1163,在盖体12安装至箱体11的状态下,卡接结构20的下端依次穿过安装孔121、第一孔部1161和第二孔部1162,从而与限位面1163卡接配合,实现盖体12与箱体11的固定连接。Specifically, as shown in FIG. 4, the
由此,通过将卡孔116设置成包括第一孔部1161和第二孔部1162,从而使得卡接结构20卡接在第一孔部1161和第二孔部1162之间的位置,既可以保证卡接结构20的安装可靠性,从而保证盖体12与箱体11的固定可靠性,又可以防止卡接结构20的部分结构落入箱体11内,避免卡接结构20落入箱体11与电芯30之间而造成异响问题,或者,避免卡接结构20损坏电芯30。Therefore, by setting the
在一些实施例中,卡接结构20为一体成型件,省去了连接结构,有利于提高卡接结构20的结构强度,避免卡接结构20的局部位置发生损坏或者断裂。In some embodiments, the clamping
在一些实施例中,卡接结构20为塑料件,例如卡接结构20可以采用注塑工艺加工而成,加工、制造容易,并且成本较低。In some embodiments, the locking
如图3和图4所示,在一些实施例中,箱体11的侧壁114具有朝容纳腔111内延伸的安装翻边115,即箱体11的侧壁114设有内翻边,安装翻边115限定出开口112,卡接结构20与安装翻边115卡接相连。As shown in FIGS. 3 and 4 , in some embodiments, the
在箱体11的侧壁114具有卡孔116的实施例中,卡孔116设在安装翻边115上。通过在箱体11的侧壁114上设置安装翻边115,为卡孔116提供了安装载体,从而方便将盖体12固定在箱体11上。In the embodiment where the
此外,与在箱体11的侧壁114设置外翻边的技术方案相比,本申请通过在箱体11的侧壁114上设置安装翻边115(内翻边),在电池包100的占用空间一定的基础上,可以增加容纳腔111在宽度方向和/或长度方向上的尺寸,从而可以增加容纳腔111的容积,进而提高了电池包100的能量密度;在容纳腔111的容积一定的基础上,可以减小箱体组件10在宽度方向和/或长度方向上的尺寸,减小电池包100的占用空间,实现电池包100的结构小型化设计。In addition, compared with the technical solution of setting the outer flange on the
并且,与采用螺钉或者自攻铆钉的方式相比,采用卡接结构20将盖体12固定在安装翻边115上,在电池包100的占用空间一定的基础上,减少了卡接结构20在箱体组件10的高度方向上的占用空间,从而可以增加容纳腔111的高度和容积,进一步可以提高电池包100的能量密度;在容纳腔111的容积一定的基础上,可以减小箱体组件10在高度方向上的尺寸,减小电池包100的占用空间,实现电池包100的结构小型化设计。Moreover, compared with the method of using screws or self-tapping rivets, the use of the snap-in
如图4所示,在一些实施例中,电池包的箱体组件10还包括密封件13,密封件13设于箱体11与盖体12之间,卡接结构20穿过密封件13。通过设置密封件13,利用密封件13可以密封箱体11与盖体12之间的间隙,从而保证箱体11与盖体12之间的连接密封性。As shown in FIG. 4 , in some embodiments, the
其中,密封件13可以形成环形密封结构,环形密封结构环绕容纳腔111的开口112。密封件13可以由橡胶材料、毛毡材料或者阻燃材料制成。Wherein, the sealing
具体地,密封件13上设有多个穿孔,多个穿孔沿开口112的周向间隔布置,多个穿孔与箱体11上的多个卡孔116位置一一对应。卡接结构20在安装的过程中,依次穿设于盖体12上的安装孔121、密封件13上的穿孔、箱体11上的卡孔116,从而将盖体12固定在箱体11的开口112处。Specifically, the sealing
在一些示例中,卡接结构20与安装孔121的孔壁之间可以具有间隙,卡接结构20与穿孔的孔壁之间可以具有间隙,卡接结构20与卡孔116的孔壁之间可以具有间隙。In some examples, there may be a gap between the snapping
下面描述盖体12与箱体11的装拆过程。The assembly and disassembly process of the
需要将盖体12安装到箱体11时,先将盖体12放置在箱体11的上方,使盖体12上的多个安装孔121与箱体11上的多个卡孔116位置一一对应,然后将多个卡接结构20一一对应地插入多个安装孔121中,向下按压每个卡接结构20时,每个卡接结构20沿着卡孔116向下移动,并且多个卡接件22的下端向靠近限位头21的中心位置弯曲,从而使卡接件22可以顺利插入指定的卡接位置,卡接件22的下端达到卡接位置时向远离限位头21的中心位置活动,从而使卡接件22的卡钩222与卡孔116的卡接位置卡接配合,实现卡接结构20与箱体11的连接,从而将盖体12固定在箱体11上。When it is necessary to install the
需要打开盖体12时,可以利用工具撬动卡接结构20的限位头21,使至少一个卡接件22与限位头21的连接处发生断裂,这样就可以卡接结构20的结构失效,卡接结构20可以从盖体12上取下,从而实现盖体12与箱体11的分离。When the
下面结合图1-图7描述本申请实施例的电池包100。The
如图1-图7所示,本申请实施例的电池包100包括上述实施例的电池包的箱体组件10。As shown in FIGS. 1-7 , the
由于本申请实施例的电池包的箱体组件10具有上述技术效果,因此本申请实施例的电池包100也具备上述技术效果,即通过采用上述实施例的电池包的箱体组件10,不仅简化了安装步骤,而且卡接结构20固定之后,易于拆除,方便维修,还无需涂胶,也不需要额外配置铆接设备或拧紧系统,可以节省对应的设计及设备成本的投入,有利于降低成本。Since the battery
可以理解的是,根据本申请实施例的电池包的箱体组件10以及电池包100的其他构成以及操作对于本领域普通技术人员而言都是已知的,这里不再详细描述。It can be understood that the other configurations and operations of the
需要说明的是,在不冲突的情况下,本申请中的实施例及实施例中的特征可以相互结合。It should be noted that, in the case of no conflict, the embodiments in the present application and the features in the embodiments can be combined with each other.
以上仅为本申请的优选实施例而已,并不用于限制本申请,对于本领域的技术人员来说,本申请可以有各种更改和变化。凡在本申请的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本申请的保护范围之内。The above are only preferred embodiments of the present application, and are not intended to limit the present application. For those skilled in the art, there may be various modifications and changes in the present application. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of this application shall be included within the protection scope of this application.
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